10653282-polaris download 1996 1997 1998 snowmobile service manual repair

CHAPTER 1 GENERAL INFORMATIONPublication Numbers .... .. .. . _. . . . . . . . . . . . . . .. 1.1 - 1.1b Service Bulletin Index By Bulletin Number ... .. .. 1.2 - 1.2c 1996 Service Bulletin Index By Model 1997 Service Bulletin Index By Model 1998 Service Bulletin Index By Model 1996 Model Identification I General Specifications 1997 Model Identification I General Specifications 1998 Model Identification I General Specifications 1.2d - 1.2h 1.2i - 1.2j 1.2k - 1.211.4 - 1.1 3

Service Videos ...... , . . ...... . . . .. . . . ...... . . 1.3 1.1 3a - 1.131 1.13m - 1.13u

Paint Codes . . , .. . , ' , .. , . .. , ... . .. .. . , . ... , .. 1.14 - 1.1 4b Torque Specifications . . . .... . .. . . .... . .. .... 1.1 5-1.1 6 Decimal Equivalents .. . ... ... . . . .. . . . . ... ..... 1.17Conversion Table .. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.18

Tap Drill Charts. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1.19 Glossary of Terms . ............ ...... . ...... 1.20-1 .22 Service Tips . ... . .. . .. . . , .. . . .... , . . .. _. .. 1.23 Warranty Policy .. _. . .. . , . . . . . . . . . . . . . . . . . . . . . 1.24 Special Tool Information . . ... .. ...... .. ... .. . . . 1.25

GENERAL INFORMATION Publication Numbers1996 Publication NumbersModel Model No. Owner's Manual Parts Manual Parts Microfiche Assembly Instructions

Indy Lite Indy Lite Deluxe Indy Lite GT Indy Sport Indy TranSport Indy Sport Touring Indy Super Sport Indy 440 LC Indy 440 XCR Indy 440 XCR SP Indy WideTrak GT Indy WideTrak LX Indy Trail Indy Trail Touring Indy 500 Indy 500 SKS Indy 500 RMK Indy Classic Indy Classic Trg. Indy 500 EFI Indy 500 EFI SKS Indy 500 EFI RMK Indy XLT Indy XLT SKS Indy XLT RMK Indy XLT SP Indy XLT Touring Indy 600 XCR Indy 600 XCR SP Indy RXL Indy Ultra SP Indy Ultra SKS Indy Ultra RMK Indy Storm Indy Storm SKS Indy Storm RMK

0963433 0963431 0963133 0960443 0960143 0960243 0960743 0962760 0961660 0961760 0962061 0962084 0962761 0962262 0962764 0962564 0962984 0963865 0963365 0963774 0962574 0962974 0966756 0960556 0960956 0966676 0963357 0961676 0965677 0966768 0960678 0960578 0960978 0965782 0965582 0965982

9913084 9913084 9913084 9913224 9913224 9913215 9913215 9913107 9913207 9913706 9913092 9913089 9913107 9913465 9913210 9913210 9913210 9913153 9913153 9913617 9913195 9913195 9913103 9913307 9913307 9913103 9913153 9913207 9913322 9913205 9913094 9913094 9913094 9913097 9913097 9913097

9913166 9913166 9913308 9913222 9913227 9913222 9913218 9913174 9913211 9913158 9913162 9913164 9913176 9913176 9913187 9913187 9913187 9913538 9913362 9913618 9913198 9913198 9913382 9913181 9913181 9913170 9913192 9913212 9913206 9913203 9913708 9913168 9913168 9913159 9913159 9913159

9913167 9913167 9913309 9913223 9913228 9913223 9913219 9913175 9913213 9913336 9913163 9913165 9913177 9913177 9913188 9913188 9913188 9913539 9913363 9913619 9913199 9913199 9913383 9913182 9913182 9913171 9913193 9913214 9913311 9913204 9913707 9913169 9913169 9913160 9913160 9913160

9913085 9913088 9913087 9913220 9913225 9913221 9913216 9913172 9913208 9913338 9913093 9913090 9913110 9913109 9913185 9913185 9913189 9913184 9913154 9913196 9913310 9913200 9913178 9913466 9913179 9913105 9913190 9913209 9913323 9913201 9913194 9913095 9913183 9913098 9913101 9913101

Polaris Industries Inc.

1 .1

11/95

GENERAL INFORMATION 1997 Publication Numbers 1997 Publication NumbersModel Indy Lite Indy Lite Deluxe Indy Lite GT Indy Sport Indy TranSport Indy Sport Touring Indy XCF Indy Super Sport Indy 440 LC Indy 440 XC Indy 440 XC R Indy WideTrak GT Indy WideTrak LX Indy Trail Indy Trail Touring Indy Trail RMK Indy 500 Indy 500 SKS Indy 500 RMK Indy Classic Indy Classic Trg. Indy 500 EFI Indy XLT Indy XLT SKS Indy XLT RMK Indy XLT SP Indy XLT Touring Indy XLT LTD Indy XLT SP LTD Indy 600 XC Indy 600 XCR Indy 600 XCR SE Indy RXL Indy Ullra Indy Ultra SP Indy Ullra SPX Indy Ul tra SPX SE Indy Ultra Touring Indy 700 SKS Indy 700 RMK Indy 700 XC Indy Storm Indy Storm SE Indy Storm RMK Model No. 0973433 097343 1 0973133 0970443 0970143 0970243 0971643 0970761 0972760 0971760 0971660 0972061 0972065 0972761 0972262 0970961 0972764 0972564 0972964 0973865 0973365 0973774 0976756 0970556 0970956 0976676 0973357 0973756 0973776 0971776 0975677 H975677 0976768 0976778 0970678 0975678 H975678 0975378 0970566 0970966 0971766 0975782 H975782 0975982Owner's

Manual 9913748 9913748 9913740 9913688 9913696 9913699 9913661 9913763 9913934 9913755 9914006 9913816 9913821 9913709 9913705 9913647 9913709 9913841 9913841 9913845 9913732 9913753 9913713 9913761 9913761 9913774 9913732 9913658 9913658 9913755 9913795 9913795 9913851 9913804 9913912 9913801 9913801 9913812 9913856 9913856 9914180 9913781 9913781 9913786

Parts Manual 9913827 9913827 9913825 9913767 9913829 9913767 9913861 9913764 9913835 9913787 9913789 9913817 9913822 9913831 9913831 9913833 9913839 9913839 9913839 9913846 9913849 9913842 9913769 9913769 9913769 9913775 9913772 9913779 9914007 9913793 9913796 9913796 9913852 9913805 9913809 9913953 9913953 9913813 9913857 9913857 9914181 9913782 9913782 9913782

Parts Microfiche 9913828 9913828 9913826 9913768 9913830 9913768 9913862 9913765 9913836 9913788 9914472 9913818 9913823 9913832 9913832 9913834 9913840 9913840 9913840 9913847 9913850 9913843 9913770 9913770 9913770 9913776 9913773 9913780 9914008 9913794 9913797 9913797 9913853 9913806 9913810 9913954 9913954 9913814 9913858 9913858 9914182 9913783 9913783 9913783

AssemblyInstructions

9913749 9913750 9913742 9913687 9913697 9913702 9913662 9913766 9913837 9913754 9913791 9913819 9913824 9913710 9913704 9913648 9913735 9913735 9913844 9913848 9913737 9913751 9913714 9913762 9913771 9913777 9913733 9913659 9913659 9913758 9913798 9913798 9913854 9913807 9913811 9913802 9913802 9913815 9913859 9913859 9914183 9913784 9913784 9913784

......./

9/97

1.1a


GENERAL INFORMATION 1998 Publication Numbers 1998 Publication NumbersModel Model No. Supplement toOwner's Manual

Parts Book

Parts Microfiche

Assembly Manual Addendum 9914241 9914188 9914195 9914299 9914284 9914289 9914207 9914279 9914274 9914592 9914260 9914233 9914223 9914212 99 14364 99 14265 9914250 9914390 9914305 9914228 9914218 9914255 9914318 9914313 9914465 9914374 9914421 9914417 9914369 9914357 99 14342

Indy Lite Indy Lite Deluxe Indy Lite Trg. Indy Sport Indy TranSport Indy Super Sport Indy Sport Trg. Indy XCF Indy 440 Indy 440 XCR Indy Trail Indy Trail Trg. Indy Trail RMK Indy 500 Indy 500 Classic Indy 500 RMK Indy Classic Trg. Indy XLT LTD Indy XLT Classic Indy XLT SP Indy XLT Tr9. Indy 600 XCR Indy 700 XCR Indy 600 RMK Indy 700 RMK Indy 600 XC Indy 700 XC Indy Storm Indy Ultra Indy Ultra Trg.

0983433 0983431 0983133 0980443 0980143 0980761 0980243 0981643 0982760 0981660 0982761 0982362 0980961 0982764 0983865 0982964 0983365 0983756 0983857 0985776 0983357 0985677 0985678 0980958 0980966 0981758 0981766 0985782 0986778 0985378

9914185 9914185 9914185 9914281 9914281 9914281 9914281 9914281 9914257 9914371 9914257 9914257 9914281 9914257 9914257 9914257 9914247 9914387 9914302 9914302 9914215 9914302 9914339 9914339 9914371 9914371 9914414 9914414 9914339 9914354 9914339

9914186 9914186 9914193 9914205 9914282 9914287 9914205 9914277 9914272 9914590 9914258 9914231 9914221 9914210 9914362 9914263 991 4248 9914388 9914303 991 4226 9914216 9914253 9914316 9914311 9914463 9914372 9914419 991441 5 9914367 9914355 9914340

9914187 9914187 9914194 9914206 9914283 9914288 9914206 9914278 9914273 9914591 9914259 9914232 9914222 9914211 9914363 9914264 9914249 9914389 9914304 9914227 9914217 9914254 9914317 9914312 9914464 9914373 9914420 9914416 9914368 9914356 9914341

Indy WideTrak LX 0982065

,

1998 Snowmobile Owner's Manual (All) . PN 9914617 1998 Snowmobile Dealer Assembly Manual PN 9913911 1998 Snowmobile Dealer Assembly Manual Update PN 9914643

Polaris Industries Inc .

1.1 b

91 97

------GENERAL INFORMATIONBulletin IndexService BulletinsS-94-03 S-94-04 S-94-05 1994 Storm (EC80PL01) Piston Replacement 1994 XCR 600 Piston Cracking, Fuel Pump Relocation, Carburetor Jetting 1995 XC R 600 1. Oil Delivery Line Routing for Magneto (RH) Cylinder 2. Choke Lever Breaking Due to Incorrect Inner Cable Length 1995 XCR 440 Cylinder Head a -Rings leaking 1994 XLT SP XTRA,1995 XLT SP, RXL Show Machines - IFS Shock and Rear Suspension Replacement (on all listed models); Head Gasket Replacement, Fuel Pump Relocation and Carburetor Main Jet Change on XLT Models Only. 1995 XLT Touring Circuit Breaker Wire may Contact Exhaust Outlet 1. 1995 XCR 600 Front Bolt Installed Incorrectly on Steering Drag Link 2. 1995 RXL Exhaust Manifold Flange Angle Incorrect Bottom Chalncase Sprocket Washer Replacement (See Models Listed on Bulletin) 1995 XLT Tunnel Wear Strips in Wrong Holes 1995 XCR 600 Steering Stops Incorrect 1995 XLT Touring - Circuit breaker wire may contact exhaust outlet (Additional Serial #'s) 1995 XCR 440 SP - Reinforced rear torque arm available 1995 XCR 440 SP - Steering stop kit available 1995 XC R 550 - PTa end crankshaft failure 1995 RXL, XLT SP - Durability Improvement kit 1995 Indy 500, 500 EFI, 500 EFI SKS , 500 EFI SKS PT, Classic, WideTrak LX - PTa end crankshaft failure

S-94-06 S-94-07

S-94-08 S-94-09 S-94-10 S-94-11 S-94-12 S-95-01 S-95-02 S-95-03 S-95-04 S-95-05 S-95-06

Information Bulletins1-94-03 1-94-04 1995 440 and 440 SKS, Helix In Driven Clutch 1. 1995 RXL and XLT SP Reverse Gear Base Kit Information 2 . All Models using Reverse Gear Base Kit PN 2871154 or PN 2870861 - Pinion Shaft Diameter XLTand XCR Models with EC58PL02, 03 and E04 Eng ines - Coolant Leak at Spark Plug Cavity 1995 XC R 600 Coolant Line may Contact Brake Disc 1995 RXL and RXL Touring - Coolant Line may Contact Brake Disc 1995 XCR 440 SP XTRA-1 0 Scissor Stop Alignment 1995 RXL and XLT SP - XTRA 12 Suspension Adjustments and General Information 1995 RXL and RXL Touring - Hesitation or Bog when Accelerating All 1995 Models - Loose Rear Suspension Bolts. All 1995 Models Except XCRs - Seat Stain Removal 1995 Storm/Storm SKS - Oil Supply Line May Kink Near Steering Post 1996 XLT SP - Wrong Fuel Octane Called Out On Specification Decal 1996 XLT - Front Muffler Damper Location

1-94-05 1-94-06 1-94-07 1-94-08 1-94-09 1 -94-10 1-94-11 1-95-01 1-95-02 1 -95-03 1 -95-04

11/95

1.2


GENERAL INFORMATION Bulletin Index - By NumberService Bu lletinsS-94-03 S-94-04 S-94-05 1994 Storm (EC80PL01) Piston Replacement 1994 XCR 600 Piston Cracking , Fuel Pump Relocation, Carburetor Jetting 1995 XCR 600 1_ Oil Delivery Line Routing for Magneto (RH) Cylinder 2_ Choke Lever Breaking Due to Incorrect Inner Cable Length 1995 XCR 440 Cylinder Head O-Rings leaking 1994 XLT SP XTRA, 1995 XLT SP, RXL Show Machines - IFS Shock and Rear Suspension Replacement (on all listed models); Head Gasket Replacement, Fuel Pump Relocation and Carburetor Main Jet Change on XLT Models Only_ 1995 XLT Touring Circuit Breaker Wire may Contact Exhaust Outlet1. 1995 XCR 600 Front Bolt Installed Incorrectly on Steering Drag Link 2_ 1995 RXL Exhaust Manifold Flange Angle Incorrect

