036 · 2020. 12. 8. · line - i pages 2 of 32 format no. fp - 036 month: october -2020 sr. no....
TRANSCRIPT
-
1 Page 1of 32 Format No. FP – 036
1) Name of the Unit : VASAVADATTA CEMENT-SEDAM 4) Validity of Consent: 30.06.2021.
2) Combined Clinker Capacity of Line- I, II, III & IV: 6.0 MTPA 5) Month : October - 2020
Combined Cement Production Line- I, II, III & IV: 9.0 MTPA
3) Raw Materials / Ton of product : Lime Stone : 1.1642 Total Clinker Production for October - 2020: 3, 35,989. MT
(For Line - I, II, III & IV Cement Plant) : Per lmp 1 : 0.00035 Total Cement Production for October - 2020: 3, 76,180 MT
Lime stone Petcoke Consumption for October - 2020: 5992.6340 MT
: Additive : 0.07
: Gypsum : 0.0297
: Coal (Fuel) 0.1738
: Shale : 0.00
: Fly Ash : 0.1164
Sr
No.
Source
Dia. of
Chimney
in meters
Chimney ht in (m) APC Equipment Monitoring
date
Time Emission rate
m3 / H
Emission level
mg / Nm3
Stipulated Provided Stipulated Provided Stipulated Provided Stipulated Provided
1 2 3 4 5 6 7 8 9 10 11 12 13
1. L.S Crusher 0.75 32.0 32.0 Pulse jet
bag filter
Pulse
jet bag
filter
N.R N.R 42,000 N.R 30 N.R
2. Raw mill hopper
0.70 28.9 28.9 -do- -do- 01.10.2020 09.05 AM 17,000
10,117 30
22
3. Blending Silo
Venting 1.00 84.0 84.0 -do- -do- 03.10.2020 09.05 AM 17,300
16,956 30
17
4. Kiln Feed
Equipment 0.50 20.5 20.5 -do- -do- 02.10.2020 10.05 AM 5,500
4,586 30
18
5. Fine Coal Silo
0.50 39.5 39.5 -do- -do- 01.10.2020 11.05 AM 6,500
4,515 30
23
6. Fine Coal feeding
equipment. 0.50 30.5 30.5 -do- -do- 01.10.2020 10.15 AM 6,500
4,043 30
20
7. Clinker Storage
hall 0.62 40.7 40.7 -do- -do- 03.10.2020 11.05 AM 20,000
7,693 30
22
8. Cement Mill
Hopper. 1.00 31.3 31.3 -do- -do- 05.10.2020 09.15 AM 10,800
8,760 30
21
-
LINE - I
Pages 2 of 32
Format No. FP - 036
Month: October -2020
Sr.
No.
Source Dia. of
Chimney
in (m)
Chimney height in
(m)
APC Equipment Monitoring
date
Time Emission rate
m3 / H
Emission level
mg / Nm3
Stipu`-
lated
Provided Stipulated Provided Stipu-
Lated
Provided Stipu-
Lated
Provided
1 2 3 4 5 6 7 8 9 10 11 12 13
9. Cement Silo 050x0.45 40.0 40.0 Pulse Jet
bag filter
Pulse
Jet bag
filter
05.10.2020 10.05 AM 15,500 6,399 30 22
10.
Packing Plant – I 0.80 38.8 38.8 -do- -do- 26.10.2020 09.00 AM 25,000 13,554 30 24
11. Packing Plant – II 0.80 38.8 38.8 -do- -do- 26.10.2020 10.00 AM 25,000 12,831 30 20
12. Clinker Cooler 3.00 48.0 48.0 ESP ESP 03.10.2020 10.00 AM 3,50,000 1,70,407 30 18
13. Coal Mill 1.20 61.9 61.9 Pulse Jet
bag filter
Pulse
Jet bag
filter
02.10.2020 09.00 AM 63,800 36,319 30 19
14. Kiln / Raw Mill
3.00 80.2 80.2
Bag
House
Bag
House 02.10.2020 11.10 AM 3,30,000 3,05,424 30 20
15. Cement Mill
1.50 49.0 49.0 -do-
Bag
Filter 05.10.2020 11.00 AM 57,000 44,985 30 22
-
LINE – I
Page 3 of 32
Format No. FP-036
October -2020
Sl
No
Dust Load
Kg / H
Failure of Equipments Total No. of
times tripped
in the
month
Total
duration of
tripping in
the month
( H)
Actual
concentration
when tripped
Dust load in
Kg / Day
during
failure.
Total dust in
Kg / month
during
failure
Remarks
No of
times
tripped
in a day
**
Duration of
tripping in a
day ( H)
14 15 16 17 18 19 20 21 22
1. N.R Process Inter
lock
2. 0.20 -do-
3. 0.25 -do-
4. 0.07 -do-
5. 0.09 -do-
6. 0.07 -do-
7. 0.15 -do-
8. 0.16 -do-
9. 0.13 -do-
10. 0.28 -do-
11. 0.22 -do-
12. 1.54 -do-
13. 0.60 -do-
14. 4.89 Format No. FP-037 enclosed. -do-
15. 0.81 Format No. FP-037 enclosed. -do-
** Separate annexure should be enclosed giving complete details of tripping / break downs of all the other pollution control equipments date,
time of tripping/failure, duration, reason for failure and connected details should be reported.
