100mm angle grinder… · ring section must locate with the hole in the grinding disc. fig. c 11....

1–23 Letcon Drive, Bangholme, Victoria, Australia 3175Telephone: 1800 069 486

XU1 Power tools

XAG-500 0717

Operating InstructionsXAG-500

500W100mm Angle Grinder

I 0

a

b

21 3 4 5

6 7 8 9

A

D

C

F

B

E

1 Spindle Lock Button2 On/Off Switch3 Lock-off Button

4 Rear Handle5 Power Cord6 Grinding Disc

7 Grinding Guard8 Side Handle9 Pin Spanner

3

300

Input voltage: 230-240V~50Hz

Power: 500W

Rated speed: 12,000/min

Disc diameter: 100mm

Disc bore diameter: 16mm

Disc type: Type 27 (6mm thick)

Spindle thread: M10

Weight (Tool Only): 1.75kg

SPECIFICATIONS

USING YOUR ANGLE GRINDER OPERATION

Caution: We highly recommend that when using abrasive cutting wheels, that a cutting guard should be fitted to your angle grinder. These cutting guards are available as a spare part and can be ordered though the special orders desk.

Make sure that a grinding disc is mounted with the label on top or facing the Angle Grinder.

If you are fitting any other kind of attachment, refer to attachment fitment instructions. XU1 tools will not be responsible for any damage or injury caused due to the incorrect fitment of grinding discs or any other kind of attachment. Incorrect attachments can cause the motor to burn out, generally damage the tool or cause injury

Your XU1 100mm Angle Grinder has been designed to grind all types of material when used in a DIY (Do It Yourself) context or for hobbyist purposes. It is not built for continuous daily use in a trade of professional capacity.

You will need to select the appropriate disc depending on the type of material you are grinding. Please discuss replacement discs with your retailer.

When grinding, do not force the Angle Grinder. The weight of the Angle Grinder itself should provide all the force that is required.

If the tool slows significantly, lift it away from the surface to allow it to regain speed. Continuous use at lower speeds will result in permanent damage to your tool.

1. Inspect the grinding disc before fitting and during use to ensure it is not deformed or cracked.

2. Ensure that the guard is fitted in a position which ensures it is between you and the grinding disc. The guard is there to protect you from flying objects that may be dislodged at the work piece and from accidental contact of your hand, finders or other part of your body with the disc.

3. Do not fit or use a grinding disc for cutting applications. Grinding discs should be used for grinding metal only.

4. The grinding disc provided is not solid. It is made from grit which is bonded together with reinforcement and adhesives. It is always possible that a part of the disc can dislodge and fly away from the tool at high speed. This is why you must wear the appropriate safety equipment (glasses, gloves and protective clothing) and follow all safety instructions detailed in this manual.

5. Do not use any kind of attachment (discs or otherwise) that has a diameter greater than 100mm)

6. Depress the spindle lock button at the top of the gear box housing and rotate the spindle until it locks in position.

7. Once the spindle is locked, use the pin wrench supplied to loosen the outer flange. FIG. B

8. Hold the Angle Grinder with the spindle facing upwards and make sure that the inner flange is on the spindle and located correctly. The two machined flat sections on one side of the inner flange must face the Angle Grinder and located in the appropriate position on the spindle.

9. Insert the grinding disc onto the Angle Grinder spindle with the disc label facing the Angle Grinder. The hole in the disc should be located onto the spindle. Ensure that the hole in the disc locates and fits firmly into the ring section of the inner flange.

10. Screw the outer flange onto the spindle with the protruding ring section facing the Angle Grinder. This ring section must locate with the hole in the grinding disc. FIG. C

11. Tighten the other flange by locking the spindle and tighten with the pin wrench provided.

12. To remove the disc, first lock the spindle and loosen the outer flange with the pin wrench. Thereafter, remove the outer flange and the grinding disc.

13. Regularly check that the outer flange has not loosened during use.

A guard should be used at all times whilst operating the angle grinder.

Note: The grinding disc must be removed before fitting the safety guard.

1. Loosen the screw on the safety guard.

2. Align the safety guard with the recesses and push over the spindle.

3. Rotate the safety guard into the desired position and secure in place by tightening the guard screw. FIG. A

4

WARNING! Before use always read the safety instructions given on the rear of this manual. Failure to comply with the precautions stated could lead to a fire, serious injury or death.

WARNING! Be sure to disconnect the Angle Grinder from the power supply before attaching or removing the disc or attachment.

Attaching and Removing the Grinding Disc

Attaching & Adjusting the Safety Guard

Attaching the auxiliary handleThe auxiliary handle should be assembled to the Angle Grinder prior to use.

The auxiliary handle can be fitted to the left, right side or the top of the Angle Grinder to maximise user comfort according to the type of application being undertaken. Choose the most appropriate position considering user comfort (preferred hand) and the task at hand.