S-94-06 S-94-07

S-94-08 S-94-09 S-94-10 S-94-11 S-94-12 S-95-01 S-95-02 S-95-03 S-95-04 S-95-05 S-95-06 S-95-07 S-95-08 S-95-09 S-95-10 S-95-11 S-95-12 S-95-13 S-95-14 S-95-15 S-95-16 S-95-17 S-95-18 S-96-01 S-96-02 S-96-03 S-96-04 S-96-05 S-96-06 S-96-07

Bottom Chaincase Sprocket Washer Replacement (See Models Listed on Bulletin) 1995 XLT Tunnel Wear Strips in Wrong Holes 1995 XCR 600 Steering Stops Incorrect 1995 XLT Touring - Circuit breaker wire may contact exhaust outlet (Additional Serial #'s) 1995 XCR 440 SP - Reinforced rear torque arm available 1995 XCR 440 SP - Steering stop kit available 1995 XCR 550 - PTO end crankshaft failure 1995 RXL, XLT SP - Durability improvement kit 1995 Indy 500, 500 EFI , 500 EFI SKS, 500 EFI SKS PT, Classic, WideTrak LX - PTO end crankshaft failure 1996 Ultra - Recoil Hub Cracking on EC68PL-Ol Engines Trail Touring - Wrong Pinion Gear Installed in some Trail Touri ng Chaincases 1996 Trail Touring - Throttle Cable Ends May be Reversed on Some Trail Touring Models 1996 Ultra - Kinked Oil Lines 1996 XLT RMKlSKS and Sport Touring - Snow Skirts Cracking Around Mounting Boss 1996 WideTrak GT/LX-Handleba r Damage When Opening and Closing the Hood 1994 Storm/Storm SKS - Cooling System Update Kit 1995 Storm/Storm SKS - Cooling System Update KiVEng ine Update Kit 1995 XLT SP (48" Stance)_ Trail, XLT SKS - Safety Alert - Fuel Tank Cracks 1996 Storm RMK - Head Gasket Change to Prevent Piston Damage 1996 Ultra SP - Low Oil Level in Water Pump Drive Gearcase 1996 Ultra SP, Ultra SKS, Ultra RMK - Exhaust Thermal Sensing System Testing 1996 XLT Touring, Classic Touring - Front Torque Arm Shaft Retention Kit 1996 Storm, Storm SKS , Storm RMK, 600 XCR SP - Sharp Edge on Engine Mount Plate May Damage Water Trap 1996 Storm (Euro) , Sto rm SKS, Storm RMK - Revised Ignition Timing Specification and Carbu retor Adjustment 1996 Storm , Storm SKS , Storm RMK - Mag (RH) Exhaust Pipe Support Bracket May Crack and Separate from Pipe 1996 XLT Tou ring , Classic, Classic Touring, 500 , 500 SKS , 500 RMK, 500 EFI , 500 EFI SKS , 500 EFI RMK, Trail , Trail Touring , 440 - Handlebar Welds Missing or Incomplete 1994 Storm , Storm SKS. 1995 Storm, Storm SKS - Coolant Tank Expansion May Impair Brake Operation 1995 Trail, XLT SP (48" Stance), XLT SKS - Cracked Fuel Tanks; Reminder to perform Safety Alert S-95-15


1.2a

9/97

GENERAL INFORMATION Bulletin Index - By NumberService Bulletins, Cont.S-96-08 S-96-09 -5-96-10 S-9611 S-96-12 S-96-13 S-96-14 S-96-15 S-96-16 S-96-17 S-96-18 S-96-19 S-96-20 S-96-21 S-96-22 S-96-23 S-97-01 S-97-02 S-97-03 S-97-04 S-97-05 S-97-05R S-97-06 S-97-07 1996 XLT Touring , Classic Touring - Increased Rear Handwarmer Heat 1996 Ultra RMK - Improved Running Quality and Snowmobility 1996 Ultra SP, Ultra SKS, Ultra RMK, 600 XCR, Storm, Storm SKS, Storm RMK - Improved Clutch Alignment 1997 440 XC - Front Track Shock Reservoir Clamps Installed Incorrectly 1997500 RMK - Incorrect Throttle Lever 1996 RMK Models - Ski Replacement Program 1997 Lite Dlx .; Trail Trng. ; Classic Trng .; XLT Trng. ; Ultra Trng. ; WideTrak LX - Loose Starter Ring Gear Screws 1997 Ultra Touring - Aluminum Tape On Speedometer Cable May Contact Battery 1997 XLT LTD SP - Incorrect Main Jets Installed In Carburetors 1997 Ultra; Ultra SP (and Euro Models) - Oil Supply Line May Kink Below Oil Filter 1997 Sorm, Storm SE, Storm RMK - Coolant Check Valve I Filter Assembly Installed Incorrectly 1997 Ultra Touring - Hood Interference With Reverse Cable 1997 700 RMK - Insufficient Clearance Between Exhaust Pipe And Hood 1997 XLT RMK - Rich Condition I Poor Fuel Economy 1997 440 XCR - Fuel Line And Water Trap Abrasion 1997 WideTrak GT/ LX (Including European) - Transmission Oil Leaks I Transmission Hard To Shift 1997 440 XCR - Cracked Or Broken CDI Wires 1997 700 SKS, RMK - Coolant Hose May Contact Recoil Housing 1997 WideTrak LX, GT - Transmission Not Engaging Or Sticking In GearSafety Alert - 1997 440 XC, XCF - Pitman Ann Weld Failure Safety Alert - REVISED - Refer to S-97 -05R Below Safety Alert - 1997 CRC Models and 1998 Show Machines (Refer to Bulletin For Specific Models) Pitman Arm Weld Failure

1997 440 XCR - Engine Update Options 1997700 XC, SKS, RMK - Durability Improvement Kit For Oil Pump and CDI Mod ule

Information Bulletins1-93-10 1-93-11 1-93-12 1-94-01 1 -94-02 1 -94-03 1-94-04 1-94-05 1-94-06 1-94-07 1-94-08 1-94-09 1-94-10 1-94-11 1-95-01 1. Oil Tank Fittings Leaking on: 1994 Indy Lite, Lite GT, Lite Deluxe , StarLite, StarLite GT 2. Indicator Lights that Pop out of Console on 1994 500 EFI Rear Torsion Springs may Rub Against Track Carrier Wheel Carburetor Jetting Recommendations for Kit PN 2200509 Water Traps on 1994 600 XCR, 400 XCR SP, StarLite, StarLite GT 1. 1994 Storm, Storm SKS may Encounter a Rich Condition on Rough Terrain 2. 1994600 XCR Carburetor May Rub Against Torque Stop Mounting Bracket 1995 440 and 440 SKS, Helix In Driven Clutch 1. 1995 RXL and XLT SP Reverse Gear Base Kit Information 2. All Models using Reverse Gear Base Kit PN 28711 54 or PN 2870861 - Pinion Shaft Diameter XLT and XCR Mode ls with EC58PL02, 03 and E04 Engines - Coolant Leak at Spark Plug Cavity 1995 XCR 600 Coolant Line may Contact Brake Disc 1995 RXL and RXL Touring - Coolant Line may Contact Brake Disc 1995 XCR 440 SP XTRA-1 0 Scissor Stop Alignment 1995 RXL and XLT SP - XTRA 12 Suspension Adjustments and General Information 1995 RXL and RXL Touring - Hesitation or Bog when Accelerating All 1995 Models - Loose Rear Suspension Bolts. All 1995 Models Except XCRs - Seat Stain Removal

9/97

1.2b


GENERAL INFORMATION Bu lletin Index - By Number Information Bulletins, Cont.195-02 1995 Storm/Storm SKS - Oi l Supply Line May Kink Near Steering Post 1996 XLT SP - Wrong Fuel Octane Called Out On Specification Decal 1996 XLT - Front Muffler Damper Location 1995 XLT Touring - Revised Carburetor Jetting for Low Elevation 1995 Indy 500 and 1995 Classic - Revised Carburetor Jetting for Low Elevation 1996 XLT RMK , 500 RMK, 500 EFI RMK - 19 Tooth Top Sprocket Required for Reverse Kit Installation 1996 Ultra RMK - Carburetor Jetting and Fuel Recommendation for Operation Below 6000 ft. (1800 meters) . 1996 Ultra RMK - Kinked Coolant Hose 1996 XLT Touring/Classic Touring - Nut Serts " Missing from Back Rest Brackets 1996 Storm (Euro), Storm SKS, Storm RMK - Main Wire Harness/Brake Light Wire Harness Position 1996 600 XCR SP, Ultra, Ultra SKS , Ultra RMK - Sharp Edge on Hardware Mounting Bracket 1996 XLT, XLT SP, XLT SKS, XLT RMK, XLT Touring, 600 XCR, and European Models Restricted Coolant Filter 1996 All Models with P-85 Driven Clutch - Bogging or Belt Slippage 1996 XLT RMK, Ultra RMK, 500 RMK , 500 EF I RMK - Optional Setup for Deep Snow Perlormance 1996 Storm, Ultra SP, 600 XCR SP, 600 XCR , 500 Carb, Trail, 440 XCR SP, 440 XCR, 440 , Super Sport - Loose Front Torque Arm Bolts 1996500,500 SKS (Euro), 500 RMK, ClaSSiC, Classic Touring (Euro) - Hose Clamp Tabs May Damage Coolant Line 1996 600 XCR SP, Ultra RMK - Improved High Elevation Perlormance 1996600 XCR SP - Improved Low End Pertormance at Low Elevations (0-3000 ft . /0-900 m) 1996 All Models with XTRA-10 Rear Suspension - Loose Track Carrier Wheel Lock Collar 1996 Ultra SP, SKS, RMK - Cracked Exhaust Pipes 1996 XLT (All) and 600 XCR - Extended Warranty On 1996 EC58PL Engines 1996 XLT Touring, Classic Touring - Slide Rail Beam Repair Kit 1996 440 and 500cc Liquid Twins (Except 440 XCR and 440 XCR SP) - Oil In Fuel Pump Impulse Line 1997 XLT RMK - Incorrect Information On Specification Decal All Models With CRC Front Suspension - Steering Alignment During Setup 1997600 XC, XCR, SE; Ultra SPX , SPX SE - Incorrect IFS Shock Spring Pre-load 1997 Super Sport; 600 XC - Nose Cone Decal Placement 1997 600 XCR SE; Ultras (All) - Pinched Fuel Line 1997 XLT LTD, LTD SP; RXL; Storm, SE, RMK - 15 Wide Reverse Gear Kit Installation 1997 Classic Touri ng - Incorrect Torsion Bar 1997 Storm (All Including European Models) - Tight Belt-To-Sheave Clearance 1997600 XCR, SE ; Ultra SPX, SPX SE; (And All Euro Models) - Poor PTO Exhaust Pipe Fit 1997 700 RMK ; SKS - Revised Oil Injection Pump Bleeding Procedure 1996 600 XCR SP; Ultras; Storms - Recommendations For 1996 High Perlormance Models 1997 WideTrak LX - Coolant Hose And CDI Wire Routing 1997 Ultra SPX (Including SE and Euro Models) - PTO Oil Line Guide Clamp Position 1997 600 XCR, XCR SE; Ultra SPX, SPX SE ; (Including Euro Models) - Oil Line Damage At Fitting 1997 700 XC, SKS , RMK - Carburetor Calibration Changes

'-

1-95-03 1-95-04 1-95-05 1-95-06 1-95-07 1-95-08 1-95-09 1-95-10

'-

1-96-01 1-96-02 1-96-03 1-96-04 1-96-05 1-96-06 1-96-07

'--

1-96-08 1-96-09 - 1-96-10 1-96-11 - 1-96- 12 1-96-13 1 -96-14 1-96-15 1-96-16 1-96-17 1-96-18 1-96-19 1-96-20 1-96-21 1-96-22 1 -96-23 1-96-24 1-96-25 1-96-26 1-96-27 1-96-28 1-96-29

"--'


1.2c

9/97

GENERAL INFORMATION Bulletin Index - 1996 By Model1996 Model1996 Indy 8 torm

Bulletin #8 -96-10 8 -96-06 8-96-04 8-96-03 8-96-02 8-95-22 8-95-1 9 1-96-10 1-96-06 1-96-04 1-96-01 1 -95-13

TypeService8afety

NotesImproved Clutch Alignment Coolant Tank Expansion Exhaust Pipe support Bracket May Crack Revised Timing and Carburetor 8pecs. 8harp Edge On Engine Mount False Oil Level Piston Failure At Partial Throttle Loose Whee l Lock Collars Loose Front Torque Arm Bolts Bogging or Belt slippage Main Harness/Brake Light Harness Position Heavy 8teering Improved Clutch Alignment Coolant Tank Expansion Exhaust Pipe support Bracket May Crack Revised Timing and Carburetor 8pecs. 8harp Edge On Engine Mount False Oil Level Piston Failure At Partial Throttle Loose Wheel Lock Collars Bogging or Belt slippageMain Harness/Brake Light Harness Position

Service Service ServiceService

ServiceInfo Info Info Info Info

1996 Indy 8torm 8K8

8-96-10 8 -96-06 8-96-04 8-96-03 8-96-02 8-95-22 8-95-19 1-96-10 1-96-04 1-96-01 1-95-13

Service8afetyServiceService

ServiceServiceService

Info Info Info Info

Heavy 8teeringAluminum Ski Replacement Program

1996 Indy 8torm RMK

8-96-13 8-96-10 8-96-06 5-96-04 5-96-03 8-96-02 5-95-22 8 -95-16 1-96-10 1-96-04 1-96-01 1-95-13

Service ServiceSafety

Improved Clutch Alignment Coolant Tank Expansion Exhaust Pipe support Bracket May CrackRevised Timing and Carburetor Specs.