-
LINE - II
Page 4 of 32
Format No. FP-036
1. Name of the Unit : VASAVADATTA CEMENT – SEDAM 4) Validity of Consent: 30.06.2021.
2. Production capacity : Ref. Page 1 of 22 5) Month : October -2020 .
Raw Materials / Ton of product : Ref. Page 1 of 22
Sl.
No
Source Dia. of
Chimney
in (m)
Chimney
height in (m)
APC Equipment Monitoring
Date
Time Emission Rate
m3 / Hr
Emission
Level
mg / Nm3
Stipul
-ated
Provi
-ded
Stipu-
lated
Prov-
ided
Stipul-
ated
Provided Stip
u-
late
d
Prov-
Ided
1 2 3 4 5 6 7 8 9 10 11 12 13
16. Raw mill hopper &
weigh feeders
0.80 36.00 36.00 Pulse
jet bag
filter
Pulse
jet bag
filter
06.10.2020 10.05 AM 25,000 12,960 30 26
17. Raw meal silo
0.70 90.05 90.05 -do- -do- 07.10.2020 10.05 AM 25,000 11,160 30 20
18. Kiln Feed fluidor &
weigh bin
0.60 22.47 22.47 -do- -do- 06.10.2020 11.05 AM 14,600 6,395 30 21
19.
Cement Mill hopper
0.50 35.00 35.00 -do- -do- 08.10.2020 10.05 AM 12,000 7,207 30 25
20. Poly Com & bucket
elevator 1.00 35.00 35.00 -do- -do- 08.10.2020 11.15 AM 50,000 21,477 30 24
21.
Static separator
0.50 40.00 40.00 -do- -do- 09.10.2020 09.10 AM 12,000 9,043 30 24
-
LINE - II Page 5 of 32
Format No. FP-036
Month: October -2020
Sr.
No Source
Dia. of
Chim-
ney
in (m)
Chimney
height in (m) APC Equipment
Monitoring
Date Time
Emission Rate
m3 / H
Emission Level
mg / Nm3
Stipul-
ated
Provi
-ded
Stipu-
lated
Prov-
ided
Stipul-
ated Provided
Stipu-
lated
Prov-
Ided
1 2 3 4 5 6 7 8 9 10 11 12 13
22. Packer M/C-I 0.80 33.00 33.00
Pulse
jet bag
filter
Pulse
jet bag
filter
NR NR 25,000 NR 30 NR
23. Packer M/C-II
0.80 33.00 33.00 ,, ,, NR NR 25,000 NR 30 NR
24. Packer M/C-III 0.80 33.00 33.00 ,, ,, 28.10.2020 02.30 PM 25,000 11,160 30 23
25. Packer M/C-IV 0.80 33.00 33.00 ,, ,, 28.10.2020 05.00 PM 25,000 11,700 30 20
26. Cement Silo-I 0.40 41.50 41.50 ,, ,, 09.10.2020 11.00 AM 6,000 3,420 30 24
27. Cement Silo-II 0.40 41.50 41.50 ,, ,, 10.10.2020 09.10 AM 6,000
3,060 30 24
-
LINE - II
Page 6 of 32
Format No. FP-036
Month October -2020
Sr.
No
Source Dia. of
chimney
in (m)
Chimney height
in (m)
APC Equipment Monitoring
Date
Time Emission Rate
m3 / H
Emission Level
mg / Nm3
Stipul-
ated
Provi-
ded
Stipu-
lated
Prov-
ided
Stipulated Provided Stipu-
lated
Prov-
Ided
1 2 3 4 5 6 7 8 9 10 11 12 13
28. Cement silo-III 0.40 41.50 41.50
Pulse
jet bag
filter
Pulse
jet bag
filter
10.10.2020 10.00 AM 6,000 3,510 30 23
29.
Raw Mill / Kiln
3.50 100.00 100.00 Bag
House
Bag
House 27.10.2020 09.00 AM 6,50,000 4,26,062 30 15
30.
Clinker Cooler
3.20 48.00 48.00 ESP ESP 07.10.2020 11.10 AM 4,60,000 3,59,128 30 20
31.
Cement Mill
1.40 52.00 52.00 ESP Bag
Filter 09.10.2020 10.00 AM 1,00,000 71,604 30 24
32. Coal Mill 1.30 100.00 100.00
Pulse
jet bag
filter
Pulse
jet bag
filter
08.10.2020 09.00 AM 1,25,000 66,528 30 21
-
LINE-II
Page 7 of 32
Format No. FP – 036
Month October -2020
Sl
No
Dust
load
Kg / H
Failure of Equipment Total No. of
times tripped
in the
month
Total duration
of tripping in
the month
( H)
Actual
concentration
when tripped
Dust load in
Kg / Day
during
failure.
Total dust in
Kg / month
during
failure
Remarks
No of times
tripped in a
day **
Duration of
tripping in a
day ( H)
14 15 16 17 18 19 20 21 22
16. 0.30 Process
Inter lock
17. 0.20 -do-
18. 0.12 -do-
19. 0.16 -do-
20. 0.47 -do-
21. 0.20 -do-
22. NR -do-
23. NR -do-
24. 0.23 -do-
25. 0.21 -do-
26. 0.07 -do-
27. 0.06 -do-
28. 0.07 -do-
29. 5.21 Format No FP – 037 enclosed -do-
30. 4.50 -do-
31. 1.51 Format No. FP-037 enclosed. -do-
32. 1.19 -do-
** Separate annexure should be enclosed giving complete details of tripping / break downs of all the other pollution control equipment’s date,
time of tripping/failure, duration, reason for failure and connected details should be reported.
