'Alpha' Series 12/19Single Seated Body

Instructions for Series 12/19 Range of Control Valves

1

ABB Control Valves

P3300 Series Pneumatic Valve Positioner

■■ Single acting, force-balance operatingprinciple

■■ Excellent dynamic response, shortpositioning time and neglegiblepositioning error

■■ Field adjustable for valve strokesbetween 14 mm and 102 mm (1/2 inand 4 in)

■■ Single feedback cam with threestandard characteristics

■■ Convenient, no range springchanging required and accuratemeans of split-ranging the signal and/or the valve action.

■■ Compatible with all spring anddiaphragm-operated control valves

■■ Set and forget reliability

■■ Complies with relevant internationalstandards for test procedures andenvironmental protection againstharsh plant conditions

Specification DataFile

2

Physical Specifications

ConstructionCase and by-pass assembly

Standard: die-case aluminium alloy (low copper andmagnesium).Optional: AISI 316 ss.

Case coverStandard: P.B.T. 20, glass fibre reinforcedpolibutilentereftalathe.Impact-resistant self-extinguishing polyester.Epoxy-resin painted - RAL 1001.Optional: AISI 316 ss.

Input bellowsStandard: brass.Optional: AISI 316 ss.

Flapper/NozzleAISI 303 ss.

Cam and Feedback lever:AISI 304 ss.

Introduction

Model W-PP, the pneumatic valve positioner of the P3300Series of field mounting instruments, ensures that the controlvalve plug position is always directly proportional to thepneumatic input signal, regardless of diaphragm actuatorhysteresis, packing-box friction or off-balance force on thevalve plug.

The valve responds to infinitely small changes in the controlleroutput signal when process lags require the use of wideproportional band.

Problems usually associated with plant instability due either tooversized valves or non-linear trim characteristics areminimized by selecting one of the three feedback camalternative positions.

By-pass option allows positioner to be removed withoutdisturbing the control valve operation.

Turn-down ratio 5 to 1 by a single controller output signal splitranging for sequential operation of two or more control valvesis standard.

Functional Specifications

Input Pressure Range0.2 - 1 bar, 20 - 100 kPa, 3 - 15 lb/in*0.4 - 2 bar, 40 - 100 kPa, 6 - 30 lb/in*

Auxiliary Supply Pressure1.4 - 4 bar, 140 - 400 kPa, 20 - 60 lb/in*

Start Point and Span AdjustmentsSeparate, internal, continuous.

Split-rangeAny value down to 20% of specified input range.

Stroke LengthAny value between 14 mm and 102 mm (1/2 in and 4 in)providing feedback lever rotation is 50Q.

Output to ActuatorUp to 95% of auxiliary supply pressure, direct or reverseacting.

Environmental Conditions

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…Physical Specifications

SpringAISI 302 ss.

Internal connectionsAISI 316 ss.

Identification tagAISI 316 ss permanently mounted - 20 characters max.(legend to be specified).

GaugesBrass with plastic case or AISI 316 ss, as specified.

Pneumatic connectionSupply, output and instrument: 1/4in. NPT female.

Natural gas exhaust1/2 in NPT female.

Net Weight2.5 Kg approx. without optional extras

Optional Extras

Positioner by-pass switchExternally operated.

GaugesSupply and Output: 0 to 4 bar/0 to 60 PSI, 0 to 4 kg.cm2

Signal: 0 to 2 bar/0 to 30 PSI 0 to 2kg.cm2

Natural gas auxiliary supplyFor applications where instrument air is not available.Tapped 1/2 in. NPT.

Performance SpecificationsUnless otherwise stated performance specifications are givenat reference environmental condition, 0.2 to 1 bar or 0.4 to2 bar input pressure standard ranges, with standard linearcam and direct acting positioner. All errors are quoted aspercentage of the associated actuator stroke. Test proceduresare in accordance with relevant international standards.

Accuracy±1% (includes combined effects of non-linearity,hysteresis and repeatability).

Terminal based linearity±05%

RepeatabilityBetter than 0.3%

HysteresisBetter than 0.5%.

Indication accuracy±2% f.s.d.

Environmental protectionIP 55 according to IEC 529.

Operating Influences

Ambient temperature over the range –25 to +55° C:Better than ±0.3%/10K

Auxiliary supply:±0.65%/0.1 bar.

Humidity and barometric pressure:No influence.

Outline Dimensions

4

ABB Control ValvesKent IntrolBrighouseWest Yorks.England, HD6 1QFTel: +44 (0) 1484 710311Fax: +44 (0) 1484 407407

ABB Control ValvesABB KK6-2-2, Takatsukadai Nishi-kuKobe 651-22JapanTel: +81 78 991 5920Fax: +81 78 991 5900

ABB Control ValvesABB Instrumentation22016 LennoComoItalyTel: +39 (0) 344 58111Fax: +39 (0) 344 58278

ABB Control ValvesIntrol (India) LimitedH-34, MIDC, AmbadNashik 422 010IndiaTel: +91 253 381434Fax: +91 253 384413

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The Company’s policy is one of continuous productimprovement and the right is reserved to modify theinformation contained herein without notice.

