1724 cyc 105-222 gb - about air compressors (4 of 6) – cyclon 218 (380/415/440v, 50/60hz) starter...

– 1 –– 1 –C20160-1724 Cyclon 105-222

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C20160-1724, Issue 2, November 1998

PARTS LISTSerial numbers from:-

Cyclon 105: F160-0612 Cyclon 107: F161-1082

Cyclon 111: F162-1432 Cyclon 215: F163-1324

Cyclon 218: F164-1449 Cyclon 222: F165-1376

105 – 222AIR COMPRESSORS

WARRANTY

Conditions of CompAir BroomWade warranty are stated in our standard conditions of sale. Details of warranty for a particularproduct may be obtained from the supplying Distributor

CAUTION

Use only CompAir BroomWade Genuine Parts when carrying out routine maintenance or repair.

The use of replacement parts or lubricating oils not supplied or approved by CompAir BroomWade can lead to expensivefailures which will not be covered by warranty.

To ensure continued trouble-free operation of the unit it is important that periodic servicing is carried out in accordance withthe information given in the ‘Maintenance’ section of the User Manual.

Consult your CompAir BroomWade Distributor for advice if any doubt exists.

C20160-1724 Cyclon 105-222– 2 –


CONTENTS

GENERAL ARRANGEMENT, CYCLON 105-222

CYCLON 105 & 107BASEFRAME & ACOUSTIC ENCLOSURE (1 OF 2)BASEFRAME & ACOUSTIC ENCLOSURE (2 OF 2)AIR-END & DRIVE, 50HZ (1 OF 2)AIR-END & DRIVE, 50HZ (2 OF 2)AIR-END & DRIVE, 60HZ (1 OF 2)AIR-END & DRIVE, 60HZ (2 OF 2)SUCTION REGULATORMINIMUM PRESSURE VALVEAIR & OIL PIPEWORK (1 OF 2)AIR & OIL PIPEWORK (2 OF 2)FILTER MANIFOLDREGULATION PIPEWORKSTARTER (1 OF 4) – 105 (220/230V, 50/60HZ)STARTER (2 OF 4) – 105 (380/415/440V, 50/60HZ)STARTER (3 OF 4) – 107 (220/230V, 50/60HZ)STARTER (4 OF 4) – 107 (380/415/440V, 50/60HZ)CONTROLLER AND ELECTRICAL CONNECTIONS

CYCLON 111BASEFRAME & ACOUSTIC ENCLOSURE (1 OF 2)BASEFRAME & ACOUSTIC ENCLOSURE (2 OF 2)AIR-END & DRIVE, 50HZ (1 OF 2)AIR-END & DRIVE, 50HZ (2 OF 2)AIR-END & DRIVE, 60HZ (1 OF 2)AIR-END & DRIVE, 60HZ (2 OF 2)SUCTION REGULATORMINIMUM PRESSURE VALVEAIR & OIL PIPEWORK (1 OF 2)AIR & OIL PIPEWORK (2 OF 2)

FILTER MANIFOLDREGULATION PIPEWORKSTARTER (1 OF 2) – 111 (220/230V, 50/60HZ)STARTER (2 OF 2) – 111 (380/415/440V, 50/60HZ)CONTROLLER AND ELECTRICAL CONNECTIONS

CYCLON 215, 218 & 222BASEFRAME & ACOUSTIC ENCLOSURE (1 OF 2)BASEFRAME & ACOUSTIC ENCLOSURE (2 OF 2)AIR-END & DRIVE – CYCLON 215/218, 50HZ (1 OF 2)AIR-END & DRIVE – CYCLON 215/218, 50HZ (2 OF 2)AIR-END & DRIVE – CYCLON 215/218, 60HZ (1 OF 2)AIR-END & DRIVE – CYCLON 215/218, 60HZ (2 OF 2)AIR-END & DRIVE – CYCLON 222, 50HZ (1 OF 2)AIR-END & DRIVE – CYCLON 222, 50HZ (2 OF 2)AIR-END & DRIVE – CYCLON 222, 60HZ (1 OF 2)AIR-END & DRIVE – CYCLON 222, 60HZ (2 OF 2)SUCTION REGULATORMINIMUM PRESSURE VALVEAIR & OIL PIPEWORK (1 OF 2)AIR & OIL PIPEWORK (2 OF 2)FILTER MANIFOLDREGULATION PIPEWORKSTARTER (1 OF 6) – CYCLON 215 (220/230V, 50/60HZ)STARTER (2 OF 6) – CYCLON 215 (380/415/440V, 50/60HZ)STARTER (3 OF 6) – CYCLON 218 (220/230V, 50/60HZ)STARTER (4 OF 6) – CYCLON 218 (380/415/440V, 50/60HZ)STARTER (5 OF 6) – CYCLON 222 (220/230/380/415V, 50/60HZ)STARTER (6 OF 6) – CYCLON 222 (440V, 60HZ)CONTROLLER AND ELECTRICAL CONNECTIONSCOMMON FASTENERS