1. Screwing the threaded end of the auxiliary handle firmly into the handle mounting points on the alloy gear case of the Angle Grinder. FIG. D

To reduce the risk of injury and to endure maximum control during use, hold the tool with both hands while the tool is in operation.

On/off switch1. To turn the Angle Grinder on, slide the lock-off button

to the right and then push the on/off switch forward to the on position. FIG. E

2. To turn the Angle Grinder off, slide the on/off switch towards the rear of the Angle Grinder to the off position.

Safe use and operation of the Angle Grinder1. Do not expose the tool to rain or snow. Do not use

the tool in damp locations or in an environment with explosive or corrosive gas.

2. Keep your work area well lit.

3. Make sure you are well balanced when using the tool and you have secure footing. Do not use the tool when you are tired.

4. Keep long hair away from the Angle Grinder

5. Always inspect the Angle Grinder before use - have any damage repaired by an authorised XU1 Tools service agent.

6. Make sure the disc is not contacting the work piece when the switch is turned on.

7. Keep the safety guard in place

8. Adjust the position of the guard to best shield the user from sparks according to the application

9. Use only discs having a maximum operating speed at least as high as “No Load Speed”marked on the nameplate

10. Check the disc carefully for cracks or damage before operation. Replace cracked or damage discs immediately.

11. Be careful not to damage the spindle or either of the disc flanges. Damage to these parts could result in disc breakage

12. Hold the tool firmly.

13. Before using the tool on an actual work piece, let it run for a while. Watch for vibration or wobbling that could indicate poor installation of the disc or a poorly balanced disc.

MAINTENANCE1. When not in use the Angle Grinder should be stored

in a dry, frost free location not within reach of

2. Keep ventilation slots of the Angle Grinder clean at all times and prevent any foreign matter from entering them.

3. If the enclosure of the Angle Grinder requires cleaning do not use solvents but a moist soft cloth only.

4. The grease in the gearbox will require replacement / replenishment after extensive use of the Angle Grinder. Please see your authorised service agent to provide this service

5. Regularly check the carbon brushes. Brushes should be replaced before they wear out. Both brushes should be replaced at the same time.

6. If the supply cord of this power tool is damaged it must be replaced by a specially prepared cord available though the service organisation.

Note: XU1 Tools will not be responsible for any damage or injuries caused by repair of the Angle Grinder by an unauthorised person or by mishandling of the tool.

WARRANTY YOUR WARRANTY FORM SHOULD BE RETAINED BY YOU AT ALL TIMES. IN ORDER TO MAKE A CLAIM UNDER THIS WARRANTY YOU MUST RETURN THE PRODUCT TO YOUR NEAREST BUNNINGS WAREHOUSE WITH YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO RETURNING YOUR PRODUCT FOR WARRANTY. PLEASE TELEPHONE OUR CUSTOMER SERVICE HELPLINE:

Australia 1800 069 486

New Zealand 0508 069 486

TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF PURCHASE AVAILABLE. A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCEDURE.

The benefits provided under this warranty are in addition to other rights and remedies which are available to you at law.

Our goods come with guarantees that cannot be excluded at law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.

Generally you will be responsible for all costs associated with a claim under this warranty, however, where you have suffered any additional direct loss as a result of a defective product you may be able to claim such expenses by contacting our customer service helpline above.

1 YEAR REPLACEMENT WARRANTYYour product is guaranteed for a period of 12 months from the original date of purchase and is intended for DIY (Do It Yourself) use only. If a product is defective it will be replaced in accordance with the terms of this warranty. Warranty excludes consumable parts, for example: nozzles.

WARNINGThe following actions will result in the warranty being void.• Professional, Industrial or high frequency use.• If the tool has been operated on a supply voltage other than that specified on the tool.• If the tool shows signs of damage or defects caused by or resulting from abuse, accidents or alterations.• Failure to perform maintenance as set out within the instruction manual.• If the tool is disassembled or tampered with in any way.

XU1Australia/New Zealand (Head Office)1-23 Letcon Drive, Bangholme, Victoria, Australia 3175

5

14. Use only discs designed for each specified function and purpose. Do not use cutting discs or grinding metal wheels on masonry.

15. Watch out for flying sparks. Hold the tool at an angle of approximately 15° - 30° to the work piece surface. FIG. F

16. To prevent a new grinding disc from digging in to the work piece, initial grinding should be conducted by drawing the Angle Grinder towards yourself. Once the leading edge of the disc is worn a little, it is possible to grind in any direction.

17. It should never be necessary to force the tool. If the rotational speed drops abnormally, pressure should be released immediately. Little more than the weight of the tool should be applied. Forcing and excessive pressure can cause dangerous disc breakage or damage to the tool.