© ABB 1999 Printed in UK (11.99)

Ordering Information

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TZID-C Intelligent Positioner,Compact and Efficient

10/18-0.22 EN

■ Compact and efficient, through well-proven technology and intelligence

■ Communication based on the “HART“ protocol■ Simple commissioning procedure

through fully automatical Autoadjust function■ Easily understandable adjustment mode,

adjustment via the built-in operator panel or remotely using the standardized configuration program

■ 4...20 mA input, 2-wire, supply voltage 8.7 V DC for the standard model and 9.7 V DC for the intrinsically safe model

■ Approved explosion protection for intrinsically safe operation, EEC type acceptance certificate, TÜV 98, ATEX 1370 X

■ Complies with the directives for EMC and CE conformity■ Robust aluminum case, IP 65■ Influence of shock and vibration <1% with a load of up to

10 g and frequencies between 20 and 80 Hz■ Wide operating temperature range, - 30 to + 85 °C

(- 22 to + 185 °F)■ Stable control loop through self-adaptation and con-

tinuous modulation of the output■ Attachment to linear or rotary actuators in accordance

with the standard■ Mechanical position indicator■ Optional pressure gage block and filter regulator■ Low operating cost, air consumption only 0.03 kg/h

TZID-CIntelligent Positioner 10/18-0.22 EN

Construction and mode of operation

The concept

The TZID-C positioner is an intelligent and electronically config-urable instrument with communication capabilities, mounting topneumatic actuators. The TZID-C stands out for a small and com-pact design, a modular construction, and an excellent cost-perfor-mance ratio.

The functional heart of the TZID-C positioner is its microprocessor-controlled CPU where the operating system is running. The inputsignal and the position feedback signal are polled with a samplingrate of 20 ms and an A/D resolution of 4000 steps. This ensures arapid and high-precision signal processing for the input and theposition feedback. The power for the CPU is derived from the setpoint signal.

The operating program includes an Autoadjust routine for auto-matic adjustment of the device in the commissioning phase, andan adaptation program which provides for optimal control of theposition to minimize control deviation.

The pneumatic actuator is driven by an I/P module with subse-quent 3/3-way valve. The electrical positioning signal from theCPU is proportionally converted into a pneumatic signal which, inturn, proportionally adjusts the 3/3-way valve. The cross-sectionalarea of the valve air channels for filling the actuator with air orevacuating air from it is changed in proportion with the adjustment.When reaching the set point, the 3/3-way valve is closed in centerposition.

The positioner has an operating panel consisting of a 2-line LCDand 4 push-buttons. The operating panel has the perfect design foroptimal local configuration, commissioning, and operational moni-toring. Alternatively, the TZID-C can be configured, commissionedand monitored remotely from a PC via its communication port,using the HART� protocol. You can either tap at a local connector,or frequency-modulated at any chosen point of the 4...20 mA sig-nal line.

The modular design of the positioner allows you to add furtherfunctionality at a later time. Plug-in modules for analog and digitalposition feedback as well as assembly kits for mechanical positionindication and digital position feedback using proximity switches or24 V microswitches are available. Additionally, the plug-in modulefor the shutdown function is available.

Various TZID-C features ensure safe valve operation on site:■ Compliance with the EMC directive

■ Robust aluminum case, protection IP 65 (NEMA 4X)

■ High resistance to shock and vibration up to 10 g

■ Operational reliability through permanent monitoring and error indication in case of troubles

■ Operation at ambient temperatures of - 30 ... + 85 °C (- 22 ... + 185 °F)

LKS connector

Signal4 … 20 mA

Digital input

Digital output

FSK module

Microprocessor

EEPROM

CPU

ENTER

MODE

Air supply1.4…6 bar

Outgoing air

I/P modulewith 3/3-way valve

Position sensing

Plug-in modulefor analog

position feedback4 … 20 mA

Plug-in modulefor digital

position feedbackMin - Max

Kit for mechanicalposition indicator

Kit for digitalposition feedback

Min. Max.

Options

and/or

or

Plug-in modulefor analog

position feedback4 … 20 mA

(48 V supply)

orPlug-in module

for safety shutdown(forced decompression)

Kit for24 V microswitchesMin./Max. position

or

optionally for rotation angle of up to 270°

Optocoupler(Shutdown function)

24 V DC

TZID-C schematic diagram

Page 2 of 16 08.01

08.01 Page 3 of 16

TZID-CIntelligent Positioner 10/18-0.22 EN

Construction and mode of operation

Mounting

To linear actuators in accordance with the standard

Lateral attachment is in accordance with DIN/IEC 534 (lateralattachment to Namur). The attachment kit required for lateralattachment is a complete set of attachment material, except forscrewed pipe connections and air pipes.

To rotary actuators in accordance with the standard

Attachment to rotary actuators is in accordance with VDI/VDE3845. The attachment kit contains two items: the adapter for cou-pling the positioner feedback shaft to the actuator shaft, and amounting bracket for mounting the positioner to the actuator.Screwed pipe connections and air pipes are not included in the kitand have to be provided by the customer

Integral mounting to control valves

The TZID-C positioner is ready for integral mounting (e.g. to theABB 23/24, 23/25 and 23/26 control valves). The appropriatethreaded holes are available at the positioner’s back. The benefitof this design is that the point for mechanical stroke measurementis inside the yoke and, thus, protected by it. No external tubing isrequired, since the air flow from the positioner to the actuator isguided through an internal channel bore.

