10/11/03 tgc1 design problem muon week, 10 th november 2003 r. vuillermet on behalf of the muon...

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10/11/03 TGC1 Design problem Muon Week, 10 th November 2003 R. Vuillermet on behalf of the Muon Design Team : E. Fernandez, D. Mladenov, P. Minginette, G. Spigo, A. Tanklevski

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  • TGC1 Design problem

    Muon Week, 10th November 2003

    R. Vuillermet on behalf of the Muon Design Team :E. Fernandez, D. Mladenov, P. Minginette, G. Spigo, A. Tanklevski

    R. Vuillermet

  • TGC1 Main CharacteristicsDimensions : Diameter : 23300 mmThickness : 250 mm

    Weight :Mass of the structure 18TChambers mass 17.5TBracket mass 1TPS Packs + services 2.6Tout of mid planeElectronics racks 2 Tout of mid planeServices around the wheel 3.5T_________________________________TOTAL 44.6T

    R. Vuillermet

  • TGC1 Initial design

    R. Vuillermet

  • TGC1 rim with servicesElectronic racksServices around the rimPS-packs

    R. Vuillermet

  • Edge beam cross sectionThe top beam initial cross section is composed 2 squares extruded profile (250x250x12) distant of 50 mm.

    This section is reinforced on both sides by two 10mm thick plates, 180 mm away from the mid plane.

    R. Vuillermet

  • Finite Element model used for the stability calculationRack massesPS pack masses

    R. Vuillermet

  • Finite Element model used for the stability calculationBracket supporting chambers

    R. Vuillermet

  • Finite Element model used for the stability calculationTGC chambers

    R. Vuillermet

  • Model with initial reinforcementInitial top edge beams reinforcementCross section

    R. Vuillermet

  • Boundary conditionsBoundary condition are located at the two supporting points.Since guarantying a perfect fully fix support is not possible (even with one rigid chariot), articulated fixations have been considered in these stability calculations.These articulated boundary conditions are for a stability point of view a conservative assumption. Ux=Uy=Uz= 0 mmUz=Uy= 0 mm

    R. Vuillermet

  • Non linear buckling calculation -1Non linear buckling calculation consist of :1- Appling to the model a perturbation forces image of :Extrusion tolerancesManufacturing tolerancesAssembly uncertaintiesModeling imperfection

    The purpose of this perturbation is to initiate the buckling mode and then increase the convergence of the calculations.Three different values for the perturbation forces have been considered 0 N, 1000 N and 2000 N applied on the top edge beam of the Wheel.

    These perturbation forces can create up to 35 mm initial out of plane displacement.

    R. Vuillermet

  • Non linear buckling calculation -22- Calculation proceduresIncreasing the forces that can create instability of the system while monitoring a deformation.In the TGC1 case the instability foreseen is due to the buckling of the top beam which is under compression. This compression is created by the weight of the structure.

    The gravity is ramped linearly from 1 g to 3.5 g updating the geometrical non linear deformation of the structure while monitoring the displacement (in Z) of the top edge beam.

    As no plasticity is met during the calculation process, the wheel is subjected to an elastic buckling phenomenon.

    R. Vuillermet

  • Non linear buckling calculation -33- Acceptability criteriaFor column design, most of the national regulations consider a safety factor between 2.5 and 3 as the minimum. As the TGC1 wheel do not have any analogy to other kind of standard structures, a safety factor of 3 as driven our studies.

    R. Vuillermet

  • Results

    R. Vuillermet

    Chart1

    018.0532012.419724.8331010.389620.778736.0919

    1.6813920.26690.91874913.996427.06381.0340212.091723.143738.5541

    5.1174626.66552.7797717.191233.33244.1789117.22827.615845.2136

    13.762534.93766.6488723.765247.004512.611330.451237.093653.0627

    28.721752.687216.946239.790465.932325.433750.727750.42668.0131

    38.380656.19736.334750.823769.996226.574354.552458.607572.9964

    40.365340.067856.933870.842826.6715

    43.829241.073658.2681

    49.49842.78260.4909

    51.844745.5401

    48.9444

    49.6653

    4.5 G NoAB BM BC 0N

    2.0 G NoAB BM BC 1000N

    3.5 G 2xAB BM BC 0N

    3.5 G 2xAB BM BC 1000N

    3.5 G 2xAB BM BC 2000N

    3.5 G 2xAB BM OldBC 0N

    3.5 G 2xAB BM OldBC 1000N

    3.5 G 2xAB BM OldBC 2000N

    1.5 G NoAB BM BC 2000N

    Gravity [G]

    Suspension Frame Displacement [mm]

