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  • 1 Page 1of 32 Format No. FP – 036

    1) Name of the Unit : VASAVADATTA CEMENT-SEDAM 4) Validity of Consent: 30.06.2021.

    2) Combined Clinker Capacity of Line- I, II, III & IV: 6.0 MTPA 5) Month : October - 2020

    Combined Cement Production Line- I, II, III & IV: 9.0 MTPA

    3) Raw Materials / Ton of product : Lime Stone : 1.1642 Total Clinker Production for October - 2020: 3, 35,989. MT

    (For Line - I, II, III & IV Cement Plant) : Per lmp 1 : 0.00035 Total Cement Production for October - 2020: 3, 76,180 MT

    Lime stone Petcoke Consumption for October - 2020: 5992.6340 MT

    : Additive : 0.07

    : Gypsum : 0.0297

    : Coal (Fuel) 0.1738

    : Shale : 0.00

    : Fly Ash : 0.1164

    Sr

    No.

    Source

    Dia. of

    Chimney

    in meters

    Chimney ht in (m) APC Equipment Monitoring

    date

    Time Emission rate

    m3 / H

    Emission level

    mg / Nm3

    Stipulated Provided Stipulated Provided Stipulated Provided Stipulated Provided

    1 2 3 4 5 6 7 8 9 10 11 12 13

    1. L.S Crusher 0.75 32.0 32.0 Pulse jet

    bag filter

    Pulse

    jet bag

    filter

    N.R N.R 42,000 N.R 30 N.R

    2. Raw mill hopper

    0.70 28.9 28.9 -do- -do- 01.10.2020 09.05 AM 17,000

    10,117 30

    22

    3. Blending Silo

    Venting 1.00 84.0 84.0 -do- -do- 03.10.2020 09.05 AM 17,300

    16,956 30

    17

    4. Kiln Feed

    Equipment 0.50 20.5 20.5 -do- -do- 02.10.2020 10.05 AM 5,500

    4,586 30

    18

    5. Fine Coal Silo

    0.50 39.5 39.5 -do- -do- 01.10.2020 11.05 AM 6,500

    4,515 30

    23

    6. Fine Coal feeding

    equipment. 0.50 30.5 30.5 -do- -do- 01.10.2020 10.15 AM 6,500

    4,043 30

    20

    7. Clinker Storage

    hall 0.62 40.7 40.7 -do- -do- 03.10.2020 11.05 AM 20,000

    7,693 30

    22

    8. Cement Mill

    Hopper. 1.00 31.3 31.3 -do- -do- 05.10.2020 09.15 AM 10,800

    8,760 30

    21

  • LINE - I

    Pages 2 of 32

    Format No. FP - 036

    Month: October -2020

    Sr.

    No.

    Source Dia. of

    Chimney

    in (m)

    Chimney height in

    (m)

    APC Equipment Monitoring

    date

    Time Emission rate

    m3 / H

    Emission level

    mg / Nm3

    Stipu`-

    lated

    Provided Stipulated Provided Stipu-

    Lated

    Provided Stipu-

    Lated

    Provided

    1 2 3 4 5 6 7 8 9 10 11 12 13

    9. Cement Silo 050x0.45 40.0 40.0 Pulse Jet

    bag filter

    Pulse

    Jet bag

    filter

    05.10.2020 10.05 AM 15,500 6,399 30 22

    10.

    Packing Plant – I 0.80 38.8 38.8 -do- -do- 26.10.2020 09.00 AM 25,000 13,554 30 24

    11. Packing Plant – II 0.80 38.8 38.8 -do- -do- 26.10.2020 10.00 AM 25,000 12,831 30 20

    12. Clinker Cooler 3.00 48.0 48.0 ESP ESP 03.10.2020 10.00 AM 3,50,000 1,70,407 30 18

    13. Coal Mill 1.20 61.9 61.9 Pulse Jet

    bag filter

    Pulse

    Jet bag

    filter

    02.10.2020 09.00 AM 63,800 36,319 30 19

    14. Kiln / Raw Mill

    3.00 80.2 80.2

    Bag

    House

    Bag

    House 02.10.2020 11.10 AM 3,30,000 3,05,424 30 20

    15. Cement Mill

    1.50 49.0 49.0 -do-

    Bag

    Filter 05.10.2020 11.00 AM 57,000 44,985 30 22

  • LINE – I

    Page 3 of 32

    Format No. FP-036

    October -2020

    Sl

    No

    Dust Load

    Kg / H

    Failure of Equipments Total No. of

    times tripped

    in the

    month

    Total

    duration of

    tripping in

    the month

    ( H)

    Actual

    concentration

    when tripped

    Dust load in

    Kg / Day

    during

    failure.

    Total dust in

    Kg / month

    during

    failure

    Remarks

    No of

    times

    tripped

    in a day

    **

    Duration of

    tripping in a

    day ( H)

    14 15 16 17 18 19 20 21 22

    1. N.R Process Inter

    lock

    2. 0.20 -do-

    3. 0.25 -do-

    4. 0.07 -do-

    5. 0.09 -do-

    6. 0.07 -do-

    7. 0.15 -do-

    8. 0.16 -do-

    9. 0.13 -do-

    10. 0.28 -do-

    11. 0.22 -do-

    12. 1.54 -do-

    13. 0.60 -do-

    14. 4.89 Format No. FP-037 enclosed. -do-

    15. 0.81 Format No. FP-037 enclosed. -do-

    ** Separate annexure should be enclosed giving complete details of tripping / break downs of all the other pollution control equipments date,

    time of tripping/failure, duration, reason for failure and connected details should be reported.

  • LINE - II

    Page 4 of 32

    Format No. FP-036

    1. Name of the Unit : VASAVADATTA CEMENT – SEDAM 4) Validity of Consent: 30.06.2021.

    2. Production capacity : Ref. Page 1 of 22 5) Month : October -2020 .

    Raw Materials / Ton of product : Ref. Page 1 of 22

    Sl.