Special actuator-specific mounting

In addition to the mounting methods described above, there arespecial actuator-specific attachments.

Please contact us for details.

Mounting to linear actuators to DIN/IEC 534

Integral mounting to 23/24 and 23/25 control valves

Mounting to rotary actuators to VDI/VDE 3845

Integral mounting to 23/26 control valves

Page 4 of 16 08.01

TZID-CIntelligent Positioner 10/18-0.22 EN

Operating system

General

With its operating program the intelligent microprocessor-con-trolled TZID-C positioner is best suited for achieving optimalresults - both in terms of rapid and precise control until reaching theset point and in terms of a high operational reliability. The activa-tion and adjustment of parameters necessary to achieve this goalis in parts automatic (auto-adjustment) and in parts manual.

The total range of parameters includes:

– Operating parameters

– Adjustment parameters

– Monitoring parameters

– Diagnosis parameters

Operating parameters

The following operating parameters can be activated and adjusted:

– Signal rangeIt can be selected whether the full range of 4 .. 20 mA or a split-range is to be used.

– Valve actionDirect: Range 4...20 mA/direction 0...100 %Reverse: Range 20...4 mA/direction 0...100 %

– Characteristic curve (travel = f {pos. signal})linear,equal percentage 1:25 or 1:50 or 25:1 or 50:1,or user-configurable with 20 reference points

– Tolerance band (sensitivity limit)The factory setting of 0.3 % is a typical value, which only has to be increased in case of very short strokes or high hystere-sis values of the valve. Normaly, the controller automatically optimizes itself during the Autoadjust function.

– Travel limitingThe positioning travel, i.e. the stroke or angle of rotation, can be reduced as required within the full range of 0...100%, provided that a minimum value of 20% is observed.

– Shut-off valueThis function causes immediate closing of the actuator. The threshold can be configured.

– Time-out monitoringThis function is used to monitor the time needed to reach the set point. It triggers an alarm if the unit is not able to adjust the deviation such that it fits into the tolerance band within the set time.

– Adjusted speed for full travel 100 %This function is used to increase the natural speed for con-trolling the full travel until reaching the set point. The speed can be set independently for each direction.

– Alarm limits for minimum and maximum positionsThis parameter is used to define the switching points for the minimum and the maximum position.

– Digital inputWith the digital input you can disable or limit configuration access or directly adjust the actuator by

holding the current actuator positionorsetting the actuator to the 0% or 100 % position

Adjustment parameters

The following parameters can be activated and adjusted:

– Valve range 0 ... 100 %Valve end positions, start of range "0%“ and end of range "100 %".

– Effective direction of the actuatorAdjustment to either of the two possible directions:

Air to open/spring force to closeorAir to close/spring force to open

– Display 0 ... 100 %Adjusting the display (0 ... 100 %) to the direction of action for opening or closing the valve.

– Control parametersTo adapt the TZID-C positioner to the control action of the valve, the control parameters can be adjusted individually to achieve optimal control until reaching the set point.

The TZID-C positioner has a program (Autoadjust) for automaticadjustment of all relevant parameters. The Autoadjust routine canbe started by pressing the respective push-buttons on the device’sfront panel.

TZID-CIntelligent Positioner 10/18-0.22 EN

Operating system

Monitoring parameters

The TZID-C operating system allows for permanent self-monitor-ing. The following list gives some examples for errors that aredetected and can be indicated:

– Internal output circuit monitoring

– Leakage in the actuator or air pipe from / to it

– Signal out of 4 .... 20 mA range

– Position out of adjusted range (rotation angle) for position feedback

– Positioning time-out (adjustable time parameter)

– Limit of stroke counter or travel counter exceeded (limits can be adjusted during diagnosis)

If any of these disturbances occurs, an alarm is generated andindicated as an error code on the built-in LC display, or reported asa collective alarm via the digital output, which is already providedby the basic TZID-C version.

Extended monitoring is possible via the communication port. Themost important process variables like the output signal in mA, theposition in %, the deviation and, last not least, troubles occurringduring operation are indicated as plain text in a special line.

The TZID-C positioner operator panel alllows for

– monitoring

– manual control

– TZID-C configuration (all operating data, except for the user configurable characteristic curve with 20 reference points)

The operator panel consists of an LC display and four push-but-tons (see illustration to the right).

The display indicates the following data:

– Current process value or parameter number,shown by the upper, 4-digit segment display

– Designator / name of indicated parameter or value,shown by the lower, 8-digit segment display

– TZID-C operating status, indicated by the following symbolsshown on the left hand side of the display

Local configuration is disabled

Automatic control through the TZID-C

Position is adjusted manually by actuating the � and ��push buttons

conf TZID-C has been changed over to theconfiguration level, control is interrupted

On the operating level, i.e. while either automatic control is inprogress or the TZID-C is ready for manual position adjustment,the upper 4-digit 7-segment display indicates the position as a per-centage (0 ... 100 %). If an operating error should occur, the dis-play changes over to an error code (see "Monitoring parameters"for details).