    TGC1 Buckling Safety Factors with Eccentric Mass AB & 2xAB

    Sheet1

    F=05xG

    3.33E-02-0.2560560.170.256056

    9.22E-02-0.7505560.460.750556

    0.23289-2.209931.162.20993

    0.45697-5.853432.285.85343

    0.79324-21.14433.9721.1443

    0.80376-22.4524.0222.452

    0.82664-24.73334.1324.7333

    0.83714-26.26034.1926.2603

    0.85788-28.98394.2928.9839

    0.86822-30.7284.3430.728

    0.88757-33.85184.4433.8518

    0.89102-35.21774.4635.2177

    0.89534-35.83074.4835.8307

    0.89752-35.88764.4935.8876

    0.8958-36.1684.4836.168

    0.90041-36.05274.5036.0527

    1-36.23425.0036.2342

    F=04.5G

    3.33E-02-0.2297140.150.229714

    9.22E-02-0.6692580.410.669258

    0.23292-1.936561.051.93656

    0.4573-4.925762.064.92576

    0.8038-15.7513.6215.751

    0.85165-18.77833.8318.7783

    0.8841-21.67853.9821.6785

    0.90965-23.99124.0923.9912

    0.92915-25.96054.1825.9605

    0.94341-27.84884.2527.8488

    0.97024-31.26224.3731.2622

    0.98059-33.63744.4133.6374

    0.98659-34.17674.4434.1767

    0.98811-34.37554.4534.3755

    0.9896-34.75594.4534.7559

    0.99518-35.62674.4835.6267

    0.99872-36.56674.4936.5667

    1-36.76034.5036.7603

    F=04.5GNo AB

    3.33E-02-0.2883751.50E-010.288375

    0.11301-1.06845.09E-011.0684

    0.30331-3.661981.36E+003.66198

    0.59752-12.61912.69E+0012.6191

    0.66573-16.71373.00E+0016.7137

    0.69051-18.68633.11E+0018.6863

    0.69889-19.83563.15E+0019.8356

    0.72153-21.72793.25E+0021.7279

    0.72986-23.06343.28E+0023.0634

    0.75123-25.31423.38E+0025.3142

    0.7587-26.85163.41E+0026.8516

    0.77598-29.54353.49E+0029.5435

    0.80252-34.02153.61E+0034.0215

    0.80823-35.95293.64E+0035.9529

    0.82084-39.36663.69E+0039.3666

    0.83886-44.94593.77E+0044.9459

    0.86621-54.02073.90E+0054.0207

    F=03.8 GImpr AB

    1.00E-01-0.7781663.80E-010.778166

    0.33891-3.198351.29E+003.19835

    0.71515-10.10262.72E+0010.1026

    0.98496-21.44183.74E+0021.4418

    1-22.38833.80E+0022.3883

    F=03.8 G2 x AB

    1.00E-01-0.6757273.80E-010.675727

    0.33917-2.70911.29E+002.7091

    0.71878-8.039412.73E+008.03941

    0.99538-15.58483.78E+0015.5848

    0.99874-15.78513.80E+0015.7851

    1-15.81783.80E+0015.8178

    F=04.5 G2 x AB

    3.33E-02-0.2513761.50E-010.251376

    0.1131-0.9054535.09E-010.905453

    0.30389-2.846011.37E+002.84601

    0.60751-7.750232.73E+007.75023

    0.98161-22.7344.42E+0022.734

    1-24.05454.50E+0024.0545

    F=04.5 GImpr AB

    3.33E-02-0.2879671.50E-010.287967

    0.11306-1.04575.09E-011.0457

    0.30364-3.365531.37E+003.36553

    0.60391-9.716872.72E+009.71687

    0.79502-17.84773.58E+0017.8477

    0.87989-23.97753.96E+0023.9775

    0.93585-29.66994.21E+0029.6699

    0.96181-32.79924.33E+0032.7992

    0.98043-35.44554.41E+0035.4455

    0.99862-38.51664.49E+0038.5166

    1-38.71324.50E+0038.7132

    F=04.5 GImpr ABBigMass

    3.33E-02-0.4379891.50E-010.437989

    0.11297-1.593995.08E-011.59399

    0.30289-5.165751.36E+005.16575

    0.59802-15.08482.69E+0015.0848

    0.84581-35.76143.81E+0035.7614

    0.87961-41.44693.96E+0041.4469

    0.91312-47.394.11E+0047.39

    F=04.5 G2 x ABBigMass

    3.33E-02-0.3820511.50E-010.382051

    0.11304-1.378695.09E-011.37869

    0.30344-4.358841.37E+004.35884

    0.60278-12.04272.71E+0012.0427

    0.96291-36.1324.33E+0036.132

    0.99615-41.09274.48E+0041.0927

    1-41.6244.50E+0041.624

    F=04.5 GImpr ABBigMassStifCorn

    3.33E-02-0.4193871.50E-010.419387

    0.11299-1.52185.08E-011.5218

    0.30308-4.889621.36E+004.88962

    0.60011-14.00562.70E+0014.0056

    0.85884-32.88173.86E+0032.8817

    0.92091-42.0854.14E+0042.085

    0.94231-45.78324.24E+0045.7832

    F=04.5 GImpr ABBigMassFINE

    2.00E-02-0.2598389.00E-020.259838

    5.53E-02-0.7407372.49E-010.740737

    0.13961-2.019416.28E-012.01941

    0.34051-6.057011.53E+006.05701

    0.64858-17.89372.92E+0017.8937

    0.78382-28.33223.53E+0028.3322

    0.83836-35.04333.77E+0035.0433

    0.88841-42.47254.00E+0042.4725

    0.89096-43.49924.01E+0043.4992

    0.90045-45.24994.05E+0045.2499

    0.91477-48.1064.12E+0048.106

    0.93624-52.78274.21E+0052.7827

    0.95198-56.60754.28E+0056.6075

    F=04.5 G2 x ABBigMassImpr BC

    3.33E-02-0.5239451.50E-010.523945

    0.11312-1.89635.09E-011.8963

    0.3034-6.135461.37E+006.13546

    0.5968-18.44372.69E+0018.4437

    0.72262-29.48823.25E+0029.4882

    0.77707-36.49053.50E+0036.4905

    0.79839-40.40373.59E+0040.4037

    0.83398-46.88853.75E+0046.8885

    F=04.5 GNo ABBigMassImpr BC15 steps

    0.00E+000

    6.66E-02-1.681393.00E-011.68139

    0.17217-5.117467.75E-015.11746

    0.33361-13.76251.50E+0013.7625

    0.4655-28.72172.09E+0028.7217

    0.51518-38.38062.32E+0038.3806

    0.51984-40.36532.34E+0040.3653

    0.5328-43.82922.40E+0043.8292

    0.55175-49.4982.48E+0049.498

    0.55629-51.84472.50E+0051.8447

    F=03.0 GNo ABBigMassImpr BC30 steps

    3.33E-02-0.5283289.99E-020.528328

    9.20E-02-1.538922.76E-011.53892

    0.23176-4.459946.95E-014.45994

    0.44695-11.37111.34E+0011.3711

    0.73085-32.30212.19E+0032.3021

    0.75591-35.7442.27E+0035.744

    0.77431-38.58872.32E+0038.5887

    0.77803-40.09042.33E+0040.0904

    0.79286-42.68212.38E+0042.6821

    0.81472-46.91092.44E+0046.9109

    F=01.5 GNo ABBigMassImpr BC1000 N

    1-18.0532018.0532

    1.0994-19.69020.149119.6902

    1.334-24.1850.50124.185

    1.6864-33.51461.029633.5146

    1.9762-45.18191.464345.1819

    F=02.0 GNo ABBigMassImpr BC1000 N

    1-18.0532018.0532

    1.0991-20.26690.198220.2669

    1.3299-26.66550.659826.6655

    1.5463-34.93761.092634.9376

    1.8338-52.68721.667652.6872

    1.8746-56.1971.749256.197

    F=250 N3.5 GABBigMassImpr BC

    1-3.4740303.47403

    1.0666-4.688480.23314.68848

    1.2252-8.209430.78828.20943

    1.4706-16.65491.647116.6549

    1.6858-30.91592.400330.9159

    1.7676-40.64572.686640.6457

    1.7956-44.59722.784644.5972

    1.8145-47.90182.8507547.9018

    1.848-53.85552.96853.8555

    1.8493-55.12492.9725555.1249

    F=500 N3.5 GABBigMassImpr BC

    1-6.947906.9479

    1.0665-8.364220.232758.36422

    1.1834-11.27650.641911.2765

    1.3651-17.44981.2778517.4498

    1.6267-33.42272.1934533.4227

    1.7288-44.74892.550844.7489

    1.7625-49.42542.6687549.4254

    1.7871-53.31482.7548553.3148

    1.7923-54.96652.7730554.9665

    1.8075-57.81962.8262557.8196

    F=750 N3.5 GABBigMassImpr BC

    1-10.4215010.4215

    1.0664-12.03940.232412.0394

    1.224-16.710.78416.71

    1.4616-27.64331.615627.6433

    1.6605-44.53722.3117544.5372

    1.7026-49.61172.459149.6117

    1.7329-53.89112.5651553.8911

    1.736-55.05242.57655.0524

    F=1000 N3.5 GABBigMassImpr BC

    1-13.8947013.8947

    1.0664-15.71380.232415.7138

    1.2234-20.94680.781920.9468

    1.4572-33.03211.600233.0321

    1.6522-50.92082.282750.9208

    1.682-54.87222.38754.8722

    1.6857-55.94632.3999555.9463

    F=1500 N3.5 GABBigMassImpr BC