18. Always make sure the workpiece is securely clamped down before operating the angle grinder.

SAFETYINSTRUCTIONS

ALWAYS WEAR EYE, FACE AND EAR PROTECTION

When operating the tool

Electrical safety

Description of symbols

Caring for the environment

Check that the switch is in the “OFF” position before connecting to the power supply. Switch to “OFF” immediately after completion of the task.

Keep the mains cable away from any moving parts or accessories.

Never cover the ventilation slots in the tool.

General Power Tool Safety Warnings

WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.Save all warnings and instructions for future reference. The term “power tool” in all of the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Power tools that are no longer usable should not be disposed of with household waste but in an environmentally friendly way. Please recycle where facilities exist. Check with your local council authority for recycling advice.

Recycling packaging reduces the need for landfill and raw materials.Reuse of recycled material decreases pollution in the environment. Please recycle packaging where facilities exist.

Check with your local council authority for recycling advice.

Read instruction manual

The electric motor has been designed for 230-240V only. Always check that the power supply corresponds to the voltage on the rating plate.

Always use an approved extension lead suitable for the power input of this tool. Before use, inspect the extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged or defective.

When using an extension lead on a reel, always unwind the lead completely. Use of an extension lead not suitable for the power input of the tool or which is damaged or defective may result in a risk of fire and electric shock.

The power supply for this product should be protected by a residual current device (rated at 30mA or less). A residual current device reduces the risk of electric shock.

If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard.

This tool is double insulated therefore no earth wire is required.

1) Work area safetya) Keep work area clean and well lit. Cluttered and dark areas invite accidents.b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust.Power tools create sparks which may ignite the dust or fumes.c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2) Electrical safetya) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

3) Personal safetya) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.b) Use personal protective equipment. Always wear eye protection. Personal protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

4) Power tool use and carea) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.g) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.3) Personal safetya) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.g) Use the power tool, accessories and tool bits etc. in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

1

R.C.M. Regulatory compliance mark

Wear eye, breathing and ear protection

Double insulated

Volts

Hertz

Watts

Revolutions per minute

Warning

Alternating current

V

Hz

W

/min

Using an extension lead

2

5) Servicea) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Additional safety instructions for grinding, sanding, and abrasive cutting-off operationsa) This power tool is intended to function as a grinder or cut-off tool. Read all safety warnings, instructions, illustrations and specifications provided with this power tool.Failure to follow all instructions listed below may result in electric shock, fir and/or serious injury.b) Operations such as sanding, wire brushing, or polishing are not recommended to be performed with this power tool. Operations for which the power tool was not designed may create a hazard and cause personal injury.c) Do not use accessories which are not specifically designed and recommended by the tool manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe operation.d) The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their rated speed can break and fly aparte) The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled.f) Threaded mounting of accessories must match the grinder spindle thread. For accessories mounted by flanges, the arbour hole of the accessory must fit the locating diameter of the flange. Accessories that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.g) Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time.h) Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or work piece fragments. The eye protection must be capable of stopping flying debris generated by various operations . The dust mask or respirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.i) Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation.j) Hold power tool by insulated gripping surfaces only, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and shock the operator.k) Position the cord clear of the spinning accessory. If you lose control, the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory.l) Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.

m) Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body.n) Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.o) Do not operate the power tool near flammable materials. Sparks could ignite these materials. p) Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock.

Kickback and related warningsKickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation at the point of the binding.For example, if an abrasive wheel is snagged or pinched by the work piece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel’s movement at the point of pinching. Abrasive wheels may also break under these conditions. Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below. a)Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces. Always use auxiliary handle, if provided, for maximum control over kickback or torque reaction during start-up. The operator can control torque reactions or kickback forces, if proper precautions are taken.b) Never place your hand near the rotating accessory. Accessory may kickback over your hand.c) Do not position your body in the area where power tool will move if kickback occurs. Kickback will propel the tool in direction opposite to the wheel’s movement at the point of snagging.d) Use special care when working corners, sharp edges etc. Avoid bouncing and snagging the accessory. Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback.e) Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades create frequent kickback and loss of control.

Additional safety instructions for grinding and abrasive cutting-off operations

e) Always use undamaged wheel flanges that are of correct size and shape for your selected wheel. Proper wheel flanges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-off wheels may be different from grinding wheel flanges.f) Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst.