Diagnosis parameters

The diagnosis parameters of the TZID-C program inform the oper-ator about the operating conditions of the valve. From this informa-tion the operator can derive which maintenance works arerequired, and when. The parameters also provide informationabout the use of the valve and, thus, its possible wear.

The following values are determined:

– Number of control actions performed by the valve

– Total stroking distance

The diagnosis parameters can be set externally, i.e. via the com-munication port, by using the special TZID-C configuration pro-gram.

conf

mA

ENTER

MODE

%°C

TZID-C operating elements

Operation

08.01 Page 5 of 16

TZID-CIntelligent Positioner 10/18-0.22 EN

General

The TZID-C communication port allows for remote operation, mon-itoring and configuration.

The "HART�" Protocol is used for communication. Signals can betapped either locally at the connector or frequency-modulated atany chosen point of the 4 ... 20 mA signal transmission. Communi-cation is done on line, without impairing operation. New parametersettings become active immediately after being downloaded intothe device, but have to be stored in the TZID-C non-volatile mem-ory with a special command.

The following equipment is needed for communication:

– a special connecting device(LKS adapter or FSK modem)

– an off-the-shelf PC(meeting special hardware requirements)

– a program for remote control and configuration(e.g. Smart Vision® )

LKS adapter as a communication link

The LKS adapter is a connection solution which is both easy toinstall and cost-saving. On the TZID-C side, a local communicationinterface (LKS) is used. On the PC-side, a double sub-D jack witha 9-pole and a 25-pole connector is used. The connector alsoaccommodates an RS-232 interface converter for connection tothe PC.

The TZID-C can be configured via the LKS without requiring that a4...20 mA signal is fed to it. As a result, this kind of configurationcan be performed in the workshop prior to commissioning. In thiscase the positioner is powered by the PC.

FSK modem as a communication link

The FSK modem is used to establish digital frequency-modulatedcommunication (Frequency Shift Keying). The digital signal "0"corresponds to 2.2 kHz, the digital signal "1" to 1.2 kHz. Tapping ispossible at any chosen point of 4...20 mA transmission, i.e. directly on site at the TZID-C or in a remote place, e.g. at an OCSin the control room. Frequency-modulated communicationrequires a circuit with a resistance of at least 250 ohms.

The FSK modem is available in 2 versions: with or without electri-cal isolation. In conjunction with a special isolating amplifier, e.g.Contrans I or Contrans I_remote, the modem with electrical isola-tion is suitable for connection to a bus. Communication is also pos-sible with an intrinsically safe TZID-C, provided that the modemitself is placed outside the hazardous area. If these capabilities arenot required, you can also use the cost-saving modem withoutelectrical isolation (FSK Modem II).

For details and technical data refer to the data sheets 10/15-6-97EN (FSK modem) and 10/18-0.31 EN (FSK Modem II).

TZID-CLKS

TZID-C

TZID-C

TZID-C

TZID-C

CONTRANS I

CONTRANS I

CONTRANS I

FSK modem

FSK modem

FSK modem

Source

Source

Source

Source

Communication via LKS adapter

Communication via "HART®"-protocol and FSK modem

Communication and special software for remote control and configuration

Page 6 of 16 08.01

08.01 Page 7 of 16

TZID-CIntelligent Positioner 10/18-0.22 EN

Communication and special program for remote control and communication

Smart Vision®

Smart Vision® is a windows-type graphical user interface withuser-friendly and intuitively operable standardized windows. Theprogram offers comfortable functions for configuring, monitoringand diagnosing the TZD-C positioner. Smart Vision® is very similarto "Windows", i.e. it has similar intuitively operable windows, andcommands can be entered in the same way. Users familiar with"Windows" can easily adapt to Smart Vision®.

Input

Signal rangeNominal range 4...20 mA, split range configurable between 20...100% of nominal range

Two-wire circuitrySupply voltage 8.7 V DC, without explosion protection

9.7 V DC for intrinsically safe deviceResistance 435 ohms at 20 mA and 8.7 V DC

485 ohms at 20 mA and 9.7 V DCDigital input

Control voltage 12 ... 24 V DCCurrent max. 4 mA

Smart Vision® can be used with all our HART-compatible devices.It is ABB’s communication platform for all products using HART.

Hardware requirements

Computer PC/Notebook for WINDOWS(IBM-compatible) 486 or higher

Operating system Microsoft WINDOWS 95 or higherMicrosoft WINDOWS NT

Hard disk at least 2 Mbytes free memory

RAM at least 500 Kbytes free memory

Disk drive CD ROM

Interface RS 232 C for communication

If you should need more information please don’t hesitate to con-tact us.