    1-20.8395020.8395

    1.0662-23.05970.231723.0597

    1.2212-29.41730.774229.4173

    1.3685-37.58881.2897537.5888

    1.5712-55.32891.999255.3289

    F=2000 N3.5 GABBigMassImpr BC

    1-27.7814027.7814

    1.0663-30.39380.2320530.3938

    1.1703-35.15180.5960535.1518

    1.3278-44.5431.147344.543

    1.4665-56.48631.6327556.4863

    F=04.0 G2 x ABBigMassImpr BCNo Bot Frame

    6.66E-02-1.283782.67E-011.28378

    0.18393-3.982947.36E-013.98294

    0.36704-10.07351.47E+0010.0735

    0.62467-28.32962.50E+0028.3296

    0.67024-34.92042.68E+0034.9204

    0.70971-42.07132.84E+0042.0713

    0.72781-45.78852.91E+0045.7885

    0.74067-48.8332.96E+0048.833

    0.76258-54.28833.05E+0054.2883

    F=03.5 G2 x ABBigMassImpr BC

    00

    6.67E-02-0.9187492.33E-010.918749

    0.18425-2.779776.45E-012.77977

    0.37107-6.648871.30E+006.64887

    0.65792-16.94622.30E+0016.9462

    0.89024-36.33473.12E+0036.3347

    0.91666-40.06783.21E+0040.0678

    0.91923-41.07363.22E+0041.0736

    0.93018-42.7823.26E+0042.782

    0.94803-45.54013.32E+0045.5401

    0.96671-48.94443.38E+0048.9444

    0.96545-49.66533.38E+0049.6653

    F=250 N3.5 G2 x ABBigMassImpr BC

    1-3.105203.1052

    1.0666-4.188740.23314.18874

    1.184-6.386980.6446.38698

    1.3699-10.94991.2946510.9499

    1.6499-22.87662.2746522.8766

    1.8725-43.66773.0537543.6677

    1.8773-44.87843.0705544.8784

    1.8933-46.89713.1265546.8971

    1.9091-49.42573.1818549.4257

    1.9106-50.50713.187150.5071

    1.9164-51.41043.207451.4104

    1.924-52.26043.23452.2604

    1.9292-53.94763.252253.9476

    1.9487-57.92253.3204557.9225

    F=500 N3.5 G2 x ABBigMassImpr BC

    1-6.2102806.21028

    1.0666-7.458430.23317.45843

    1.1838-9.99150.64339.9915

    1.3687-15.23281.2904515.2328

    1.6442-28.60862.254728.6086

    1.7607-38.48022.6624538.4802

    1.8109-44.21722.8381544.2172

    1.8306-47.32752.907147.3275

    1.8658-52.36463.030352.3646

    1.8914-56.54983.119956.5498

    F=750 N3.5 G2 x ABBigMassImpr BC

    1-9.3151509.31515

    1.0665-10.72770.2327510.7277

    1.2249-14.7470.7871514.747

    1.4693-23.9291.6425523.929

    1.6864-38.33262.402438.3326

    1.7756-47.78852.714647.7885

    1.7924-50.42752.773450.4275

    1.8232-54.66192.881254.6619

    1.8448-58.19322.956858.1932

    1.8632-61.37133.021261.3713

    F=1000 N3.5 G2 x ABBigMassImpr BC

    1-12.4197012.4197

    1.0665-13.99640.2327513.9964

    1.1833-17.19120.6415517.1912

    1.3647-23.76521.2764523.7652

    1.6289-39.79042.2011539.7904

    1.7367-50.82372.5784550.8237

    1.7854-56.93382.748956.9338

    1.7912-58.26812.769258.2681

    1.8084-60.49092.829460.4909

    F=1500 N3.5 G2 x ABBigMassImpr BC

    1-18.6275018.6275

    1.0664-20.53190.232420.5319

    1.2235-25.91570.7822525.9157

    1.4592-37.91861.607237.9186

    1.6622-55.1962.317755.196

    1.7019-60.40582.4566560.4058

    F=2000 N3.5 G2 x ABBigMassImpr BC

    1-24.8331024.8331

    1.0662-27.06380.231727.0638

    1.2226-33.33240.779133.3324

    1.4545-47.00451.5907547.0045

    1.648-65.93232.26865.9323

    1.6787-69.99622.3754569.9962

    1.6808-70.84282.382870.8428

    F=2000 N3.5 G2 x ABNoOutMassImpr BC

    1-24.8374024.8374

    1.0663-26.65170.2320526.6517

    1.2235-31.73770.7822531.7377

    1.4597-42.93641.6089542.9364

    1.569-50.19791.991550.1979

    1.6192-54.31822.167254.3182

    F=2000 N3.5 G3 x ABBigMassImpr BC

    1-21.1458021.1458

    1.0664-22.95320.232422.9532

    1.2239-27.97510.7836527.9751

    1.463-38.79961.620538.7996

    1.6746-54.10722.361154.1072

    1.7661-63.44472.6813563.4447

    F=2000 N3.5 G5 x ABBigMassImpr BC

    1-19.9982019.9982

    1.0665-21.65870.2327521.6587

    1.2244-26.24720.785426.2472

    1.4681-36.03071.6383536.0307

    1.6888-49.97562.410849.9756

    F=0 N3.5 G5 x AB StCorBigMassImpr BC

    00

    6.67E-02-0.4963162.34E-010.496316

    0.22664-1.745147.93E-011.74514

    0.48278-4.022231.69E+004.02223

    0.89183-8.885283.12E+008.88528

    0.99986-10.57013.50E+0010.5701

    0.99992-10.5743.50E+0010.574

    1-10.57643.50E+0010.5764

    F=1000 N3.5 G5 x AB StCorBigMassImpr BC

    1-5.7883605.78836

    1.0667-6.414060.233456.41406

    1.2265-8.015280.792758.01528

    1.482-10.99261.68710.9926

    1.8884-17.44383.109417.4438

    2-19.7763.519.776

    F=2000 N3.5 G5 x AB StCorBigMassImpr BC

    1-11.5757011.5757

    1.0667-12.33060.2334512.3306

    1.2263-14.2830.7920514.283

    1.4813-17.95491.6845517.9549

    1.8849-25.96063.0971525.9606

    2-28.96923.528.9692

    F=3000 N4.5 G5 x AB StCorBigMassImpr BC

    1-17.36110.00E+0017.3611

    1.0667-18.50563.00E-0118.5056

    1.2261-21.5651.02E+0021.565

    1.4798-27.69772.16E+0027.6977

    1.8742-42.76353.93E+0042.7635

    1.9976-49.94374.49E+0049.9437

    2-50.07614.50E+0050.0761

    F=0 N3.5 G5 x AB NoStCorBigMassImpr BC

    6.67E-02-0.7352082.33E-010.735208

    0.18449-2.177896.46E-012.17789

    0.37253-5.010261.30E+005.01026

    0.66822-11.81342.34E+0011.8134

    0.98003-26.72693.43E+0026.7269

    1-28.23943.50E+0028.2394

    F=0 N4.5 G5 x AB NoStCorBigMassImpr BC

    0.00E+000

    3.33E-02-0.4666231.50E-010.466623

    0.11318-1.677495.09E-011.67749

    0.24076-3.973161.08E+003.97316

    0.44328-9.080041.99E+009.08004

    0.74691-25.16233.36E+0025.1623

    0.8595-38.54463.87E+0038.5446

    0.86847-39.98333.91E+0039.9833

    0.86911-40.61293.91E+0040.6129

    0.87544-41.64623.94E+0041.6462

    0.88641-43.28743.99E+0043.2874

    0.89746-45.3444.04E+0045.344

    0.89849-46.23074.04E+0046.2307

    F=1000 N3.5 G5 x AB NoStCorBigMassImpr BC

    1-9.3554809.35548

    1.0666-10.49560.233110.4956

    1.2257-13.63720.7899513.6372

    1.4754-20.3961.663920.396

    1.8449-39.02572.9571539.0257

    1.9169-45.50393.2091545.5039

    1.9855-52.63233.4492552.6323

    1.9895-53.58563.4632553.5856

    1.9952-54.23763.483254.2376

    2-54.793.554.79

    F=2000 N3.5 G5 x AB NoStCorBigMassImpr BC

    1-18.7075018.7075

    1.0665-20.25110.2327520.2511

    1.1835-23.3030.6422523.303

    1.3667-29.30171.2834529.3017

    1.6446-42.88112.256142.8811

    1.7662-52.11692.681752.1169

    1.8741-62.99163.0593562.9916

    1.9114-67.41563.189967.4156

    1.9395-71.0872

    F=0 N3.5 G5 x AB StCorBigMassImpr BCHALF StAB

    00

    6.66E-02-1.97582.33E-011.9758

    0.18405-5.708076.44E-015.70807

    0.37004-12.45751.30E+0012.4575

    0.6561-25.91552.30E+0025.9155

    0.92224-43.39213.23E+0043.3921

    0.99623-49.89353.49E+0049.8935

    1-50.15223.50E+0050.1522

    F=1000 N3.5 G5 x AB StCorBigMassImpr BCHALF StAB

    1-6.9644206.96442

    1.0666-9.13150.23319.1315

    1.2251-14.77220.7878514.7722

    1.4729-25.4791.6551525.479

    1.7083-38.78992.4790538.7899

    1.9246-55.17263.236155.1726

    1.9983-62.06263.4940562.0626

    1.9972-62.30493.490262.3049

    2-62.20733.562.2073

    F=2000 N3.5 G5 x AB StCorBigMassImpr BCHALF StAB

    1-13.921013.921

    1.0665-16.27830.2327516.2783

    1.2247-22.41140.7864522.4114