C20160-1724 Cyclon 105-222– 3 –


NOTES

1. Indication of sub-assemblies.

Where a part or assembly includes other parts or assemblies, the component parts follow immediately in the list with their descriptionsindented. For example:

1 C27150-216 Duct, Inlet2 C27150-211 Support3 C27150-212 Support, Angle4 C26150-200 Baffle, Inlet Duct5 C26150-282 Baffle, Long6 C26150-212 Insulation, Sound7 C26050-122 Pin, Location

An order for the part number of item 1 would also include items 2, 3, 4, 5 & 6; an order for items 2 or 3 would not include any other item;an order for item 4 would also include items 5 & 6; an order for item 5 would also include item 6. Item 7 would not be included with any ofthe preceding items.

2. Common Fastenings

Some normal screws, nuts, washers etc. are not illustrated. Their location is indicated by a reference number on the illustration whichincludes a letter code, with the quantity required given in brackets, e.g.:

S12(4)WS5(4)

The codes are listed in the section 'Common Fastenings', specifying type, size and CompAir BroomWade part number.

3. Non-specific Quantities

Items such as sealing strip, nylon tube etc., are supplied to Distributors in standard length packs. Users should specify part numberand length required when ordering from Distributors.

4. Service Kits

105/107/111: Minor Kit CK2001-1 Major Kit CK8001-3215/218/222: Minor Kit CK2002-1 Major Kit CK8002-3

GENUINE PARTS

C20160-1724 Cyclon 105-222– 4 –


GENERAL ARRANGEMENT, CYCLON 105-222

PI/98/104

C20160-1724 Cyclon 105-222– 5 –


CYCLON 105 & 107

CONTENTS

Section Page

Baseframe & Acoustic Enclosure 6

Air-End & Drive, 50Hz 8


Suction Regulator 12

Minimum Pressure Valve 13

Air & Oil Pipework 14

Filter Manifold 16

Regulation Pipework 17

Starter 18

Controller and Electrical Connections 22

– 6 –C20160¡-1724 Cyclon 105-222

Ref. Part No. Qty. Description


BASEFRAME & ACOUSTIC ENCLOSURE (1 of 2)

1 C27312-53 1 Panel, Cooler Discharge2 C27312-44 1 Insulation, Sound3 C27308-51 1 Support, Cooler4 C27308-156 2 Insulation, Sound5 C27308-56 1 Panel, Roof6 C27308-43 1 Insulation, Sound7 C27308-62 2 Frame8 C26025-57 2 Plate, Gland9 C27323-148 2 Joint

10 C27308-54 1 Panel, Side11 C27308-42 1 Insulation, Sound12 C27308-39 1 Plate, Top13 C27308-29 1 Seal14 C27323-198 1 Plate, Front15 C27323-24 1 Seal16 C27323-35 1 Box, Starter17 C27312-25 1 Seal18 C27312-202 1 Panel, Service19 C27312-196 1 Insulation, Sound20 C27312-68 1 Cowl, Fan21 C27312-47 1 Insulation, Sound22 C27312-69 1 Guard, Fan

PI/98/336

S1 (4)W11 (4)

20

21

17

W11 (6)

18

19

2216

1415

1213

11

7

6

108 9

5

3 4

8 9

7

1

2

X3 (4)W11 (4)