Output

Range0...6 bar (0...90 psi)

Air capacityat supply pressure of 1.4 bar (20 psi)

5.0 kg/h = 3.9 Nm3/h = 2.3 scfmat supply pressure of 6 bar (90 psi)

13 kg/h = 10 Nm3/h = 6.0 scfm (Booster, for increasing air capacity, on request)

Functionfor single or double acting actuators, air is vented from actua-tor or actuator is blocked in case of an electrical power failure

Shut-off valueRange 0...20% of positioning signal (if the value falls below the set value, the positioner immediately moves the actuator to the closing position)

Digital output (control current circuit to DIN 19234)Supply voltage 5 ... 11 VDCCurrent < 1.2 mA Logical "0"Current > 2.1 mA Logical "1"Effective direction: Normally logical "0" or logical "1"

(configurable)

Smart Vision® - typical window

Technical data

Page 8 of 16 08.01

TZID-CIntelligent Positioner 10/18-0.22 EN

Technical data

TravelAngle of rotation

Used range 25 ... 120 ° (rotary actuatorsoptionally 270°)25 ... 60 ° (linear actuators)

Stroke timeRange 0...200 seconds, individually configurable for each direction

Dead band time limitRange 0...200 seconds (monitoring parameter for control until the deviation is within the tolerance band)

Stroke limitingMin. and max. limits, freely configurable within 0...100% of total travel (> 10 %)

Air supplyInstrument air

free of oil, water and dust to DIN/ISO 8573-1pollution and oil contents according to Class 3(Purity: max. particle size 5 �m, max. particle density 5mg/m3; Oil contents: max. concentration 1 mg/m3; Dew point at least 10 °C below operating temperature)

Supply pressure1.4...6 bar (20...90 psi)Caution: Do not exceed the max. operating pressure of the actuator!

Air consumption< 0.03 kg/h (0.08 scfm) (independent of supply pressure)

Transmission data and influencesDirection (output signal or pressure in the actuator)

Increasing: Increasing signal 4...20 mA Increas. pressure OUT1 in the actuator

Decreasing: Increasing signal 4...20 mA Decreas. pressure OUT1 in the actuator

Valve actionDirect: Signal 4...20 mA = position 0...100%Reverse: Signal 20...4 mA = position 0...100%

Characteristic curve (travel = f �signal�)linear, equal percentage 1:25 or 1:50 or 25:1 or 50:1and freely configurable with 20 reference points

Characteristic deviation< 0.5%

Tolerance band (sensitivity threshold)0.3...10%, adjustable

Resolution (A/D conversion)> 4000 steps

Sample rate20 ms

Influence of ambient temperature< 0.5% for every 10 °C change in temperature

Influence of vibration� +/-1% up to 10g and 80 Hz

Seismic requirementsMeets requirements of DIN/IEC 68-3-3 Class III for strong and strongest earthquakes

Influence of mounting positionNo effect

Meets the following requirementsEMC directive 89/336/CEE as of May 1989EC directive for the CE conformity marking

CommunicationHART� protocol

Communication link viaConnector for LKS adapter (standard)FSK modem for frequency-modulated tapping (optional)

Environmental capabilitiesAmbient temperature

- 30 to + 85 °C (- 22 ... + 185 °F)for operation, storage and transport

Relative humidity< 75% (95% for a short time), non-condensing

Explosion protection II 2G EEx ib II C T6EC type approval certificate TÜV 98 ATEX 1370

EEx ia under preparationFM/CSA

CaseMaterial/surface

Aluminum, protection IP 65 (Type 4x)Bottom part of case varnished black, RAL 9005, matt,Cover white aluminum RAL 9006

Electrical connectionsScrew terminals, internal, for CSA of 2.5 mm2

Cable entry2 threads Pg. 13.5, 1/2-14 NPT or M20x1.51 with cable gland and 1 with pipe plug

Pneumatic connectionsThreads G 1/4 or 1/4-18 NPT

Weight: 1.7 kgMounting position: any orientation allowedDimensions: see dimensional drawings

08.01 Page 9 of 16

TZID-CIntelligent Positioner 10/18-0.22 EN

Options

Plug-in module for analog position feedback *

Signal range 4 ... 20 mA (split ranges configurable)Two-wire circuitry, power supply 10...30 V DC(or 48 V DC without explosion protection)Valve action direct or reverse (configurable)Characteristic deviation < 1%(The module can be configured for alarm reporting throughmodulation of the output signal to < 4 mA or > 20 mA.)

Plug-in module for digital position feedback *

2 switches for the min. and max. positions(position adjustable within the range of 0 ... 100%)

Current circuits to DIN 19234Supply voltage 5 ... 11 V DCControl current < 1.2 mA= switching state logical "0"Control current > 2.1 mA= switching state logical "1"Eff. direction: normally logical "0" or logical "1" (configurable)

Plug-in module for the shutdown function*

In case of a 24 V DC power failure, the positioner can let thevalve move to the safe position by depressurizing the actuatorindependently of the processor. To achieve this, the I/P modulepower supply is separated by an optocoupler. Both the commu-nication and feedback are still active, since the positioner ispowered via the 4 ... 20 mA 2-wire cable. The shutdown input iselectrically isolated from the 4 ... 20 mA signal.

Due to the shutdown function no additional solenoid valves are required. It has a safety certificate from TÜV Rheinland in ac-cordance with AK4. The plug-in module also has an Ex certifi-cate for use in intrinsically safe current circuits.