    1.4706-34.02491.647134.0249

    1.7027-48.33452.4594548.3345

    1.9123-65.78913.1930565.7891

    1.9993-74.38073.4975574.3807

    F=0 N3.5 G2xABBigMassOld BC

    00

    9.99E-02-1.034023.50E-011.03402

    0.33845-4.178911.18E+004.17891

    0.71124-12.61132.49E+0012.6113

    0.9843-25.43373.45E+0025.4337

    0.99834-26.57433.49E+0026.5743

    1-26.67153.50E+0026.6715

    F=1000 N3.5 G2xABBigMassOld BCF=1000 N24000 GNo ABBigMassnew BC

    1-10.3896010.38961-18.0532018.0532

    1.0997-12.09170.3489512.09171.02-18.57290.048979591818.5729

    1.3367-17.2281.1784517.2281.0675-19.87440.165306122419.8744

    1.6959-30.45122.4356530.45121.1799-23.3420.440571428623.342

    1.9655-50.72773.3792550.72771.3507-30.17380.858857142930.1738

    2-54.55243.554.55241.5944-44.8941.455673469444.894

    1.6935-53.98211.698367346953.9821

    F=2000 N3.5 G2xABBigMassOld BC1.7327-58.9541.794367346958.954

    1.7658-62.68321.875428571462.6832

    1-20.7787020.77871.787-66.1671.927346938866.167

    1.0997-23.14370.3489523.14371.8291-72.32772.030448979672.3277

    1.2573-27.61580.9005527.61581.8598-77.36392.105632653177.3639

    1.4998-37.09361.749337.09361.8643-79.47682.116653061279.4768

    1.7179-50.4262.5126550.4261.872-80.07612.135510204180.0761

    1.816-58.60752.85658.60751.8713-80.31152.133795918480.3115

    1.8735-80.29982.139183673580.2998

    F=0 N1.5 GABBigMass1.871-80.38612.133061224580.3861

    1.8745-80.39042.141632653180.3904

    1-36.0919036.09191.8711-80.57392.133306122480.5739

    1.0988-38.55410.148238.55411.8761-81.17042.145551020481.1704

    1.3276-45.21360.491445.21361.8776-81.25512.149224489881.2551

    1.5404-53.06270.810653.06271.8773-81.46072.148489795981.4607

    1.8426-68.01311.263968.01311.8788-81.4492.152163265381.449

    1.9141-72.99641.3711572.99641.877-81.50042.14775510281.5004

    1.8795-81.49282.15387755181.4928

    1.8768-81.59962.147265306181.5996

    1.8808-81.86962.157061224581.8696

    1.8796-82.00342.15412244982.0034

    Sheet1

    000000000000000000000000000000000001100

    0000000000000000000000000000000000000

    0000000000000000000000000000000000000

    0000000000000000000000000000000000000

    0000000000000000000000000000000000000

    00000000000000000000000000000000

    0000000000000000000000000

    0000000000000000000

    0000000000000000

    00000000000000

    0000000

    00000

    00000

    0000

    000

    000

    00

    0

    5 G + AB

    4.5 G + AB

    4.5 G - AB

    3.8 G ImprAB

    3.8 G 2xAB

    4.5 G 2xAB

    4.5 G ImprAB

    4.5 G ImprAB BM

    4.5 G 2xAB BM

    4.5 G ImprAB BM SC

    4.5 G ImprAB BM FINE

    4.5 G 2xAB BM BC

    4.5 G NoAB BM BC

    3.0 G NoAB BM BC

    1.5 G NoAB BM BC 1000N

    2.0 G NoAB BM BC 1000N

    3.5 G AB BM BC 250 N

    3.5 G AB BM BC 500 N

    3.5 G AB BM BC 750 N

    3.5 G AB BM BC 1000 N

    3.5 G AB BM BC 1500 N

    3.5 G AB BM BC 2000 N

    4.0 G 2xAB BM BC NBF 0N

    3.5 G 2xAB BM BC 0N

    3.5 G 2xAB BM BC 250N

    3.5 G 2xAB BM BC 500N

    3.5 G 2xAB BM BC 750N

    3.5 G 2xAB BM BC 1000N

    3.5 G 2xAB BM BC 1500N

    3.5 G 2xAB BM BC 2000N

    3.5 G 2xAB NoOuM BC 2000N

    3.5 G 3xAB BM BC 2000N

    3.5 G 5xAB BM BC 2000N

    3.5 G 5xAB StCor 0N

    3.5 G 5xAB StCor 1000N

    3.5 G 5xAB StCor 2000N

    3.5 G 5xAB NoStCor 0N

    3.5 G 5xAB NoStCor 1000N

    3.5 G 5xAB NoStCor 2000N

    Gravity [G]

    Suspension Frame Displacement [mm]

    TGC1 Buckling Safety Factors with Eccentric Mass

    Sheet2

    000000000000000000000000000000000000000

    000000000000000000000000000000000000000

    000000000000000000000000000000000000000

    000000000000000000000000000000000000000

    000000000000000000000000000000000000000

    00000000000000000000000000000000000

    000000000000000000000000000

    00000000000000000000

    00000000000000000

    00000000000000

    0000000

    00000

    0000

    000

    00

    00

    00

    0

    4.5 G + AB

    4.5 G - AB

    4.5 G 2xAB

    4.5 G ImprAB

    4.5 G 2xAB BM

    4.5 G ImprAB BM FINE

    4.5 G 2xAB BM BC

    4.5 G NoAB BM BC

    3.0 G NoAB BM BC

    1.5 G NoAB BM BC 1000N

    2.0 G NoAB BM BC 1000N

    3.5 G AB BM BC 250 N

    3.5 G AB BM BC 500 N

    3.5 G AB BM BC 750 N

    3.5 G AB BM BC 1000 N

    3.5 G AB BM BC 1500 N

    3.5 G AB BM BC 2000 N

    4.0 G 2xAB BM BC NBF 0N

    3.5 G 2xAB BM BC 0N

    3.5 G 2xAB BM BC 250N

    3.5 G 2xAB BM BC 500N

    3.5 G 2xAB BM BC 750N

    3.5 G 2xAB BM BC 1000N

    3.5 G 2xAB BM BC 1500N

    3.5 G 2xAB BM BC 2000N

    3.5 G 2xAB NoOuM BC 2000N

    3.5 G 3xAB BM BC 2000N

    3.5 G 5xAB BM BC 2000N

    3.5 G 5xAB StCor 0N

    3.5 G 5xAB StCor 1000N

    3.5 G 5xAB StCor 2000N

    3.5 G 5xAB NoStCor 0N

    3.5 G 5xAB NoStCor 1000N

    3.5 G 5xAB NoStCor 2000N

    3.5 G 5xAB StCor 3000N

    4.5 G 5xAB NoStCor 0N

    3.5 G Half 5xAB StCor 1kN

    3.5 G Half 5xAB StCor 2kN

    3.5 G Half 5xAB StCor 0N

    Gravity [G]

    Suspension Frame Displacement [mm]

    TGC1 Buckling Safety Factors with Eccentric Mass

    Sheet3

    0000000000

    0000000000

    0000000000

    0000000000

    0000000000

    0000000000

    00000000

    000000

    000

    00

    0

    0

    0

    3.5 G 5xAB StCor 0N

    3.5 G 5xAB StCor 1000N

    3.5 G 5xAB StCor 2000N

    3.5 G 5xAB NoStCor 1000N

    3.5 G 5xAB NoStCor 2000N

    3.5 G 5xAB StCor 3000N

    4.5 G 5xAB NoStCor 0N

    3.5 G Half 5xAB StCor 1kN

    3.5 G Half 5xAB StCor 2kN

    3.5 G Half 5xAB StCor 0N

    Gravity [G]

    Suspension Frame Displacement [mm]

    TGC1 Buckling Safety Factors with Eccentric Mass & 5xAB

    000000000

    000000000

    000000000

    000000000

    000000000

    000000000

    00000

    000

    000

    00

    0

    0

    4.5 G NoAB BM BC 0N

    2.0 G NoAB BM BC 1000N

    3.5 G 2xAB BM BC 0N

    3.5 G 2xAB BM BC 1000N

    3.5 G 2xAB BM BC 2000N

    3.5 G 2xAB BM OldBC 0N

    3.5 G 2xAB BM OldBC 1000N

    3.5 G 2xAB BM OldBC 2000N

    1.5 G NoAB BM BC 2000N

    Gravity [G]

    Suspension Frame Displacement [mm]

    TGC1 Buckling Safety Factors with Eccentric Mass AB & 2xAB

  • SolutionsSolution :Increase the modulus of inertia in Z direction by adding materials out of mid plane.Two temporary 250x250x12 square profiles will be added and connected to the sector edge beam.In that way the TGC1 wheel is stable during assembly and up to the connection to MDT.250x250x12 squared profile

    R. Vuillermet

  • Model beams reinforcement2 Square profilesEdge beam cross section

    R. Vuillermet

  • Results

    R. Vuillermet

    Chart2

    05.7883611.575717.36116.9644213.9210

    0.4963166.4140612.330618.50569.131516.27831.9758

    1.745148.0152814.28321.56514.772222.41145.70807

    4.0222310.992617.954927.697725.47934.024912.4575

    8.8852817.443825.960642.763538.789948.334525.9155

    10.570119.77628.969249.943755.172665.789143.3921

    10.57450.076162.062674.380749.8935

    10.576462.304950.1522

    62.2073

    .

