#11178 providence arbor assembly instructions instructions.pdf#11178 providence arbor : option 1...

6
#11178 Providence ARBOR ASSEMBLY INSTRUCTIONS TOOLS NEEDED Drill with #2 Phillips Bit (recommended) or Phillips Screwdriver Ruler Hammer or Mallet ARBOR TOP ASSEMBLY (Refer to Drawing 1) (Make 2) On clean flat surface lay one 2 x 2 x 84” left post and one 2 x 2 x 84” right post with pilot holes for screws facing up and the routed holes for x 1½ x 22” cross rails facing inward. Starting at the bottom insert one of the top/bottom rails in the first routed slot. Continue by inserting eight of the x 1½ x 22” center rails. Slide the other post onto the opposite end of the cross rails (do not fasten at this time). Insert the ¼ x 1½ x 59½” vertical slats through the x 1½ x 22” cross rails. When both vertical slats are in place, gently spread the end of the panel and press the other top/bottom rail onto the vertical slats. Firmly press cross rails between posts to ensure that the cross rails are completely inserted into each post. Fasten the posts to the cross rails using the 1¼” screws, snap the screw caps over the screw heads. ARBOR TOP ASSEMBLY (Refer to Drawing 2) With the screw caps on the side panels facing the outside of the arbor, set both side panels on there edge approximately 42" apart. Insert one of the x 1 ½ x 16” corner brace pieces into the bottom side of the 1 ½ x 4 x 64” top rail. Working with the side closest to you, slide the 1 ½ x 4 x 64” top rail into the 4" slot on the top of the post. As you slide the top rail into its hole in the post, insert the corner brace into the x 1 ½” hole routed in the post. Do the same procedure for opposite end of 64" rail. Flip arbor over and repeat for other 64" rail. The measurement from the longest peak of top rail to the outside of the 2 x 2” leg should be 9”. Make sure measurement of top rail is correct on both sides. Using 1 ¼” screws fasten corner braces, top rail and side panels together, snap screw caps over screw heads. Lay the x 1 ½ x 28” top cross rails into place on top of the top rails, using the pilot holes for screws as your guide. Fasten each top cross rails using 1 ¼” screws and snap screw caps over screw heads. FINISHING TOUCHES Apply glue to the inside edges of the 5 ” end caps and push them onto the ends of the 64" rails; do not slide from ends . Apply glue to inside edges of the 2 x 2” post caps for arbor posts and the x 1 ½” end caps for top cross rails on arbor top. Arbor is now ready for installation (See Ground Anchor Hardware Bag). If you encounter missing or defective parts, please contact manufacturer direct at toll free # below. Dura-Trel, Inc. ~ PO Box 122, Sheboygan Falls, WI 53085 ~ Toll Free 877-258-6020

Upload: others

Post on 05-Aug-2020

7 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: #11178 Providence ARBOR ASSEMBLY INSTRUCTIONS instructions.pdf#11178 Providence Arbor : Option 1 (soft ground) Slide one 16” steel L-channel ground anchor into bottom of each post

#11178 Providence ARBOR

ASSEMBLY INSTRUCTIONS

TOOLS NEEDED

Drill with #2 Phillips Bit (recommended) or Phillips Screwdriver Ruler Hammer or Mallet

ARBOR TOP ASSEMBLY (Refer to Drawing 1) (Make 2) On clean flat surface lay one 2 x 2 x 84” left post and one 2 x 2 x 84” right post with pilot holes for screws facing up and the routed holes for ⅞ x 1½ x 22” cross rails facing inward. Starting at the bottom insert one of the top/bottom rails in the first routed slot. Continue by inserting eight of the ⅞ x 1½ x 22” center rails. Slide the other post onto the opposite end of the cross rails (do not fasten at this time). Insert the ¼ x 1½ x 59½” vertical slats through the ⅞ x 1½ x 22” cross rails. When both vertical slats are in place, gently spread the end of the panel and press the other top/bottom rail onto the vertical slats. Firmly press cross rails between posts to ensure that the cross rails are completely inserted into each post. Fasten the posts to the cross rails using the 1¼” screws, snap the screw caps over the screw heads.

ARBOR TOP ASSEMBLY (Refer to Drawing 2) With the screw caps on the side panels facing the outside of the arbor, set both side panels on there edge approximately 42" apart. Insert one of the ⅞ x 1 ½ x 16” corner brace pieces into the bottom side of the 1 ½ x 4 x 64” top rail. Working with the side closest to you, slide the 1 ½ x 4 x 64” top rail into the 4" slot on the top of the post. As you slide the top rail into its hole in the post, insert the corner brace into the ⅞ x 1 ½” hole routed in the post. Do the same procedure for opposite end of 64" rail. Flip arbor over and repeat for other 64" rail. The measurement from the longest peak of top rail to the outside of the 2 x 2” leg should be 9”. Make sure measurement of top rail is correct on both sides. Using 1 ¼” screws fasten corner braces, top rail and side panels together, snap screw caps over screw heads. Lay the ⅞ x 1 ½ x 28” top cross rails into place on top of the top rails, using the pilot holes for screws as your guide. Fasten each top cross rails using 1 ¼” screws and snap screw caps over screw heads.