    No

    Source Dia. of

    Chimney

    in (m)

    Chimney

    height in (m)

    APC Equipment Monitoring

    Date

    Time Emission Rate

    m3 / Hr

    Emission

    Level

    mg / Nm3

    Stipul

    -ated

    Provi

    -ded

    Stipu-

    lated

    Prov-

    ided

    Stipul-

    ated

    Provided Stip

    u-

    late

    d

    Prov-

    Ided

    1 2 3 4 5 6 7 8 9 10 11 12 13

    16. Raw mill hopper &

    weigh feeders

    0.80 36.00 36.00 Pulse

    jet bag

    filter

    Pulse

    jet bag

    filter

    06.10.2020 10.05 AM 25,000 12,960 30 26

    17. Raw meal silo

    0.70 90.05 90.05 -do- -do- 07.10.2020 10.05 AM 25,000 11,160 30 20

    18. Kiln Feed fluidor &

    weigh bin

    0.60 22.47 22.47 -do- -do- 06.10.2020 11.05 AM 14,600 6,395 30 21

    19.

    Cement Mill hopper

    0.50 35.00 35.00 -do- -do- 08.10.2020 10.05 AM 12,000 7,207 30 25

    20. Poly Com & bucket

    elevator 1.00 35.00 35.00 -do- -do- 08.10.2020 11.15 AM 50,000 21,477 30 24

    21.

    Static separator

    0.50 40.00 40.00 -do- -do- 09.10.2020 09.10 AM 12,000 9,043 30 24

  • LINE - II Page 5 of 32

    Format No. FP-036

    Month: October -2020

    Sr.

    No Source

    Dia. of

    Chim-

    ney

    in (m)

    Chimney

    height in (m) APC Equipment

    Monitoring

    Date Time

    Emission Rate

    m3 / H

    Emission Level

    mg / Nm3

    Stipul-

    ated

    Provi

    -ded

    Stipu-

    lated

    Prov-

    ided

    Stipul-

    ated Provided

    Stipu-

    lated

    Prov-

    Ided

    1 2 3 4 5 6 7 8 9 10 11 12 13

    22. Packer M/C-I 0.80 33.00 33.00

    Pulse

    jet bag

    filter

    Pulse

    jet bag

    filter

    NR NR 25,000 NR 30 NR

    23. Packer M/C-II

    0.80 33.00 33.00 ,, ,, NR NR 25,000 NR 30 NR

    24. Packer M/C-III 0.80 33.00 33.00 ,, ,, 28.10.2020 02.30 PM 25,000 11,160 30 23

    25. Packer M/C-IV 0.80 33.00 33.00 ,, ,, 28.10.2020 05.00 PM 25,000 11,700 30 20

    26. Cement Silo-I 0.40 41.50 41.50 ,, ,, 09.10.2020 11.00 AM 6,000 3,420 30 24

    27. Cement Silo-II 0.40 41.50 41.50 ,, ,, 10.10.2020 09.10 AM 6,000

    3,060 30 24

  • LINE - II

    Page 6 of 32

    Format No. FP-036

    Month October -2020

    Sr.

    No

    Source Dia. of

    chimney

    in (m)

    Chimney height

    in (m)

    APC Equipment Monitoring

    Date

    Time Emission Rate

    m3 / H

    Emission Level

    mg / Nm3

    Stipul-

    ated

    Provi-

    ded

    Stipu-

    lated

    Prov-

    ided

    Stipulated Provided Stipu-

    lated

    Prov-

    Ided

    1 2 3 4 5 6 7 8 9 10 11 12 13

    28. Cement silo-III 0.40 41.50 41.50

    Pulse

    jet bag

    filter

    Pulse

    jet bag

    filter

    10.10.2020 10.00 AM 6,000 3,510 30 23

    29.

    Raw Mill / Kiln

    3.50 100.00 100.00 Bag

    House

    Bag

    House 27.10.2020 09.00 AM 6,50,000 4,26,062 30 15

    30.

    Clinker Cooler

    3.20 48.00 48.00 ESP ESP 07.10.2020 11.10 AM 4,60,000 3,59,128 30 20

    31.

    Cement Mill

    1.40 52.00 52.00 ESP Bag

    Filter 09.10.2020 10.00 AM 1,00,000 71,604 30 24

    32. Coal Mill 1.30 100.00 100.00

    Pulse

    jet bag

    filter

    Pulse

    jet bag

    filter

    08.10.2020 09.00 AM 1,25,000 66,528 30 21

  • LINE-II

    Page 7 of 32

    Format No. FP – 036

    Month October -2020

    Sl

    No

    Dust

    load

    Kg / H

    Failure of Equipment Total No. of

    times tripped

    in the

    month

    Total duration

    of tripping in

    the month

    ( H)

    Actual

    concentration

    when tripped

    Dust load in

    Kg / Day

    during

    failure.

    Total dust in

    Kg / month

    during

    failure

    Remarks

    No of times

    tripped in a

    day **

    Duration of

    tripping in a

    day ( H)

    14 15 16 17 18 19 20 21 22

    16. 0.30 Process

    Inter lock

    17. 0.20 -do-

    18. 0.12 -do-

    19. 0.16 -do-

    20. 0.47 -do-

    21. 0.20 -do-

    22. NR -do-

    23. NR -do-

    24. 0.23 -do-

    25. 0.21 -do-

    26. 0.07 -do-

    27. 0.06 -do-

    28. 0.07 -do-

    29. 5.21 Format No FP – 037 enclosed -do-

    30. 4.50 -do-

    31. 1.51 Format No. FP-037 enclosed. -do-

    32. 1.19 -do-

    ** Separate annexure should be enclosed giving complete details of tripping / break downs of all the other pollution control equipment’s date,

    time of tripping/failure, duration, reason for failure and connected details should be reported.