    3.5 G 5xAB StCor 0N

    3.5 G 5xAB StCor 1000N

    3.5 G 5xAB StCor 2000N

    3.5 G 5xAB StCor 3000N

    3.5 G Half 5xAB StCor 1kN

    3.5 G Half 5xAB StCor 2kN

    3.5 G Half 5xAB StCor 0N

    Gravity [G]

    Suspension Frame Displacement [mm]

    TGC1 Buckling Safety Factors with Eccentric Mass & 5xAB

    Sheet1

    F=05xG

    3.33E-02-0.2560560.170.256056

    9.22E-02-0.7505560.460.750556

    0.23289-2.209931.162.20993

    0.45697-5.853432.285.85343

    0.79324-21.14433.9721.1443

    0.80376-22.4524.0222.452

    0.82664-24.73334.1324.7333

    0.83714-26.26034.1926.2603

    0.85788-28.98394.2928.9839

    0.86822-30.7284.3430.728

    0.88757-33.85184.4433.8518

    0.89102-35.21774.4635.2177

    0.89534-35.83074.4835.8307

    0.89752-35.88764.4935.8876

    0.8958-36.1684.4836.168

    0.90041-36.05274.5036.0527

    1-36.23425.0036.2342

    F=04.5G

    3.33E-02-0.2297140.150.229714

    9.22E-02-0.6692580.410.669258

    0.23292-1.936561.051.93656

    0.4573-4.925762.064.92576

    0.8038-15.7513.6215.751

    0.85165-18.77833.8318.7783

    0.8841-21.67853.9821.6785

    0.90965-23.99124.0923.9912

    0.92915-25.96054.1825.9605

    0.94341-27.84884.2527.8488

    0.97024-31.26224.3731.2622

    0.98059-33.63744.4133.6374

    0.98659-34.17674.4434.1767

    0.98811-34.37554.4534.3755

    0.9896-34.75594.4534.7559

    0.99518-35.62674.4835.6267

    0.99872-36.56674.4936.5667

    1-36.76034.5036.7603

    F=04.5GNo AB

    3.33E-02-0.2883751.50E-010.288375

    0.11301-1.06845.09E-011.0684

    0.30331-3.661981.36E+003.66198

    0.59752-12.61912.69E+0012.6191

    0.66573-16.71373.00E+0016.7137

    0.69051-18.68633.11E+0018.6863

    0.69889-19.83563.15E+0019.8356

    0.72153-21.72793.25E+0021.7279

    0.72986-23.06343.28E+0023.0634

    0.75123-25.31423.38E+0025.3142

    0.7587-26.85163.41E+0026.8516

    0.77598-29.54353.49E+0029.5435

    0.80252-34.02153.61E+0034.0215

    0.80823-35.95293.64E+0035.9529

    0.82084-39.36663.69E+0039.3666

    0.83886-44.94593.77E+0044.9459

    0.86621-54.02073.90E+0054.0207

    F=03.8 GImpr AB

    1.00E-01-0.7781663.80E-010.778166

    0.33891-3.198351.29E+003.19835

    0.71515-10.10262.72E+0010.1026

    0.98496-21.44183.74E+0021.4418

    1-22.38833.80E+0022.3883

    F=03.8 G2 x AB

    1.00E-01-0.6757273.80E-010.675727

    0.33917-2.70911.29E+002.7091

    0.71878-8.039412.73E+008.03941

    0.99538-15.58483.78E+0015.5848

    0.99874-15.78513.80E+0015.7851

    1-15.81783.80E+0015.8178

    F=04.5 G2 x AB

    3.33E-02-0.2513761.50E-010.251376

    0.1131-0.9054535.09E-010.905453

    0.30389-2.846011.37E+002.84601

    0.60751-7.750232.73E+007.75023

    0.98161-22.7344.42E+0022.734

    1-24.05454.50E+0024.0545

    F=04.5 GImpr AB

    3.33E-02-0.2879671.50E-010.287967

    0.11306-1.04575.09E-011.0457

    0.30364-3.365531.37E+003.36553

    0.60391-9.716872.72E+009.71687

    0.79502-17.84773.58E+0017.8477

    0.87989-23.97753.96E+0023.9775

    0.93585-29.66994.21E+0029.6699

    0.96181-32.79924.33E+0032.7992

    0.98043-35.44554.41E+0035.4455

    0.99862-38.51664.49E+0038.5166

    1-38.71324.50E+0038.7132

    F=04.5 GImpr ABBigMass

    3.33E-02-0.4379891.50E-010.437989

    0.11297-1.593995.08E-011.59399

    0.30289-5.165751.36E+005.16575

    0.59802-15.08482.69E+0015.0848

    0.84581-35.76143.81E+0035.7614

    0.87961-41.44693.96E+0041.4469

    0.91312-47.394.11E+0047.39

    F=04.5 G2 x ABBigMass

    3.33E-02-0.3820511.50E-010.382051

    0.11304-1.378695.09E-011.37869

    0.30344-4.358841.37E+004.35884

    0.60278-12.04272.71E+0012.0427

    0.96291-36.1324.33E+0036.132

    0.99615-41.09274.48E+0041.0927

    1-41.6244.50E+0041.624

    F=04.5 GImpr ABBigMassStifCorn

    3.33E-02-0.4193871.50E-010.419387

    0.11299-1.52185.08E-011.5218

    0.30308-4.889621.36E+004.88962

    0.60011-14.00562.70E+0014.0056

    0.85884-32.88173.86E+0032.8817

    0.92091-42.0854.14E+0042.085

    0.94231-45.78324.24E+0045.7832

    F=04.5 GImpr ABBigMassFINE

    2.00E-02-0.2598389.00E-020.259838

    5.53E-02-0.7407372.49E-010.740737

    0.13961-2.019416.28E-012.01941

    0.34051-6.057011.53E+006.05701

    0.64858-17.89372.92E+0017.8937

    0.78382-28.33223.53E+0028.3322

    0.83836-35.04333.77E+0035.0433

    0.88841-42.47254.00E+0042.4725

    0.89096-43.49924.01E+0043.4992

    0.90045-45.24994.05E+0045.2499

    0.91477-48.1064.12E+0048.106

    0.93624-52.78274.21E+0052.7827

    0.95198-56.60754.28E+0056.6075

    F=04.5 G2 x ABBigMassImpr BC

    3.33E-02-0.5239451.50E-010.523945

    0.11312-1.89635.09E-011.8963

    0.3034-6.135461.37E+006.13546

    0.5968-18.44372.69E+0018.4437

    0.72262-29.48823.25E+0029.4882

    0.77707-36.49053.50E+0036.4905

    0.79839-40.40373.59E+0040.4037

    0.83398-46.88853.75E+0046.8885

    F=04.5 GNo ABBigMassImpr BC15 steps

    0.00E+000

    6.66E-02-1.681393.00E-011.68139

    0.17217-5.117467.75E-015.11746

    0.33361-13.76251.50E+0013.7625

    0.4655-28.72172.09E+0028.7217

    0.51518-38.38062.32E+0038.3806

    0.51984-40.36532.34E+0040.3653

    0.5328-43.82922.40E+0043.8292

    0.55175-49.4982.48E+0049.498

    0.55629-51.84472.50E+0051.8447

    F=03.0 GNo ABBigMassImpr BC30 steps

    3.33E-02-0.5283289.99E-020.528328

    9.20E-02-1.538922.76E-011.53892

    0.23176-4.459946.95E-014.45994

    0.44695-11.37111.34E+0011.3711

    0.73085-32.30212.19E+0032.3021

    0.75591-35.7442.27E+0035.744

    0.77431-38.58872.32E+0038.5887

    0.77803-40.09042.33E+0040.0904

    0.79286-42.68212.38E+0042.6821

    0.81472-46.91092.44E+0046.9109

    F=01.5 GNo ABBigMassImpr BC1000 N

    1-18.0532018.0532

    1.0994-19.69020.149119.6902

    1.334-24.1850.50124.185

    1.6864-33.51461.029633.5146

    1.9762-45.18191.464345.1819

    F=02.0 GNo ABBigMassImpr BC1000 N

    1-18.0532018.0532

    1.0991-20.26690.198220.2669

    1.3299-26.66550.659826.6655