Additional safety instructions for abrasive cutting-off operations

a) Do not “jam” the cut-off wheel or apply excessive pressure. Do not attempt to make an excessive depth of cut. Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage.b) Do not position your body in line with and behind the rotating wheel. When the wheel, at the point of operation, is moving away from your body, the possible kickback may propel the spinning wheel and the power tool directly at you.c) When wheel is binding or when interrupting a cut for any reason, switch off the power tool and hold the power tool motionless until the wheel comes to a complete stop. Never attempt to remove the cut-off wheel from the cut while the wheel is in motion otherwise kickback may occur. Investigate and take corrective action to eliminate the cause of wheel binding.d) Do not restart the cutting operation in the work piece. Let the wheel reach full speed and carefully reenter the cut. The wheel may bind, walk up or kickback if the power tool is restarted in the work piece.e) Support panels or any oversized work piece to minimize the risk of wheel pinching and kickback. Large work pieces tend to sag under their own weight. Supports must be placed under the work piece near the line of cut and near the edge of the work piece on both sides of the wheel.f) Use extra caution when making a “pocket cut” into existing walls or other blind areas. The protruding wheel may cut gas or water pipes,electrical wiring or objects that can cause kickback.

Additional safety instructions for sanding operationsa) Do not use excessively oversized sanding disc paper. Follow manufacturers recommendations, when selecting sanding paper. Large sanding paper extending beyond the sanding pad presents a laceration hazard and may cause snagging, tearing of the disc or kickback.The tool is recommended for use with a residual current device with a rated residual current of 30mA or less

Cutting guard (not supplied) should be fitted to your angel grinder if it is used with an abrasive cutting wheel

a) Use only wheel types that are recommended for your power tool and the specific guard designed for the selected wheel. Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe.b) The grinding surface of centre depressed wheels must be mounted below the plane of the guard lip. An improperly mounted wheel that projects through the plane of the guard lip cannot be adequately protected.c) The guard must be securely attached to the power tool and positioned for maximum safety, so the least amount of wheel is exposed towards the operator. The guard helps to protect operator from broken wheel fragments and accidental contact with wheel.d) Wheels must be used only for recommended applications. For example: do not grind with the side of cut-off wheel. Abrasive cut-off wheels are intended for peripheral grinding, side forces applied to these wheels may cause them to shatter.


XU1 Power tools

XHD-500 0717

Operating InstructionsXHD-500

500WHammer Drill

1

2

3

76

5

4

DrillingDepth

Hammer

Drill

A

D

C

F

B

E

1 Metal Chuck2 Side Handle3 Drill / Hammer Selector4 Depth Rod

5 Forward / Reverse Lever6 Lock-On Button7 Variable Speed Trigger8 Power Cord

3

8

Input power: 500W

Input voltage: 230-240V~50Hz

No load speed: 0-3,000/min

Impact rate 48,000/min

Chuck capacity: up to 13mm

Maximum drilling capacity:

Wood: 25mm

Steel: 10mm

Masonry: 13mm

SPECIFICATIONS

USING YOUR HAMMER DRILL

Your XU1 Hammer Drill has been designed for drilling timber and metal utilising a normal drilling action and into masonry using hammer action.

This tool is intended for use in DIY (Do It Yourself) context or for hobbyist purposes. It is not built for continuous daily use in a trade or professional capacity.

Before using the machine, carefully read these instruction, especially the safety rules to help ensure that your machine always operates properly.

Before attempting to operate the machine, familiarise yourself with the controls and make sure you know how to stop the machine quickly in an emergency.

Save these instructions and other documents supplied with this machine for future reference.

Getting startedAttach the auxiliary handle1. The auxiliary handle provides additional control,

support and guidance for the drill

2. The auxiliary handle can be set to any position around the 360° handle collar mount.

3. Loosen the auxiliary handle grip by rotating it anti-clockwise.

4. Slide the collar of the auxiliary handle over the chuck and onto the auxiliary handle collar mount of the drill

5. Secure the auxiliary handle by turning the auxiliary handle grip clockwise. FIG. A

Adjusting the depth rod1. Loosen the auxiliary handle by turning it anti-

clockwise.

2. Insert the depth rod into the hole in the side handle and adjust so that the drill bit extends beyond the end of the rod to the required drilling depth. FIG. B

3. Lock the depth rod in position by turning the auxiliary handle clockwise.

4

WARNING! Be sure to disconnect the hammer drill from the power supply before fitting or removing accessory bits.

Controls It is important to understand the functions of the various controls. Please see below how and when to use the on/off switch, speed control, speed pre-selector, forward/reverse control and the drill / hammer selector.Familiarise yourself with these controls before first use of your new drill. On/off switch1. Turn the drill on by depressing the trigger. FIG. C

To turn the tool off, release the trigger switch.

2. The tool can be locked on by first depressing the trigger switch and then pressing the lock-on button

3. Once the lock-on button has been engaged the switch will remain locked on.

4. To turn the tool off, press and release the trigger switch.

Speed control1. The speed can be varied according to the pressure

applied to the trigger switch. The harder you squeeze, the faster the rotation from zero up to a preset maximum.

