149 bb configguide en ae
TRANSCRIPT
EHP4 for SAP ERP 6.0
June 2010
English
Repetitive Manufacturing (149)
SAP AGDietmar-Hopp-Allee 1669190 WalldorfGermany
Building Block Configuration Guide
SAP Best Practices Repetitive Manufacturing (149): Configuration Guide
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SAP Best Practices Repetitive Manufacturing (149): Configuration Guide
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Cross-references to other documentation.
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SAP Best Practices Repetitive Manufacturing (149): Configuration Guide
Contents
Repetitive Manufacturing..........................................................................................................5
1 Purpose............................................................................................................................. 5
2 Preparation........................................................................................................................ 5
2.1 Prerequisites............................................................................................................5
3 Configuration..................................................................................................................... 5
3.1 Defining Repetitive Manufacturing Profiles..............................................................5
3.2 Defining ATP Check Controlling..............................................................................7
3.3 Defining Production Scheduling Profile....................................................................8
3.4 Defining Production Scheduler................................................................................9
4 Master Data....................................................................................................................... 9
4.1 Creating Material Master - Work Scheduling View..................................................9
4.2 Changing Material Master – MRP Views...............................................................10
4.3 Creating BOMs......................................................................................................12
4.4 Creating Routing....................................................................................................12
4.5 Creating Production Version for Finished Product.................................................14
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SAP Best Practices Repetitive Manufacturing (149): Configuration Guide
Repetitive Manufacturing
1 PurposeThis configuration guide provides the information you need to set up the configuration of this building block manually.
If you do not want to configure manually and prefer an automated installation process using BC Sets and other tools, refer to the installation guide of this building block.
2 Preparation
2.1 PrerequisitesBefore you start installing this building block, you must install prerequisite building blocks. For more information, see the building block prerequisite matrix (Prerequisites_Matrix_[xx]_EN_AE.xls; the placeholder [xx] depends on the SAP Best Practices version you use, for example, BL refers to the SAP Best Practices Baseline Package: Prerequisites_Matrix_BL_EN_AE.xls). This document can be found on the SAP Best Practices documentation DVD in the folder: BL_AE\Documentation\.
3 Configuration
3.1 Defining Repetitive Manufacturing Profiles
UseThe purpose of this activity is to define overall maintenance of repetitive manufacturing profiles.
Procedure 1. Access the activity using one of the following navigation options:
Transaction code SPRO
IMG menu Production Repetitive Manufacturing Control Define Repetitive Manufacturing Profiles
2. On the Change View “Overall Maintenance of Repetitive Manufacturing Profiles” screen, choose New Entries (F5).
3. On the New Entries: Details of Added Entries screen, enter the following values:
Field name Description User action and values Note
REM Profile Y002
REM Profile Name BP Final backflush w. act.
Production type PKMN
4. Select Control data1 tab page, enter the following values:
Field name Description User action and values Note
General
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SAP Best Practices Repetitive Manufacturing (149): Configuration Guide
GI backflush at GR posting
X
Error Correction for Backflushing
Create cumulated postprocessing records
X
Also create individual postprocessing records
X
Execute correction in dialog mode
X
Optional Select
Cost Accounting
Post activities X
Using data from prelim. costing f.prod.cost collector
Select
5. Select Control data2 tab page, enter the following values:
Field name Description User action and values Note
Planned Order Reduction
Reduce planned orders assigned to version
X
Reduction period 3 days 3
Firming Logic
Always firm Select
Material Requirements
Create reqmts for phantom assemblies
X
6. Select Movement types tab page, enter the following values:
Field name Description User action and values Note
Movement types
Goods issue 261
Goods issue/reversal
262
Goods receipt 131
Goods receipt/reversal
132
Scrap 551
Scrap/reversal 552
By-product 531
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By-product/reversal
532
Additional movement types relevant for make-to-order scenario
GR Individual SOrd
571
GR Indiv. Order Reversal
572
GI Ind. Stock/SOrd 572
GI SO Stock/Sorder/Canc
571
GI PlntStock/SOrd 291
GI Pl. Stock/SOrder Rev.
292
7. Choose Save.
3.2 Defining ATP Check Controlling
UseThe purpose of this activity is to define the ATP check control.
