1 pace lites presentation advisor: professor sahakian andrew dai lenore kaplan benjamin mattson...
TRANSCRIPT
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PACE LITES PRESENTATION
Advisor: Professor SahakianAndrew DaiLenore KaplanBenjamin MattsonNikhil Sethi
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PACE global vehicle
PACE is a global collaborative project aimed at designing a new vehicle for the emerging market
Universities across the world are assigned different sub-systems
Northwestern is designing the electrical sub-system
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Goals Safety Minimize
weight Efficiency
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Sonar design utilizes transducers located inside the bumpers Powerful range finder Drivers receive alerts of
objects quickly approaching Onboard processing
An overhead view of the wave propagations from the front and rear of the vehicle.
Each transducer will be housed within the bumper, keeping a smooth surface across bumper face.
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Design detects objects at short and long ranges
Specs: 3 Ultrasonic transducers Center transducer short, wide
range Outside transducers long,
narrow range Senscomp 6500 ranging
module board Basic stamp microcontroller
An overhead view of the range covered by each transducer. Short range is emphasized with parking, long range is focused on collision avoidance.
The sonar works in tandem with the microcontroller in a multi-step process
The sonar system is controlled by the microcontroller, which is integrated into the vehicle’s engine control unit (shown in yellow).
The microcontroller runs the ranging module, which supplies source voltage to the transducers.
Step 1: Begin the sequence
- Microcontroller (MC) tells sonar receiver board to send 400 volt pulse to relay circuits
- MC connects first relay circuit
-MC starts timer
The microcontroller readout (highlighted in yellow) allows the driver to monitor the sequence from beginning to end.
Step 2: Transducer emits wave pulses
- 400v arrives at transducer
- Creates current in metal casing
- Causes diaphragm to flex
- Flex creates ultrasonic wave
Step 3: Reflected waves indicate object is present
-Wave encounters object
-Small portion reflects
-Reflection returns to transducer, causes slight flex
-Flex induces voltage
Step 4: The microcontroller receives detection signal and ends sequence
-Return pulse travels down original line to RB
-RB tells MC an object has reflected wave
-MC stops timer, records time
Step 5: The microcontroller runs code to decipher time to collision
The prototype functions both attached and independent of the vehicle
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Intervehicle communication allows increased awareness between vehicles Zigbee wireless system allows
inter-car communication System can warn others of
weather, incoming traffic, construction
Car Computer
XBee Module
Car Computer
XBee Module
LCD DisplayLCD Display
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The Zigbee standard offers benefits in range, and power Alternate technologies
Wifi – 300ft range Bluetooth – 3ft range
Specs Digi Xbee PRO modules <$25 <1W 5000ft range
Wireless prototype works on a modular basis Components
XBee modules ARM processor Blackbox input Host machine
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Communicating between Xbees and providing readable output
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Zone Number
Encoded Output
Range (in)
1 1000 0”-12”
2 1100 12”-20”
3 1110 36”-120”
4 1111 120”+
Converting output from sonar for transmission
Describing Zones to user
Testing the range and efficiency of the wireless system Tested RSSI (dBm) Transmitted 64bits Was able to operate at a range
of 1 foot to 120 feet.
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-52 -50-56
-68-62
-68-73 -75
-79-75 -74
-79-84
-80-85 -85 -87 -88
-84-90 -88
-100
-90
-80
-70
-60
-50
-40
-30
-20
-10
0
1 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 90 105 110 115 120
RSSI vs Distance
Prototyping enabled us to test for feasibility, range, robustness
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Goals Feasibility Testing
• Cost• Range• Power• Interference
Our prototype showcases a combined sonar and wireless system
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BASIC stamp microcontroller
12V Battery
5V Regulator
SensComp 6500 Ranging Module
Digi Xbee Module
BJT Switches
400V SS
Relays
Environmental Grade Sonar Transducers
Coaxial Cables
Digi Xbee Module Gateway Board
Laptop
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The prototype proves feasibility
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Multiplexing Overview
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Microcontroller (input)
Microcontroller (output)
Input controlsLEDs
LEDs
Sensor
Locks
Front of car Back of car
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Multiplexing allows large minimization of vehicle’s wires MOSFETs
Handles lots of current (60 A) No moving parts
Wire Gauge Less power loss for 8 gauge Easier assembly
PIC microcontroller Programmable communication 40 I/O
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Multiplexing connects all components in a modular fashion Multiplexing will:
Lower wire cost power loss
Connect all electrical components in PACE car
Multiplexing Reduces Installation Time and Cost Less wires mean less
assembly time Boothroyd Dewhurst
DFMA provides methods of predicting assembly time
Example Assembling Wires in wire
loom
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t n = 6.4 + 3.8Nw + (.5 + .4Nw )Lw
Parts for the virtual build
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Next Steps
Design sonar and wireless circuit boards specifically for PACE design
Create user interface Multiplexing
Program so that components are plug and play Universal connections
Testing Sonar Arrays
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Questions and Comments