Forward/reverse lever1. The direction of rotation of the chuck is controlled by

the forward/reverse lever located above the trigger switch. FIG. D

2. For forward rotation: move the lever to the left

3. For reverse rotation: move the lever to the right

Note: Do not change the direction of rotation while the chuck is still in motion.

Adjusting between hammer and drill mode of operation1. Move the mode selector to the left (hammer icon) to

select the hammer mode FIG. E

2. Move the mode selector to the right (drill bit icon) to select the drill mode.

Note: When drilling in hammer mode, carbide tipped drill bits should be used and the drill must be set to rotate in the forward rotation.

Inserting a bit1. Disconnect the drill from the mains supply.

2. Twist the chuck sleeve to open the jaws slightly larger than the diameter of the bit you are inserting

3. Insert the drill bit up to its flutes making sure it is centred in the jaws.

4. Tighten the chuck by turning the chuck sleeve FIG. F

5. Once the jaws have clamped evenly around the drill bit, use the chuck key to tighten the chuck securely.

6. Always tighten the chuck using all three holes. This will ensure a firm grip on the accessory.

7. Occasionally check the tightness of the chuck during drilling as it may vibrate loose.

8. Reconnect the drill to the supply, switch on and check that the bit runs true and does not wobble indicating that it is not sitting square. Adjust if necessary after again disconnecting the tool from the power supply.

Removing a bit1. Disconnect the drill from the power supply

2. Use the chuck key to loosen the chuck

3. Remove the bit

Note. Use gloves to handle drill bits and other sharp accessories. Also be aware that drill bits can be very hot after even a short period of use.

Drilling in all materials1. Always use sharp drill bits

2. Mark the place where the hole is to be drilled

3. Commence with a slow speed to start the hole then increase the speed once the hole has been started

4. Reduce your pressure on the tool when the drill bit is about to break though the material.

Drilling in metal1. Move the mode selector to the right (drill bit icon) to

select the drill mode.

2. Support thin material on a scrap piece of wood

3. Use a punch to mark the position of the hole. Careful use of the variable speed feature allows you to start holes without centre punching. Operate the drill at a low speed until you start the hole.

4. If drilling a large hole use a small drill bit at first to establish a pilot hole then use the required large sized drill bit.

5. Use only HSS (High speed steel) drill bits or those recommended for metal use.

6. When drilling into iron or steel, use a cooling lubricant such as thin oil

7. With aluminium, use turpentine or paraffin

8. With brass, copper and cast iron, use no lubricant but withdraw the drill regularly to assist cooling.

1. Your tool has been designed to operate over a long period of time with a minimum of maintenance.

2. Continuous satisfactory operation depends upon proper tool care and regular cleaning.

3. When not in use the drill should be stored in a dry, frost-free location not within the reach of children.

4. Keep ventilation slots of the drill clean at all times and prevent any foreign matter from entering.

5. If the housing of the drill requires cleaning do not use solvents but a moist soft cloth only.

Note: Ozito Industries will not be responsible for any damage or injuries caused by repair of the tool by an unauthorised person or by mishandling of the tool.

If the supply cord of this power tool is damaged, it must be replaced by a specially prepared cord available through the service organization.








1 YEAR REPLACEMENT WARRANTYYour product is guaranteed for a period of 12 months from the original date of purchase and is intended for DIY (Do It Yourself) use only. If a product is defective it will be replaced in accordance with the terms of this warranty. Warranty excludes consumable parts, for example: nozzles.



5

Drilling in wood1. Move the mode selector to the right (drill bit icon) to

select the drill mode.

2. Mark the place where you want to drill with a punch or nail.

3. To avoid splintering on breakthrough either clamp a piece of scrap wood to the back of the work piece or continue the hole from the back of the work piece when the drill bit first breaks though.

Hammer drilling in masonry1. Move the mode selector to the left (hammer icon) to

select the hammer mode.

2. Hold the drill firmly and place the bit at the point to be drilled.

3. Depress the switch to start the drill

4. Move the drill bit into the work piece applying only enough pressure to keep the bit cutting Note: Do not force the drill or apply side pressure to elongate a hole. Let the drill and bit do the work.

5. If the bit jams in the work piece or if the drill stalls, stop the tool immediately. Remove the bit from the work piece and determine the reason for jamming.

MAINTENANCE

WARNING! Before performing any maintenance, switch off and disconnect from the mains supply.

SAFETYINSTRUCTIONS



Electrical safety



Caring for the environment

Check that the switch is in the “OFF” position before connecting to the power supply. Switch to “OFF” immediately after completion of the task.

Keep the mains cable away from any moving parts or accessories.

Never cover the ventilation slots in the tool.

Power tools that are no longer usable should not be disposed of with household waste but in an environmentally friendly way. Please recycle where facilities exist. Check with your local council authority for recycling advice.