    1.5463-34.93761.092634.9376

    1.8338-52.68721.667652.6872

    1.8746-56.1971.749256.197

    F=250 N3.5 GABBigMassImpr BC

    1-3.4740303.47403

    1.0666-4.688480.23314.68848

    1.2252-8.209430.78828.20943

    1.4706-16.65491.647116.6549

    1.6858-30.91592.400330.9159

    1.7676-40.64572.686640.6457

    1.7956-44.59722.784644.5972

    1.8145-47.90182.8507547.9018

    1.848-53.85552.96853.8555

    1.8493-55.12492.9725555.1249

    F=500 N3.5 GABBigMassImpr BC

    1-6.947906.9479

    1.0665-8.364220.232758.36422

    1.1834-11.27650.641911.2765

    1.3651-17.44981.2778517.4498

    1.6267-33.42272.1934533.4227

    1.7288-44.74892.550844.7489

    1.7625-49.42542.6687549.4254

    1.7871-53.31482.7548553.3148

    1.7923-54.96652.7730554.9665

    1.8075-57.81962.8262557.8196

    F=750 N3.5 GABBigMassImpr BC

    1-10.4215010.4215

    1.0664-12.03940.232412.0394

    1.224-16.710.78416.71

    1.4616-27.64331.615627.6433

    1.6605-44.53722.3117544.5372

    1.7026-49.61172.459149.6117

    1.7329-53.89112.5651553.8911

    1.736-55.05242.57655.0524

    F=1000 N3.5 GABBigMassImpr BC

    1-13.8947013.8947

    1.0664-15.71380.232415.7138

    1.2234-20.94680.781920.9468

    1.4572-33.03211.600233.0321

    1.6522-50.92082.282750.9208

    1.682-54.87222.38754.8722

    1.6857-55.94632.3999555.9463

    F=1500 N3.5 GABBigMassImpr BC

    1-20.8395020.8395

    1.0662-23.05970.231723.0597

    1.2212-29.41730.774229.4173

    1.3685-37.58881.2897537.5888

    1.5712-55.32891.999255.3289

    F=2000 N3.5 GABBigMassImpr BC

    1-27.7814027.7814

    1.0663-30.39380.2320530.3938

    1.1703-35.15180.5960535.1518

    1.3278-44.5431.147344.543

    1.4665-56.48631.6327556.4863

    F=04.0 G2 x ABBigMassImpr BCNo Bot Frame

    6.66E-02-1.283782.67E-011.28378

    0.18393-3.982947.36E-013.98294

    0.36704-10.07351.47E+0010.0735

    0.62467-28.32962.50E+0028.3296

    0.67024-34.92042.68E+0034.9204

    0.70971-42.07132.84E+0042.0713

    0.72781-45.78852.91E+0045.7885

    0.74067-48.8332.96E+0048.833

    0.76258-54.28833.05E+0054.2883

    F=03.5 G2 x ABBigMassImpr BC

    00

    6.67E-02-0.9187492.33E-010.918749

    0.18425-2.779776.45E-012.77977

    0.37107-6.648871.30E+006.64887

    0.65792-16.94622.30E+0016.9462

    0.89024-36.33473.12E+0036.3347

    0.91666-40.06783.21E+0040.0678

    0.91923-41.07363.22E+0041.0736

    0.93018-42.7823.26E+0042.782

    0.94803-45.54013.32E+0045.5401

    0.96671-48.94443.38E+0048.9444

    0.96545-49.66533.38E+0049.6653

    F=250 N3.5 G2 x ABBigMassImpr BC

    1-3.105203.1052

    1.0666-4.188740.23314.18874

    1.184-6.386980.6446.38698

    1.3699-10.94991.2946510.9499

    1.6499-22.87662.2746522.8766

    1.8725-43.66773.0537543.6677

    1.8773-44.87843.0705544.8784

    1.8933-46.89713.1265546.8971

    1.9091-49.42573.1818549.4257

    1.9106-50.50713.187150.5071

    1.9164-51.41043.207451.4104

    1.924-52.26043.23452.2604

    1.9292-53.94763.252253.9476

    1.9487-57.92253.3204557.9225

    F=500 N3.5 G2 x ABBigMassImpr BC

    1-6.2102806.21028

    1.0666-7.458430.23317.45843

    1.1838-9.99150.64339.9915

    1.3687-15.23281.2904515.2328

    1.6442-28.60862.254728.6086

    1.7607-38.48022.6624538.4802

    1.8109-44.21722.8381544.2172

    1.8306-47.32752.907147.3275

    1.8658-52.36463.030352.3646

    1.8914-56.54983.119956.5498

    F=750 N3.5 G2 x ABBigMassImpr BC

    1-9.3151509.31515

    1.0665-10.72770.2327510.7277

    1.2249-14.7470.7871514.747

    1.4693-23.9291.6425523.929

    1.6864-38.33262.402438.3326

    1.7756-47.78852.714647.7885

    1.7924-50.42752.773450.4275

    1.8232-54.66192.881254.6619

    1.8448-58.19322.956858.1932

    1.8632-61.37133.021261.3713

    F=1000 N3.5 G2 x ABBigMassImpr BC

    1-12.4197012.4197

    1.0665-13.99640.2327513.9964

    1.1833-17.19120.6415517.1912

    1.3647-23.76521.2764523.7652

    1.6289-39.79042.2011539.7904

    1.7367-50.82372.5784550.8237

    1.7854-56.93382.748956.9338

    1.7912-58.26812.769258.2681

    1.8084-60.49092.829460.4909

    F=1500 N3.5 G2 x ABBigMassImpr BC

    1-18.6275018.6275

    1.0664-20.53190.232420.5319

    1.2235-25.91570.7822525.9157

    1.4592-37.91861.607237.9186

    1.6622-55.1962.317755.196

    1.7019-60.40582.4566560.4058

    F=2000 N3.5 G2 x ABBigMassImpr BC

    1-24.8331024.8331

    1.0662-27.06380.231727.0638

    1.2226-33.33240.779133.3324

    1.4545-47.00451.5907547.0045

    1.648-65.93232.26865.9323

    1.6787-69.99622.3754569.9962

    1.6808-70.84282.382870.8428

    F=2000 N3.5 G2 x ABNoOutMassImpr BC

    1-24.8374024.8374

    1.0663-26.65170.2320526.6517

    1.2235-31.73770.7822531.7377

    1.4597-42.93641.6089542.9364

    1.569-50.19791.991550.1979

    1.6192-54.31822.167254.3182

    F=2000 N3.5 G3 x ABBigMassImpr BC

    1-21.1458021.1458

    1.0664-22.95320.232422.9532

    1.2239-27.97510.7836527.9751

    1.463-38.79961.620538.7996

    1.6746-54.10722.361154.1072

    1.7661-63.44472.6813563.4447

    F=2000 N3.5 G5 x ABBigMassImpr BC

    1-19.9982019.9982

    1.0665-21.65870.2327521.6587

    1.2244-26.24720.785426.2472

    1.4681-36.03071.6383536.0307

    1.6888-49.97562.410849.9756

    F=0 N3.5 G5 x AB StCorBigMassImpr BC

    00

    6.67E-02-0.4963162.34E-010.496316

    0.22664-1.745147.93E-011.74514

    0.48278-4.022231.69E+004.02223

    0.89183-8.885283.12E+008.88528

    0.99986-10.57013.50E+0010.5701

    0.99992-10.5743.50E+0010.574

    1-10.57643.50E+0010.5764

    F=1000 N3.5 G5 x AB StCorBigMassImpr BC

    1-5.7883605.78836

    1.0667-6.414060.233456.41406

    1.2265-8.015280.792758.01528

    1.482-10.99261.68710.9926

    1.8884-17.44383.109417.4438

    2-19.7763.519.776

    F=2000 N3.5 G5 x AB StCorBigMassImpr BC

    1-11.5757011.5757

    1.0667-12.33060.2334512.3306

    1.2263-14.2830.7920514.283

    1.4813-17.95491.6845517.9549

    1.8849-25.96063.0971525.9606