  • THERMAL POWER PLANT

    Page 8 of 32

    Format No. FP - 036

    1. Name of the Unit : VASAVADATTA CEMENT – SEDAM 4) Validity of Consent: 30.06.2021.

    2. Production Capacity of Power Plant in MW : TPP # 1, 15.7 (Peak capacity 16.2) 5) Month : October -2020

    3. Raw Materials Consumption : Coal: 0.877 Kg/Kwh

    TPP # 2, 9.5 MW, Coal: 0.00 Kg/Kwh

    Sr.

    No

    Source Dia. of

    Chimney

    in (m)

    Chimney

    height

    (in m)

    APC Equipment Monitoring

    date

    Time Emission Rate

    m3 / H

    Emission level

    mg/Nm3

    Stipulat-

    ed

    Provided Stipu-

    lated

    Prov-

    ided Stipu

    lated

    Provi

    -ded

    Stipulated

    Provided

    1 2 3 4 5 6 7 8 9 10 11 12 13

    33. Boiler

    70 TPH 1.85 75 75 ESP ESP 23.10.2020 09.10 AM 1,40,508 65,753 50 40

    34. Coal

    Crusher 0.5x 0.4 15.20 15.20

    Pulse jet

    bag filter

    Pulse jet

    bag filter NR NR 20000 NR NR NR

    35. 100 KVA

    D.G. Set 0.127 8.0 8.0 Chimney Chimney Not running --

    36. Boiler 42

    TPH 1.90 65 65 ESP ESP NR NR 91919 NR 50 NR

  • THERMAL POWER PLANT

    Page 9 of 32

    Format No FP-036

    Month: October -2020

    Sl.

    No

    Dust load

    Kg / H

    Failure of Equipments Total No. of

    times tripped

    in the

    month

    Total

    duration of

    tripping in

    the month

    ( H )

    Actual

    concentration

    when tripped

    Dust load in

    Kg/ day

    during

    failure.

    Total dust in

    Kg / month

    during

    failure

    Remarks

    No of times

    tripped in a

    day **

    Duration of

    tripping in a

    day ( H)

    14 15 16 17 18 19 20 21 22

    33. 2.05

    Format No-

    FP-037

    enclosed

    Process

    Inter lock

    34. NR -do-

    35. - ---

    36. 2.14 -do-

    ** Separate annexure should be enclosed giving complete details of tripping / break downs of all the other pollution control equipments date,

    time of tripping/failure, duration, reason for failure and connected details should be reported.

  • LINE - III

    Page 10 of 32

    Format No. FP-036

    1. Name of the Unit : VASAVADATTA CEMENT – SEDAM 4) Validity of Consent: 30.06.2021.

    2. Production capacity : Ref. Page 1 of 22 5) Month: October -2020

    3. Raw Materials / Ton of product : Ref. Page 1 of 22

    Sl.

    No

    Source Dia. of

    Chimney

    in m

    Chimney

    height in (m)

    APC Equipment Monitoring

    Date

    Time Emission Rate

    m3 / H

    Emission Level

    mg / Nm3

    Stipul

    -ated

    Provi

    -ded

    Stipu-

    lated

    Prov-

    ided

    Stipul-

    ated

    Provided Stipu-

    lated

    Prov-

    Ided

    1 2 3 4 5 6 7 8 9 10 11 12 13

    37. Raw mill / Kiln

    4.25 70.00 70.00

    Bag

    House

    Bag

    House 12.10.2020 09.10 AM 9,25,560 5,10,840 30 18

    38. Clinker Cooler ESP

    3.35 50.00 50.00 ESP ESP 13.10.2020 10.30 AM 5,71,428 3,80,894 30 18

    39. Coal Mill 1.80 52.00 52.00 Bag

    Filter

    Bag

    Filter 12.10.2020 10.05 AM 1,75,000 1,09,944 30 21

    40. Cement Mill

    1.40 52.00 52.00 -do- -do- 12.10.2020 11.10 AM 1,00,000 37,699 30 23

    41. Crusher

    (Located at Mines) 1.50 32.00 32.00 -do- -do- 13.10.2020 09.15 AM 63,000

    43,892

    30 23

  • LINE-III

    Page 11of 32

    Format No. FP-036

    Month October -2020

    Sl

    No

    Dust load

    Kg / H

    Failure of Equipments Total No. of

    times tripped

    in the

    month

    Total duration

    of tripping in

    the month

    ( Hs)

    Actual

    concentration

    when tripped

    Dust load in

    Kg/ Day

    during

    failure.

    Total dust in

    Kg / month

    during

    failure

    Remarks

    No of times

    tripped in a

    day **

    Duration of

    tripping in a

    day (H.)

    14 15 16 17 18 19 20 21 22

    37 6.65 Process

    Inter lock

    38 3.99 -do-

    39 1.78 -do-

    40 0.73 -do-

    41 0.89 -do-

    ** Separate annexure should be enclosed giving complete details of tripping / break downs of all the other pollution control equipments date,

    time of tripping/failure, duration, reason for failure and connected details should be reported.

  • TPP-III

    Page 12 of 32

    Format No. FP - 036

    1. Name of the Unit : VASAVADATTA CEMENT – SEDAM 4) Validity of Consent: 30.06.2021.

    2. Production Capacity of Power Plant in MW : TPP # 3, 18 MW 5) Month October -2020

    3. Raw Materials Consumption : Coal: 0.865 Kg/Kwh

    Sr.

    No

    Source

    Dia. of

    Chimney

    in (m)

    Chimney

    height

    (in m.)

    APC Equipment Monitoring

    date

    Time

    Emission Rate

    m3 / hr

    Emission level

    mg/Nm3

    Stipulat-

    ed

    Provided Stipulated

    Provided

    Stip

    u

    lated

    Provi

    -ded

    Stipulated

    Provided

    1 2 3 4 5 6 7 8 9 10 11 12 13

    42. Boiler

    80 TPH 2.45 80 80 ESP ESP 19.10.2020 09.10 AM 2,08,152

    9,4,248

    50 24

  • TPP-III

    THERMAL POWER PLANT

    Page 13 of 32

    Format No FP-036

    Month October -2020

    Sl.