Service Service ServiceService

Sharp Edge On Engine Mount False Oil Level Head Gasket Replacement Loose Wheel Lock Collars Bogging or Belt slippage Main Harness/Brake Light Harness Position Heavy Steering Improved Clutch Alignment Coolant Tank ExpanSion False Oil Level Exhaust Thermal Sensing 8ystem Low Oil Level In Water Pump Drive Gearcase Kinked Oil Lines Cracked Exhaust Pipes Loose Whee l Lock Collars

ServiceInfo Info Info InfoService

1996 Indy Ultra 8P

5 -96-10 8-96-06 8-95-22 8 -95-18 5-95-1 7 5-95- 10 1-96-11 1-96- 10

SafetyService

ServiceService Service

Info Info

91 97

1.2d


GENERAL INFORMATION Bulletin Index - 1996 By Model1996 Model1996 Indy Ultra SP, (cant.)

Bulletin #1-96-06 1-96-04 1-96-02 1-95-13

TypeInto Info Info Info

NotesLoose Front Torque Arm Bolts Bogging or Bell s lippage Sharp Edge on Mounting Brackel Heavy Steering Improved C lutch Alignmenl Coolant Tank Expansion False Oil Level Exhaust Thermal Sensing Syslem Kinked Oil Lines Cracked Exhaust Pipes Loose Wheel Lock Collars Bogging or Bell slippage Sharp Edge on Mounting Bracket Heavy Steering Aluminum Ski Replacement Prog ram Improved C lutch Alignment Improved Running Quality & Snowmobility Coolant Tank Expansion False Oil Level Exhaust Th ermal Sensing System Kinked Oil Lines Recoil Hub Cracking Cracked Exhaust Pipes Loose Wheel Lock Collars Improved High Elevation Pertormance Optional Setup tor Deep Snow Pertormance Bogging or Bell s lippage Sharp Edge on Mounting Bracket Improved Snowmobility In Deep Snow Heavy Steering Kinked Coolant Hose Carb & Fue l Recomm endations for High Alt. Bogging or Belt Slippage Heavy Steering Improved Clutch Alignment Coolant Tank Exp ans ion Sharp Edge On Engine Mount False Oil Level Loose Wheel Lock Collars Improved Low End Performance-Low Alt. Improved High Alt. Performance Loose Front Torque Arm Bolts Bogging or Belt slippage

1996 Indy Ultra SKS

S-96-10 S-96-06 S-95-22 S-95-1 8 S-95-10 1-96-11 1-96-10 1-96-04 1-96-02 1-95-13

ServiceSafety

Service Service ServiceInfo Info Into Inlo Info

1996 Indy Ultra RMK

S-96-13 S-96-10 S-96-09 S-96-06 S-95-22 S-95-1 8 S-95-10 S-95-07 1-96-11 1-96- 10 1-96-08 1-96-05 1-96-04 1-96-02 1-95-15 1-95-13 1-95-09 1-95 -08

Service Service ServiceSatety

Service Service Service ServiceInto Into Info Info Into Into Info Into Into Into Info IntoService

1996 RXL

1-96-04 1-95-13

1996600 XCR SP

S-96-10 S-96-06 S-96-02 S-95-22 1-96-10 1-96-09 1 -96-08 1-96-06 1-96-04

Satety

Service ServiceInto Into Into Into Into


1.2e

9/97

GENERAL INFORMATION Bulletin Index -1996 By Model1996 Model1996600 XCR SP (cant.)

Bulletin #1-96-02 1-95-13 1-95-1 1

TypeInfo Info Info Info Info Info Info Info Info

NotesSharp Edge on Mounting Bracket Heavy Steering Setup Recommendations Extended Warranty on 1996 EC5BPL Engines Loose Wheel Lock Collars Loose Front Torque Arm Bolts Bogging or Belt slippage Restricted Coolant Filter Heavy Steering Aluminum Ski Replacement Program Snow Skirts Cracking Around Mounting Boss Extended Warranty on 1996 EC5BPL Engines Loose Wheel Lock Collars Optional Setup for Deep Snow Performance Bogging or Belt slippage Restricted Coolant Filter Heavy Steering 19 Tooth Top Sprocket For Reverse Kit Extended Warranty on 1996 EC5BPL Engines Bogging or Belt slippage Restricted Coolant Filter Heavy Steering Wrong Octane Callout on Specification Decal Snow Skirts Cracking Around Mounting Boss Extended Warranty on 1996 EC5BPL Engines Loose Wheel Lock Collars Bogging or Bell slippage Restricted Cool ani Filter Heavy Steering Extended Warranty on 1996 EC5BPL Engines Bogging or Bell slippage Restricted Coolant Filter Heavy Steering Front Muffler Damper Installation Location

1996600 XCR

1-96-12 1-96-10 1-96-06 1-96-04 1-96-03 1 -95-13

1996 Indy XLT RMK

S-96-13 S-95-11 1-96- 12 1-96 -10 1-96-05 1-96-04 1-96-03 1-95-13 1-95-07

Service

ServiceInfo Info Info Info Info Info Info Info Info Info Info Info

1996 XLT SP

1-96-12 1-96-04 1 -96-03 1-95-13 1-95-03

1996 XLT SKS

S-95- 11 1-96-12 1 -96-10 1-96-04 1-96-03 1-95-13

ServiceInfo Info Info Info Info Info Info Info Info Info

1996 XLT

1-96-12 1-96-04 1-96-03 1-95-13 1-95-04

1996 XLT Touring

S-96-0B S-96;05 S-96-01 1-96- 13 1 -96-12 1-96-04 1 -96-03 1 -95-13 1-95- 10

ServiceSafety

Increased Rear Handwarmer HeatHandle Bar Welds Missing or Incomplete Front Torque Arm Shaft Retention Kit Slide Rai l Beam Repair Kit Extended Warranty on 1996 EC5BPL Engines Bogging or Belt slippage Restricted Coolant FilterHeavy Steering Nut Sert MissIng From Back Rest Bracket

ServiceInfo Info Info Info Info Info

9/9 7

1.21

Po/arts Industrtes In c.

GENERAL INFORMATION Bulletin Index - 1996 By Model1996 Model1996 Indy Classic

Bu lletin #S-96-05 1 -96-14 1-96-07 1-96-04 1-95-13

TypeSafety Info Info Info Info

NotesHandle Bar Welds Missing or Incomplete Oil In Fuel Pump Impulse Line Hose Clamp Tab May Damage Coolant Line Bogging or Belt slippage Heavy SteeringIncreased Rear Handwarmer Heat

1996 Classic Touring

S-96-08 S-96-05 S-96-01 1-96-14 1-96-13 1-96-07 1-96-04 1-95-13 1-95-10

ServiceSafety

Handle Bar We lds Missing or Incomplete Front Torque Arm Shaft Retention Kit Oil In Fuel Pump Impulse Line Slide Rail Beam Repair Kit Hose Clamp Tab May Damage Coolant Line Bogging or Belt slippage Heavy Steering Nut Sert'" Missing From Back Rest Bracket Aluminum Ski Rep lacement Program Handle Bar Welds Missing or Incomplete Oil In Fuel Pump Impulse Line Loose Wheel Lock Collars Hose Clamp Tab May Damage Coolant Line Optional Setup for Deep Snow Performance Bogging or Belt slippage Heavy Steering 19 Tooth Top Sprocket Required For Reverse Kit Aluminum Ski Replacement Program Handle Bar Welds Missing or Incomplete Loose Wheel Lock Collars Optional Setup for Deep Snow Performance Bogging or Belt slippage Heavy Steering 19 Tooth Top Sprocket Required For Reverse Kit Handle Bar Welds Missing or Incomplete Loose Wheel Lock Collars Bogging or Belt slippage Heavy Steering Handle Bar Welds Missing or Incomplete Oil In Fuel Pump Impulse Line Loose Wheel Lock Collars Hose Clamp Tab May Damage Coolant Line Loose Fronl Torque Arm Bolts Bogging or Belt slippage Heavy Steering Handle Bar Welds Missing or Incomplete 0,1 In Fuel Pump Impulse Line


1996 Indy 500 RMK

S-96-13 S-96-05 1-96-14 1-96-10 1-96-07 1-96-05 1-96-04 1-95-13 1-95-07

ServiceSafety Info Info Info Info Info Info Info

1996 Indy 500 EFI RMK

S-96-13 S-96-05 1-96-10 1-96-05 1-96-04 1 -95-13 1-95-07

ServiceSafety Info Info Info Info Info Safety Info Info Info Safety Info Info Info Info Info Info Safety Info

1996 Indy 500 EFIISKS (SKS Only)

S-96-05 1-96-10 1-96-04 1-95-13

1996 Indy 500

S-96-05 1-96-14 1-96-10 1-96-07 1-96-06 1-96-04 1-95-13

1996 Indy 500 SKS

S-96-05 1-96-14


1.2g

9;97

GENERAL INFORMATION Bulletin Index - 1996 By Model1996 Model1996 Indy 500 SKS (cont.)

Bu lletin #1-96-10 1 -96-07 1-96-04 1 -95-13

TypeInfo Info Info Info Info Info Info Info

NotesLoose Wheel Lock Collars Hose Clamp Tab May Damage Coolant Line Bogging or Belt slippage Heavy Steering Loose Wheel Lock Collars Loose Front Torque Arm Bolts Bogging or Belt slippage Heavy Steering Loose Shock Eyelet On Fox Shocks Loose Whee l Lock Collars Loose Front Torque Arm Bolts Bogging or Belt slippage Jetting and Clutching For Improved Perf. Heavy Steering Exhaust Pipe May Contact Hood Handle Bar Welds Missing or Incomplete Loose Wheel Lock Collars Oil In Fuel Pump Impulse Line Loose Front Torque Arm Bolts Bogging or Belt slippage Heavy Steering Handlebar Damage When Opening Hood Bogging or Belt slippage Oil In Fuel Pump Impulse Line Handle Bar Welds Missing or Inco mplete Loose Wheel Lock Collars Loose Front Torque Arm Bolts Bogging or Belt slippage Heavy Steering Handle Bar Welds Missing or Incomplete Throttle Cable Ends May Be Reversed

1996 Indy 440 XCR

1-96-10 1-96-06 1 -96-04 1-95-13

1996 Indy 440 XCR SP

S-95-20 1-96-10 1-96-06 1-96-04 1-95-14 1-95-13 1-95-12

ServiceInfo Info Info Info Info Info Safety Info Info Info Info Info

1996 Indy 440

S-96-05 1-96-10 1-96-14 1 -96-06 1-96-04 1-95-1 3

1996 Indy Widetrak GTILX

S-95-12 1-96-04

ServiceInfo Info Safety Info Info Info Info Safety Service

(LX Only) 1996 Indy Trail

1 -96-14 S-96-05 1-96-10 1-96-06 1-96-04 1 -95- 13

1996 Indy Trail Touring

S-96-05 S-95-09 S-95-08 1-96-10 1-96-04 1-95-13


Wrong Pinion Gear In ChaincaseLoose Wheel Lock Collars Bogging or Belt slippage Heavy Steering Loose Wheel Lock Collars Loose Fronl Torque Arm Bolts Heavy Steering Snow Skirts Cracking Around Mounling Boss Loose Whee l Lock Collars Heavy Steering Heavy Sleering

1996 Indy Super Sport

1-96-10 1-96-06 1-95- 13

1996 Indy Sport Touring

S-95-11 1 -96- 10 1-95-13

ServiceInfo Info Info

1996 Sport and Liles

1-95-13

91 97

1.2h


GENERAL INFORMATION Bulletin Index - 1997 By Model1997 Model1997 Storm I SE 1997 Storm RMK 1997700 (SKS and RMK)

Bulletin #S-96-1 8 S-96-18 S-97-0SR S-97-0S S-97-02 1-96-24

TypeService Service5ilf.t~Safet~

NotesCoolant Check Valve I Filter Assembly Installed Incorrectly Coolant Check Valve I Filter Assembly Installed Incorrectly

,J!hld

Pitman Arm We ld Failure and Pitman Arm to Steering Rack Bolt Replacement

Alert - Refer to 5-97-05BCoolant Hose May Contact Recoi l Housing Revised Oil Pump Bleeding Procedure Insufficient Clearance Between Exhaust Pipe and Hood Carburetor Calibration Changes Durability Improvement Kit for Oil Pump and COl

Service InfoServjce

(RMK Only) All 700s (XCISKSIRMK)

5-96-20 1-96-29 S-97-07

Info

ServiceSafet~Safet~

1997 Ultra SPx/SE

S-97-0SR S-97-0S

Alert

Pitman Arm Weld Failure and Pitman Arm to Steering Rack Bolt Replacement

,J!lert - Refer to 5-97-05BPitman Arm Weld Failure and Pitman Arm to Steering Rack Bolt Replacement

1997 Ultra SP (Euro)

S-97-0SR S-97-0S S-96-17

Service5afet~

,J!ler1 -

Bef~(

to S-IH-QliR

ServiceService

Oil Supply Line May Kink Below Filter Hood Interference With Reverse Cable Aluminum Tape On Speedometer Cable May Contact Battery Electric Start - Loose Starter Ring Gear Screws Oil Supply Line May Kink Below Filter

1997 Ultra Touring

S-96-19 S-96-1 S S-96-14

Service Service Service

1997 Ultra (Euro) 1997 RXL 1997 600 XCR I SE

S-96-17

S-97-0SR S-97-0S

5afflt~

A/fld

Pitman Arm Weld Failure and Pitman Arm to Steering Rack Bolt Replacement

Safetll. Alfl rt - Refer to 5-97-05RSafet~

1997600 XC

S-97-0SR S-97-0S

Alert -

Pitman Arm Weld Failure and Pitman Arm to Steering Rack Bolt ReplacementB~f~r

Safet~ AI~rt

to S-97-05R

1997 XLT RMK 1997 XLT LTD I LTD SP 1997 XLT Touring 1997 XLT SP 1997 XLT SKS 1997 XLT 1997500 EFI 1997500 UC 1997500 RMK

S-96-21 S-96-16 S-96-14

Service Service Service

Rich Condition I Poor Fuel Economy Incorrect Main Jets Installed In Carburetors Electric Start - Loose Starter Ring Gear Screws