-
THERMAL POWER PLANT
Page 8 of 32
Format No. FP - 036
1. Name of the Unit : VASAVADATTA CEMENT – SEDAM 4) Validity of Consent: 30.06.2021.
2. Production Capacity of Power Plant in MW : TPP # 1, 15.7 (Peak capacity 16.2) 5) Month : October -2020
3. Raw Materials Consumption : Coal: 0.877 Kg/Kwh
TPP # 2, 9.5 MW, Coal: 0.00 Kg/Kwh
Sr.
No
Source Dia. of
Chimney
in (m)
Chimney
height
(in m)
APC Equipment Monitoring
date
Time Emission Rate
m3 / H
Emission level
mg/Nm3
Stipulat-
ed
Provided Stipu-
lated
Prov-
ided Stipu
lated
Provi
-ded
Stipulated
Provided
1 2 3 4 5 6 7 8 9 10 11 12 13
33. Boiler
70 TPH 1.85 75 75 ESP ESP 23.10.2020 09.10 AM 1,40,508 65,753 50 40
34. Coal
Crusher 0.5x 0.4 15.20 15.20
Pulse jet
bag filter
Pulse jet
bag filter NR NR 20000 NR NR NR
35. 100 KVA
D.G. Set 0.127 8.0 8.0 Chimney Chimney Not running --
36. Boiler 42
TPH 1.90 65 65 ESP ESP NR NR 91919 NR 50 NR
-
THERMAL POWER PLANT
Page 9 of 32
Format No FP-036
Month: October -2020
Sl.
No
Dust load
Kg / H
Failure of Equipments Total No. of
times tripped
in the
month
Total
duration of
tripping in
the month
( H )
Actual
concentration
when tripped
Dust load in
Kg/ day
during
failure.
Total dust in
Kg / month
during
failure
Remarks
No of times
tripped in a
day **
Duration of
tripping in a
day ( H)
14 15 16 17 18 19 20 21 22
33. 2.05
Format No-
FP-037
enclosed
Process
Inter lock
34. NR -do-
35. - ---
36. 2.14 -do-
** Separate annexure should be enclosed giving complete details of tripping / break downs of all the other pollution control equipments date,
time of tripping/failure, duration, reason for failure and connected details should be reported.
-
LINE - III
Page 10 of 32
Format No. FP-036
1. Name of the Unit : VASAVADATTA CEMENT – SEDAM 4) Validity of Consent: 30.06.2021.
2. Production capacity : Ref. Page 1 of 22 5) Month: October -2020
3. Raw Materials / Ton of product : Ref. Page 1 of 22
Sl.
No
Source Dia. of
Chimney
in m
Chimney
height in (m)
APC Equipment Monitoring
Date
Time Emission Rate
m3 / H
Emission Level
mg / Nm3
Stipul
-ated
Provi
-ded
Stipu-
lated
Prov-
ided
Stipul-
ated
Provided Stipu-
lated
Prov-
Ided
1 2 3 4 5 6 7 8 9 10 11 12 13
37. Raw mill / Kiln
4.25 70.00 70.00
Bag
House
Bag
House 12.10.2020 09.10 AM 9,25,560 5,10,840 30 18
38. Clinker Cooler ESP
3.35 50.00 50.00 ESP ESP 13.10.2020 10.30 AM 5,71,428 3,80,894 30 18
39. Coal Mill 1.80 52.00 52.00 Bag
Filter
Bag
Filter 12.10.2020 10.05 AM 1,75,000 1,09,944 30 21
40. Cement Mill
1.40 52.00 52.00 -do- -do- 12.10.2020 11.10 AM 1,00,000 37,699 30 23
41. Crusher
(Located at Mines) 1.50 32.00 32.00 -do- -do- 13.10.2020 09.15 AM 63,000
43,892
30 23
-
LINE-III
Page 11of 32
Format No. FP-036
Month October -2020
Sl
No
Dust load
Kg / H
Failure of Equipments Total No. of
times tripped
in the
month
Total duration
of tripping in
the month
( Hs)
Actual
concentration
when tripped
Dust load in
Kg/ Day
during
failure.
Total dust in
Kg / month
during
failure
Remarks
No of times
tripped in a
day **
Duration of
tripping in a
day (H.)
14 15 16 17 18 19 20 21 22
37 6.65 Process
Inter lock
38 3.99 -do-
39 1.78 -do-
40 0.73 -do-
41 0.89 -do-
** Separate annexure should be enclosed giving complete details of tripping / break downs of all the other pollution control equipments date,
time of tripping/failure, duration, reason for failure and connected details should be reported.
-
TPP-III
Page 12 of 32
Format No. FP - 036
1. Name of the Unit : VASAVADATTA CEMENT – SEDAM 4) Validity of Consent: 30.06.2021.
2. Production Capacity of Power Plant in MW : TPP # 3, 18 MW 5) Month October -2020
3. Raw Materials Consumption : Coal: 0.865 Kg/Kwh
Sr.
No
Source
Dia. of
Chimney
in (m)
Chimney
height
(in m.)
APC Equipment Monitoring
date
Time
Emission Rate
m3 / hr
Emission level
mg/Nm3
Stipulat-
ed
Provided Stipulated
Provided
Stip
u
lated
Provi
-ded
Stipulated
Provided
1 2 3 4 5 6 7 8 9 10 11 12 13
42. Boiler
80 TPH 2.45 80 80 ESP ESP 19.10.2020 09.10 AM 2,08,152
9,4,248
50 24
-
TPP-III
THERMAL POWER PLANT
Page 13 of 32
Format No FP-036
Month October -2020
Sl.