Mounting materialAttachment kit for linear actuators to DIN/IEC 534(lateral attachment to Namur)Attachment kit for rotary actuators to VDI/VDE 3845Attachment kit for integral mountingAttachment kit for actuator-specific attachment on request

Pressure gage blockWith pressure gages for supply and output pressure,Pressure gages with plastic case � 28 mm,with connection block made of aluminum, varnished black inclusive of mounting material for attachment to TZID-C.

Filter regulatorAll metal version, brass varnished blackBronze filter element, 40 µm, with condensate drainMax. pre-pressure 16 bar, output adjustable to 1.4...6 bar

PC adapter for communicationLKS adapter for cnnector on TZID-CFSK modem for frequency-shift-keying

PC software for remote configuration and operationSMART VISION� (standard) as CD-ROM

Isolating amplifier for signal range 0/4...20 mAContrans I or Contrans I_remote(see separate data sheets)

Kit for mechanical position indicator

Indicator diskCover with transparent domeSymbol stickersExtension for the feedback shaft

Kit for digital position feedback with proximity switches **

2 proximity switches for min. and max. position(position adjustable within range of 0 ... 100%)

Current circuit to DIN 19234Supply voltage 5 ... 11 V DCControl current < 1 mA= switching state logical "0"Control current > 3 mA= switching state logical "1"(works independently of the software and the electronics of thepositioner)

Direction of action (logical state):

Kit for digital position feedback with 24 V microswitches**

Two 24 V DC/AC microswitches for the min. and max. position.Switching points adjustable between 0 and 100 %Not approved for use in the hazardous areas !

* The plug-in modules for analog and for digital position feedback areplugged in different slots and, thus, can be installed together. The plug-in module for the shutdown function, however, plugs into the same slotas the module for digital position feedback, so that these two modulescannot be used together.

** The “digital position feedback“ option is directly actuated by the rotatingshaft of the TZID-C positioner and can only be used together with themechanical position indicator described above.

Spare parts kitContains the following spare parts:

Slot-typeinitiator

Position< min. > min. < max. > max.

SJ2-SN (NC) 0 1 1 0

SJ2-S1N (NO) 1 0 0 1

No. Designation Description

5 Filter Filter element (housing)

5 Filter Filter element (I/P module)

1 Sealing ring Sealing ring for cap

2 Screws Screws for cap

1 Dust cap Dust cap IP65

1 Filter screw plug Filter screw plug for filter element (housing)

1 Sealing ring Sealing ring washer for filter screw plug

1 Optical position indicator

Optical position indicator

1 Sticker Sticker for mechanical position indicator

1 Hinging bolt Hinging bolt with plastic cone

5 Spring Spring on hinging bolt

1 Brief operating instructions

Brief operating instructions

Accessories

Page 10 of 16 08.01

TZID-CIntelligent Positioner 10/18-0.22 EN

Ordering informationCatalog No EUR Deliv. time

TZID-C Intelligent Positioner V18345- 0 0electro-pneumatic, configurablewith indicator and operator panelCase/MountingCase made of aluminium, varnished, protection IP 65 (NEMA 4X)

For mounting to linear actuators acc. to DIN/IEC 534 or to rotary actuatorsacc. to VDI/VDE 3845, also ready for integral mounting 1 664,00 4 wks.

As above, but with mechanical position indicator 2 690,00 4 wks.For mounting to rotary actuators acc. to VDI/VDE 3845 with extended rotation angle up to 270° 5 742,00

As above, but with mechanical position indicator 6 768,00

Note:Special mounting material as specified under"Accessories" is requiredInput/communication port

Input 4...20 mA, two-wireWith connector plug for LKS adapter 1 -With connector plug for LKS adapter andFSK module for frequency shift keying 2 78,00

Explosion protectionwithout 0 -Ex II 2 G EEx ib II C T6 (EEx ia under preparation) 1 47,00FM/CSA 2 47,00Explosion protection certificate upon special agreement (on request)

Output/safe position (in case of an electrical power failure)Single acting, fail safe 1 -

fail freeze 2 -Double acting, fail safe 4 95,00

fail freeze 5 95,00Connections

Cable: Thread Pg. 13.5 Air pipe: Thread G 1/4 1 -Cable: Thread 1/2-14 NPT Air pipe: Thread 1/4-18 NPT 2 -Cable: Thread Pg 13.5 Air pipe: Thread 1/4-18 NPT 3 -Cable: Thread M20 x 1,5 Air pipe: Thread M12 x 1 4 -Cable: Thread M20 x 1,5 Air pipe: Thread 1/4-18 NPT 5 -Cable: Thread M20 x 1,5 Air pipe: Thread G 1/4 6 -

Option modules for analog or digital position feedbackWithout 0 -Plug-in module for analog position feedback, signal range 4...20mA, two-wire 1 134,00

digital feedback of minimum and maximum position 3 124,00shutdown module (temperature: -30°…+60°) 4 90,00analog position feedback, sign. range 4...20 mA, two-wire and digital feedback of minimum and maximum position 5 258,00analog position feedback, sign. range 4...20 mA, two-wire and shutdown module (temperature: -30°…+60°) 6 224,00analog position feedback, 48 VDC without Ex protection 7 171,00