    2-28.96923.528.9692

    F=3000 N4.5 G5 x AB StCorBigMassImpr BC

    1-17.36110.00E+0017.3611

    1.0667-18.50563.00E-0118.5056

    1.2261-21.5651.02E+0021.565

    1.4798-27.69772.16E+0027.6977

    1.8742-42.76353.93E+0042.7635

    1.9976-49.94374.49E+0049.9437

    2-50.07614.50E+0050.0761

    F=0 N3.5 G5 x AB NoStCorBigMassImpr BC

    6.67E-02-0.7352082.33E-010.735208

    0.18449-2.177896.46E-012.17789

    0.37253-5.010261.30E+005.01026

    0.66822-11.81342.34E+0011.8134

    0.98003-26.72693.43E+0026.7269

    1-28.23943.50E+0028.2394

    F=0 N4.5 G5 x AB NoStCorBigMassImpr BC

    0.00E+000

    3.33E-02-0.4666231.50E-010.466623

    0.11318-1.677495.09E-011.67749

    0.24076-3.973161.08E+003.97316

    0.44328-9.080041.99E+009.08004

    0.74691-25.16233.36E+0025.1623

    0.8595-38.54463.87E+0038.5446

    0.86847-39.98333.91E+0039.9833

    0.86911-40.61293.91E+0040.6129

    0.87544-41.64623.94E+0041.6462

    0.88641-43.28743.99E+0043.2874

    0.89746-45.3444.04E+0045.344

    0.89849-46.23074.04E+0046.2307

    F=1000 N3.5 G5 x AB NoStCorBigMassImpr BC

    1-9.3554809.35548

    1.0666-10.49560.233110.4956

    1.2257-13.63720.7899513.6372

    1.4754-20.3961.663920.396

    1.8449-39.02572.9571539.0257

    1.9169-45.50393.2091545.5039

    1.9855-52.63233.4492552.6323

    1.9895-53.58563.4632553.5856

    1.9952-54.23763.483254.2376

    2-54.793.554.79

    F=2000 N3.5 G5 x AB NoStCorBigMassImpr BC

    1-18.7075018.7075

    1.0665-20.25110.2327520.2511

    1.1835-23.3030.6422523.303

    1.3667-29.30171.2834529.3017

    1.6446-42.88112.256142.8811

    1.7662-52.11692.681752.1169

    1.8741-62.99163.0593562.9916

    1.9114-67.41563.189967.4156

    1.9395-71.0872

    F=0 N3.5 G5 x AB StCorBigMassImpr BCHALF StAB

    00

    6.66E-02-1.97582.33E-011.9758

    0.18405-5.708076.44E-015.70807

    0.37004-12.45751.30E+0012.4575

    0.6561-25.91552.30E+0025.9155

    0.92224-43.39213.23E+0043.3921

    0.99623-49.89353.49E+0049.8935

    1-50.15223.50E+0050.1522

    F=1000 N3.5 G5 x AB StCorBigMassImpr BCHALF StAB

    1-6.9644206.96442

    1.0666-9.13150.23319.1315

    1.2251-14.77220.7878514.7722

    1.4729-25.4791.6551525.479

    1.7083-38.78992.4790538.7899

    1.9246-55.17263.236155.1726

    1.9983-62.06263.4940562.0626

    1.9972-62.30493.490262.3049

    2-62.20733.562.2073

    F=2000 N3.5 G5 x AB StCorBigMassImpr BCHALF StAB

    1-13.921013.921

    1.0665-16.27830.2327516.2783

    1.2247-22.41140.7864522.4114

    1.4706-34.02491.647134.0249

    1.7027-48.33452.4594548.3345

    1.9123-65.78913.1930565.7891

    1.9993-74.38073.4975574.3807

    F=0 N3.5 G2xABBigMassOld BC

    00

    9.99E-02-1.034023.50E-011.03402

    0.33845-4.178911.18E+004.17891

    0.71124-12.61132.49E+0012.6113

    0.9843-25.43373.45E+0025.4337

    0.99834-26.57433.49E+0026.5743

    1-26.67153.50E+0026.6715

    F=1000 N3.5 G2xABBigMassOld BCF=1000 N24000 GNo ABBigMassnew BC

    1-10.3896010.38961-18.0532018.0532

    1.0997-12.09170.3489512.09171.02-18.57290.048979591818.5729

    1.3367-17.2281.1784517.2281.0675-19.87440.165306122419.8744

    1.6959-30.45122.4356530.45121.1799-23.3420.440571428623.342

    1.9655-50.72773.3792550.72771.3507-30.17380.858857142930.1738

    2-54.55243.554.55241.5944-44.8941.455673469444.894

    1.6935-53.98211.698367346953.9821

    F=2000 N3.5 G2xABBigMassOld BC1.7327-58.9541.794367346958.954

    1.7658-62.68321.875428571462.6832

    1-20.7787020.77871.787-66.1671.927346938866.167

    1.0997-23.14370.3489523.14371.8291-72.32772.030448979672.3277

    1.2573-27.61580.9005527.61581.8598-77.36392.105632653177.3639

    1.4998-37.09361.749337.09361.8643-79.47682.116653061279.4768

    1.7179-50.4262.5126550.4261.872-80.07612.135510204180.0761

    1.816-58.60752.85658.60751.8713-80.31152.133795918480.3115

    1.8735-80.29982.139183673580.2998

    F=0 N1.5 GABBigMass1.871-80.38612.133061224580.3861

    1.8745-80.39042.141632653180.3904

    1-36.0919036.09191.8711-80.57392.133306122480.5739

    1.0988-38.55410.148238.55411.8761-81.17042.145551020481.1704

    1.3276-45.21360.491445.21361.8776-81.25512.149224489881.2551

    1.5404-53.06270.810653.06271.8773-81.46072.148489795981.4607

    1.8426-68.01311.263968.01311.8788-81.4492.152163265381.449

    1.9141-72.99641.3711572.99641.877-81.50042.14775510281.5004

    1.8795-81.49282.15387755181.4928

    1.8768-81.59962.147265306181.5996

    1.8808-81.86962.157061224581.8696

    1.8796-82.00342.15412244982.0034

    Sheet1

    000000000000000000000000000000000001100

    0000000000000000000000000000000000000

    0000000000000000000000000000000000000

    0000000000000000000000000000000000000

    0000000000000000000000000000000000000

    00000000000000000000000000000000

    0000000000000000000000000

    0000000000000000000

    0000000000000000

    00000000000000

    0000000

    00000

    00000

    0000

    000

    000

    00

    0

    5 G + AB

    4.5 G + AB

    4.5 G - AB

    3.8 G ImprAB

    3.8 G 2xAB

    4.5 G 2xAB

    4.5 G ImprAB

    4.5 G ImprAB BM

    4.5 G 2xAB BM

    4.5 G ImprAB BM SC

    4.5 G ImprAB BM FINE

    4.5 G 2xAB BM BC

    4.5 G NoAB BM BC

    3.0 G NoAB BM BC

    1.5 G NoAB BM BC 1000N

    2.0 G NoAB BM BC 1000N

    3.5 G AB BM BC 250 N

    3.5 G AB BM BC 500 N

    3.5 G AB BM BC 750 N

    3.5 G AB BM BC 1000 N

    3.5 G AB BM BC 1500 N

    3.5 G AB BM BC 2000 N

    4.0 G 2xAB BM BC NBF 0N

    3.5 G 2xAB BM BC 0N

    3.5 G 2xAB BM BC 250N

    3.5 G 2xAB BM BC 500N

    3.5 G 2xAB BM BC 750N

    3.5 G 2xAB BM BC 1000N

    3.5 G 2xAB BM BC 1500N

    3.5 G 2xAB BM BC 2000N

    3.5 G 2xAB NoOuM BC 2000N

    3.5 G 3xAB BM BC 2000N

    3.5 G 5xAB BM BC 2000N

    3.5 G 5xAB StCor 0N

    3.5 G 5xAB StCor 1000N

    3.5 G 5xAB StCor 2000N

    3.5 G 5xAB NoStCor 0N

    3.5 G 5xAB NoStCor 1000N

    3.5 G 5xAB NoStCor 2000N

    Gravity [G]