No
Dust load
Kg / H
Failure of Equipments Total No. of
times tripped
in the
month
Total
duration of
tripping in
the month
( H)
Actual
concentration
when tripped
Dust load in
Kg / day
during
failure.
Total dust in
Kg / month
during
failure
Remarks
No of times
tripped in a
day **
Duration of
tripping in a
day ( H)
14 15 16 17 18 19 20 21 22
42 1.88
Format No-
FP-037
enclosed
Process
Inter lock
** Separate annexure should be enclosed giving complete details of tripping / break downs of all the other pollution control equipments date,
Time of tripping/failure, duration, reason for failure and connected details should be reported.
-
Page 14 of 32
Format No FP-036
Month: October -2020
DG SETS
Sl.
No
Source Dia. of
Chimney
in (m)
Chimney
height in (m)
APC Equipment Monitori
ng
Date
Time Emission Rate
m3 / H
Emission Level
mg / Nm3
Stipul-
ated
Provide
d
Stipu-
lated
Prov-
Ided Stipul
-ated
Provi
-ded
Stipu-
lated
Prov-
ided
1 2 3 4 5 6 7 8 9 10 11 12 13
43.
Kiln-I 125 KVA
DG set
0.108 5.00 8.50 Chimney Chimney Not run as there
was no power
failure
3,786 --- --- ---
44.
Kiln-II 125 KVA
DG set
0.175 5.00 8.75 Chimney Chimney --do-- 3,786 --- --- ---
45.
Kiln-III 380 KVA
DG set
0.136 6.00 11.90 Chimney Chimney --do-- 3,786 --- --- ---
46. Boiler 42 TPH 250
KVA DG set 0.089 5.00 5.00 Chimney Chimney --do-- 3,786 --- --- ---
-
DG SETS Page 15 of 32
Format No. FP – 036
Month October -2020
Sl
No
Dust Load
Kg / H
Failure of Equipments Total No. of
times tripped
in the
month
Total
duration of
tripping in
the month
( H )
Actual
concentration
when tripped
Dust load in
Kg / Day
during
failure.
Total dust in
Kg / month
during
failure
Remarks
No of
times
tripped
in a day
**
Duration of
tripping in a
day ( H)
14 15 16 17 18 19 20 21 22
43 ---- ----
44 ---- ----
45 ---- ----
46 ---- ----
** Separate annexure should be enclosed giving complete details of tripping / break downs of all the other pollution control equipments date,
time of tripping/failure, duration, reason for failure and connected details should be reported.
-
LINE - IV Page 16 of 32
Format No. FP-036
1. Name of the Unit : VASAVADATTA CEMENT – SEDAM 4) Validity of Consent: 30.06.2021.
2. Production capacity : Ref. Page 1 of 22 5) Month : October -2020
3. Raw Materials / Ton of product : Ref. Page 1 of 22
Sl.
No Source
Dia. of
Chimney
in (m)
Chimney height
in (m) APC Equipment
Monitoring
Date Time
Emission Rate
m3 / H
Emission
Level
mg / Nm3
Stipul-
ated
Provi-
ded
Stipu-
lated
Prov-
ided
Stipul-
ated Provided
Stip
u-
lated
Prov-
Ided
1 2 3 4 5 6 7 8 9 10 11 12
47. Raw mill / Kiln 4.25 70.00 70.00 Bag
House
Bag
House 14.10.2020 09.00 AM 9,25,560 6,13,008 30 22
48 Clinker Cooler ESP 3.35 48.00 50.00 ESP ESP 15.10.2020 09.10 AM 5,71,428
3,80,894
30 21
49 Coal Mill 1.80 50.00 52.00 Bag
Filter
Bag
Filter 14.10.2020 10.00 AM 1,75,000 56,804 30 24
50 Cement Mill 1.40 52.00 52.00 -do- -do- 14.10.2020 11.00 AM 1,00,000 34,372 30 24
51 Kiln –IV 380 KVA
DG Set 0.136 12.8 12.8 Chimney
Chimn
ey
Not run as there was no
power failure 3,786 N.R -- --
-
Page 17of 32
Format No. FP-036
Month: October -2020
LINE-IV
Sl
No
Dust load
Kg / H
Failure of Equipments Total No. of
times tripped
in the
month
Total duration
of tripping in
the month
( H )
Actual
concentration
when tripped
Dust load in
Kg / Day
during
failure.
Total dust in
Kg / month
during
failure
Remarks
No of times
tripped in a
day **
Duration of
tripping in a
day ( H)
14 15 16 17 18 19 20 21 22
47
9.53
Process
Inter lock
48 4.68 -do-
49 1.19 -do-
50 0.72 -do-
51 NR ---
** Separate annexure should be enclosed giving complete details of tripping / break downs of all the other pollution control equipments date,
time of tripping/failure, duration, reason for failure and connected details should be reported.