S-96-13 S-96-12

Service Service

Aluminum Ski Replacement ProgramInco rrect Throttle Leve r

1997500 SKS


1.2 i

9197

GENERAL INFORMATION Bulletin Index -1997 By Model1997 Model1997 Classic 1997 Classic Touring 1997 Widetrak GT

Bulletin #S-96-1 4 S-96- 14 S-97-03 S-96-23

TypeService Service Service Service Service Service Service Service Service ServiceS.af~t~ ~l8.d

NotesElectric Start - Loose Starter Ring Gear Screws Electric Start - Loose Starter Ring Gear Screws Transmission Not Engaging or Sticking In Gear Transmission Oil Leaks I Hard To ShiH Transmission Not Engaging or Sticking In Gear Transmission Oil Leaks I Hard To ShiH Electric Start - Loose Starter Ring Gear Screw Engine Kit options Cracked or Broken CO l Wires Fuel Line And Water Trap Abrasion Pitman Arm Weld Failure Front Track Shock Reservoir Clamps Installed Incorrectl y

1997 Widetrak LX

S-97-03 S-96-23 S-96-14

1997440 XCR

S-97-06 S-97-01 S-96-22

1997440 XC

S-97-04 S-96-1 1

Service

1997 440 UC1997 XCF 1997 Trail Touring 1997 Trail 1997 Sport 1997 Super Sport 1997 Sport Touring 1997 Transport 1997 lite 1997 lite Deluxe 1997 Lite GT S-96-14 ServiceElectric - Loose Starter Ring Gear Screws

S-97-04 S-96-14

Safetk'. ~/~11Service

Pitman Arm Weld Failure Electric Start - Loose Starter Ring Gear Screws

9/97

1.2j


GENERAL INFORMATION Bulletin Index - 1998 By Model1998 ModelStorm 700 XC 700 XCR S-97-0SR S-97-0S 700 RMK S-97-0SR S-97-0S Ultra Ultra Touring 600 XC 600 XCR S-97-0SR S-97-0S 600 RMK S-97-0SR S-97-0S XLT SP S-97-0SR S-97-0S XLT Ltd XLT Classic XLTTou ring SOO SOO RMK Classic Classic Touring Widetrak LXSafg t ~ ~i!tg t~ ~afe! ~

Bulletin #

Type

Notes

Alert

Pitman Arm Weld Failure And Pitman Arm to Steeri ng Rack Bolt Replacement

~i!t~ (~ t.lgd - Refer To S-97-05RSafet~ A/~rt ~i! tgt~

Pitman Arm Weld Failure And Pitman Arm to Steeri ng Rack Bolt Replacement

Aled - Refer To S-97-05.R

t. /ert

Pitman Arm Weld Failure And Pitman Arm to Steering Rack Bolt Replacement

t. lgd - Refer To S-97-Q5RPitman Arm Weld Failure And Pitman Arm to Steering Rack Bolt Replacement

Satet~ AledSafet~

Algrt - Rgfer To fi.-fl7-Q5BPitman Arm Weld Failure And Pitman Arm to Steering Rack Bolt Replacement

Sat~(~ ll&.d Satl1!~ t. led

- Refer [0 S-fl7-Q5B

TrailTrail Touring Trail RMK 440 440 XCR XCF Sport Super Sport Sport Touring Transport Lite Lite Deluxe Lite Touring


1.2k

9[97

GENERAL INFORMATION Service VideosService VideosP",d NumQer Description Advanced Carburetion Fuel System Diagnostics Polaris Variable Transmissions Customer Service Magnum 4 Stroke Introduction Charging System Diagnostics Ignition System Diagnostics Snowmobile Suspension Service

9914394 9912776 9913987 9914171 9912996 9913278 9913533 9913684


1.3

9/97

GENERAL INFORMATION 1996 Model Identification SERIAL NUMBER IDENTIFICATIONThe machineserial number may be used as an aid In identifying machine model year. Refertothe first digits in the serial number for proper Identification: EIRST DIGITS MODEL YEAR 1996 26

1996 MODEL DESIGNATIONYEAR DESIGNATlm'i-l- - - - - - - - - - - , MODEL DESIGNATION

O~

, - - - - ENGINE DESIGNATIONRefer to Engine Section for more detailed information

1996 MODEL DESIGNATION NUMBERS (Chassis) 01 - Indy TranSport 02 - Indy Sport Touring 04 - Indy Sport 05 - Indy XLT SKS, Ultra SKS 06 - Indy Ultra SP 07 - Indy Super Sport, XLT, Storm 09 - Indy XLT RMK, Ultra RMK 16 - Indy 440 XCR, 600 XCR 20 -Indy WideTrak GT/LX 22 - Indy Trail Touring 25 - Indy 500 EEl SKS, 500 SKS 27 - Indy 440, Trail, 500 29 - Indy 500 RMK, 500 EEl RMK 31 - Indy Lite GT 33 -Indy Classic Touring, XLT Touring 34 -Indy Lite, Lite Deluxe 37 - Indy 500 EEl 38 - Indy Classic 55 - Indy Storm SKS 56 - Indy 600 XCR SP 57 - Indy Storm 59 - Indy Storm RMK 66 -Indy XLT SP 67 - Indy XLT, RXL

1996 ENGINE DESIGNATION NUMBERS 33 - EC34-2PM02 43 - EC44-3PM01 , PM02 60 - EC45PL07, PL08, PL06 61 - EC50PM03, PM04 62 - EC50PM04 56 - EC58PL03, PL07 57 - EC58PLE05 64 - EC50PL11, PL15, PLE12 65 - EC50PLE11, PL14 68 - EC65PL05 74 - EC50PL13 76 - EC58PL02 77 - EC59PL01 78 - EC68PL01 , PL04 82 - EC80PL05, PL04 31 - EC34-2PME02

MODEL NO.

MADE IN U.S.A.

POLRRIS

PATENT NOTICE

V.l. N. NO.THIS VEHICLE CONFORMS TO ALL APPLICABLE U,S. FEDERAL AND STATE REQUIREMENTS AND CANADA MOTOR VEHICLE SAFETY STANDARDS IN EFFECT ON THE DATE OF MANUFACTURE.MFO. DATE:

MId. by Polaris Indu8U'le, Inc: .. In ROMtU, MN under one or mol1l of the following patents: PatenWC! canada U.S. Patents 882,491nl 3,805,511 3,613,810 5,050,5&9 883,894(71 3,1580,&47 3,867,i91 5,048,503 884.394n1 3,483,785 4,n3,i50 5,0515,482 Caned Ian Rd. 3,1533,1582 11,038,881 5,0i9,813 34,573171 3,1545,821 5, 172,6711 5,074,211 ~ .512171 3,105,510 5,OiO,38e 5,1tl,531 1,227,823187 3,525,412 5,050,584 3,813,811 7072133

These numbers should be referred to in any correspondence regarding warranty, service or replacement parts. The machine model and serial number identification decal is located on the right front side of the tunnel. The serial number is permanently stamped Into the tunnel. The model number Is embossed on the decal. Whenever corresponding about an engine it is Important that the engine model and serial numbers be called out. Laser engraved model and serial numbers are located on the crankcase (intake side).

11/95

1.4


GENERAL INFORMATION 1996 Model IdentificationIndy Lite0963433 Engine Type Engine Model Number Fan Twin EC34-2PM02 339 62.3 x 55.6 2 Mlkuni VM30SS Slide Standard CDI 12V 150W 1051266.7 42.5/ 108 44/ 111.8

Indy Lite Deluxe0963431

Indy Lite GT0963133

Indy Sport0960443

Fan TwinEC34-2PM02 339 62.3 x 55.6

Fan TwinEC34-2PM02 339 62.3 x 55.6

Fan TwinEC44-3PM01 432 67.72 x 60

Displacement (ee)Bore x Stroke (mm) CarouretionfThrotlle Body Oil Injected

2 MikuniVM30SSSIIde Standard CDI 12V 150W 105/266.7 42.51108 44/111.8

2 MikuniVM30SS Slide Standard CDI 12V 150W 1151292.1 42.51108 481121.9 37/94 15138.1 133.5/339.1 8/6.7/30.3 87 Octane Min. Parallel Link Trailing Arm IFS Standard Mechanical Disc Rear 01 Seat Top 01 Hood Standard N/A N/A Oil/Ace

2 MikuniVM34SS Slide Standard CDI 12V200W 106.251269.9 43.51110.5 44/ 111.8 38196.5 15/38.1 121/307.3 10.7/8.9/40.5

IgnitionAlternator Output Length (in.lcm.) Width (in1cm.) Height (in1cm.) Ski Stance (in.icm.) Track Width (in1cm.) Track Length Overall (in.icm.) Fuel Capacity (U.S. gas l imp. gal./liters)

3719415/38.1 121/307.3 816.7/30.3 87 Octane Min. Parallel Link Trailing Arm IFS Standard

3719415/38.1 121/307.3 8/6.7/30.3 87 Octane Min. Parallel Link

Recommended FuelFront Suspension Rear SuspensionBrake Type Storage

87 Octane Min.

Trailing Arm IFSStandard

Parallel Link Trailing Arm IFSStandard

Mechanical Disc Rear of SeatTopol Hood

Mechanical Disc Rear of SeatTopol Hood Standard N/A NlA Oil/Ace

Hydraulic Disc Rear of Seat Toolbox FootrestStandard Option Option OiliBrake Ace High Beam

Speedometer TachometerElectric Fuel Gauge Aceessory Lights

StandardN/A N/A N/A

Electric Start

Option OptiOn/Option Standard Lite Option Option

StandardSingle HeaUStd Standard Lite Option

Option Single Heat/Std 2 Up Lite Standard

OptionSingle HeaUStd Standard Option

HandwarmersfThumbwarmerSeat Storage Rack

Tow Hitch

Option

Standard

Option


1.5

111 95

GENERAL INFORMATION 1996 Model Identification

Indy TranSport0960143 Engine Type

Super Sport0960743 Fan Twin EC44-3PM02 432 67.72 x 60

Indy

Indy Sport Touring0960243 Fan Twin EC44-3PMOI 432 67.72 x 60

Indy 440 LC0962760

Fan TwinEC44-3PMOI 432 67.72 x 60

LC TwinEC45PL09 432 67.72 x 60

Engine Model Number Displacement (cc)Bore x Stroke (mm) CarburetionfThrottie Body Oil Injected

2 MikuniVM34SS Slide Standard COl 12V 200W I I 3/287 43.51110.5 45/114.3 38/96.5 15/38. I 141/358. I 10.7/8.9/40.5 87 Octane Min. Parallel Link Trailing Arm IFS Standard

2 Mikuni VM34SS Slide StandardCOl 12V200W 106.251269.9 45.5/115.6 38.5/97.8 411104.14 15/38. I 121/307.3 10.7/8 .9/40.5

2 Mikunl VM34SS SlideStandard COl 12V 200W 1131287 43.51110.5 50/127 38/96.5 15138. I 133.5/339. I 10.7/8.9/40.5 87 Octane Min.

2 MikuniVM34SS Slide Standard COl 12V 200W 1081274.3 46.5/118. I 46/1 18.1 41 1104.14 15/38. I 121 /307.3 10.7/8.9/40.5 87 Octane Min. Parallel Link

IgnitionAlternator Output Length (in.lcm.) Width (inJcm.) Height (in.lcm.) Ski Stance (in.lcm.) Track Width (i nJcm.) Track Length Overall (in.lcm.) Fuel Capacity (U.S. gas.llmp. gal.llite",) Recommendec Fuel

88 Octane Min.Parallel Link Trailing Arm IFS XTRA 10

Front Suspension

Parallel LinkTrailing Arrn IFS XTRA 10 Hydraulic Disc

Trailing Arm IFSXTRA 10 Hydraulic Disc Rear of Seat

Rear SuspensionBrake Type Storage

Hydraulic DiscRear of Seat Toolbox FootrestStandard Option Option OiVBrake Acc High Beam Option Single HeaVAce 2 Up

Hydraulic Disc

Rear 01 Seat Toolbox FootrestStandard Standard Option OiVBrake

Rear of Seat Toolbox FootrestStandard Option Option Oil/Brake Ace High Beam

ToolboxStandardStandard Option OiVBrake Temp High Beam

Speedometer TachometerElectric Fuel Gauge

Accessory lights

AceHigh Beam Option Single HeaVStd Standard

Electric Start

OptionSingle HeaVAcc 2 Up

OptionHi-Lo/Std Short

HandwarmersfThumbwarmerSeat Storage Rack Tow Hitch

OptionOption

OptionOption

OptionOption

Option Option

11/95

1.6


GENERAL INFORMATION 1996 Model IdentificationIndy 440 XCR0961660 Engine Type Engine Model Number Displacement (ee) Bore x Stroke (mm) CarburetlonfThrottJe Body Oil Injected Ignition LCTwln EC45PL07 439 68.25 x 60

Indy 440XCRSP0961760LCTwin EC45PL08

Indy Trail0962761 Fan Twin EC50PM04 488 72 x 60

Indy Trail Touring0962262 Fan Twin EC50PME04 488 72 x 60

439 68.25 x 602 Mikuni

2 Mikuni VM34SS SlideStandard COl 12V200W1091276 .8

VM34SS Slide Standard COl 12V200W109/276.8 46.5/11 8.1

2 Mikuni VM34SS Slide StandardCOl 12V 200W114/289 .5

2 MikuniVM34SS Slide Standard COl 12V 200W 1221309.846.5/118/1

Alternator OutputLength (in.lcm.) Width (inJcm.) Height (in.lcm.) Ski Stance (in.lcm.) Track Width (inJcm.) Track Length Overall (inJcm.) Fuel Capacity (U.S. gas.llmp. gal.niters) Recommended Fuel