    No

    Dust load

    Kg / H

    Failure of Equipments Total No. of

    times tripped

    in the

    month

    Total

    duration of

    tripping in

    the month

    ( H)

    Actual

    concentration

    when tripped

    Dust load in

    Kg / day

    during

    failure.

    Total dust in

    Kg / month

    during

    failure

    Remarks

    No of times

    tripped in a

    day **

    Duration of

    tripping in a

    day ( H)

    14 15 16 17 18 19 20 21 22

    42 1.88

    Format No-

    FP-037

    enclosed

    Process

    Inter lock

    ** Separate annexure should be enclosed giving complete details of tripping / break downs of all the other pollution control equipments date,

    Time of tripping/failure, duration, reason for failure and connected details should be reported.

  • Page 14 of 32

    Format No FP-036

    Month: October -2020

    DG SETS

    Sl.

    No

    Source Dia. of

    Chimney

    in (m)

    Chimney

    height in (m)

    APC Equipment Monitori

    ng

    Date

    Time Emission Rate

    m3 / H

    Emission Level

    mg / Nm3

    Stipul-

    ated

    Provide

    d

    Stipu-

    lated

    Prov-

    Ided Stipul

    -ated

    Provi

    -ded

    Stipu-

    lated

    Prov-

    ided

    1 2 3 4 5 6 7 8 9 10 11 12 13

    43.

    Kiln-I 125 KVA

    DG set

    0.108 5.00 8.50 Chimney Chimney Not run as there

    was no power

    failure

    3,786 --- --- ---

    44.

    Kiln-II 125 KVA

    DG set

    0.175 5.00 8.75 Chimney Chimney --do-- 3,786 --- --- ---

    45.

    Kiln-III 380 KVA

    DG set

    0.136 6.00 11.90 Chimney Chimney --do-- 3,786 --- --- ---

    46. Boiler 42 TPH 250

    KVA DG set 0.089 5.00 5.00 Chimney Chimney --do-- 3,786 --- --- ---

  • DG SETS Page 15 of 32

    Format No. FP – 036

    Month October -2020

    Sl

    No

    Dust Load

    Kg / H

    Failure of Equipments Total No. of

    times tripped

    in the

    month

    Total

    duration of

    tripping in

    the month

    ( H )

    Actual

    concentration

    when tripped

    Dust load in

    Kg / Day

    during

    failure.

    Total dust in

    Kg / month

    during

    failure

    Remarks

    No of

    times

    tripped

    in a day

    **

    Duration of

    tripping in a

    day ( H)

    14 15 16 17 18 19 20 21 22

    43 ---- ----

    44 ---- ----

    45 ---- ----

    46 ---- ----

    ** Separate annexure should be enclosed giving complete details of tripping / break downs of all the other pollution control equipments date,

    time of tripping/failure, duration, reason for failure and connected details should be reported.

  • LINE - IV Page 16 of 32

    Format No. FP-036

    1. Name of the Unit : VASAVADATTA CEMENT – SEDAM 4) Validity of Consent: 30.06.2021.

    2. Production capacity : Ref. Page 1 of 22 5) Month : October -2020

    3. Raw Materials / Ton of product : Ref. Page 1 of 22

    Sl.

    No Source

    Dia. of

    Chimney

    in (m)

    Chimney height

    in (m) APC Equipment

    Monitoring

    Date Time

    Emission Rate

    m3 / H

    Emission

    Level

    mg / Nm3

    Stipul-

    ated

    Provi-

    ded

    Stipu-

    lated

    Prov-

    ided

    Stipul-

    ated Provided

    Stip

    u-

    lated

    Prov-

    Ided

    1 2 3 4 5 6 7 8 9 10 11 12

    47. Raw mill / Kiln 4.25 70.00 70.00 Bag

    House

    Bag

    House 14.10.2020 09.00 AM 9,25,560 6,13,008 30 22

    48 Clinker Cooler ESP 3.35 48.00 50.00 ESP ESP 15.10.2020 09.10 AM 5,71,428

    3,80,894

    30 21

    49 Coal Mill 1.80 50.00 52.00 Bag

    Filter

    Bag

    Filter 14.10.2020 10.00 AM 1,75,000 56,804 30 24

    50 Cement Mill 1.40 52.00 52.00 -do- -do- 14.10.2020 11.00 AM 1,00,000 34,372 30 24

    51 Kiln –IV 380 KVA

    DG Set 0.136 12.8 12.8 Chimney

    Chimn

    ey

    Not run as there was no

    power failure 3,786 N.R -- --

  • Page 17of 32

    Format No. FP-036

    Month: October -2020

    LINE-IV

    Sl

    No

    Dust load

    Kg / H

    Failure of Equipments Total No. of

    times tripped

    in the

    month

    Total duration

    of tripping in

    the month

    ( H )

    Actual

    concentration

    when tripped

    Dust load in

    Kg / Day

    during

    failure.

    Total dust in

    Kg / month

    during

    failure

    Remarks

    No of times

    tripped in a

    day **

    Duration of

    tripping in a

    day ( H)

    14 15 16 17 18 19 20 21 22

    47

    9.53

    Process

    Inter lock

    48 4.68 -do-

    49 1.19 -do-

    50 0.72 -do-

    51 NR ---

    ** Separate annexure should be enclosed giving complete details of tripping / break downs of all the other pollution control equipments date,

    time of tripping/failure, duration, reason for failure and connected details should be reported.