Procedure 1. Access the activity using one of the following navigation options:
Transaction code OPJK
IMG menu Production Shop Floor Control Operations Availability Check Define Checking Control
2. On the Change View “Order control”: Overview screen, choose New Entries and enter the following values:
Field name DescriptionUser action and values
Note
Plant 1000
Type Order Type YBMR
Business Function Availability check
1 Check availability during order creation
Material availability
No Check Set indicator
Checking Rule YO
PRT availability
No Check Set indicator
Capacity availability
No Check Set indicator
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3. Repeat with the following data:
Field name DescriptionUser action and values
Note
Plant 1000
Type Order Type YBMR
Availability check 2 Check availability during order creation
Material availability
Check material availability when saving order
Set indicator
Checking Rule YP
Release material 1 User decides on release if parts are missing
PRT availability
No Check Set indicator
Capacity availability
No Check Set indicator
4. Choose Save.
3.3 Defining Production Scheduling Profile
UseThe purpose of this activity is to define the production scheduling profile for your plant.
Procedure 1. Access the activity using one of the following navigation options:
Transaction code OPKP
IMG menu Production Shop Floor Control Master Data Define Production Scheduling Profile
2. On the Change View Production Scheduling Profile: Overview screen, choose New Entries and enter the following values:
Field name DescriptionUser action and values
Note
Plant 1000
Prod. Sched. Profile YBR001 MTS REM.
On Release
Schedule Order Set indicator
Material Availability Check
Confirm Available Partial Qty
Set indicator
Order Type
Make-to-Stock
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SAP Best Practices Repetitive Manufacturing (149): Configuration Guide
3. Choose Save.
3.4 Defining Production Scheduler
UseThe purpose of this activity is to define the production scheduler.
Procedure 1. Access the activity using one of the following navigation options:
Transaction code OPJ9
IMG menu Production Shop Floor Control Master Data Define Production Scheduler
2. On the Change View “Production Scheduler”: Overview screen, choose New Entries and enter the following values:
Field name DescriptionUser action and values
Note
Plant 1000
ProdSched. YBR
Description REM –Rep. Man.
ProdProfile YBR001
3. Choose Save.
4 Master Data
4.1 Creating Material Master - Work Scheduling View
Use The purpose of this activity is to change the material master data on work scheduling view.
Procedure 1. Access the activity using one of the following navigation options:
SAP ECC menu Logistics Materials Management Material Master Material Create (General ) Immediately
Transaction code MM01
2. On the Create Material (Initial Screen), enter the following values and choose Enter.
Field name Description Values1 Note
Material S21
Industry sector Mechanical engineering
Material type Semifinished Product
3. In the Select View(s) dialog box, choose Work Scheduling, choose Enter.
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4. In the Organizational Levels dialog box, enter the required data and choose Continue.
Field name Description User action and values Note
Plant Plant 1 (1000)
5. On the Work scheduling tab page, enter the following values for each single material and choose Enter.
Field name S21 Note
Production scheduler
YBR Scheduler responsible for a material in production activity control.
Prod.Sched.Profile YBR001 Profile that you can use to specify that certain business transactions are carried out in parallel in a production order, trigger an automatic goods receipt or specify an overall profile for capacity leveling.
Prod.stor.loc. 1020 Receiving storage location to which the receipt of the produced material is posted.
Underdely tol. 99 Percentage rate that specifies the percent below which the quantity posted for a goods receipt may drop below the production order quantity.
Overdely tol. 99 Percent by which the quantity that is posted to goods receipt may exceed the production order quantity.
6. Choose Save.
4.2 Changing Material Master – MRP Views
Use The purpose of this activity is to change the material master data on work scheduling view.
Procedure 1. Access the activity using one of the following navigation options:
SAP ECC menu Logistics Materials Management Material Master Material Create (General ) Immediately
Transaction code MM01
2. On the Create Material (Initial Screen), enter the following values for each of the materials and choose Enter.
Field name
Description Values1 Values2 Note
Material S21 R12
Industry sector
Mechanical engineering
Mechanical engineering
Material Type
Semifinished Product
Raw material
3. In the Select View(s) dialog box, choose MRP1 / MRP2 / MRP3 / MRP4, choose Enter.
4. In the Organizational Levels dialog box, enter the required data and choose Continue.
Field name Description User action and values Note
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SAP Best Practices Repetitive Manufacturing (149): Configuration Guide
Plant Plant 1 (1000)
