11 - cdre david squire
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Addressing the lack of conditionAddressing the lack of condition
based maintenance specialistsbased maintenance specialists
Commodore David Squire, CBE, FNI, FCMICommodore David Squire, CBE, FNI, FCMI
Chairman, Merchant Navy Training BoardChairman, Merchant Navy Training Board
IMarEST Condition Based Maintenance 2010IMarEST Condition Based Maintenance 2010
28 and 29 September28 and 29 September
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The MNTBThe MNTB
The MNTB has been in existence sinceThe MNTB has been in existence since
1937 and is the shipping industry's1937 and is the shipping industry'sbody for developing and promoting thebody for developing and promoting the
training and qualification of seafarerstraining and qualification of seafarers
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The industry body for seafarerThe industry body for seafarer
training, involved in ensuring that UKtraining, involved in ensuring that UK
new entrant seafarer trainingnew entrant seafarer trainingprogrammes are developed andprogrammes are developed and
available to meet industry needsavailable to meet industry needs
The MNTBThe MNTB
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The need for specialist skillsThe need for specialist skills
Regulatory international certificationRegulatory international certification
requirementsrequirements
Generic technical competenceGeneric technical competence
-- safetysafety
-- engineeringengineering watchkeepingwatchkeeping
-- engineering operationsengineering operations-- engineering maintenanceengineering maintenance
-- operational managementoperational management
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Basic Safety TrainingBasic Safety Training
Personal safetyPersonal safety Sea survivalSea survival
Emergency actionsEmergency actions First aidFirst aid
Fire fightingFire fighting Survival craft and rescue boatsSurvival craft and rescue boats
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EngineeringEngineering watchkeepingwatchkeeping
Takeover, maintain and hand over theTakeover, maintain and hand over the
watchwatch
Monitor machinery and systemsMonitor machinery and systems
Anticipate and recognise potentiallyAnticipate and recognise potentiallydangerous trends and take initial actionsdangerous trends and take initial actions
Operate the bilge pumping systemOperate the bilge pumping system Carry out bunkering operationsCarry out bunkering operations
Complete recordsComplete records
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Engineering operationsEngineering operations
Prepare and operate vessel propulsionPrepare and operate vessel propulsionmachinery and ancillary systemsmachinery and ancillary systems
Operate vessel auxiliaries and serviceOperate vessel auxiliaries and servicemachinerymachinery
Operate and adjust vessel electricalOperate and adjust vessel electrical
systemssystems
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Engineering maintenanceEngineering maintenance
Use of common test equipment andUse of common test equipment andinstrumentsinstruments
Routine testing and maintenance ofRoutine testing and maintenance ofsystems and equipmentsystems and equipment
Dismantling and overhaulDismantling and overhaul
General repair requirementsGeneral repair requirements
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Operational managementOperational management
Maintain personal health, safety andMaintain personal health, safety andenvironmental standardsenvironmental standards
Maintain safe, legal and effective workingMaintain safe, legal and effective workingpracticespractices
Create, maintain and enhance productiveCreate, maintain and enhance productive
working relationshipsworking relationships
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Generic technical competenceGeneric technical competence
Marine engineers have high technicalMarine engineers have high technicalstandards of engineering competencestandards of engineering competence
BUTBUT
There may be a lack of adequateThere may be a lack of adequate
training in and/or understanding oftraining in and/or understanding of
condition monitoring techniques andcondition monitoring techniques and
the diagnostics of accumulated datathe diagnostics of accumulated data
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Industry standard for marineIndustry standard for marine
machinery condition monitoringmachinery condition monitoringpersonnelpersonnel
Written and driven by marine personnel inWritten and driven by marine personnel inthe global marine industry, including:the global marine industry, including:
-- classification societiesclassification societies-- ship owners and operatorsship owners and operators
-- marine consultantsmarine consultants-- condition monitoring testing personnelcondition monitoring testing personnel
-- marine training centres, institutes andmarine training centres, institutes and
collegescolleges
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Qualification and certification schemeQualification and certification scheme
Three levels of competencyThree levels of competency
GeneralGeneralAdvancedAdvanced
Specialist skillsSpecialist skills
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Qualification and certification schemeQualification and certification scheme
Condition monitoring technologies include:Condition monitoring technologies include:
Vibration analysisVibration analysis
Acoustic emissionAcoustic emission
Lubrication management (Lubrication management (tribologytribology))
InfraredInfrared thermographythermography
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Qualification and certification schemeQualification and certification scheme
All set within a portfolio of marineAll set within a portfolio of marine
engineering skills sets and specifiedengineering skills sets and specifiedmarine qualificationsmarine qualifications
a multia multi--disciplinary approachdisciplinary approach
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Marine machinery CM personnelMarine machinery CM personnel
(general) level 1 competencies(general) level 1 competencies
STCW95 EOOW (+ basic safety training )STCW95 EOOW (+ basic safety training )
or equivalentor equivalent
Documented 35 hours minimum shipboardDocumented 35 hours minimum shipboard
engineering experienceengineering experience
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Marine machinery CM personnelMarine machinery CM personnel
(general) level 1 competencies(general) level 1 competencies Marine technology and terminologyMarine technology and terminology
At least one CM Level 1 ISO 18436At least one CM Level 1 ISO 18436compliant qualification in VA, AE, LM orcompliant qualification in VA, AE, LM or
IRT, with an understanding of theIRT, with an understanding of the
remaining two methods.remaining two methods.
Fuel analysis and samplingFuel analysis and sampling
Basic Health & Safety qualificationBasic Health & Safety qualification
Basic introduction to VA, IRT or AEBasic introduction to VA, IRT or AE
performance monitoring andperformance monitoring andenvironmental awarenessenvironmental awareness
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Marine machinery CM personnelMarine machinery CM personnel
(advanced) level 2 competencies(advanced) level 2 competencies STCW95 class II or equivalentSTCW95 class II or equivalent
Meet all level 1 requirementsMeet all level 1 requirements Minimum one CM Level 2, ISO18436Minimum one CM Level 2, ISO18436
compliant qualification in one of VA, AE,compliant qualification in one of VA, AE,
LM or IRT + level 1 qualification in any ofLM or IRT + level 1 qualification in any of
the remaining methodsthe remaining methods
Relevant marine standards, codes ofRelevant marine standards, codes ofpractice and interpretation and basicpractice and interpretation and basic
multimulti--disciplinarydisciplinary analysisanalysis Level 2 orLevel 2 or
equivalent qualificationequivalent qualification
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Marine machinery CM personnelMarine machinery CM personnel
(specialist) level 3 competencies(specialist) level 3 competencies
STCW95 Class I or equivalentSTCW95 Class I or equivalent
Meets all level 2 requirementsMeets all level 2 requirements
Minimum one CM Level 3, ISO18436Minimum one CM Level 3, ISO18436
compliant qualification in one of VA, AE,compliant qualification in one of VA, AE,
LM or IRT + level 2 qualification in any ofLM or IRT + level 2 qualification in any ofthe remaining methodsthe remaining methods
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Marine machinery CM personnelMarine machinery CM personnel
(specialist) level 3 competencies(specialist) level 3 competencies
Advanced multiAdvanced multi--disciplinary analysis Level 3disciplinary analysis Level 3or equivalent qualificationor equivalent qualification
Management practices qualificationManagement practices qualification
Quality management system fundamentalsQuality management system fundamentals
introductory qualificationintroductory qualification
Introduction to ship classification basicIntroduction to ship classification basicsurveyor training qualificationsurveyor training qualification
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Questions?
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www.mntb.org.uk
www.careersatsea.org.uk