1 api 16 ar specification for drill- through equipment remanufacturing summer standards meeting...
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API 16 AR Specification for Drill-through Equipment RemanufacturingSummer Standards Meeting Communication
Jan van Wijk / Chris JohnsonAPI-16AR [email protected] / [email protected]
25 June , 2013
1220 L Street, NW • Washington, DC 20005-4070 • www.api.org
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Status1. Draft document 50% state.2. Task groups formed to work compile standard content on Welding, flow diagrams and
certification.3. Meetings planned for welding subgroup and next face to face end August.4. Establishment of Material Data Book and Project History File as part of the API-16AR standard is
essential for traceability. Completion time governed by welding subgroup progress on the subject.
5. Complete draft document to be worked on in the August face to face meeting.6. Acceptance for Quality Specification Levels for remanufacturing process.7. Strong drive to deliver the standard for Ballot end 2013.
1220 L Street, NW • Washington, DC 20005-4070 • www.api.org
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Time Plan 2012 2013 2014
Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4
Flow process charts and Remanufacturing Service LevelsBasic plan development.
Working API-16AR document.
Ballot-1
Comments implementation
API approval process
Quality Specification Levels for Primary Equipment
QSL levels address equipment quality / specification only.Implementation of requirements listed in API-6A planned for next meeting in
August.1220 L Street, NW • Washington, DC 20005-4070 • www.api.org
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RSL-1 RSL-2 RSL-3 RSL-4Engineering Design Verication/ Validation
Yes Yes Yes Yes
Material Specification Requirements
Yes Yes Yes Higher chemistry restrictions & properties
YesSame as RSL-3
Testing • Hydro Testing of Assemblies with 3 minute hold periods. • Hot work performed would shell test 1-1/2 times maximum working pressure.
• RSL-1 testing requirements • MTR's traceable to impact testing on body. • NDE Testing on body, bonnet, door, ram shaft, annular top
• All RSL-1 & 2 requirements• Impact test on body, bonnet or door, ram shaft, upper housing & lower housing with MTRs. • NDE Testing all major components & wetted surfaces.• UT or X-ray of all full penetration welds• Hydrostatic test hold times 15 minutes.
Yes Same as RSL-3
Documentation on Components Maintained by Manufacturer
1. Body, bonnet, door, ram shaft, annular lower & upper housing MTRs or PMI 2. WPS records and Welder Qualification Records3. NDE qualification records4. Hardness records
1. All RSL 1 Records 2. All NDE Records3. Post Weld Heat Treatment Records
1. All RSL-2 Requirements2. All Major Components Reference specific serial numbers 3. Volumetric NDE Records4. Post Weld Heat Treat (Times & Temperature) 5. Hardness Reports6. WPS Records 7. Dimensional Records
1.Post Weld Heat treatment conducted with thermal coupler on part & actual chart temperature chart recorded.2. Total hours of history heat treament for major components.3. All RSL-1, 2, 3 requirement.
Documentation on Assemblies by Manufacturing
Test Reports Actual test pressure charts & reports with hold times.
1. All RSL-2 Plus 2. C.O.C. 3. Assembly Traceability Records including Elastomer Records.4. Pressure Test Records
All RSL-1, 2, 3
Records Furnished to Purchaser
C.O.C. C.O.C. with Heat Treatment & Hydrostatic Test Data
Databook with C.O.C. and all information above with exception to proprietary dimensions.
• Same as RSL-3• All records except proprietary dimensions
1220 L Street, NW • Washington, DC 20005-4070 • www.api.org
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Q&A…
• For information, please contact API directly or contact:
Jan van WijkAPI-16AR [email protected]
Chris JohnsonAPI-16AR [email protected]