  • Page 18 of 32

    Format No. FP - 036

    TPP-IV

    1. Name of the Unit : VASAVADATTA CEMENT – SEDAM 4) Validity of Consent: 30.06.2021.

    2. Production Capacity of Power Plant in MW : TPP # 4, 18 MW 5) Month October -2020

    3. Raw Materials Consumption : Coal: 0.866 Kg/Kwh

    Sl

    No

    Source Dia. of

    Chimney

    in (m)

    Chimney

    height

    (in m)

    APC Equipment Monitoring

    date

    Time Emission Rate

    m3 / hr

    Emission level

    mg/Nm3

    Stipulat-

    ed

    Provided Stipu-

    lated

    Prov-

    ided Stip

    u

    lated

    Provi

    -ded

    Stipulated

    Provided

    1 2 3 4 5 6 7 8 9 10 11 12 13

    52.

    CPP-18

    MW

    Boiler

    80 TPH

    2.45 80 80 ESP ESP 19.10.2020 10.20 AM 2,81,000

    1,13,749

    50 24

  • Page 19 of 32

    Format No FP-036

    Month: October -2020

    TPP-IV

    THERMAL POWER PLANT

    Sl.

    No

    Dust load

    Kg / H

    Failure of Equipment’s Total No. of

    times tripped

    in the

    month

    Total

    duration of

    tripping in

    the month

    ( H )

    Actual

    concentration

    when tripped

    Dust load in

    Kg / day

    during

    failure.

    Total dust in

    Kg / month

    during

    failure

    Remarks

    No of times

    tripped in a

    day **

    Duration of

    tripping in a

    day ( H)

    14 15 16 17 18 19 20 21 22

    52 2.17

    Format No-

    FP-037

    enclosed

    Process

    Inter lock

    ** Separate annexure should be enclosed giving complete details of tripping / break downs of all the other pollution control equipments date,

    time of tripping/failure, duration, reason for failure and connected details should be reported.

  • Page 20 of 32

    Format No FP-036

    Month October -2020

    DG SETS (TPP-IV)

    Sr.

    No

    Source Dia. of

    Chimney

    in (m)

    Chimney

    height in (m)

    APC Equipment Monitori

    ng

    Date

    Time Emission Rate

    m3 / H

    Emission Level

    mg / Nm3

    Stipul-

    ated

    Provide

    d

    Stipu-

    lated

    Prov-

    Ided Stipul

    -ated

    Provi

    -ded

    Stipu-

    lated

    Prov-

    ided

    1 2 3 4 5 6 7 8 9 10 11 12 13

    53. Boiler 80 TPH 380

    KVA DG set

    0.136 5.20 5.20 Chimney Chimney Not run as there

    was no power

    failure

    3786 --- --- ---

  • DG SETS (TPP-IV)

    Page 21 of 32

    Format No. FP – 036

    Month October -2020

    Sr.

    No

    Dust Load

    Kg / H

    Failure of Equipments Total No. of

    times tripped

    in the

    month

    Total

    duration of

    tripping in

    the month

    ( H )

    Actual

    concentration

    when tripped

    Dust load in

    Kg / Day

    during

    failure.

    Total dust in

    Kg / month

    during

    failure

    Remarks

    No of

    times

    tripped

    in a day

    **

    Duration of

    tripping in a

    day ( H)

    14 15 16 17 18 19 20 21 22

    53 ---- ---

    ** Separate annexure should be enclosed giving complete details of tripping / break downs of all the other pollution control equipments date,

    time of tripping/failure, duration, reason for failure and connected details should be reported.

  • Page 22 of 32

    Format No. FP - 036

    TPP-V

    1. Name of the Unit : VASAVADATTA CEMENT – SEDAM 4) Validity of Consent: 30.06.2021.

    2. Production Capacity of Power Plant in MW : TPP # 5, 18 MW 5) Month: October -2020

    3. Raw Materials Consumption : Coal: 0.863 Kg/Kwh

    Sr.

    No

    Source Dia. of

    Chimney

    in (m).

    Chimney

    height

    (in m)

    APC Equipment Monitoring

    date

    Time Emission Rate

    m3 / H

    Emission level

    mg/Nm3

    Stipulat-

    ed

    Provided Stipu-

    lated

    Prov-

    ided Stip

    u

    lated

    Provi

    -ded

    Stipulated

    Provided

    1 2 3 4 5 6 7 8 9 10 11 12 13

    54.

    CPP-18

    MW

    Boiler

    80 TPH

    2.45 80 80 ESP ESP 20.10.2020 09.40 AM 2,81,000

    2,03,731

    50 24

  • Page 23 of 32

    Format No FP-036

    Month October -2020

    TPP-V

    THERMAL POWER PLANT

    Sr.

    No

    Dust load

    Kg / H

    Failure of Equipments Total No. of

    times tripped

    in the

    month

    Total

    duration of

    tripping in

    the month

    ( H )

    Actual

    concentration

    when tripped

    Dust load in

    Kg / day

    during

    Failure.

    Total dust in

    Kg / month

    during

    failure

    Remarks

    No of times

    tripped in a

    day **

    Duration of

    tripping in a

    day ( H)

    14 15 16 17 18 19 20 21 22

    54 3.87

    Format No-

    FP-037

    enclosed

    Process

    Inter lock

    ** Separate annexure should be enclosed giving complete details of tripping / break downs of all the other pollution control equipments date,

    time of tripping/failure, duration, reason for failure and connected details should be reported.

  • Page 24 of 32

    Format No FP-036

    Month October -2020

    DG SETS (TPP-V)

    Sr.

    No

    Source Dia. of

    Chimney

    in (m)

    Chimney

    height in (m)

    APC Equipment Monitori

    ng

    Date

    Time Emission Rate

    m3 / H

    Emission Level

    mg / Nm3

    Stipul-

    ated

    Provide

    d

    Stipu-

    lated

    Prov-

    Ided Stipul

    -ated

    Provi

    -ded

    Stipu-

    lated

    Prov-

    ided

    1 2 3 4 5 6 7 8 9 10 11 12 13

    55.