Mechanical Kit for digital position feedback (option)Without 0 -Mechanical kit for digital feedback of minimum and maximum position1)

With slot-type initators SJ2-SN (NC or logical 1) 1 216,00With slot-type initiators SJ2-S1N (NO or logical 0) 3 216,00With 24 V DC/AC microswitches (change-over contacts) 5 103,00

1) only for model with mechanical position indicator Continued on the next page

08.01 Page 11 of 16

TZID-CIntelligent Positioner 10/18-0.22 EN

Ordering information (continued)Catalog No EUR Deliv. time

TZID-C Intelligent Positioner V18345-electro-pneumatic, configurablewith indicator and operator panelDesign (varnish/coding)

Standard 1 -Special version chemistry (details on request) E -As specified (on request)

Device identification labelincudes lettering (plain text, max. 16 letters)

stainless steel 11.5 x 60 mm on requ.sticker 41 x 32 mm on requ.sticker 11 x 25 mm on requ.

Note: The modules for analog and digital position feedback and the kit for digital position feedback (slot-type initiators) are identical for the positioners with or without explosion protection.The 24V microswitches must not be used in hazardous areas.

AccessoriesCatalog No EUR Deliv. time

Mounting material and costAttachment kit for linear actuators (lateral attachment to DIN/IEC 534 or Namur)

Stroke 10... 35 mm 18391-7959125 58,00 1 wk.Stroke 20 ... 100 mm 18391-7959126 58,00 1 wk.

Attachment kit for integral mounting to23/24 and 23/25 cont. valve DN 15 up to DN 100, stroke 10...35 mm 18391-7959106 42,00 1 wk.

DN 125 up to DN 150, stroke 25...65 mm 18391-7959107 42,00 1 wk.23/26 control valve DN 25 up to DN 100, stroke 10...35 mm 18391-7959108 84,00 1 wk.

DN 125 up to DN 162, stroke 25...65 mm 18391-7959109 84,00 1 wk.

Attachment kit for rotary actuators (mounting to VDI/VDE 3845), consisting ofa) Adapter (shaft coupler) 18391-7959110 37,00 1 wk.b) Mounting bracket, dimensions A/B = 80/20 mm 18391-0319603 63,00 1 wk.

A/B = 80/30 mm 18391-0319604 63,00 1 wk.A/B = 130/30 mm 18391-0319605 63,00 1 wk.A/B = 130/50 mm 18391-0319606 63,00 2 wks.

Mounting cost, material and adjustmentfor mounting to linear actuators to DIN/IEC 534or to rotary actuators to VDI/VDE 3845

External tubing with Plastic tube 18391-0319628 58,00 2 wks.Copper pipe 18391-0319629 79,00 2 wks.Stainless steel pipe 18391-0319630 147,00 2 wks.

for integral mounting to 23/24, 23/25 or 23/26 control valvesInternal tubing 18391-0319627 48,00 2 wks.External tubing1) with Copper pipe 18391-7959015 79,00 2 wks.

Stainless steel pipe 18391-7959016 147,00 2 wks.

1) External tubing only for 23/24 and 23/25 control valves with "air to close/spring to open" action, otherwise internal tubing only.

TZID-CIntelligent Positioner 10/18-0.22 EN

AccessoriesCatalog No EUR Deliv. time

Pressure gage blockPressure gage block, including attachment material

for single acting TZID-C, with 2 pressure gages Ø 28 mm(1 x for air supply and 1 x for output pressure)G 1/4 connections Supply pressure range 0...10 bar/ 0...140 psi

Output pressure range 0...4 bar/ 0...60 psi 18381-7959111 74,00 1 wk.Output pressure range 0...10 bar/ 0...140 psi 18381-7959112 74,00 1 wk.

1/4-18 NPT connections Supply pressure range 0...10 bar/ 0...140 psiOutput pressure range 0...4 bar/ 0...60 psi 18381-7959113 74,00 1 wk.Output pressure range 0...10 bar/ 0...140 psi 18381-7959114 74,00 1 wk.

for double acting TZID-C, with 3 pressure gages Ø 28 mm(1 x for air supply and 2 x for output pressure)G 1/4 connections Supply pressure range 0...10 bar/ 0...140 psi

Output pressure range 0...4 bar/ 0...60 psi 18381-7959115 84,00 1 wk.Output pressure range 0...10 bar/ 0...140 psi 18381-7959116 84,00 1 wk.

1/4-18 NPT connections Supply pressure range 0...10 bar/ 0...140 psiOutput pressure range 0...4 bar/ 0...60 psi 18381-7959117 84,00 1 wk.Output pressure range 0...10 bar/ 0...140 psi 18381-7959118 84,00 1 wk.

(Pressure gage blocks are delivered as separate units for mounting by the customer)Filter regulator

Brass filter regulator, incl. material for mounting to pressure gage blockConnections Thread G 1/4 18381-7959119 152,00 1 wk.