46.51118.1 38.5197.8 41/104.1415/38.1 121/307.3 9.5/8 .9/40.5

46.51118.146/116.8 41 /1 04 .14

TBA41 / 104.1 4 15/38.1

481121 .9 41/104.14 15/38.1133.5/339.1 10.7/8.9/40.5

15/38.1121/307.3 10.718.9/40.5

121/307.39.5/8.9/40.5

91 Octane Min. CRC XTRA 10 liquid Cooled

91 Octane Min. CRC XTRA 10 TBARear of Seat

87 Octane Min.Parallel Link Trailing Arm IFS XTRA 10 Hydraulic Disc

87 Octane Min. Parallel Link Trailing Arm IFS XTRA10

Front SuspensionRear SuspensionBrake Type

Hydraulic DiscRear of Seat ToolboxStandard Option Option

Hydraulic DiscStorage Speedometer Rear of SeatStandard Standard N/A

Rear of Seat Toolbox StandardStandard Option

Option Standard N/A OiVBrake Temp/Ace High Beam Option Hi-Lo/Std 2 pc I Knee Pad

TachometerElectric Fuel Gauge

Accessory Lights

OiV8rake Temp/Acc High Beam OptionHi-Lo/Std 2 pc I Knee Pad

OiVBrake High BeamOption Hi-Lo/Std Long Option Option

OiV8rake High BeamStandard Hi-Lo/Std 2 Up Option Option

Electric Start


OptionOption

OptionOption


1.7

11/95


Indy Classic0963865 Engine Type LC Twin EC50PLE11 488 72 x 60 2 Mlkuni VM38SS Slide Standard COl 12V 200W108/121.9 48/121.9 49.51125.7 42.5/107.9 15/38.1 121/307.3 10.7/8.9/40.5

Indy Classic Touring0963365 LC Twin EC50PL14 488 72 x60

Indy 5000962764 LC Twin EC50PL11 488 72x60

Indy 500 SKS

Indy 500 RMK0962564 0962964 LCTwin EC50PL 11 EC50PL 15 RMK 488 72 x 60

Engine Model NumberDisplacement (ee) Bore x Stroke (mm)

CarburetionfThrottle BodyOil Injected

2 MikuniVM34SS Slide Standard COl 12V 200W115/292.1 481121.9 51.5/130.8 42.5/107.9 15/38.1 133.5/339.1 10.7/8.9/40.5

2 MikuniVM38SS Slide


StandardCOl 12V 200W1081274.3 46.5/118.1 46/116.8

StandardCOl 12V200W108/274.3 46.5/118.1 48/121.9 41/104.14 15/38.1 133.5/339.1 10.7/8.9/40.5

Ignition Alternator OutputLength (in.tern.) Width (in.tem.) Height (in.tem.) Ski Stance (in.tem.) Track Width (in.tem.) Track Length Overall (in.tem.) Fuel Capacity (U.S. gas.tlmp. gal.lliters)

41/104.1415/38.1 121/307.3 10.7/8.9/40.5

Recommended Fuel Frant Suspension Rear SuspensionBrake Type

87 Octane Min. IFS XTRA12

87 Octane Min.Parallel Link Trailing Arm IFS XTRA12

87 Octane Min.Parallel Link

87 Octane Min.

Parallel LinkTrailing Arm IFS XTRA 10

Trailing Arm IFSXTRA 10

Hydraulic DiscRear of Seat ToolboxStandard Standard

Hydraulic DiscRear of Seat ToolboxStandard Standard Standard Oil/Brake

Hydraulic Disc Rear of Seat ToolboxStandard Standard Option

Hydraulic DiscHD Pads RMK

Storage Speedometer TachometerElectric Fuel Gauge

Rear of Seat ToolboxStandard

StandardOption Oil/Brake Temp High Beam

StandardOillBrake Temp High Beam Standard HI-Lo/Std Long

Accessory Lights

OiVBrakeTemp High Beam

TempHigh Beam

Electric Start

StandardHI-Lo/Std 2 UplTour

OptionHi-La/Std Short

OptionHi-Lo/Std Long Option Option

HandwarmersfThumbwarmerSeat

Storage RackTow Hitch

Option Option

OptionOption

OptionOption

11/95

1_8


GENERAL INFORMATION 1996 Model IdentificationIndy 500 EFI0963774

Indy 500 EFI SKS Indy 500 EFI RMK0962574 0962974 LCTwin EC50PL 13 488 72 x 60 2 Throttle Body

Indy WideTrakLX0962064

Indy WideTrakGT0962061

Engine Type Engine Model NumberDisplacement (ce)

LC Twin EC50Pl13 488 72 x60 2 Throttle Bocy 46mm Standard COl 12V 250W 108/274.3 48/1 21.9 49.5/125.7 42.5/107.9 15/38.1 1211307.3 10.7/8.9/40.5

LC Twin EC50PLE12488 72 x 60

Fan Twin EC50PM03488 72 x 60

Bore x Stroke (mm)


46 mmStandardCOl 12V 250W 108/274.3 46.5/1 18.1 48/121.9 41/104.1 4 15/38.1 133.6/339.1 10.7/8.9/40.5

2 Mikuni VM34SS Slide StandardCO l 12V200W 128/325.1 43.5/110.5 49/124.5 38/96.5 20/50.8 156/396.2 10/8.3/38

2 Mikuni VM34SS Slide StandardCOl 12V 200W 121 .5/308.6 43.5/ 110.5 49/ 124.5 38/96.5 20/50.8 141 /358.1 10/8.3137.8

IgnitionAlternator Output Length (in.lcm.) Wid1h (i n.lcm.) Height (in.lcm.) Ski Stance (in.lcm.) Track Wid1h (in.lcm.) Track Length Overall (in.lcm) Fuel Capacity (U.S. gas.llmp. gal.lllters)

Recommended Fuel



87 Octane Min.Parallel Link Trailing Arm IFS Standard

88 Octane Min.


Parallel Link Trailing Arm IFSStandard

Hydraulic Disc Rear of Seat Toolbox StandardStandard Option

Hydraulic Disc HD Pads RMK Rear of Seat ToolboxStandardStandard

Mechanical Under Seat Storage RackStandard

MechanicalUnder Seat Standard Option N/A Rev/Ace Oil High Beam Option Single HeaVStd 2 Up w/Riser Standard Standard

Storage Speedometer

TachometerElectric Fuel Gauge

StandardN/A

OptionOil/BrakefTemp Batt High Beam

Accessory Lights

Oil/BrakefTemp Batt High BeamOption Hi-Lo/Std Long

Oilffemp Rev High BeamStandard Single HeaVStd 2 Up w/ Rlser Standard Standard

Electric Start

OptionHi-Lo/Std Short


OptionOption

Option Option


1.9

11/95

GENERAL INFORMATION 1996 Model IdentificationIndy XLT0966756Engine Type Engine Model Number Displacement (ce) Bore x Stroke (mm) Carburetionffhrottle Body Oil Injected LC Triple EC58PL03 597 65 x 60 3 Mlkunl VM34SS Standard COl 12V 170W

Indy XLT SP0966676LC Triple EC58PL02 597 65 x 60

Indy XLTSKS0960556LC Triple EC58PL03 597 65 x 60

Indy XLT RMK0960956LCTripie EC58PL07 597 65 x 60

3 Mikuni VM38SSStandard COl 12V 170W 106.25/269.9

3 Mikuni VM34SS SlideStandard COl 12V170W

3 Mikuni VM34SS SlideStandard COl 12V 170W 1131287

IgnitionAlternator Output Length (inJcm.) Width (in.lcm.) Height (inJcm.) Ski Stance (in.lcm.) Track Width (in.lcm.)

1081274 .348/121.9 48.5/123. I

113128746.51118.1 44/1 11.8 41/104.14 15138.1 133.5/339. I

481121.948.5'1 23. I

43.5/110A44/1 I 1.8 38/96.5 15138. I 133.51339.1

42 .5/1 07.915138.1 1211307.3 10.7/8.9/40.5 88 Octane Min. 42.51FS XTRA12

42.5/107.915138.1 1211307.3 10.7/8.9/40.5 91 Octane Min.

Track Length Overall (inJcm.)Fuel Capacity (U.S. gas.llmp. gal.iliters)

10.7/8.9/40.588 Octane Min. Parallel Link Trailing Arm IFSXTRA10

10.7/8.9/40.587 Octane Min.

Recommended Fuel Front Suspension

Non-Parallel Link Trailing Arm IFSXTRA12

Parallel Link Trailing Arm IFSXTRA 10

Rear SuspensionBrake Type Storage

Hydraulic Disc Rear of Seat Toolbox FootrestStandard Standard Option Oil/Brake Temp/Ace High Beam

Hydraulic Disc Rear of Seat Toolbox FootrestStandard Standard Option Oil/Brake Temp/Acc High Beam Option HI-Lo/Std Long

Hydraulic Disc

Hydraulic Disc Rear of Seat Toolbox FootrestStandard Standard Option Oil/Brake Temp/Ace High Beam

Rear of Seat Toolbox FootrestStandard Standard Option OiVBrake Temp/Acc High Beam Option HI-Lo/Std Long Option Option

Speedometer TachometerElectric Fuel Gauge Aceessory Lights

Electric StartHandwarrne~humbwarrner

OptionHi-Lo/Std Standard Option Option

OptionHi-Lo/Std Long Option Option

Seat Storage Rack

Option Option

Tow Hitch

11/95

1.10


GENERAL INFORMATION1996 Model IdentificationIndy XLTTourlng0963357 Engine Type Engine Model Number Displacement (cc) Bore x Stroke (mm) CarburetionlThrottle Body Oil Injected LCTripie EC58PLE05 597 65 x 60 3 Mikuni VM34SS Slide Standard COl 12V 200W 115/292.1 48/1 21.9 51.5/130.8

Indy 600 XCR0961676 LC Triple EC56PL02 597 65 x 60

Indy 600XCR SP0965677 LCTripie EC59PL01 598 62.5 x 65

Indy RXL0966768 LC Triple EC65PL05 648 67.72 x 60 3 Throttle Body

3 MikuniVM38ALSiide Standard COl 12V 170W

3 MikuniVM38AL Slide Standard Digital COl 12V200W

46mmStandardCOl 12V 180W 106.25/269.9

IgnitionAlternator Output Length (in.lcm.) Width (inJcm.) Height (In.lcm.) Ski Stance (in .lcm.) Track Width (inJcm.) Track Length Overall (InJcm.) Fuel Capacity (U.S. gas.llmp. gal./liters)

109/276.846/116.8 38.5/97.7 41 / 104.1 4 15/38.1 121/307.3 9.5/8.9/40.5

1091276.846/116.8 44/11 1.7 41/104.1 4 15/38.1 121/307.3 10.7/8.9/40.5 91 Octane Min. Parallel link Trailing Anm IFS XTRA 10 liquid Cooled Hydraulic Disc

481121.948.5/123.1 42.5/107.9 15/38.1 121/307.3 10.7/8.9/40.5

42.5/ 107.915/38.1 133.5/339.1 10.7/8.9/40.5 87 Octane Min. Parallel link Trailing Arm IFS XTRA 12

Recommended Fuel Front Suspension Rear SuspensionBrake Type

91 Octane Min. Parallel LinkTrailing Anm IFS XTRA 10 liquid Cooled

87 Octane Min. NonParallel LinkTrailing Arm IFS XTRA 12 liquid Cooled

Hydraulic Disc Rear of SeatToolbox Under Hood Standard Standard Standard Oil/Brake Temp High Beam Standard HI-Lo/Std 2 Up Touring Option Option

Hydraulic Disc Storage Speedometer Rear of SeatStandard Standard NlA OiVBrake Temp/Acc High Beam Option HI-La/SId 2 pc Knee Pad Option Option

Hydraulic Disc Rear of Seat Toolbox FootrestStandard Standard Standard OiVBrake Temp/Acc High Beam Option

Rear of

Se~t

Toolbox Standard Standard

TachometerElectric Fuel Gauge Accessory lights

OptionOil/Brake Temp/Ace High Beam N/A Hi-Lo/Std Mid, 1 pc, 121 N/A Option

Electric Start

HandwarmersIThumbwarmer

HiLo/OptionLong Option Option

SeatStorage Rack Tow Hitch


1-11

11/95

GENERAL INFORMATION 1996 Model IdentificationIndy Ultra SP0960678 Engine Type

Indy Ultra SKS0960578 LC Triple EC68PLOl 679 66.6 x 65

Indy Ultra RMK0960978 LC Triple EC68PL04 679 66.6 x 65

Indy Storm0965782 LC Triple EC80PL05 794 72 x65

Engine Model NumberDisplacement (ce)

LCTripie EC68PLOl 679 66.6 x 65

Bore x Stroke (mm)CarburetionfTh ronle Body Oil Injected Ignition Mernator Output Length (inJcm.) Width (inJcm.) Height (in.lcm.) Ski Stance (in.lcm.) Track Width (inJcm.) Track Length Overall (in.lcm) Fuel Capacity (U.S. gas.llmp. gal.lltters)

3 MikuniVM38 Slide Standard Digital COl 12V200W 1081274.3 46.51118.1 38.5197.7 41/104.14 15138.1 121 1 307.3 10.718.9140.587 Octane Min.