    Boiler 80 TPH 380

    KVA DG set

    0.136 5.20 5.20 Chimney Chimney

    Not run as there

    was no power

    failure

    3786 --- --- ---

  • Page 25 of 32

    Format No. FP – 036

    Month: October -2020

    DG SETS (TPP-V)

    Sl

    No

    Dust Load

    Kg / H

    Failure of Equipment’s Total No. of

    times tripped

    in the

    month

    Total

    duration of

    tripping in

    the month

    ( H)

    Actual

    concentration

    when tripped

    Dust load in

    Kg / Day

    during

    failure.

    Total dust in

    Kg / month

    during

    failure

    Remarks

    No of

    times

    tripped

    in a day

    **

    Duration of

    tripping in a

    day ( H)

    14 15 16 17 18 19 20 21 22

    55 ---- ---

    ** Separate annexure should be enclosed giving complete details of tripping / break downs of all the other pollution control equipment date,

    time of tripping/failure, duration, reason for failure and connected details should be reported.

  • NAME OF UNIT

    VASAVADATTA CEMENT, SEDAM

    PAGE NO 26 OF 32

    LOCATION OF A.A.Q.M. STATION.

    STAFF CLUB

    FORMAT NO FP-036

    MONTH

    OCTOBER - 2020

    ANNEXURE - V

    WEEK NO.

    WEEKLY REPORT.

    S.NO MONITORING DATE DAY NO TIME CONCENTRATION IN Micro-gm/m3 WIND REMARKS

    FROM TO PM10 PM2.5 SO2 NOX DIRECTION

    1 2 3 4 5 6 7 8 9 10

    1 01.10.2020 to 03.10.2020 4 & 6 09.00 AM 08.55 AM 60 33 8 13.21 W

    2 05.10.2020 to 06.10.2020 1 & 2 09.05 AM 09.00 AM 55 30 7.12 14.10 W

    3 09.10.2020 to 10.10.2020 5 & 6 09.15 AM 09.10 AM 62 31 8.12 15 S

    4 12.10.2020 to 13.10.2020 1 & 2 09:00 AM 08.55 AM 60 29 9.12 14.66 SW

    5 16.10.2020 to 17.10.2020 5 & 6 09.05 AM 09.00 AM 65 32 8.62 12.47 NW

    6 19.10.2020 to 20.10.2020 1 & 2 09.10 AM 09.05 AM 63 30 8.77 13.41 NW

    7 23.10.2020 to 24.10.2020 5 & 6 09.05 AM 09.00 AM 61 34 8 15 N

    8 26.10.2020 to 27.10.2020 1 & 2 09.15 AM 09.10 AM 62 30 8.66 14.26 N

    9 30.10.2020 to 31.10.2020 5 & 6 09.10 AM 09.05 AM 60 34 8.22 15.10 NW

    24 Hourly Average. 61 31 8.29 14.13

  • NAME OF THE UNIT

    VASAVADATTA CEMENT SEDAM PAGE NO. 27 OF 32

    LOCATION OF A.A.Q.M. STATION.

    SEDAM TOWN

    FORMAT NO FP-036

    MONTH

    OCTOBER - 2020

    ANNEXURE - V

    WEEK NO.

    WEEKLY REPORT.

    SL.NO MONITORING DATE DAY NO TIME CONCENTRATION IN Micro-gm/m3 WIND REMARKS

    FROM TO PM10 PM2.5 SO2 NOX DIRECTION

    1 2 3 4 5 6 7 8 9 10

    1 01.10.2020 to 03.10.2020 4 & 6 ˉ ˉ ˉ ˉ ˉ ˉ W

    2 05.10.2020 to 06.10.2020 1 & 2 ˉ ˉ ˉ ˉ ˉ ˉ W

    3 09.10.2020 to 10.10.2020 5 & 6 ˉ ˉ ˉ ˉ -

    ˉ S

    4 12.10.2020 to 13.10.2020 1 & 2 ˉ ˉ ˉ ˉ ˉ ˉ SW

    5 16.10.2020 to 17.10.2020 5 & 6 09.20 AM 09.15 AM 62 35 8..12 13.66 NW

    6 19.10.2020 to 20.10.2020 1 & 2 ˉ ˉ ˉ ˉ ˉ - NW

    7 23.10.2020 to 24.10.2020 5 & 6 ˉ ˉ ˉ ˉ ˉ - N

    8 26.10.2020 to 27.10.2020 1 & 2 N

    9 30.10.2020 to 31.10.2020 5 & 6 NW

    24 Hourly Average. 62 35 8.12 13.66

  • NAME OF UNIT

    VASAVADATTA CEMENT SEDAM

    PAGE NO 28 of 32

    LOCATION OF A.A.Q.M STATION.

    DAIRY FARM

    FORMAT NO FP-036

    MONTH

    OCTOBER -2020

    ANNEXURE - V

    WEEK NO.

    WEEKLY REPORT.

    S.NO MONITORING DATE

    DAY NO

    TIME CONCENTRATION IN Micro-gm/m3 WIND

    DIRECTION REMARKS

    FROM TO PM10 PM2.5 SO2 NOX

    1 2 3 4 9 10

    1 01.10.2020 to 03.10.2020 4 & 6 09.30 AM 9.25 AM 52 30 7.22 14.51 W

    2 05.10.2020 to 06.10.2020 1 & 2 09.35 AM 9.30 AM 53 35 8.41 13.66 W

    3 09.10.2020 to 10.10.2020 5 & 6 09.40 AM 9.35 AM 55 30 9.10 12.43 S

    4 12.10.2020 to 13.10.2020 1 & 2 09.30 AM 09.25 AM 62 36 10.22 14.20 SW

    5 16.10.2020 to 17.10.2020 5 & 6 10.05 AM 10.00 AM 60 37 9.12 13.41 NW

    6 19.10.2020 to 20.10.2020 1 & 2 09.40 AM 09.35 AM 61 34 10.12 13.22 NW

    7 23.10.2020 to 24.10.2020 5 & 6 09.30 AM 09.25 AM 63 32 11.23 14.56 N

    8 26.10.2020 to 27.10.2020 1 & 2 09.40 AM 09.35 AM 59 30 14.55 12.32 N

    9 30.10.2020 to 31.10.2020 5 & 6 09.35 AM 09.30 AM 55 31 13.87 12.36 NW

    24 Hourly Average. 58 33 10.42 13.40

  • NAME OF UNIT

    VASAVADATTA CEMENT, SEDAM

    PAGE NO 29 of 32

    LOCATION OF A.A.Q.M STATION.