5. On the MRP1 / 2 / 3 / 4 tab page, enter the following values.
MRP1 tab page
Field name Description Values1 (S21) Values2 (R12)
Purchasing Group 100 100
MRP Type PD PD
Reorder Point
Planning time fence
MRP Controller 102 100
Lot size EX EX
Minimum Lot Size
MRP2 tab page
Field name Description Values1 (S21) Values2 (R12)
Procurement type E F
Backflush 1
Batch entry
Prod. stor. location 1020 1020
Storage loc. for EP 1050
Stock det. grp Stock determination group
0001
SchedMargin key 001 000
Planned Deliv. Time Planned Delivery Time in days
5
In-house production In-house production in days
1
GR Processing Time Goods Receipt processing time
1
MRP3 tab page
Field name Description Values1 (S21) Values2 (R12)
Forecast Requirements: Period Indicator
M M
Strategy group 40 10
Consumption mode 2
Fwd consumption per. 30 00
Bwd consumption per. 30 00
Availability check 02 02
Total repl. lead time 2 0
MRP4 tab page
Field name Description Values1 (S21) Values2 (R12)
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SAP Best Practices Repetitive Manufacturing (149): Configuration Guide
Selection method 2
Individual/coll. 2 2
Repetitive mfg Repetitive manufacturing
Set indicator
REM profile Y002
6. Choose Save.
4.3 Creating BOMs
Use The purpose of this activity is to create a BOM for material F126 and S124.
Procedure 1. Access the activity using one of the following navigation options:
SAP ECC menu Logistics Production Master Data Bills of Material Bill of Material Material BOM Create
Transaction code CS01
2. On the Create material BOM: Initial Screen, enter the following values and choose Enter.
Field name Description User action and values Note
Material S21
Plant Plant 1 (1000)
BOM Usage Production (1)
Valid From <any date>For example, 01.01.2007
3. On the Create material BOM: General Item Overview screen, choose Header (F6) and enter the following values.
Field name Description User action and values Note
Base quantity 1000
BOM status Active (1)
4. Choose Item Overview (F5), enter the following values.
BOM Item Number
Item Category (Bill of Material)
BOM Component
Component quantity
Component unit of measure
010 Stock item (L) R12 1000 PC
5. Choose Save.
4.4 Creating Routing
Use The purpose of this activity is to create routings for the finished product.
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SAP Best Practices Repetitive Manufacturing (149): Configuration Guide
Procedure 1. Access the activity using one of the following navigation options:
SAP ECC menu Logistics Production Master Data Routings Routings Standard Routings Create
Transaction code CA01
2. On the Create Routing: Initial Screen, enter the following values and choose Enter.
Field name Description User action and values Note
Material S21
Plant Plant1 (1000)
Group 40000001
Key date <Today’s date>
3. Choose Header Details, on the Create Routing: Header Details screen, enter the following values.
Field name Description User action and values Note
Group Counter 1
Task list description
Spring Coil
UsageTask list usage
1 (Production)
Status 4 Released (general)
From Lot Size 1
To lot size 100
4. Choose Operation overview, on the Create Routing: Operation Overview screen, enter the following values:
Field name Description User action and values
Operat. Operation/Activity Number
010
Work center WINDING
Plnt Plant Plant 1 (1000)
Control key YBP3
Description Operation short text Winding
Base Quantity 100
Unit of Meas. for Op. Unit of Measure for Operation
PC
5. Double-click Operation to go to the Operation Details, on the Create Routing: Operation Details screen, enter the following values for each single Operation/Activity Number.
Field name Description Values1
Setup 10
Un Unit of measure for Activity
min
Acty type Activity Type 3
Machine 10
Un Unit of measure for Activity
min
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SAP Best Practices Repetitive Manufacturing (149): Configuration Guide
Field name Description Values1
Acty type Activity Type 1
Labor 30
Un Unit of measure for Activity
min
Acty type Activity Type 11
6. Choose Save.
4.5 Creating Production Version for Finished Product
Use You use production versions to determine which alternative BOM is used with an alternative routing to produce a material.
The purpose of this activity is to create a production version for the material Finished Good MTS (F126).
Procedure 1. Access the activity using one of the following navigation options:
SAP ECC menu Logistics Production Master Data Production Versions
Transaction code C223
2. On the Production Version: Mass Processing screen, make the following entries:
Field name Description User action and values Note
Plant Plant 1 (1000)
Material S21
Key date
Key date for the selection of production versions
Today’s Date
3. On the Production versions table, enter the following values.
Field name Description User action and values Note
Plant Plant 1 (1000)
Material S21
Production Version
0001
Text
Short text on the production version
Production Version 1
Valid from
Valid-from date of production version
Today’s Date
Valid to
Run-time end: production version
31.12.9999
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Field name Description User action and values Note
From lot size 1
To lot size 100
Alternative BOM 1
BOM Usage 1 (Production)
Detailed plng grp
Key for Task List Group
40000001
Enter the group number from the Routing of your finished product.
Group Counter 1
TypeTask List Type
R
REM allowd Set indicator
Prod.Line WINDING
4. Choose Save.
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