3 MikuniVM38 Slide Standard DigttalCDI 12V200W 114/289.5 41/104.14 461116.8 411104.14 15138.1 133.51339.1 10.718.9140.5 87 Octane Min. Parallel Link XTRA1 0

3 MikuniVM38 Slide Standard Digital COl 12V 200W 1141289.5 43.51110.4 461116.8 38196.5 15138.1 133.51339.1 10.718.9140.5

3 MikuniVM38SS Sl ide Standard Digital COl 12V 200W 1081274.3 46.51118.1 441111.7 41/104.14 15138.1 1211 307.3 10.718.91 40.5

Recommended Fuel Front Suspension Rear SuspensionSrake Type

87 Octane Min.Parallel Link XTRA 10 Liquid Cooled Hydraulic Disc

91 Octane Min.4 1" IFS XTRA 10 HP Liquid Cooled

Parallel Link XTRA 10 Liquid Cooled

Hydraulic Rear of Seat Toolbox FootrestStandard Standard Option Oil/Brake TemplAce High Beam NlA Hi-La/Std Long

Hydraulic DiscStorage Speedometer TachometerElectric Fuel Gauge

Hydraulic DiscRear of SeatToolbox Standard

Rear of Seat Toolbox FootrestStandard Standard

Rear of SeatToolbox Footrest Standard Standard Option Oil/Brake TempiAce High Beam NIA Hi-La/Std Long

StandardOption Oil/Brake TempiAcc High Seam NIA Hi-LolStd Hi-La Sculpt, Mid 121 NIA

OptianOil/Brake TemplAcc High Seam NlA Hi-Lol Std Standard

Accessory LIghts

Electric StartHandwarrne~humbwanner

Seat

Storage RackTow Hitch

OptionOption

OptionOption

Option Option

Option

11/95

1.12



Indy Storm SKS0965582

Indy Storm RMK0965982 LC Triple EC80PL04 794 72 x 65

Engine Type Engine Model NumberDisplacement (cc) Bore x Stroke (mm) CarouretionlThrottle Body Oil Injected

LC Triple ECSOPL05 794 72 x65


3 MikuniVM38SS Slide Standard Digital COl 12V 200W 114/289.5 46.5/118.1 44/111.8 38/96.5 15/38.1 133.5/339.1 10.7/8.9/40.5 91 Octane Min. 38" IFS XTRA 10 Liquid Cooled Hydraulic Disc Rear of Seat Toolbox Footrest Standard Standard

StandardDig"al CDI 12V200W 1141289.5 46.5/118.1 44/111.8 41 /104.14 15/38.1 133.5/339.1 10.7/8.9/40.5 91 Octane Min. 41" IFS XTRA 10HP Liquid Cooled Hydraulic Disc

IgnitionAlternator Output Length (inlcm.) Width (in.lcm.) Height (in.lcm.) Ski Stance (In.lcm.) Track Width (inlcm.) Track Length Overall (inlcm.) Fuel Capacity (U.S. gasllmp. gal.ll"ers)

Recommended Fuel Front Suspension Rear SuspensionBrake Type

Storage Speedometer Tachometer Electric Fuel GaugeAccessory Lights

Rear of Seat ToolboxStandard Standard

OptionOiVBrake Temp/Ace High Beam N/A Hi-Lo/Std HI-Lo Sculpt, Mid, 133 N/A Option

OptionOiVBrake Temp/Ace

High BeamN/A Hi-Lo/Std Hi-Lo Sculpt, Mid, 133 N/A

Electric Start

HandwarmersIThumbwarmerSeat

Storage Rack

Tow Hitch

Option


1.13

11/95

GENERAL INFORMATION 1997 Model Identification SERIAL NUMBER IDENTIFICATIONThe machine serial number may be used as an aid in identifying machine model year. Refer to the first digits in the serial number for proper identification: F[RST D[G[TS MODEL YEAR 31 1997

1997 MODEL DESIGNATIONYEAR DES[GNAT[ON- - - - - - - - - , MODEL DES[GNAT[ON

O~

ENG[NE DES[GNAT[ONRefer to Engine Section for more detailed information

1997 MODEL DES[GNAT[ON N UMBERS (Chassis) 01 - Indy TranSport 02 - Indy Sport Touring 04 - Indy Sport 05 - Indy XLT SKS, 700 SKS 06 - Indy Ultra SP 07 - Indy Super Sport, XLT, 09 - Indy Trai[ RMK, XLT RMK, 700 RMK 16 - Indy XCF, 440 XCR 17 - Indy 440 XC, 600 XC 20 -Indy WideTrak GT/LX 22 - Indy Trai[ Touring 25 - Indy 500 SKS 27 - Indy 440, Trail, 500 29 - Indy 500 RMK 31 - Indy Lite GT 33 - Indy Classic Touring, XLT Touring 34 - Indy Lite, Lite De[uxe 37 - Indy 500 EFI, XLT LTD 38 - Indy Classic 53 - Ultra Touring 56 - Indy 600 XCR, 600 XCR SE 57 - Indy Storm, Storm SE 59 - Indy Storm RMK 66 -Indy XLT SP 67 - Indy RXL, Ultra

1997 ENG[NE DES[GNAT[ON NUMBERS 31 - EC34-2PME02 33 - EC34-2PM02 43 - EC44-3PM02 56 - EC58PL03, PL05, PL07 57 - EC58PL09 60 - EC45PL08, PL09 61 - EC50PM03, PM04, PMOS, PM06 64 - EC50PL 16, PL 17 65 - EC50PL 19, PL20 66 - SN70LCDCSP-Ol, SP-02 68 - EC65PL05 73 - EC50PL 18 76 - EC58PL08, PL 12 77 - EC59PL01 78 - EC68PL01, PL03 82 - EC80PL04, PL05

MODEL NO .V.I.N.NO.

MADE IN U.S.A.

PDLRRIS

PATENT NOTICE

THIS VEHICLE CONFORMS TO ALL APPUC.ABLE U.S. FEDERAL AND STATE REQUIREMENTS AND CANAOA MOTOR VEHICLE SAFETY STANDARDS IN EFFECT ON THE DATE OF MANUFACTURE, MFD. DATE:

Mfd. b:t Polaris Industtlas Inc .. In Roseau, MN under one or more of the following patents: Palented Canada U.S. Patents 882,491nl 3,605,511 3,613,810 5,050,559 883,694171 5,048,603 3,5S0.647 3,867,991 864,394(71 5,056,482 3,483,766 4,793,950 Canadian Rd. 5,038,881 3,533,662 5,099,813 34,573/71 3,545,821 5,014,271 5,172,675 34,572171 5,191,531 5,090,386 3,605,510 1,227,823187 3,613,811 3,525,412 5,050,564

70721 33

These numbers should be referred to in any correspondence regarding warranty, service or replacement parts. The machine model and serial number identification decal is located on the right front side of the tunnel. The serial number is permanently stamped Into the tunnel. The model number is embossed on the decal. Whenever corresponding about an engine it is important that the engine model and serial numbers be called out. Laser engraved model and serial numbers are located on the crankcase (intake side).

9/96

1.13a


GENERAL INFORMATION 1997 Model IdentificationIndy Lite0973433


Indy Lite GT0973133

Indy Sport0970443

Engine Type Engine Model Number Displacement (ee) Bore x Stroke (mrn) CarburetionfThrottle BodyOil Injected

Fan TwinEC34-2PM02 339 62 .3 x 55.6

Fan TwinEC34-2PM02 339 62.3 x 55.6

Fan Twin EC34-2PM02339 62.3 x 55.6

Fan TwinEC44-3PM01 432 67.72 x 60


2 MikuniVM30SSSiide



StandardCDI 12V 150W 1051266.7 42.51108 44/111.8 37/94 15/38.1 121/307.3 8/6.7130.3

StandardCDI 12V 150W 105/266.7 42.5/108 44/111.8 37194 15/38.1 121/307.3 8/6.7130 .3

StandardCDI 12V 150W 1151292.1 42.5/ 108 481121.9 37/94 15138.1 133.5/339.1

StandardCDI 12V 200W 1081274.3 43.51110.5 44/111.8 38196.5 15/38.1 1211307.3 10.718.9/40.587 Octane

Ignition Alternator OutputLength (in.!cm.) Width (in./cm.) Height (in./cm.)

Ski Center Distance (in./cm.)Track Width (in.!cm.)

Track Length Overall (in.lcm.)Fuel Capacity (U.S. gas'/Imp. gal.lliters)

81 6.7130.387 Octane Non-Oxygenated or a9 Octane Oxygenated

Recommended Fuel

87 OctaneNon~Oxygenated

or 89 Octane Oxygenated Front Suspension Parallel Link Trailing Arm IFSX-Lite

87 Octane Non-Oxygenated or 89 Octane OxygenatedParallel Link Trai li ng Arm IFSXd-Lite

Non-Oxygenated or 89 Octane Oxygenated

Parallel Link Trailing Arm IFS

Parallel Link Trailing Arm IFS X-Ute Hydraulic Disc Rear of Seat Toolbox FootrestStandard Option

Rear Suspension Brake Type Storage Speedometer Tachometer Electric Fuel Gauge Accessory Lights

Standard Mechanical Disc Rear of SeatTop 01 Hood Standard NI A N/ A

Mechanical Disc Rear of SeatTop of Hood

Mechanical Disc Rear of SeatTop of Hood Standard NIA NIA

StandardN/A N/A NIA

Option Oil/BrakeAcc

Oil/Ace

Oil/Ace

High Beam Electric Start HandwarmersfThumbwarmerSeat

Option Option/Option Standard Lite Option Option

StandardSingle HeaVStd

OptionSingle HeaVStd 2 Up Lite

OptionSingle HeaVStd

Standard Lite OptionOption

Standard Option Option

Storage Rack Tow Hitch

Standard Standard


1. 13b

9/96


Indy TranSport0970143

Indy Super Sport0970761

Indy Sport Touring0970243

Indy 440 LC0972760

..-'

Engine Type Engine Model NumberDisplacement (cc) Bore x Stroke (mm)

Fan Twin EC44-3PM02432 67.72 x 60


Fan Twin EC44-3PM02432 67.72 x 60 2 Mikuni VM34SS Slide

LC Twin EC45PL09432 67.72 x 60


2 Mikuni VM34SS Slide StandardCDI 12V 200W 117/297.2 43.5/110.5 48/121.9 38/96.5 15/38.1 1411358.1 10.7/8.9140.5 87 Octane Non-Oxygenated or 89 Octane Oxygenated

2 Mikuni VM34SS SlideStandard CDI 12V 200W 108/274.3 46.5/118.1 38.5/97.8 41 / 104.14 15/38.1 1211307.3 10.7/8.9140.5 87 Octane Non-Oxygenated or 89 Octane Oxygenated Parallel Link Trailing Arm IFS XTRA 10

2 Mlkuni VM34SS Slide StandardCDI 12V 200W 2P 108/274.3 46.5/118.1 47.5/120.7 41/104.14 15/38.1 121/307.3 10.7/8.9140.5

StandardCDI 12V 200W 117/297.2 43.5/110.5 48/121.9 38/96.5 15/38.1 133.51339.1 10.718.9140.5 87 Octane NonOxygenated or 89 Octane Oxygenated

Ignition Alternator OutputLength (in./cm.) Width (in./cm.) Height (in./cm.)

Ski Center Distance (inJcm.)Track Width (in./cm.) Track Lenglh Overall (infcm.) Fuel Capacity (U.S. gas'/Imp. gal.nlters)

Recommended Fuel

87 Octane Non-Oxygenated or 89 Octane OxygenaledIFS XTRA10

Front Suspension Rear SuspensionBrake Type Slorage

ParaUelUnk Trailing Arm IFSStandard

Parallel Link Trailing Arm IFSXTRA10

Hydraulic Disc Rear of Seat Toolbox FootrestSlandard

Hydraulic Disc Rear of Seat Toolbox FootrestSlandard Standard

Hydraulic DiscRear of Seat Toolbox FootrestSlandard

Hydraulic Disc Rear of Seat Toolbox Under HoodSlandard

Speedometer Tachometer Electric Fuel Gauge Accessory Lights

OptionOption Oil/Brake Acc High Beam

OptionOplion Oil/Brake Acc High Beam Option Single HeaVAcc 2 Up Option Option

Standard Option OiVBrake Temp High Beam OptionHi-LolStd Short

OptionOiVBrake Acc High Beam Option Single HeaVStd

Electric Start HandwarmersiThumbwarmerSeat Slorage Rack Tow Hitch

OptionSingle HeaVStd 2 Up


OptionStd

Option Option

9/96

1.13c


GENERAL INFORMATION 1997 Model IdentificationIndy XCF0971643 Engine Type Engine Model Number Displacement (ee)Bore x Stroke (mm) Fan Twin EC44-CPM02

Indy 440 XC0971760LCTwin

Indy Trail0972761Fan Twin EC50PM04

Indy Trail Touring0972262Fan Twin EC50PME04

EC45PL08 438 68.19x602 Mikuni

432 67.72x602 Mikunl VM34SS Slide

488 72 x 602 Mikunl

488 72 x 602 Mikuni VM34SS Slide

Carburetion/Throttle Body Oil Injected Ignition Alternator Output Length (in./cm.) Width (in./cm.) Height (in./cm.)Ski Center Distance (in.lcm.)

VM34SS SlideStandard

VM34SS SlideStandard

Standard CDI 12V 200W 1081274.346.5/118.1

Standard CDI 12V 200W 2P 1141289.646.5/118/1 48/1 21.9

CDI 12V 200W 2P 1081274.346.5/1 18.1 38.5/97.8 41 /1 04.14

CDI 12V 200W 2P 1081274.3 46.51118.147.5/120.7 41 /1 04.14 15/38.1

38.5/97.8 411104.1 15138.1 12t1307.3 9.518.9140.5 870dane Non-Oxygenated or 89 Octane Oxygenated CRC XTRA 10 Vented Hydraulic Disc

4111 04.1415/38.1

Track Width (in.lcm.) Track Length Overall (in./cm.) Fuel Capacity (U.S. gas'/Imp. gaUliters)Recommended Fuel

15138.11211307.3

1211307.310.7/8.9140.5

133.51339.1 10.71 40.5 8.91 87 Octane Non-Oxygenated or 89 Octane Oxygenated IFS XTRA 10Hydraulic Disc

9.518.9140.587 Octane

Non-Oxygenated or 89 Octane Oxygenated

87 Octane Non-Oxygenated or 89 Octane Oxygenated IFS XTRA 10 Hydraulic Disc

Frant Suspension Rear Suspension Brake Type

CRC XTRA 10Liquid CooledHydraulic Disc Rearaf Seat

Storage

Rear Seat

Rear of Seat Toolbox Under HoodStandard

Rear of Seat Toolbox Under Hood Standard Option Option


Standard StandardOption

Standard Standard NIA OillBrake Temp/Ace High BeamOption

StandardOption

OiliBrake Acc High BeamOption

Oill Brake High BeamOption

Oil/Brake High BeamStandard

Electric Start HandwarmersfThumbwarmer

Single HeaVStd 2 Pc OptionOption

Hi-La/Std 2 pc I Knee PadOption

Hi-LalStd Long OptionOption

Hi-LalStd 2 UpOption

SeatStorage Rack Tow Hiteh

Option

Option

Polaris Industries inc.