Recycling packaging reduces the need for landfill and raw materials.Reuse of recycled material decreases pollution in the environment. Please recycle packaging where facilities exist.

Check with your local council authority for recycling advice.






If the supply cord of this power tool is damaged, it must be replaced by a specially prepared cord available through the service organization.

This tool is double insulated therefore no earth wire is required.

1


Wear eye, breathing and ear protection

Double insulated

Volts

Hertz

Millimetres

Watts

Revolutions per minute

Warning

Alternating current

V

Hz

W

/min

mm


WARNING Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.Save all warnings and instructions for future reference.The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1. Work area safety

a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.

b. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

c. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2. Electrical safety

a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.

b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

f. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

3. Personal safety

a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

b. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.

d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

g. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

h. Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

4. Power tool use and care

a. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.

ADDITIONAL SAFETY INSTRUCTIONS FOR HAMMER DRILLSThe tool is recommended for use with a residual current device with a rated residual current of 30mA or less.Before drilling into walls, ceilings etc, ensure that there are no concealed power cables or pipes in the cavity.Always use the auxiliary handle. This gives you greater control if the drill should become jammed.Keep the cord clear of the drill accessory, do not wrap the cord around your arm or wrist.• Wear ear protectors with impact drills.

Exposure to noise can cause hearing loss• Use auxiliary handles supplied with the tool.

Loss of control can cause personal injury• Hold power tool by insulated gripping

surfaces, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

2

WARNING! Some dust created by power sanding, sawing, grinding, drilling and other construction activities contain chemicals known to cause cancer, birth defects or other reproductive harm.

Some examples of these chemicals are:• Lead from lead-based paints• Crystalline silica from bricks and cement and

other masonry products• Arsenic and chromium from chemically treated

timberYour risk from exposure to these chemicals varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area and work with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles.

b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

c. Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

g. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

h. Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

5. Service

a. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.


XU1 Power tools

XOS-401 0618

Operating InstructionsXOS-401

135W

Orbital Sander

A B C

D

1 Palm Grip2 On/Off Trigger3 Lock-On Button4 Dust Extraction Chute

5 Adaptor6 Base Plate7 Front Clamp Lever

3

23

4

5

67

1

Motor: 135WInput: 230-240V ~ 50HzNo Load Speed: 10,000/minSheet Size: 1/3 SheetPad Size: 87 x 90mmTool Weight: 0.8kg

SPECIFICATIONS OPERATION3. Place the sandpaper on the Base Plate ensuring that the holes in the sandpaper line up with those in the Base Plate.

4. Insert the front edge of the sandpaper into the front sandpaper clamp and press the Front Clamp Lever down until it locates in its retaining groove. Fig. B

5. While keeping slight tension on the sandpaper, insert the rear edge into the Rear Clamp and press down on the Rear Clamp Lever until it locates into its retaining groove.

NOTE: You can buy sandpaper with holes to match those on the Base Plate. If you are using a lot of sandpaper it might be more economical to use standard 1/3 sandpaper without holes and purchase a hole punch available at most hardware stores.

CAUTION: Regularly check the condition of the sandpaper and replace it when worn.

4

Dust ExtractionChannels within the tool connect the holes in the base plate to the rear of the tool to keep the dust from your face and to prevent the sandpaper from clogging.

The supplied dust extraction adaptor can be used to connect a dust bag (not supplied) to the tool to reduce the amount of dust falling on furniture or being inhaled. For more efficient dust extraction, you can connect a vacuum cleaner to the adaptor.

1. Fit the supplied Adaptor into the Dust Extraction Port. Fig. C

2. Fit a vacuum cleaner hose or dust bag to the Adaptor.

NOTE: The dust bag should be emptied after every ten minutes of use. Shake the bag to fully dislodge the contents.

NOTE: Remove dust when changing sandpaper.

CONTROLS

On/Off TriggerThe electric motor of the tool drives the base plate with a continuous, elliptical motion, which simulates the orbital action used when sanding by hand. This causes some vibration but produces excellent sanding results.

1. To turn the sander on, depress the On/Off Trigger. Fig. D

2. To turn off the sander, release the On/Off Trigger.

Lock-On FunctionThe lock-on function allows the tool to keep running without you having to hold the trigger during sustained sanding operations.

3. Whilst holding the On/Off Trigger, press the Lock-On Button to activate the lock-on function.

4. To release the lock-on function, depress the On/Off Trigger and then release it.

CAUTION: Make sure that the base plate has stopped moving before you set the sander down.

WARNING! The power supply for this tool should be protected by a residual current device (rated at 30mA or less).

Sanding ProcedureWe recommend that nearby furnishings are covered and a dust mask is worn whilst sanding.