-
Page 18 of 32
Format No. FP - 036
TPP-IV
1. Name of the Unit : VASAVADATTA CEMENT – SEDAM 4) Validity of Consent: 30.06.2021.
2. Production Capacity of Power Plant in MW : TPP # 4, 18 MW 5) Month October -2020
3. Raw Materials Consumption : Coal: 0.866 Kg/Kwh
Sl
No
Source Dia. of
Chimney
in (m)
Chimney
height
(in m)
APC Equipment Monitoring
date
Time Emission Rate
m3 / hr
Emission level
mg/Nm3
Stipulat-
ed
Provided Stipu-
lated
Prov-
ided Stip
u
lated
Provi
-ded
Stipulated
Provided
1 2 3 4 5 6 7 8 9 10 11 12 13
52.
CPP-18
MW
Boiler
80 TPH
2.45 80 80 ESP ESP 19.10.2020 10.20 AM 2,81,000
1,13,749
50 24
-
Page 19 of 32
Format No FP-036
Month: October -2020
TPP-IV
THERMAL POWER PLANT
Sl.
No
Dust load
Kg / H
Failure of Equipment’s Total No. of
times tripped
in the
month
Total
duration of
tripping in
the month
( H )
Actual
concentration
when tripped
Dust load in
Kg / day
during
failure.
Total dust in
Kg / month
during
failure
Remarks
No of times
tripped in a
day **
Duration of
tripping in a
day ( H)
14 15 16 17 18 19 20 21 22
52 2.17
Format No-
FP-037
enclosed
Process
Inter lock
** Separate annexure should be enclosed giving complete details of tripping / break downs of all the other pollution control equipments date,
time of tripping/failure, duration, reason for failure and connected details should be reported.
-
Page 20 of 32
Format No FP-036
Month October -2020
DG SETS (TPP-IV)
Sr.
No
Source Dia. of
Chimney
in (m)
Chimney
height in (m)
APC Equipment Monitori
ng
Date
Time Emission Rate
m3 / H
Emission Level
mg / Nm3
Stipul-
ated
Provide
d
Stipu-
lated
Prov-
Ided Stipul
-ated
Provi
-ded
Stipu-
lated
Prov-
ided
1 2 3 4 5 6 7 8 9 10 11 12 13
53. Boiler 80 TPH 380
KVA DG set
0.136 5.20 5.20 Chimney Chimney Not run as there
was no power
failure
3786 --- --- ---
-
DG SETS (TPP-IV)
Page 21 of 32
Format No. FP – 036
Month October -2020
Sr.
No
Dust Load
Kg / H
Failure of Equipments Total No. of
times tripped
in the
month
Total
duration of
tripping in
the month
( H )
Actual
concentration
when tripped
Dust load in
Kg / Day
during
failure.
Total dust in
Kg / month
during
failure
Remarks
No of
times
tripped
in a day
**
Duration of
tripping in a
day ( H)
14 15 16 17 18 19 20 21 22
53 ---- ---
** Separate annexure should be enclosed giving complete details of tripping / break downs of all the other pollution control equipments date,
time of tripping/failure, duration, reason for failure and connected details should be reported.
-
Page 22 of 32
Format No. FP - 036
TPP-V
1. Name of the Unit : VASAVADATTA CEMENT – SEDAM 4) Validity of Consent: 30.06.2021.
2. Production Capacity of Power Plant in MW : TPP # 5, 18 MW 5) Month: October -2020
3. Raw Materials Consumption : Coal: 0.863 Kg/Kwh
Sr.
No
Source Dia. of
Chimney
in (m).
Chimney
height
(in m)
APC Equipment Monitoring
date
Time Emission Rate
m3 / H
Emission level
mg/Nm3
Stipulat-
ed
Provided Stipu-
lated
Prov-
ided Stip
u
lated
Provi
-ded
Stipulated
Provided
1 2 3 4 5 6 7 8 9 10 11 12 13
54.
CPP-18
MW
Boiler
80 TPH
2.45 80 80 ESP ESP 20.10.2020 09.40 AM 2,81,000
2,03,731
50 24
-
Page 23 of 32
Format No FP-036
Month October -2020
TPP-V
THERMAL POWER PLANT
Sr.
No
Dust load
Kg / H
Failure of Equipments Total No. of
times tripped
in the
month
Total
duration of
tripping in
the month
( H )
Actual
concentration
when tripped
Dust load in
Kg / day
during
Failure.
Total dust in
Kg / month
during
failure
Remarks
No of times
tripped in a
day **
Duration of
tripping in a
day ( H)
14 15 16 17 18 19 20 21 22
54 3.87
Format No-
FP-037
enclosed
Process
Inter lock
** Separate annexure should be enclosed giving complete details of tripping / break downs of all the other pollution control equipments date,
time of tripping/failure, duration, reason for failure and connected details should be reported.
-
Page 24 of 32
Format No FP-036
Month October -2020
DG SETS (TPP-V)
Sr.
No
Source Dia. of
Chimney
in (m)
Chimney
height in (m)
APC Equipment Monitori
ng
Date
Time Emission Rate
m3 / H
Emission Level
mg / Nm3
Stipul-
ated
Provide
d
Stipu-
lated
Prov-
Ided Stipul
-ated
Provi
-ded
Stipu-
lated
Prov-
ided
1 2 3 4 5 6 7 8 9 10 11 12 13
55.
Boiler 80 TPH 380
KVA DG set
0.136 5.20 5.20 Chimney Chimney
Not run as there
was no power
failure
3786 --- --- ---
-
Page 25 of 32
Format No. FP – 036
Month: October -2020
DG SETS (TPP-V)
Sl
No
Dust Load
Kg / H
Failure of Equipment’s Total No. of
times tripped
in the
month
Total
duration of
tripping in
the month
( H)
Actual
concentration
when tripped
Dust load in
Kg / Day
during
failure.