1.13d

9/96

GENERAL INFORMATION 1997 Model IdentificationIndy Trail RMK0970961 Engine Type Engine Model Number

Indy Classic0973865 LCTwin EC50PL17 488 72 x 60

Indy Classic Touring0973365 LCTwin EC50PL19 488 72 x 60

Indy 5000972764LCTwin EC50PL17

Fan Twin EC50PM05488 72x60 2Mikuni/ACCS VM34SS Slide Standard COl 12V 200W 2P 114/289.643.5/110.5 461116.8

Displacement (ee)Bore x Stroke (mm)

488 72 x 60

Carbu retionffhrottle BodyOil Injected

2 Mikuni VM38SSSiideStandard COl 12V200W2P 108/121.948/121.9

2 Mikuni VM34SS SlideStandard COl 12V 200W 2P 11 5/292.1 48/121.951.5/130.8 42.5/107.9 15/38.1

2 Mikuni VM38SS SlideStandard COl 12V 200W 2P 108/274.346.5/118.1

Ignition

Alternator OutputLength (inlcm.) Width (in.lcm.) Height (in.lcm.)

49.5/125.742.5/107.9 15/38.1

411104.1441/104.14 15/38.1

Ski Center Distance (in.lcm. )Track Width (inJcm.)

38/96.515/38.1

Track Length Overall (in.lcm.)Fuel Capacity (U.S. ga,Jlmp. gaUliters)

133.5/339.110.7/8.9/40.5

1211307.310.7/8.9/40.587 Octane Non-Oxygenated or 89 Octane Oxygenated

133.5/339.110.7/8.9/40.587 Octane

1211307.310.7/8 .9/40.587 Octane

Recommended Fuel

87 OctaneNon-Oxygenated or 89 Octane Oxygenated

Non-Oxygenated or 89 Octane OxygenatedIFS XTRA12

Non-Oxygenated or a9 Octane OxygenatedIFS XTRA 10

Front Suspension

Parallel Link Trailing Arm IFSXTRA 10

IFS XTRA1 2

Rear SuspensionBrake Type

Hydraulic Disc

Hydraulic Disc Rear of Seat Toolbox Standard StandardStandard Oil/Brake Temp High Beam Standard Hi-Lo/Std Long

Hydraulic DiscRear of Seat Toolbox Standard

Hydraulic Disc Rear of Seat Toolbox Standard Standard Option OilJBrake Temp High Beam OptionHi-La/Std Shart Option

Storage Speedometer Tachometer Electric Fuel Gauge Accessory Ughts

Rear Seat/ToolboxStandard Standard

StandardStandard Oil/Brake Temp High Beam

OptionOil/Brake Ace High Beam

Electric Start HandwarmerslThumbwarmer Seat Storage Rack Tow Hitch

OptionSingle HeaVStd Long/RMK

StandardHi-Lo/Std 2 UplTour Option

Option Option

Option Option

Option

Option

91 96

1.13e


GENERAL INFORMATION 1997 Model IdentificationIndy 500 SKS Indy 500 RMK0972564 0972964

Indy 500 EFI0973774 LCTwin EC50PL 18 488 72 x60 2 Th rotlle Body 46mm

Indy WideTrak LX0972065

Indy WideTrakGT0972061

Engine Type Engine Model Number Displacement (ee)Bore x Stroke (mm)

LC TwinEC50PL 17 EC50PL 16 RMK 488 72 x 60

LCTwin EC50PLE12488 72 x 60


CarburetionfThrottle Body

2 MikuniVM38SSSIIde 2 Mikuni/ACCS/RMK VM34SS Slide/ RMK



Oil Injected

Standard CDI 12V 200W 2P 114/289.6 46.5/1 18.1 43.5/ 110.5/RMK 481121.9 38/96.5 15/38.1 133.5/339.1 10.7/B.9/40.587 Octane Non-Oxygenated

Standard CDI 130 AC/ 125 DC 2P 108/274 .3 48/121 .9 49.5/ 125.7 42.5/ 107.9 15/38. 1 121 /307.3 10.7/8.9/40.5

Standard CDI 12V 200W 1281325.1 43.5/ 110.5 49/1 24.5 38/96.5 20/50.8 156/396.2 10/8.3/38 87 Octane NonOxygenated

StandardCDI 12V 200W 122/309.9 43.5/110.5 49/124.5 38/96 .5 20/50.8 141 /35B.l 10/8.3/37.8 87 Octane Non-Oxygenatedor89 Octane Oxygenated

IgnitionAlternator OutputLength (i n.fcm.) Width (in.lcm.) Height (in.lcm.)

Ski Center Distance (in./ern .)Track Width (in.lcm.)

Track Length Overall (i n.fern)Fuel Capacity (U.S. gas.llmp. gal./liters)

Recommended Fuel

87 OctaneNon-Oxygenated

or 89 OctaneOxygenated

or 89 OctaneOxygenated IFS XTAA12


Front Suspension Rear SuspensionBrake Type

IFS XTAA 10

Parallel LinkTrailing Arm IFS

Parallel LinkTrailing Arm IFS

WideTrak SingleSlide Aail

Wide Trak Single Slide RailMechanical Under Seat

Hydraulic DiscHD Pads AMK

Hydraulic DiscRear of Seat Toolbox

Mechanical Under SeatStandard

Storage Speedometer Tachometer Electric Fuel Gauge Accessory Lights

Rear of SeatToolbox Standard

StandardStandard

Standard OptionN/A Aev/Acc Oil

Standard OptionOil/Brake

StandardN/A Oi liTemp Aev High Beam

OptionOil/BrakeiTemp Batl High Beam

Temp High 8eam Electric Start HandwarmersfThumbwarmer Seat Storage RackTow Hitch

High Beam OptionSingle HeaVStd 2 Up w/Aiser

OptionHi-La/SId Long

OptionHi-Lo/Std Long

StandardSingle HeaVStd

2 Up w/Riser Standard Standard

Option Option

Option Option

Standard Standard


1_ 13f

9/96


Indy XLT0976756 Engine Type

Indy XLTSP0976676 LC Triple EC58PL12 597 65 x 60

Indy XLT SKS0970556 LC Triple EC58PL03 597 65 x 60 3 Mlkuni VM34SSSIIde Standard COl 12V 170W 114/289.6 46.5/118. I 46/116.8 41/104.14 15/38. I 133.5/339. I 10.7/8.9/40.5 87 Octane NonOxygenated

Indy XLT RMK0970956 LC Triple EC58PL07 597 65 x 60

Engine Model Number Displacement (eelBore x Stroke (mm) CarburetionfThrottie Body

LCTripie EC58PL03 597 65 x 60 3 Mlkuni VM34SS

3 MikuniVM38SSStandard

3 MikuniVM34SS Slide/ACCS

011 InjectedIgnitionAlternator OutputLength (Inlcm.) Width (in.lcm.) Height (in.lcm.)

StandardCOl 12V HOW1081274 .3

StandardCOl 12V 170W 114/289.643.5/110.4

COl 12V 200W 108/274.3 481121.9 48.5/ 123. I 42.5/t07.9 15138. I121/307.3

46.5/11 8.1 I 461116.8 41 11 04.14 15138.1 121 /307 .3 to.7/8.91 40.5 87 Octane

41116.8 381 96.5 15/38.1 133.5/339.1 to.7/8.9/40.5 87 Octane NonOxygenated

Ski Center Distance (inJcm.)Track Width (in.lcm.)

Track Length Overall (in.lcm.)Fuel Capacity (U.S. gas.llmp. gail liters)

10.718.91 40.587 OctaneNon~Oxygenated

Recommended Fuel

Non..()xygenated or 89 OctaneOxygenated

or 89 Octane Oxygenated Non-Parallel LinkTrailing Arm IFS XTRA12

or 89 OctaneOxygenated Parallel Link Trailing Arm IFS XTRA 10

or 89 Octane OxygenatedParallel link Trailing Arm IFS

Front Suspension

42.51FS XTRA 10

Rear SuspensionBrake Type

XTRA 10

Hydraulic DiscRear of Seat Toolbox Footrest


Hydraulic Disc



Rear of Seat Toolbox FootrestStandard Standard OptionOilfBrake Temp/Acc High Beam Option Hi-LolStd Long Option Option

Standard Standard OptionOilfBrake Temp/Acc

Standard Standard OptionOilfBrake TemplAcc High Beam Option HI-Lo/Std

StandardStandard

OptionOilfBrake

High Beam Electric Start HandwarmerslThumbwarmerSeat Storage Rack Option Hi-Lo/Std Standard Option Option

Temp/Acc High Beam OptionHi-Lo/Std

Long Option Option

LongOption

Tow Hitch

Option

9/96

1.13g


GENERAL INFORMATION 1997 Model IdentificationIndy XLT Touring0973357 Engine Type LCTriple EC58PL09 597 65 x 60 3 Mikuni VM34SS Slide Standard CO l 12V 200W 6P 115/292.1

Indy XLT LTD0973756 LC Triple EC58PL09 597 65x60

Indy XLT LTD SP0973776 LC Triple EC58PL1 2 597 65x60

Indy 600 XC0971776 LC Triple EC58PL08 597 65 x 60 3 Mlkuni VM38SS Slide

Engine Model NumberDisplacement (ce) Bore x Stroke (mm)

CarburetionfThrottte BodyOil Injected

3 MikuniVM34CS SlideStandard

3 MikuniVM38SS Standard COl 12V 200W6P 108/274.3

StandardCOl 12V 170W 6P 108/274.3

Ignition

COl 12V200W6P 108/274.3

Alternator OutputLength (inJcm.) Width (in.!cm.) Height (in.!cm.)

481121.951.5/ 130.8 42.51107.9 15/38. I 133.5/339.1 10.7/8.9/40.587 Octane Non-Oxygenated

481121.949.5/125.7

481121.9 49 .51125.742.51108 15/38.1 1211307.3 10.7/8.9/40.587 Octane

46.51118.1138.5/97.7 411104.14 15/38.1 1211307.3 9.5/8.9/40.5 87 Octane Non-Oxygenated

Ski Center Distance (inJcm.)Track Width (in.lcm.)

--

42.511 0815/38.1 1211307.3 10.7/8.9/40.5

Track Length Overall(in.!cm.) Fuel Capacity (U.S. gas.!lmp. gal./liters) Recommended Fuel

87 OctaneNon-Oxygenated

or 89 Octane Oxygenated

or 89 Octane OxygenatedIFS XTRA12

Non-Oxygenated or 89 Octane OxygenatedIFS XTRA12

or 89 OctaneOxygenated CRC XTRA 10 Liquid Cooled


IFS XTRA 12

Hydraulic Disc Rear of SeatToolbox Under Hood Standard Standard

Hydraulic Disc Rear SeatfToolboxStandard Standard Option

Hydraulic Disc Rear SeatfToolbox Standard Standard Option OiV8rakeAcc High Beam

Hydraulic Disc

StorageSpeedometer Tachometer Electric Fuel Gauge Accessory Lights

Rear of SeatStandard

StandardN/A Oil/Brake Temp/Acc High Beam Option Hi-Lo/Std 2 pc Knee Pad Option Option

StandardOiVBrake Temp High Beam Standard Hi-Lo/Std 2 Up Touring Option

Oil/BrakeAcc High Beam

Electric Start HandwarmersIThumbwarmerSeat Storage Rack



OptionOption

Option Option

Tow Hitch

Option


1.13h

9/96


Indy 600XCR0975677 Engine Type Engine Model Number LC Triple EC59PLOI 597 62.5 x 65

Indy 600 XCR SEH975677 LC Triple EC59PLOI 597 62.5 x 65

Indy RXL0976768 LC Triple EC65PL05 648 67.72 x 60 3 Throttle Body

Indy Ultra0976778 LC Triple EC68PLOI 679 66.6 x 65 3 Mikuni VM38ALSIIde

Displacement (cc)Bore x Stroke (mm)

CarburetionfThrottle Body

3 MikuniVM38AL Slide

3 Mikuni VM38ALSIIdeStandard Digital COl 12V 200W 109/276.8 46.51118.11 44/1 11.7 411104.14 15/38.1 121/307.3 10.7/8.9/40.5

46mmStandard COl 12V 180W 106.25/269.9481121.9

Oil Injected

StandardDigital COl 12V 200W 109/276.8 46.5/11 8.11 44/111.741 1104.1'. 15/38.1

StandardDigital COl 12V 200W1081274.3

IgnitionAlternator OutputLength (in./cm.) Width (inlcm.) Height (in./cm.)