    MINES SUBSTATION

    FORMAT NO FP-036

    MONTH

    OCTOBER -2020

    ANNEXURE - V

    WEEK NO.

    WEEKLY REPORT.

    TIME CONCENTRATION IN Micro-gm/m3 WIND REMARKS

    S.NO MONITORING DATE DAY NO FROM TO PM10 PM2.5 SO2 NOX DIRECTION

    1 2 3 4 5 6 7 8 9 10

    1 01.10.2020 to 03.10.2020 4 & 6 10.45 AM 10.40 AM 55 35 8.26 15 W

    2 05.10.2020 to 06.10.2020 1 & 2 10.40 AM 10.35 AM 59 30 6.88 13.41 W

    3 09.10.2020 to 10.10.2020 5 & 6 10.35 AM 10.30 AM 56 31 7.66 10.42 S

    4 12.10.2020 to 13.10.2020 1 & 2 10.40 AM 10.35 AM 59 32 6.55 13.22 SW

    5 16.10.2020 to 17.10.2020 5 & 6 10.20 AM 10.15 AM 57 30 9.10 13.00 NW

    6 19.10.2020 to 20.10.2020 1 & 2 10.10 AM 10.05 AM 59 32 8.33 14.55 NW

    7 23.10.2020 to 24.10.2020 5 & 6 10.00 AM 09.55 AM 58 39 9.16 13.70 N

    8 26.10.2020 to 27.10.2020 1 & 2 10.05 AM 10.00 AM 60 40 10.44 12.34 N

    9 30.10.2020 to 31.10.2020 5 & 6 10.20 AM 10.15 AM 62 38 6.23 11.10 NW

    24 Hourly Average. 58 34 8.06 12.97

  • NAME OF UNIT

    VASAVADATTA CEMENT, SEDAM

    PAGE NO 30 of 32

    LOCATION OF A.A.Q.M. STATION.

    POWER PLANT

    FORMAT NO FP-036

    MONTH

    OCTOBER - 2020

    ANNEXURE -V

    WEEK NO.

    WEEKLY REPORT.

    S.NO

    MONITORING DATE

    DAY NO

    TIME CONCENTRATION IN Micro-gm/m3 WIND DIRECTION

    REMARKS

    FROM TO PM10 PM2.5 SO2 NOX

    1 2 3 4 9 10

    1 01.10.2020 to 03.10.2020 4 & 6 11.05 AM 11.00 AM 55 32 7.88 12.13 W

    2 05.10.2020 to 06.10.2020 1 & 2 10.55 AM 10.50 AM 60 35 8.91 13.10 W

    3 09.10.2020 to 10.10.2020 5 & 6 11.05 AM 11.00 AM 61 32 9.25 12.22 S

    4 12.10.2020 to 13.10.2020 1 & 2 11.00 AM 10.55 AM 57 33 8.87 10.22 SW

    5 16.10.2020 to 17.10.2020 5 & 6 10.50 AM 10.45 AM 56 35 9.16 11.22 NW

    6 19.10.2020 to 20.10.2020 1 & 2 10.40 AM 10.35 AM 63 38 8.88 12.43 NW

    7 23.10.2020 to 24.10.2020 5 & 6 10.35 AM 10.30 AM 64 30 7.23 13.40 N

    8 26.10.2020 to 27.10.2020 1 & 2 10.05 AM 10.00 AM 62 34 8.55 12.12 N

    9 30.10.2020 to 31.10.2020 5 & 6 10.30 AM 10.25 AM 60 32 7.89 11.45 NW

    24 Hourly Average. 60 33 8.51 12

  • NAME OF UNIT

    VASAVADATTA CEMENT SEDAM

    PAGE NO 31 OF 32

    LOCATION OF A.A.Q.M. STATION.

    LIONS BHAVAN

    FORMAT NO FP-036

    MONTH

    OCTOBER -2020

    ANNEXURE - V

    WEEK NO.

    WEEKLY REPORT.