Total dust in
Kg / month
during
failure
Remarks
No of
times
tripped
in a day
**
Duration of
tripping in a
day ( H)
14 15 16 17 18 19 20 21 22
55 ---- ---
** Separate annexure should be enclosed giving complete details of tripping / break downs of all the other pollution control equipment date,
time of tripping/failure, duration, reason for failure and connected details should be reported.
-
NAME OF UNIT
VASAVADATTA CEMENT, SEDAM
PAGE NO 26 OF 32
LOCATION OF A.A.Q.M. STATION.
STAFF CLUB
FORMAT NO FP-036
MONTH
OCTOBER - 2020
ANNEXURE - V
WEEK NO.
WEEKLY REPORT.
S.NO MONITORING DATE DAY NO TIME CONCENTRATION IN Micro-gm/m3 WIND REMARKS
FROM TO PM10 PM2.5 SO2 NOX DIRECTION
1 2 3 4 5 6 7 8 9 10
1 01.10.2020 to 03.10.2020 4 & 6 09.00 AM 08.55 AM 60 33 8 13.21 W
2 05.10.2020 to 06.10.2020 1 & 2 09.05 AM 09.00 AM 55 30 7.12 14.10 W
3 09.10.2020 to 10.10.2020 5 & 6 09.15 AM 09.10 AM 62 31 8.12 15 S
4 12.10.2020 to 13.10.2020 1 & 2 09:00 AM 08.55 AM 60 29 9.12 14.66 SW
5 16.10.2020 to 17.10.2020 5 & 6 09.05 AM 09.00 AM 65 32 8.62 12.47 NW
6 19.10.2020 to 20.10.2020 1 & 2 09.10 AM 09.05 AM 63 30 8.77 13.41 NW
7 23.10.2020 to 24.10.2020 5 & 6 09.05 AM 09.00 AM 61 34 8 15 N
8 26.10.2020 to 27.10.2020 1 & 2 09.15 AM 09.10 AM 62 30 8.66 14.26 N
9 30.10.2020 to 31.10.2020 5 & 6 09.10 AM 09.05 AM 60 34 8.22 15.10 NW
24 Hourly Average. 61 31 8.29 14.13
-
NAME OF THE UNIT
VASAVADATTA CEMENT SEDAM PAGE NO. 27 OF 32
LOCATION OF A.A.Q.M. STATION.
SEDAM TOWN
FORMAT NO FP-036
MONTH
OCTOBER - 2020
ANNEXURE - V
WEEK NO.
WEEKLY REPORT.
SL.NO MONITORING DATE DAY NO TIME CONCENTRATION IN Micro-gm/m3 WIND REMARKS
FROM TO PM10 PM2.5 SO2 NOX DIRECTION
1 2 3 4 5 6 7 8 9 10
1 01.10.2020 to 03.10.2020 4 & 6 ˉ ˉ ˉ ˉ ˉ ˉ W
2 05.10.2020 to 06.10.2020 1 & 2 ˉ ˉ ˉ ˉ ˉ ˉ W
3 09.10.2020 to 10.10.2020 5 & 6 ˉ ˉ ˉ ˉ -
ˉ S
4 12.10.2020 to 13.10.2020 1 & 2 ˉ ˉ ˉ ˉ ˉ ˉ SW
5 16.10.2020 to 17.10.2020 5 & 6 09.20 AM 09.15 AM 62 35 8..12 13.66 NW
6 19.10.2020 to 20.10.2020 1 & 2 ˉ ˉ ˉ ˉ ˉ - NW
7 23.10.2020 to 24.10.2020 5 & 6 ˉ ˉ ˉ ˉ ˉ - N
8 26.10.2020 to 27.10.2020 1 & 2 N
9 30.10.2020 to 31.10.2020 5 & 6 NW
24 Hourly Average. 62 35 8.12 13.66
-
NAME OF UNIT
VASAVADATTA CEMENT SEDAM
PAGE NO 28 of 32
LOCATION OF A.A.Q.M STATION.
DAIRY FARM
FORMAT NO FP-036
MONTH
OCTOBER -2020
ANNEXURE - V
WEEK NO.
WEEKLY REPORT.
S.NO MONITORING DATE
DAY NO
TIME CONCENTRATION IN Micro-gm/m3 WIND
DIRECTION REMARKS
FROM TO PM10 PM2.5 SO2 NOX
1 2 3 4 9 10
1 01.10.2020 to 03.10.2020 4 & 6 09.30 AM 9.25 AM 52 30 7.22 14.51 W
2 05.10.2020 to 06.10.2020 1 & 2 09.35 AM 9.30 AM 53 35 8.41 13.66 W
3 09.10.2020 to 10.10.2020 5 & 6 09.40 AM 9.35 AM 55 30 9.10 12.43 S
4 12.10.2020 to 13.10.2020 1 & 2 09.30 AM 09.25 AM 62 36 10.22 14.20 SW
5 16.10.2020 to 17.10.2020 5 & 6 10.05 AM 10.00 AM 60 37 9.12 13.41 NW
6 19.10.2020 to 20.10.2020 1 & 2 09.40 AM 09.35 AM 61 34 10.12 13.22 NW
7 23.10.2020 to 24.10.2020 5 & 6 09.30 AM 09.25 AM 63 32 11.23 14.56 N
8 26.10.2020 to 27.10.2020 1 & 2 09.40 AM 09.35 AM 59 30 14.55 12.32 N
9 30.10.2020 to 31.10.2020 5 & 6 09.35 AM 09.30 AM 55 31 13.87 12.36 NW
24 Hourly Average. 58 33 10.42 13.40
-
NAME OF UNIT
VASAVADATTA CEMENT, SEDAM
PAGE NO 29 of 32
LOCATION OF A.A.Q.M STATION.