48/ 121.9 48.51123.2 42.5/10815/38.1

48.5/123.1 42.5/ 107.9 15/38.1121 /307.3

Ski Center Distance (in.lcm.)Track Width (in./cm.) Track Length Overall (inJcm) Fuel Capacity (U.S. gas'/Imp. gaL/liters)

1211307.3 10.7/8.9/40.5

121/307.3 10.7/8.9/40.5

10.7/8.9/40.5 87 Octane Non-Oxygenated

Recommended Fuel

91 Octane Min,

91 Octane Min.


87 Octane Non-Oxygenated or 89 Octane OxygenatedParallel Link IFS XTRA12


Parallel Link IFS XTRA10

Parallel Link IFS XTRA 10

Non-Parallel Link Trailing Arm IFSXTRA 12

Liquid Cooled Hydraulic Disc Rear of Seat ToolboxStandard Standard Option Oil/Brake Temp/Ace High Beam

Liquid Cooled Hydraulic Disc Rear of Seat Toolbox StandardStandard

Liquid Cooled Hydraulic Disc

Liquid Cooled Hydraulic DiscRear of Seat Toolbox Footrest


Rear of Seat Toolbox FootrestStandardStandard

Standard Standard OptionOillBrake Temp/Ace High Beam

OptionOillBrake Temp/Acc High Beam

StandardOil/Brake Temp/Ace High Beam

Electric Start HandwarmerslThumbwarmer Seat Storage RackTow Hitch

N/A Hi-Lo/Std Mid. I pc, 121 N/A Option

N/A Hi-Lo/Std Mid, I PC. 121 N/A

OptionHi-Lo/Std

N/A HI-Lo/Std

Long Option Option


Option

9196

1.13i


GENERAL INFORMATION 1997 Model IdentificationIndy Ultra SP0970678

Indy Ultra SPX0975678 LC Triple EC68PL03 679 65x60

Indy Ultra SPXSEH975678 LC Triple EC68PL03 679 65x60

Indy Ultra Tou ring0975378 LC Triple EC68PL01 679 66.6 x 65

Engine Type Engine Model Number

LC Triple EC68PL01 679 66.6 x 65

Displacement (ee) Bore x Stroke (mm) CarburetionfThrottle Body


3 MikunlVM38AL Slide

3 MikuniVM38AL SIIde


011 InjectedIgnitionAlternator OutputLength (in.lcm.)Width (in1cm.) Height (in1cm.)

StandardDigital COl 12V 200W 108/274.3 46.5/118.1 47.5/120.7 41/104.14 15/38.1 121 /307.3 10.7/8.9/40.5

StandardDigital COl 12V 170W 1091276.9 46.5/118.1 44/111.8 41 / 104.14 15/38.1 121/307.3 10.7/8.9/40.5

StandardDigital COl 12V 170W 109/276.9 46.51118.1 44/ 111 .8 41 / 104.1 4 15/38.1 121/307.3 10.7/8.9/40.5

StandardDigital COl 12V 200W 115/292.1 48/121.9 47/ 119.4 42.5/ 108 15138.1 133.5/339.1 10.7/8.9/40.5

Ski Center Distance (inlcm.)Track Width (in.lcm.)

Track Length Overall (in.lcm.)Fuel Capacity (U.S. gas.llmp. gal./liters)

Recommended Fuel

87 Octane Non-Oxygenated or 89 Octane OxygenatedParallel Link IFS. CRC XTRA10

91 Octane Min.

91 Octane Min.

87 Octane Non-Oxygenated or 89 Octane Oxygenated Parallel Link IFSXTRA 12

Front Suspension Rear SuspensionBrake Type

CRC XTRA10

CRC XTRA 10

Liquid Cooled Hydraulic Disc Rear of Seat Toolbox Footrest Standard StandardOption Oil/Brake Temp/Ace High Beam

liquid Cooled Hydraulic Disc Rear of Seat Toolbox Footrest Standard StandardN/A Oil/Brake Temp/Ace High Beam

Liquid Cooled Hydraulic Disc Rear ot Seat Toolbox FootrestStandard Standard N/A Oil/Brake Temp/Ace High Beam

Liquid Cooled Hydraulic Disc Rear of Seat StandardStandard Option Oil/B rake

Storage Speedometer Tachometer Electric Fuel Gauge Accessory Lights

Temp/AccHigh Beam

Electric Start

N/A Hi-Lo/Std Standard Option

Option Hi-Lo/Std 2-Pc/Knee Pad Option Option

Option Hi-Lo/Std 2-Pc/Knee Pad

N/A Hi-Lo/Std

HandwarmersfThumbwarmerSeat


Storage Rack Tow Hitch

Option Option

Option


1.13j

9/96

GENERAL INFORMATION 1997 Model IdentificationIndy 700 XC0971766 Engine Type

Indy 700 SKS0970566 LC Twin SN70LCDCSPOl 700 81x68 2 Keihin 238MM D Slide Standard Digital CDI 12V 280W

Indy 700 RMK0970966 LC Twin SN70LCDCSp02 700 81x68 2 Keihin 238MM D Slide Standard Digital CDI 12V 280W 1161294.6 43.5/110.5

Engine Model NumberDisplacement (ee) Bore x Stroke (mm) CarburetionIThrottie Body

LC Twin SN70LCDCSpOl 700 8 1x68 2 Keihin 238M M D Slide

Oillnjecled

StandardDigital CDI 12V 280W 109/276.9

IgnitionAlternator Output Length (in.lcm.) Width (in.lcm .) Height (in.lcm.) Ski Center Distance (in.lcm.) Track Width (in.lcm.) Track Length Overall (InJcm.) Fuel Capacity (U.S. gas.llmp. gal.lliters) Recommended Fuel

116/294.6 46 .51118 .1 46/116 .841110414

46.5/118. 1 38.5/97.841 1104.1 4

46/116.838/96.5

15138.1 1211307.3 9.517.9/35.9

15/3 8.1 136/345.410.7/8.9/40.5 87 Octane Non-Oxygenated

15/38.1 136/345.4 10.7/8.9/40.587 Octane Non-Oxygenated or 89 Octane Oxygenated Parallel Link CRG I FS XTRA 10 Liquid Cooled Hydraulic Disc Rear of Seat Toolbox Standard Standard Option Oil/Brake TemplAce High Beam Option HiLo/Std Long Option

87 Octane Non-Oxygenated or 89 Octane OxygenatedXC to CRC IFS XTRA 10 Liquid Cooled Hydraulic Disc Rear of Seat Toolbox Standard Standard Option OiVBrake TemplAcc High Beam Option HiLo/Std Long Option Option

or 89 OctaneOxygenatedParallel Link CRC IFS XTRA 10 LiqUid Cooled Hydraulic Disc Rear of Seat Toolbox Standard Standard Option Oil/Brake Templ Ace High Beam Option HiLo/Std Long Option Option

Front Suspension Rear Suspension Brake Type Storage Speedometer Tachometer Electric Fuel Gauge Accessory Ughts

Electric Start HandwarmersfThumbwarmer Seat Storage Rack Tow Hitch

I

Option

9[97

1.13k


GENERAL INFORMATION 1997 Model IdentificationIndy Storm0975782 Engine Type

Indy Storm SEH975782 LC Triple EC80PL05 794 72 x 65 3 Mikuni VM38SS Slide Standa rd Digital COl 12V 200W t 09/276.9 46.51118 .1 441111.74 11104 .14

Indy Storm RMK0975982 LC Triple EC80PL04 794 72 x 65 3 Mikuni VM38SS SlideStandard

Indy 440 XCR0971660 LC Twin SN44LCDCSP-01 439 68.25 x 60

Engine Model NumberDisplacement (ee) Bore x Si roke (mm)

LC Triple EC80PL05 794 72 x 65 3 Mikuni VM38SS Slide Standard Digital CDI 12V 200W 109/276.9 46.51118.1 44/111 .7 41 /104. 14 15/38. 1 1211307.3 10.7/8.9/40.591 Octane Min .

CarburetionfTh rottl e Body Oil InjectedIgnition Alternator OutputLength (in.lcm.) Width (in.lcm.) Height (in.lcm.)

2 Mikuni VM34SS Slide

StandardDigilal COl 12V 200W 2P 109/276.9 46.51118.1 38.5/97.8 41 /104_ 14 15/38.1 1211307.3

Digital CDI 12V 200W 115/292.1 46.51118.1 49/ 124.5 38/96.5 15/38.1 133.5/339.1 10.7/8.9/40.5 91 Octane Minimum 38" IFS XTRA 10 LWT Liquid Cooled

Ski Center DIstance (in .lcm.)Track Width (i n.lcm.) Track Length Overall (in.fcm.) Fuel Capacity (U .S. gas.llmp. gal.lIlters) Recommend ed Fuel

15/38 .1 12 11307.3 10.7/8.9/40.591 Octane Min.

9.5n .9/35.991 Octane Minimum XC-10 CRC XTRA10

Front SuspensionRear Suspension

41 " IFS XTRA 10 HP Liquid Cooled Hydraulic Disc Rear of Seat Toolbox Standard Standard Option Oil/Brake Temp/Acc High Beam N/A HiLo/Sld Hi-La Sculpt, Mid 121 NIA Option

41" IFS XTRA 10 HP

Brake Type

Liquid Cooled Hydrauli c DiscRear of Seal Toolbox Standard Standard Option Oil/Brake Temp/Acc High Beam NiA Hi-Lo/Std HI-Lo Sculpt, Mid 121 N/A Option

Hydraulic DiscRear of Seal Toolbox Standard Standard Option OillBrake Tem p/Acc High Bea m N/A HiLa/Sld HiLo Sculpl. Mid, 133 N/A Option

Liquid CooledH ydra ulic Disc 5/8 Piston (Mast Cyl)Rear of Seal Standard Standard N/A OilfBrake Temp/Ace High Beam Option Hi-Lo/Std 2 pc / Knee Pad N/A N/A

Storage


Electric Start HandwarmerslThumbwarmer Seat Storage Rack Tow Hitch

Polans Industries Inc.

1.131

9/97

GENERAL INFORMATION 1998 Model Identification SERIAL NUMBER IDENTIFICATIONThe machine serial number may be used as an aid in identifying machine model year. Refer to the first digits in Ihe serial number for proper identification: FIRST DIGITS MODEL YEAR 33 1998 1998 MODEL DESIGNATION YEAR DESIGNATION- - - -- - - - - - - , E;European Model~

O~

ENGINE DES IGNATIONRefer to Engine Section for more detailed information

MODEL I CHASSIS DESIGNATION _ _ _ _ _ _ _-'I

1998 MODEL DESIGNATION NUMBERS (Chassis) 01 - Indy TranSport 02 - Indy Sport Touring 04 - Indy Sport 07 - Indy Super Sport 09 - Indy Trail RMK, 600 RMK, 700 RMK 16 - Indy XCF, 440 XCR 17 - Indy 600 XC, 700 XC 20 - Indy WideTrak LX 23 - Indy Trail Touring 27 - Indy 440, Trail, 500 29 - Indy 500 RMK 31 - Indy Lite Touring 33 - Indy Classic Touring, XLT Touring 34 - Indy Lite, Lite Deluxe 37 - XLT LTD 38 - Indy 500 Classic, XLT Classic, 53 - Ultra Touring 56 - Indy 600 XCR, 700 XCR 57 - Indy Storm, XLT SP 67 - Indy Ultra

1998 ENG INE DESIGNATION NUMBERS 31 - EC34-2PM02A 33 - EC34-2PM02A 43 - EC44-3PM024 56 - ECS8PL 130 57 - ECS8PL130, EC58Pl150 58 - SN60-70LCDCSP-01 1 02 60 - SN44-44LCDCSP-01 I EC45PL091 61 - ECSOPM043, ECSOPM051, EC50PM061 62 - ECSOPM043 (-S) 64 - ECSOPL 161 , EC50Pl171 65 - ECSOPL 171, EC50PL 191 , EC50PL201 66 - SN70-70LCDCSP-01 I SN70-70LCDCSp02 68- SN60-70LCDCSp01 76 - ECS8PL 140 77 - ECS9PL020 78 - EC68PL050, EC68PL060 82 - EC80PLOS2

MODEL NO. V.I N. NO

MADE IN U.S.A

PDLRRISU.S. Patents

PATENT NOTICEPatented Canada3,613,810 3,867,991 4,793,950 5,038,881 5, 172,675 5,090,386 5,050,564 5,050,559 5,048,503 5,056,482 5,099,8 13 5,074,271 5,191,531 3,613,811

Mid. by Polaris Industries Inc, In Roseau , MN under one Ot more or Ihe l oHowing patenls :

"D-llS VEHICLE CONFORMS TO ALL APPLICABLEUS FEDERAL AND STATE REQUIREMENTS AND

CANADA MOTOR VEHICLE SAFETY STANDARD S IN EFFECT ON THE DATE OF MANUFACTURE MFD. DATE

3,605,5 1t 3,560,647 3.483,766 3,533,662 3,545,8213,605,510

882,491nl883.694{71 8M.394m Canadian Rd . 34.573/7 134,572/71

3,525,412

1.227.8231877072133

These numbers should be referred to in any correspondence regarding warranty, service or replacement parts, The machine model and serial number Identification decal is located on the right front side of the tunnel. The seria! number is permanently stamped into the tunnel. The model number is embossed on the decal.Whenever corresponding about an engine it is important that the engine model and serial numbers be called out. Laser engraved model and serial numbers are located on the crankcase (intake side).

9197

1.13m


GENERAL INFORMATION 1998 Model Identification1998 Model Indy Lite0983433


Indy Lite Touring0983133

Indy Sport0980443

Engine TypeEngine Model Number

Fan TwinEC342PM02A 339 62.3 x 55.6 2 Mlkuni VM30SS Slide Standard CDI 12V 150W

Fan TwinEC34-2PMQ2A 339 62.3 x 55.6 2 Mikuni VM30SS Slide Standard CDI 12V 150W

Fan TwinEC342PM02A 339 62.3 x 55 .6 2 Mikuni VM30SS Slide Standard CD I 12V 150W

Fan TwinEC443PM024 432 67.72 x 60 2 Mikuni VM34SS Slide Standard CDI 12V 200W

Displacement (ee)Bore x Stroke (mm) CarburetionlThrottle Body Oil Injected Ignition Alternator Output Length (in Jcm.) Width (in.!cm.) Height (in.!cm .) Ski Center Distance (in .lcm.) Track Width (in .icm.) T(ack Length Overall (in .lcm.) Fuel Capacity (U.S. gas'/Imp. gaL/liters) Recommended Fuel

105/266.7 42.5/10844/111.8

105/266.7 42.5/108 44/111.8 37/94 15/38.1 121 /307.3 8 .817.3/33 .3 87 Octane Non-Oxygenated

10653282-polaris download 1996 1997 1998 snowmobile service manual repair

Documents