NOTE: Always use sandpapers that are not over worn. Worn sandpaper can damage the pad of the base plate. These pads are not covered under warranty.

Clean your work area before you begin a project. An uncluttered work area reduces the chance of accident and injury when using power tools. For best practice, follow the sanding procedure outlined below.

1. Secure or clamp down material to be sanded.

2. Place the sander lightly on the surface, firmly grip the sander and squeeze the On/Off Trigger to switch on the motor.

NOTE: Starting the motor with the sander away from the material to be sanded may cause scratching when you make contact.

3. Keeping the On/Off Trigger engaged or employing the lock-on function (see Operating Your Orbital Sander), move the sander in long, overlapping movements.

NOTE: Avoid tipping to one side or staying in one spot. Keep the sander moving at all times; leaving it in one place even for a few seconds could cause an uneven finish.

4. Let the sander do the sanding. Do not lean heavily on the tool or apply excessive pressure. Doing so will wear out your sandpaper much quicker and may damage the motor.

NOTE: Try not to remove too much material in one go as this may cause excessive wear on your sander. Sanding with the grain of the wood gives the smoothest final finish. Change to a finer sandpaper as soon as the scratches left by the previous grade of sandpaper disappear.

5. Turn off your sander whilst it is still in contact with the sanded surface and then lift it off the workpiece.

NOTE: Regularly check the condition of the sandpaper and replace it when worn.

6. Finish with a light sand by hand using a very fine grit sandpaper.

7. Carefully brush off all the loose dust before applying a finish such as varnish.

WARNING! Guide the cord during sanding to prevent it being caught on the workpiece, or other tools/objects.

WARNING! Do not use the same sandpaper for wood and metal. Metal particles become embedded in the sandpaper and will scour wooden surfaces.

WARNING! Make sure that the base plate has stopped moving before setting the sander down.

PROPER USE

ASSEMBLY

This tool is intended for use in a DIY (Do It Yourself) context or for hobbyist purposes. It is not built for continuous daily use in a trade or professional capacity.

Before using the machine, carefully read these instructions, especially the safety rules to help ensure that your machine always operates properly.

Before attempting to operate the machine, familiarise yourself with the controls and make sure you know how to stop the machine quickly in an emergency.

Save these instructions and the other documents supplied with this machine for future reference.

40 Grit - Very Coarse60 Grit - Coarse80 Grit - Coarse/Medium100 Grit - Medium/Fine150 Grit - Fine240 Grit - Very Fine

Coarse sandpaper is suitable for sanding sawn softwood like pine and other rough work. Medium to fine grades produce a good finish ready for light hand sanding. On veneers, use only very fine sandpaper.

Sandpaper SelectionYou will need to select the appropriate sandpaper according to the desired finish and type of work piece. This will need to be attached to the base plate of the tool.

Sanding Sheet Installation1. Soften the sandpaper by rubbing its non-abrasive

side over the edge of a workbench a few times.

2. Press the sandpaper Clamp Lever at the front and the rear of the tool upwards to release them from their retaining grooves, then press them down to open the clamps. Fig. A

WARNING! Ensure the tool is turned off and disconnected from the power supply before performing any of the following operations.

WARNING! Never use the tool without sandpaper in position. It will damage the Base Plate and void the warranty.

MAINTENANCE

Your tool has been designed to operate over a long period of time with a minimum of maintenance. That said, continuous satisfactory operation depends upon proper tool care and regular cleaning.

1. Regularly clean the ventilation channels in the Base Plate using a soft brush or cloth.

2. Keep ventilation slots of the sander clean at all times. If possible prevent foreign matter from entering the vents. After each use, blow air through the sander housing to ensure it is free from all dust particles that may build up.

CAUTION: Excessive build-up of dust particles may cause the sander to overheat and fail.

3. If the enclosure of the sander requires cleaning, use a soft, damp cloth only. Do not use solvents or abrasive cleaners..

CAUTION: Never immerse any part of the sander in liquid.

4. If the supply cord is damaged, it must be replaced by the manufacturer or an authorised Ozito service agent in order to avoid a hazard.

5. Carbon brushes will wear out after many uses, causing the sander to spark and/or stop. The brushes are a wearing component of the sander and should be replaced prior to the carbon wearing out completely. Take the sander to a suitably qualified electrician or power tool repairer for replacement. Always replace both brushes at the same time.

Note: XU1 will not be responsible for any damage or injuries caused by the repair of a tool by an unauthorised person or by mishandling of the tool.








1 YEAR REPLACEMENT WARRANTYYour product is guaranteed for a period of 12 months from the original date of purchase and is intended for DIY (Do It Yourself) use only. If a product is defective it will be replaced in accordance with the terms of this warranty. Warranty excludes consumable parts, for example: driver bits.