    Suspension Frame Displacement [mm]

    TGC1 Buckling Safety Factors with Eccentric Mass

    Sheet2

    000000000000000000000000000000000000000

    000000000000000000000000000000000000000

    000000000000000000000000000000000000000

    000000000000000000000000000000000000000

    000000000000000000000000000000000000000

    00000000000000000000000000000000000

    000000000000000000000000000

    00000000000000000000

    00000000000000000

    00000000000000

    0000000

    00000

    0000

    000

    00

    00

    00

    0

    4.5 G + AB

    4.5 G - AB

    4.5 G 2xAB

    4.5 G ImprAB

    4.5 G 2xAB BM

    4.5 G ImprAB BM FINE

    4.5 G 2xAB BM BC

    4.5 G NoAB BM BC

    3.0 G NoAB BM BC

    1.5 G NoAB BM BC 1000N

    2.0 G NoAB BM BC 1000N

    3.5 G AB BM BC 250 N

    3.5 G AB BM BC 500 N

    3.5 G AB BM BC 750 N

    3.5 G AB BM BC 1000 N

    3.5 G AB BM BC 1500 N

    3.5 G AB BM BC 2000 N

    4.0 G 2xAB BM BC NBF 0N

    3.5 G 2xAB BM BC 0N

    3.5 G 2xAB BM BC 250N

    3.5 G 2xAB BM BC 500N

    3.5 G 2xAB BM BC 750N

    3.5 G 2xAB BM BC 1000N

    3.5 G 2xAB BM BC 1500N

    3.5 G 2xAB BM BC 2000N

    3.5 G 2xAB NoOuM BC 2000N

    3.5 G 3xAB BM BC 2000N

    3.5 G 5xAB BM BC 2000N

    3.5 G 5xAB StCor 0N

    3.5 G 5xAB StCor 1000N

    3.5 G 5xAB StCor 2000N

    3.5 G 5xAB NoStCor 0N

    3.5 G 5xAB NoStCor 1000N

    3.5 G 5xAB NoStCor 2000N

    3.5 G 5xAB StCor 3000N

    4.5 G 5xAB NoStCor 0N

    3.5 G Half 5xAB StCor 1kN

    3.5 G Half 5xAB StCor 2kN

    3.5 G Half 5xAB StCor 0N

    Gravity [G]

    Suspension Frame Displacement [mm]

    TGC1 Buckling Safety Factors with Eccentric Mass

    Sheet3

    0000000000

    0000000000

    0000000000

    0000000000

    0000000000

    0000000000

    00000000

    000000

    000

    00

    0

    0

    0

    3.5 G 5xAB StCor 0N

    3.5 G 5xAB StCor 1000N

    3.5 G 5xAB StCor 2000N

    3.5 G 5xAB NoStCor 1000N

    3.5 G 5xAB NoStCor 2000N

    3.5 G 5xAB StCor 3000N

    4.5 G 5xAB NoStCor 0N

    3.5 G Half 5xAB StCor 1kN

    3.5 G Half 5xAB StCor 2kN

    3.5 G Half 5xAB StCor 0N

    Gravity [G]

    Suspension Frame Displacement [mm]

    TGC1 Buckling Safety Factors with Eccentric Mass & 5xAB

    000000000

    000000000

    000000000

    000000000

    000000000

    000000000

    00000

    000

    000

    00

    0

    0

    4.5 G NoAB BM BC 0N

    2.0 G NoAB BM BC 1000N

    3.5 G 2xAB BM BC 0N

    3.5 G 2xAB BM BC 1000N

    3.5 G 2xAB BM BC 2000N

    3.5 G 2xAB BM OldBC 0N

    3.5 G 2xAB BM OldBC 1000N

    3.5 G 2xAB BM OldBC 2000N

    1.5 G NoAB BM BC 2000N

    Gravity [G]

    Suspension Frame Displacement [mm]

    TGC1 Buckling Safety Factors with Eccentric Mass AB & 2xAB

  • Consequences

    Modify the edge beam in order to allow fast and easy connection and un-connection of the reinforcement beam. Design the connection between the reinforcement beams, to guaranty a good force transfer.Modify the sector assembly procedure to include the reinforcement beams on surface hall.Modify the movement and the opening scenario in the cavern to assure that the Wheel TGC1 is always in safe situation (either connected to MDT wheel or to HS structure)Modify the position of temporary supporting points on HM structure.

    TGC1 wheel (and probably others too) will need a particular care during opening scenario throughout all life of the Experiment (from commissioning to decommissioning).

    R. Vuillermet

  • TGC1 wheel displacement in the cavern after assembly

    R. Vuillermet

  • Opening scenario between MDT and TGC1Previous scenarioNew scenario

    R. Vuillermet

  • Stability of TGC1 connected to MDT wheelThe previous assembly scenario is based on the stability of the MDT and TGC1 wheel when connected together.A dedicated model has been developed integrating :The stepping connection of TGC1 to MDT. (e.g. no forces passing through the connecting beams during the connection steps).Characteristics command to perform a non linear buckling calculation.

    R. Vuillermet

  • TGC1 connected to MDT model

    R. Vuillermet

  • Results

    R. Vuillermet

    Chart2

    -0.04480430.071247800

    -0.103320.09907920.7670720.918749

    -0.65572-0.4815212.990122.77977

    -0.2278050.03412968.599236.64887

    0.5705480.98769517.772516.9462

    2.821223.6145521.380936.3347

    7.870989.2664824.73140.0678

    12.799614.569941.0736

    12.817214.588542.782

    45.5401

    48.9444

    49.6653

    TGC1 connected to MDT

    MDT connected to TGC1

    MDT no AB

    TGC1 no AB

    Gravity [g]

    Top Edge beam displacement [mm]

    TGC1 and MDT non linear elastic results

    No2_2

    *****ANSYSPOST26VARIABLELISTING*****

    TIMENSOLUZ

    0000

    0.56.91E-020.5-2.07288

    19.61E-021-4.6854

    1.51.430341.5-3.38383

    22.76712-2.07933

    2.03333.094472.0333-1.80644

    2.11323.912582.1132-1.11961

    2.30446.102112.30440.752157

    2.64211.06952.6425.15529

    2.998919.09362.998912.6013

    2.999919.12812.999912.634

    319.1313312.6372

    TGC1 1+6MDT 1+6

    0.50.5-4.48E-020.50.57.12E-02

    11-0.10332119.91E-02

    1.03281.1968-0.655721.03281.1968-0.481521

    1.08591.5154-0.2278051.08591.51543.41E-02

    1.18032.08180.5705481.18032.08180.987695

    1.40613.43662.821221.40613.43663.61455

    1.76735.60387.870981.76735.60389.26648

    1.99956.99712.79961.99956.99714.5699

    2712.81722714.5885

    0.15004350.52394500

    0.509041.89630.2672320.767072

    1.36536.135460.908082.99012

    2.685618.44371.934768.59923

    3.2517929.48822.7310417.7725

    3.49681536.49052.9140421.3809

    3.59275540.40373.0525624.731

    3.7529146.8885

    00

    0.23333450.918749

    0.6448752.77977

    1.2987456.64887

    2.3027216.9462

    3.1158436.3347

    3.2083140.0678

    3.21730541.0736

    3.2556342.782

    3.31810545.5401

    3.38348548.9444

    3.37907549.6653

    No2_2

    TGC1 connected to MDT

    MDT connected to TGC1

    MDT no AB

    TGC1 no AB

    Gravity [g]

    Top Edge beam displacement [mm]

    TGC1 and MDT non linear elastic results

  • ConclusionTGC1 and MDT wheel connected together are stable.

    This stability calculation validate the assembly and moving scenario adopted so far.

    Next step : stability calculation of TGC2 and TGC3 individually and connected together.

    R. Vuillermet