Thread 1/4-18 NPT 18381-7959120 152,00 1 wk.(Filter regulators are delivered as separate units for mounting by the customer)PC adapter for communicationLKS adapter See Data Sheet 63-6.71FSK modem See Data Sheet 63-6.71SMART VISION® as CD-ROM See Data Sheet 63-1.20Option Modules (can be added later)Plug-in module for analog position feedback, signal range 4...20 mA, 2-wire 18391-7959128 170,00 1 wk.Plug-in module for analog position feedback, 48V ,without Ex protection 18391-7959194 207,00Plug-in module for digital feedback of minimum and maximum position 18391-7959129 160,00 1 wk.Plug-in module for shutdown function 18391-7959199 113,00

Kit for Mechanical position indicator 18391-7959130 82,40 1 wk.(including front cover with glass)

Kit for Digital feedback of minmum and maximum position(including front cover with mechanical position indicator)

with 24 V DC/AC microswitches (change-over contacts) 18391-7959191 211,00with slot-type initiators SJ2 - SN (NC or logical 1) 18391-7959131 324,00

SJ2 - S1N (NO or logical 0) 18391-7959132 324,00

Kit for digital feedback of minimum and maximum position1)

with 24 V DC/AC microswitches (change-over contacts) 18391-7959190 129,00with slot-type initiators SJ2 - SN (NC or logical 1) 18391-7959133 247,00

SJ2 - S1N (NO or logical 0) 18391-7959134 247,00Spare partsSpare parts kit 18391-7959198 170,00

I/P-Module (single acting, fail safe) (explosion-proof model, only) 18391-7958510 370,00I/P-Module (single acting, fail freeze) (explosion-proof model, only) 18391-7958511 370,00I/P-Module (double acting, fail safe) (explosion-proof model, only) 18391-7958512 440,00I/P-Module (double acting, fail freeze) (explosion-proof model, only) 18391-7958513 440,00

1) Only fits for basic model with mechanical position indicator

Page 12 of 16 08.01

08.01 Page 13 of 16

TZID-CIntelligent Positioner 10/18-0.22 EN

Wiring diagrams

+31

-32

+41

-42

Lim

it 2

Lim

it 1

+51

-52

+51

-52

+11

-12

+83

-84

+81

- 82

1

+41

-42

2

4

6

8

7

9

5

3

1. Plug-in module for analog position feedback

2. Plug-in module for digital position feedback (first connector) or plug-in module for shutdown function

3. Plug-in module for digital position feedback (second connector)

4. Kit for digital position feedback, either proximity switches or 24 V microswitch (first connector)

5. Kit for digital position feedback, either proximity switches or 24 V microswitch (second connector)

6. Digital input DI

7. Digital output DO

8. Signal 4...20 mA

9. Enclosure ground

Electrical connections

+31

-32

Plug-in module for analog position feedback

24 V

Basic model

+11

-12

+83

-84

+81

- 82

4 … 20 mA

Digital input DI(12 V)

Digital output DO(NAMUR)

+41

-42

Lim

it 2

Lim

it 1

+51

-52

Limit 1

Limit 2

Kit for digital position feedbackPepperl & Fuchs proximity switches

Kit for digital position feedback24 V Microswitch

41

42

43Li

mit

251

52

53

Lim

it 1

Enclosure ground

Plug-in module for digital position feedback

+41

-42

SW 1

Plug-in module for shutdown function

+41

-42

24 V

+51

-52

SW 2

NC contact

NO contact

Input

NC contact

NO contact

Input

Terminal assignment

Page 14 of 16 08.01

TZID-CIntelligent Positioner 10/18-0.22 EN

168.5

89.5

110.752323

25

50

58

104.5

65

5 0

33.5

60

2

7

45°45°

M5x0,5

1414

2929

18

92

9

28.5

28

14

142

10

M5

10

14.5

1 PositionerTZID-C

Document 901047

II 2G EEx ib IIC T6TÜVTÜV 98 ATEX 1370 X

Ui, Ii, Pi, Ci, Li, Tamb

see certificate

CE 0032

Made in GermanyMade in Germany

TZID-C CETyp 18345-Softw.-Rev.Serial no.Serien Nr.

Supply press.: 1.4...6barZuluftdruck: 20...90psi

Input: analog 4-20mAEingang:

Output:Ausgang:

single einfachwirkenddouble doppeltwirkend

Loss of electr. supply:Stromlos: fail entlüftendentlüftend

fail blockierendblockierend

Options: analog feedbackanalog feedbackelectr. limit switchmech. limit switch

FSKposition indicator

Top view

Front view Rear view

Side view (from right)Side view (from left)

Dimensional drawings

08.01 Page 15 of 16

TZID-CIntelligent Positioner 10/18-0.22 EN

75

30 / 53

45 -

75

25

A*

B*

*) Dimensions A and B depend on rotary actuator size

141

172

70

173

172

70

Mounting to linear actuators to DIN/IEC 534 Mounting to rotary actuators to VDI/VDE 3845

Mounting to 23/24 and 23/25 control valves Mounting to 23/26 control valves

Dimensional drawings

ABB Automation Products GmbHSchillerstraße 72D-32425 MindenPhone +49(0) 57 18 30 - 0Fax +49(0) 57 18 30 - 18 60http://www.abb.com

Page 16 of 16 08.01

40

120

97

TZID-C

TZID-C with mounted pressure gage block and filter regulator

Dimensional drawings