5

WARNING! Ensure the tool is turned off and disconnected from the power supply before performing any of the following operations.

SAFETYINSTRUCTIONS



WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.Save all warnings and instructions for future reference. The term “power tool” in all of the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1) Work area safety

a) Keep work area clean and well lit. Cluttered and dark areas invite accidents.b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust.Power tools create sparks which may ignite the dust or fumes.c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.2) Electrical safetya) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.3) Personal safetya) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.b) Use personal protective equipment. Always wear eye protection. Personal protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or

battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.4) Power tool use and carea) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.g) Use the power tool, accessories and tool bits etc. in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.h) Keep handles and grasping surfaces dry, clean and free from oil and grease.Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.5) Servicea) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

1


Caring for the environmentPower tools that are no longer usable should not be disposed of with household waste but in an environmentally friendly way. Please recycle where facilities exist. Check with your local council authority for recycling advice.Recycling packaging reduces the need for landfill and raw materials.Reuse of recycled material decreases pollution in the environment. Please recycle packaging where facilitiesexist.

Check with your local council authority forrecycling advice.


Do not put in the rubbish

Wear eye, breathing and hearing protection

Double insulated

Volts

Hertz

Watts

Warning

Alternating current

V

Hz

W



Electrical safety


Keep the mains cable away from any moving parts or accessories.Never cover the ventilation slots in the tool.





If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard.

This tool is double insulated; therefore no earth wire is required.

2

ADDITIONAL SAFETY INSTRUCTIONS FOR SANDERS

WARNING! This appliance is not intended for use by persons

(including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

Safety Warnings common for Sanding Operations:a) This power tool is intended to function

as a sander. Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

b) Operations such as grinding, wire brushing or cutting-off are not recommended to be performed with this power tool. Operations for which the power tool was not designed may create a hazard and cause personal injury.

c) Do not use accessories which are not specifically designed and recommended by the tool manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe operation.

d) The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their rated speed can break and fly apart.

e) The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled.

f) Threaded mounting of accessories must match the spindle thread. Accessories that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.

g) Do not use a damaged accessory. Before each use inspect the accessory such as a backing pad for cracks, tears or excess wear. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time.

h) Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or work piece fragments. The eye protection must be capable of stopping flying debris generated by various operations . The dust mask or respirator must be capable of filtrating particles

generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.

i) Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of work piece or of a broken accessory may fly away and cause injury beyond immediate area of operation.

j) Position the cord clear of the spinning accessory. If you lose control, the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory.

k) Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.

l) Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body.

m) Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.

n) Do not operate the power tool near flammable materials. Sparks could ignite these materials.

o) Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock.

Kickback and Related WarningsKickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation at the point of the binding.For example, if an abrasive wheel is snagged or pinched by the work piece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel’s movement at the point of pinching. Abrasive wheels may also break under these conditions.Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.a) Maintain a firm grip on the power

tool and position your body and arm to allow you to resist kickback forces. Always use auxiliary handle, if provided, for maximum control over kickback or torque reaction during start-up. The operator can control torque reactions or kickback forces, if proper precautions are taken.

b) Never place your hand near the rotating accessory. Accessory may kickback over your hand.

c) Do not position your body in the area where power tool will move if kickback occurs. Kickback will propel the tool in direction opposite to the wheel’s

movement at the point of snagging.d) Use special care when working corners,

sharp edges etc. Avoid bouncing and snagging the accessory. Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback.

e) Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades create frequent kickback and loss of control.

Safety Warnings Specific for Sanding Operationsa) Do not use excessively oversized

sanding disc paper. Follow manufacturers recommendations, when selecting sanding paper. Larger sanding paper extending beyond the sanding pad presents a laceration hazard and may cause snagging, tearing of the disc or kickback.

b) Unplug the sander before changing accessories. Accidental start-ups may occur if the sander is plugged in while changing an accessory.

c) Disposing of dust. Be extremely careful of dust disposal, materials in fine particle form may be explosive. Do not throw sanding dust on an open fire. Spontaneous combustion, may in time, result from a mixture of oil or water with dust particles.

WARNING! Some dust created by power sanding, sawing, grinding, drilling and other construction activities contain chemicals known to cause cancer, birth defects or other reproductive harm.Some examples of these chemicals are:• Lead from lead-based paints;• Crystalline silica from bricks, cement and other masonry products, and;• Arsenic and chromium from chemically-treated timber.

The risk from such exposures vary depending on how often you do this type of work. To reduce your exposure to these chemicals; work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specifically designed to filter out microscopic particles.

WARNING! When using mains-powered equipment, basic safety precautions, including the following, should always be followed to reduce risk of fire, electric shock, personal injury and material damage.

100mm angle grinder… · ring section must locate with the hole in the grinding disc. fig. c 11....

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