    S.NO

    MONITORING DATE

    DAY NO

    TIME CONCENTRATION IN Micro-gm/m3 WIND DIRECTION

    REMARKS FROM TO PM10 PM2.5 SO2 NOX

    1 2 3 4 9 10

    1 01.10.2020 to 03.10.2020 4 & 6 11.40 AM 11.35 AM 65 31 8.45 13 W

    2 05.10.2020 to 06.10.2020 1 & 2 11.35 AM 11.30 AM 61 35 7.12 11.20 W

    3 09.10.2020 to 10.10.2020 5 & 6 11.40 AM 11.35 AM 58 34 8.12 13.22 S

    4 12.10.2020 to 13.10.2020 1 & 2 11.20 AM 11.15 AM 59 32 7.23 11.20 SW

    5 16.10.2020 to 17.10.2020 5 & 6 11.40 AM 11.35 AM 62 38 8.12 10.42 NW

    6 19.10.2020 to 20.10.2020 1 & 2 11.30 AM 11.25 AM 53 39 9.13 11.22 NW

    7 23.10.2020 to 24.10.2020 5 & 6 11.40 AM 11.35 AM 63 31 7.66 12.10 N

    8 26.10.2020 to 27.10.2020 1 & 2 11.30 AM 11.25 AM 62 35 9.20 14.27 N

    9 30.10.2020 to 31.10.2020 5 & 6 11.20 AM 11.15 AM 60 38 8.12 15.41 NW

    24 Hourly Average. 60 35 8.13 12.44

  • FLY ASH UTILIZATION PROFORMA

    Page No: 32 of 32

    Format No: FP-036 OCTOBER - 2020

    S.No

    Name &

    Address of

    The unit

    Capacity

    Quantity of fly ash

    generated / Year

    MT / Year

    Utilization ( MT / Year ) Total

    Utilized

    MT / Year

    Un-utilized quantity

    MT /Year

    Percentage Remarks

    Bricks

    Cement Industries

    Oth

    ers

    M/s VC

    ARV/ARVS/

    ASHTECH-

    RAICHUR &

    UDUPI

    M/s VC

    ARV/ARVS/

    ASHTECH-

    RAICHUR &

    UDUPI

    M/s VC

    ARV/ARVS/

    ASHTECH-

    RAICHUR &

    UDUPI

    M/s

    VC

    ARV/ARVS/

    ASHTECH-

    RAICHUR &

    UDUPI

    1

    M/s

    Vasavadatta

    Cement

    Sedam

    Average

    15.7 MW,

    9.5 MW,

    18 MW,

    18 MW

    &

    18 MW

    coal

    based

    Thermal

    power

    plant

    47807

    +

    11195

    180924.26

    +

    32403.090

    47807

    +

    11195

    178016.5

    +

    32595

    47807

    +

    11195

    178016.5

    +

    32595

    0.0

    2715.850

    100 % for

    VC Ash

    includes

    Bed ash

    also.

    April -20 to

    October -20

    59002 213327.35 59002 210611.5 59002 210611.5

  • Page 1 of 7.

    Format No. FP-037.

    LINE-1

    a.) KILN /RAW MILL STOPPAGES / TRIPPINGS FOR THE MONTH OF OCTOBER - 2020

    DATE STOP START TOTAL NO. REMARKS

    OF MINUTES

    b.) CEMENT MILL STOPPAGES / TRIPPINGS FOR THE MONTH OF OCTOBER -2020 c.)

    DATE STOP START TOTAL NO. REMARKS

    OF MINUTES

    --- NIL---

  • Page 2 of 7.

    Format No. FP-037. LINE-II

    d.) KILN /RAW MILL STOPPAGES / TRIPPINGS FOR THE MONTH OF OCTOBER -2020

    DATE STOP STARTS TOTAL NO. REMARKS

    OF MINUTES

    ---NIL---

    a) CEMENT MILL STOPPAGES / TRIPPINGS FOR THE MONTH OF OCTOBER -2020

    DATE STOP START TOTAL NO. REMARKS

    OF MINUTES

    ---NIL---

  • Page 3 of 7.

    Format No. FP-037. POWER PLANT (TPP # 1)

    e.) BOILER ESP STOPPAGES / TRIPPINGS FOR THE MONTH OF OCTOBER -2020

    .

    DATE STOP START TOTAL NO. REMARKS

    OF MINUTES

    ---NIL---

    POWER PLANT (TPP # 2)

    f.) BOILER ESP STOPPAGES / TRIPPINGS FOR THE MONTH OF OCTOBER -2020 .

    DATE STOP START TOTAL NO. REMARKS

    OF MINUTES

    ---NIL---

  • Page 4 of 7.

    Format No. FP-037.

    LINE-III

    g.) KILN /RAW MILL STOPPAGES / TRIPPINGS FOR THE MONTH OF OCTOBER -2020

    DATE STOP START TOTAL NO. REMARKS

    OF MINUTES

    h.) CEMENT MILL BAG FILTER STOPPAGES / TRIPPINGS FOR THE MONTH OF OCTOBER -2020 a.) .

    DATE STOP START TOTAL NO. REMARKS

    OF MINUTES

    --- NIL---

  • Page 5 of 7.

    Format No. FP-037.

    POWER PLANT (TPP # 3)

    i.) BOILER ESP STOPPAGES / TRIPPINGS FOR THE MONTH OF OCTOBER -2020

    DATE STOP START TOTAL NO. REMARKS

    OF MINUTES

    --- NIL---

  • Page 6 of 7.

    Format No. FP-037.

    LINE-IV

    j.) a) KILN BAG HOUSE STOPPAGES / TRIPPINGS FOR THE MONTH OF OCTOBER -2020

    DATE STOP START TOTAL NO. REMARKS

    OF MINUTES

    --- NIL---

    b) CEMENT MILL BAG FILTER STOPPAGES / TRIPPINGS FOR THE MONTH OF OCTOBER -2020

    DATE STOP START TOTAL NO. REMARKS

    OF MINUTES

    --- NIL---

  • Page 7 of 7.

    Format No. FP-037.

    POWER PLANT (TPP # 4)

    k.) BOILER ESP STOPPAGES / TRIPPINGS FOR THE MONTH OF OCTOBER -2020

    DATE STOP START TOTAL NO. REMARKS

    OF MINUTES

    --- NIL---

    POWER PLANT (TPP # 5)

    a.) BOILER ESP STOPPAGES / TRIPPINGS FOR THE MONTH OF OCTOBER -2020

    DATE STOP START TOTAL NO. REMARKS

    OF MINUTES

    --- NIL---

    LINE - ILINE - IILINE - IITHERMAL POWER PLANTTHERMAL POWER PLANT (1)THERMAL POWER PLANT (2)

    FLY ASH UTILIZATION PROFORMALINE-1LINE-IIPOWER PLANT (TPP # 1)POWER PLANT (TPP # 2)LINE-IIIPOWER PLANT (TPP # 3)LINE-IVPOWER PLANT (TPP # 4)POWER PLANT (TPP # 5)