MINES SUBSTATION
FORMAT NO FP-036
MONTH
OCTOBER -2020
ANNEXURE - V
WEEK NO.
WEEKLY REPORT.
TIME CONCENTRATION IN Micro-gm/m3 WIND REMARKS
S.NO MONITORING DATE DAY NO FROM TO PM10 PM2.5 SO2 NOX DIRECTION
1 2 3 4 5 6 7 8 9 10
1 01.10.2020 to 03.10.2020 4 & 6 10.45 AM 10.40 AM 55 35 8.26 15 W
2 05.10.2020 to 06.10.2020 1 & 2 10.40 AM 10.35 AM 59 30 6.88 13.41 W
3 09.10.2020 to 10.10.2020 5 & 6 10.35 AM 10.30 AM 56 31 7.66 10.42 S
4 12.10.2020 to 13.10.2020 1 & 2 10.40 AM 10.35 AM 59 32 6.55 13.22 SW
5 16.10.2020 to 17.10.2020 5 & 6 10.20 AM 10.15 AM 57 30 9.10 13.00 NW
6 19.10.2020 to 20.10.2020 1 & 2 10.10 AM 10.05 AM 59 32 8.33 14.55 NW
7 23.10.2020 to 24.10.2020 5 & 6 10.00 AM 09.55 AM 58 39 9.16 13.70 N
8 26.10.2020 to 27.10.2020 1 & 2 10.05 AM 10.00 AM 60 40 10.44 12.34 N
9 30.10.2020 to 31.10.2020 5 & 6 10.20 AM 10.15 AM 62 38 6.23 11.10 NW
24 Hourly Average. 58 34 8.06 12.97
-
NAME OF UNIT
VASAVADATTA CEMENT, SEDAM
PAGE NO 30 of 32
LOCATION OF A.A.Q.M. STATION.
POWER PLANT
FORMAT NO FP-036
MONTH
OCTOBER - 2020
ANNEXURE -V
WEEK NO.
WEEKLY REPORT.
S.NO
MONITORING DATE
DAY NO
TIME CONCENTRATION IN Micro-gm/m3 WIND DIRECTION
REMARKS
FROM TO PM10 PM2.5 SO2 NOX
1 2 3 4 9 10
1 01.10.2020 to 03.10.2020 4 & 6 11.05 AM 11.00 AM 55 32 7.88 12.13 W
2 05.10.2020 to 06.10.2020 1 & 2 10.55 AM 10.50 AM 60 35 8.91 13.10 W
3 09.10.2020 to 10.10.2020 5 & 6 11.05 AM 11.00 AM 61 32 9.25 12.22 S
4 12.10.2020 to 13.10.2020 1 & 2 11.00 AM 10.55 AM 57 33 8.87 10.22 SW
5 16.10.2020 to 17.10.2020 5 & 6 10.50 AM 10.45 AM 56 35 9.16 11.22 NW
6 19.10.2020 to 20.10.2020 1 & 2 10.40 AM 10.35 AM 63 38 8.88 12.43 NW
7 23.10.2020 to 24.10.2020 5 & 6 10.35 AM 10.30 AM 64 30 7.23 13.40 N
8 26.10.2020 to 27.10.2020 1 & 2 10.05 AM 10.00 AM 62 34 8.55 12.12 N
9 30.10.2020 to 31.10.2020 5 & 6 10.30 AM 10.25 AM 60 32 7.89 11.45 NW
24 Hourly Average. 60 33 8.51 12
-
NAME OF UNIT
VASAVADATTA CEMENT SEDAM
PAGE NO 31 OF 32
LOCATION OF A.A.Q.M. STATION.
LIONS BHAVAN
FORMAT NO FP-036
MONTH
OCTOBER -2020
ANNEXURE - V
WEEK NO.
WEEKLY REPORT.