FINISHING TOUCHES

Apply glue to the inside edges of the 5 ⅜” end caps and push them onto the ends of the 64" rails; do not slide from ends. Apply glue to inside edges of the 2 x 2” post caps for arbor posts and the ⅞ x 1 ½” end caps for top cross rails on arbor top. Arbor is now ready for installation (See Ground Anchor Hardware Bag).

If you encounter missing or defective parts, please contact manufacturer direct at toll free # below.

Dura-Trel, Inc. ~ PO Box 122, Sheboygan Falls, WI 53085 ~ Toll Free 877-258-6020

Page 2: #11178 Providence ARBOR ASSEMBLY INSTRUCTIONS instructions.pdf#11178 Providence Arbor : Option 1 (soft ground) Slide one 16” steel L-channel ground anchor into bottom of each post
Page 3: #11178 Providence ARBOR ASSEMBLY INSTRUCTIONS instructions.pdf#11178 Providence Arbor : Option 1 (soft ground) Slide one 16” steel L-channel ground anchor into bottom of each post
Page 4: #11178 Providence ARBOR ASSEMBLY INSTRUCTIONS instructions.pdf#11178 Providence Arbor : Option 1 (soft ground) Slide one 16” steel L-channel ground anchor into bottom of each post

Dura-Trel, Inc. ~ PO Box 122, Sheboygan Falls, WI 53085 ~ Toll Free 877-258-6020

PACKING LIST

PARTS CONTAINED:

QTY. PART NO. PART DESCRIPTION 2 40202-84006L 2 x 2 x 84” LEFT POST 2 40202-84006R 2 x 2 x 84” RIGHT POST 4 47815-22002 ⅞ x 1½ x 22” TOP/BOTTOM RAIL

16 47815-22003 ⅞ x 1½ x 22” CENTER RAIL 4 61415-59500 ¼ x 1½ x 59½” SLAT 2 41504-64000 1½ x 4 x 64” ARBOR TOP RAIL 7 47815-28004 ⅞ x 1½ x 28” TOP CROSS RAIL 4 67815-16000 ⅞ x 1½ x 16” CORNER BRACE 4 5ECAP-05380 ⅞ x 1½ x 5⅜” END CAP 1 HWBAG-22GAA GROUND ANCHOR HARDWARE BAG 1 7GLUE-2OZCN PVC GLUE Hardware Bags Includes:

4 7CAPS-0202P 2 x 2” POST CAP 14 7CAPS-7815E ⅞ x 1½” END CAP 38 7HDWR-K8125 1¼” KAPPET SCREW 38 7HDWR-K8000 KAPPET SCREW CAP 1 PROVIDENCE ARBOR INSTRUCTIONS

NOTE: Some parts may be packed inside of others.

If you encounter missing or defective parts, please contact manufacturer direct at toll free # below.

#11178 Providence Arbor

Page 5: #11178 Providence ARBOR ASSEMBLY INSTRUCTIONS instructions.pdf#11178 Providence Arbor : Option 1 (soft ground) Slide one 16” steel L-channel ground anchor into bottom of each post

Option 1 (soft ground) Slide one 16” steel L-channel ground anchor into bottom of each post. Slide ground anchor up to bottom cross rail. Using two 1” self-tapping white-head screws per post, screw post to ground anchor (figure 1). When fastening, use one screw per side where ground anchor meets post. For added support fasten screws with at least two inches vertically between them. Option 2 (hard ground) Measure distances between posts and mark ground accordingly. Pound 16” steel L-channel ground anchors into ground according to measurements and basic layout (figure 2), leaving about 4 inches of ground anchor exposed. When pounding into ground, use block of wood to prevent ground anchor from bending. Slide arbor over ground anchors. Using two 1” self-tapping white-head screws per post screw post to ground anchor (figure 1). When fastening, use one screw per side where ground anchor meets post. For added support fasten screws with at least two inches vertically between them. Option 3 (permanent installation) Measure distances between posts and mark ground accordingly. Dig holes 12” deep according to measurements and basic layout (figure 2). Fill with cement and place 16” steel L-channel ground anchors in wet cement. Be sure that ground anchors are straight and in accordance with measurements of arbor posts. Allow cement to dry. NOTE: There is very little room for error with this installation method. Slide arbor over ground anchors. Using two 1” self-tapping white-head screws per post screw post to ground anchor (figure 1). When fastening, use one screw per side where ground anchor meets post. For added support fasten screws with at least two inches vertically between them.

FIGURE 1 Ground Anchor

Assembly

FIGURE 2 Ground Anchor

Basic Installation Layout

2” sq. post arbor ground anchor

Assembly & installation Instructions

Description Qty

16” L-channel Ground Anchor 4

1” Self-tapping White-head Screws 8

Parts List:

Page 6: #11178 Providence ARBOR ASSEMBLY INSTRUCTIONS instructions.pdf#11178 Providence Arbor : Option 1 (soft ground) Slide one 16” steel L-channel ground anchor into bottom of each post