S.NO
MONITORING DATE
DAY NO
TIME CONCENTRATION IN Micro-gm/m3 WIND DIRECTION
REMARKS FROM TO PM10 PM2.5 SO2 NOX
1 2 3 4 9 10
1 01.10.2020 to 03.10.2020 4 & 6 11.40 AM 11.35 AM 65 31 8.45 13 W
2 05.10.2020 to 06.10.2020 1 & 2 11.35 AM 11.30 AM 61 35 7.12 11.20 W
3 09.10.2020 to 10.10.2020 5 & 6 11.40 AM 11.35 AM 58 34 8.12 13.22 S
4 12.10.2020 to 13.10.2020 1 & 2 11.20 AM 11.15 AM 59 32 7.23 11.20 SW
5 16.10.2020 to 17.10.2020 5 & 6 11.40 AM 11.35 AM 62 38 8.12 10.42 NW
6 19.10.2020 to 20.10.2020 1 & 2 11.30 AM 11.25 AM 53 39 9.13 11.22 NW
7 23.10.2020 to 24.10.2020 5 & 6 11.40 AM 11.35 AM 63 31 7.66 12.10 N
8 26.10.2020 to 27.10.2020 1 & 2 11.30 AM 11.25 AM 62 35 9.20 14.27 N
9 30.10.2020 to 31.10.2020 5 & 6 11.20 AM 11.15 AM 60 38 8.12 15.41 NW
24 Hourly Average. 60 35 8.13 12.44
-
FLY ASH UTILIZATION PROFORMA
Page No: 32 of 32
Format No: FP-036 OCTOBER - 2020
S.No
Name &
Address of
The unit
Capacity
Quantity of fly ash
generated / Year
MT / Year
Utilization ( MT / Year ) Total
Utilized
MT / Year
Un-utilized quantity
MT /Year
Percentage Remarks
Bricks
Cement Industries
Oth
ers
M/s VC
ARV/ARVS/
ASHTECH-
RAICHUR &
UDUPI
M/s VC
ARV/ARVS/
ASHTECH-
RAICHUR &
UDUPI
M/s VC
ARV/ARVS/
ASHTECH-
RAICHUR &
UDUPI
M/s
VC
ARV/ARVS/
ASHTECH-
RAICHUR &
UDUPI
1
M/s
Vasavadatta
Cement
Sedam
Average
15.7 MW,
9.5 MW,
18 MW,
18 MW
&
18 MW
coal
based
Thermal
power
plant
47807
+
11195
180924.26
+
32403.090
47807
+
11195
178016.5
+
32595
47807
+
11195
178016.5
+
32595
0.0
2715.850
100 % for
VC Ash
includes
Bed ash
also.
April -20 to
October -20
59002 213327.35 59002 210611.5 59002 210611.5
-
Page 1 of 7.
Format No. FP-037.
LINE-1
a.) KILN /RAW MILL STOPPAGES / TRIPPINGS FOR THE MONTH OF OCTOBER - 2020
DATE STOP START TOTAL NO. REMARKS
OF MINUTES
b.) CEMENT MILL STOPPAGES / TRIPPINGS FOR THE MONTH OF OCTOBER -2020 c.)
DATE STOP START TOTAL NO. REMARKS
OF MINUTES
--- NIL---
-
Page 2 of 7.
Format No. FP-037. LINE-II
d.) KILN /RAW MILL STOPPAGES / TRIPPINGS FOR THE MONTH OF OCTOBER -2020
DATE STOP STARTS TOTAL NO. REMARKS
OF MINUTES
---NIL---
a) CEMENT MILL STOPPAGES / TRIPPINGS FOR THE MONTH OF OCTOBER -2020
DATE STOP START TOTAL NO. REMARKS
OF MINUTES
---NIL---
-
Page 3 of 7.
Format No. FP-037. POWER PLANT (TPP # 1)
e.) BOILER ESP STOPPAGES / TRIPPINGS FOR THE MONTH OF OCTOBER -2020
.
DATE STOP START TOTAL NO. REMARKS
OF MINUTES
---NIL---
POWER PLANT (TPP # 2)
f.) BOILER ESP STOPPAGES / TRIPPINGS FOR THE MONTH OF OCTOBER -2020 .
DATE STOP START TOTAL NO. REMARKS
OF MINUTES
---NIL---
-
Page 4 of 7.
Format No. FP-037.
LINE-III
g.) KILN /RAW MILL STOPPAGES / TRIPPINGS FOR THE MONTH OF OCTOBER -2020
DATE STOP START TOTAL NO. REMARKS
OF MINUTES
h.) CEMENT MILL BAG FILTER STOPPAGES / TRIPPINGS FOR THE MONTH OF OCTOBER -2020 a.) .
DATE STOP START TOTAL NO. REMARKS
OF MINUTES
--- NIL---
-
Page 5 of 7.
Format No. FP-037.
POWER PLANT (TPP # 3)
i.) BOILER ESP STOPPAGES / TRIPPINGS FOR THE MONTH OF OCTOBER -2020
DATE STOP START TOTAL NO. REMARKS
OF MINUTES
--- NIL---
-
Page 6 of 7.
Format No. FP-037.
LINE-IV
j.) a) KILN BAG HOUSE STOPPAGES / TRIPPINGS FOR THE MONTH OF OCTOBER -2020
DATE STOP START TOTAL NO. REMARKS
OF MINUTES
--- NIL---
b) CEMENT MILL BAG FILTER STOPPAGES / TRIPPINGS FOR THE MONTH OF OCTOBER -2020
DATE STOP START TOTAL NO. REMARKS
OF MINUTES
--- NIL---
-
Page 7 of 7.
Format No. FP-037.
POWER PLANT (TPP # 4)
k.) BOILER ESP STOPPAGES / TRIPPINGS FOR THE MONTH OF OCTOBER -2020
DATE STOP START TOTAL NO. REMARKS
OF MINUTES
--- NIL---
POWER PLANT (TPP # 5)
a.) BOILER ESP STOPPAGES / TRIPPINGS FOR THE MONTH OF OCTOBER -2020
DATE STOP START TOTAL NO. REMARKS
OF MINUTES
--- NIL---
LINE - ILINE - IILINE - IITHERMAL POWER PLANTTHERMAL POWER PLANT (1)THERMAL POWER PLANT (2)
FLY ASH UTILIZATION PROFORMALINE-1LINE-IIPOWER PLANT (TPP # 1)POWER PLANT (TPP # 2)LINE-IIIPOWER PLANT (TPP # 3)LINE-IVPOWER PLANT (TPP # 4)POWER PLANT (TPP # 5)