X3 (2)

X3 (2)

S1 (4)W11 (4)

S1 (3)W11 (3)

S8 (10)W7 (10)

S1 (4)

X1 (4)

S1 (6)

– 7 –C20160-1724 Cyclon 105-222




23 98522-16 2 Fastener, Quick Release24 98660-19 2 Retainer, Plastic25 98660-18 2 Retainer, Steel26 C27308-3 1 Baseframe27 C27323-63 1 Stiffener28 C27312-64 1 Panel, Bulkhead29 C27308-85 1 Support, Baffle30 C27308-86 4 Plate, Baffle31 C27308-48 4 Insulation, Sound32 C27308-49 1 Element, Pre-filter33 C27308-52 1 Panel, Cooler Side34 C27308-41 1 Insulation, Sound35 C27312-60 1 Panel, Back36 C27312-45 1 Insulation, Sound37 C27323-140 1 Strut38 C27312-146 1 Plate, Baffle39 C27312-147 2 Insulation, Sound40 C27308-142 1 Support

PI/98/33729

26

S1 (3)W11 (3)

X3 (2)

31

28

30

27

33

34

36

35

32

X3 (2)

X2 (8)

3839

40 S1 (2)W11 (2)

25 24 23

37

S1 (6)W11 (6)

S1 (6)W11 (6)

S1 (2)W11 (2)

– 8 –C20160¡-1724 Cyclon 105-222



AIR-END & DRIVE, 50Hz (1 of 2)

1 C20461-40 1 Air-end, CYCLON 1– 98505-52 1 Seal, Oil2 95635-3 1 Washer, Copper3 98612-126 1 Probe, Thermistor4 C20800-5-11 1 Motor, 105, 220V [M101]4 C20800-5-10 1 Motor, 105, 380/415V [M101]4 C20800-5-16 1 Motor, 105, 500V [M101]4 C20800-7-11 1 Motor, 107, 220V [M101]4 C20800-7-10 1 Motor, 107, 380/415V [M101]4 C20800-7-16 1 Motor, 107, 500V [M101]5 C20078-120 1 Fan6 95071-37 3 Grubscrew7 C27308-30 4 Spacer8 95250-222 4 Stud9 98418-50 4 Mounting, Anti-Vibration

10 C27323-72 1 Bracket, Pivot11 C27323-166 1 Spindle12 98660-31 2 Washer, Star13 C27323-70 1 Bracket, Support – Air-End14 C27323-73 1 Retainer, Spring15 C27323-71-E 1 Adjuster, Spring16 C27323-74 1 Stud17 98442-114 1 Cap18 95112-7 3 Locknut19 98518-55 1 Spring20 95149-19 1 Washer

PI/98/338

3 2

6

5

87

9

10

11

14

13

S10 (2)N2 (2)

S3 (3)W8 (3)

W4 (4)N4 (4)

B2 (4)W8 (4)

18

B4 (4)W8 (4)W4 (4)

W4 (1)

1

19

15

16

18

20

17

12

4

– 9 –C20160-1724 Cyclon 105-222



21 C27312-154 1 Guard, Pulley22 98517-10 2 Spacer23 98447-6 1 Pulley, Air-End, 105 (7·5 bar)23 98447-1 1 Pulley, Air-End, 105 (8·2 bar)23 98447-17 1 Pulley, Air-End, 105 (10 bar)23 98447-5 1 Pulley, Air-End, 105 (13, 14 bar)23 98447-2 1 Pulley, Air-End, 107 (7·5 bar)23 98447-6 1 Pulley, Air-End, 107 (8·2 bar)23 98447-1 1 Pulley, Air-End, 107 (10 bar)23 98447-5 1 Pulley, Air-End, 107 (13, 14 bar)24 98089-8 1 Bush, Taper, (7·5, 8·2, 10 bar)24 98089-2 1 Bush, Taper, (13, 14 bar)25 98447-1 1 Pulley, Motor, 10525 98447-5 1 Pulley, Motor, 10726 98089-7 1 Bush, Taper, 10526 98089-3 1 Bush, Taper, 10727 98080-165 1 Belt, 105 (7·5, 8·2 bar)27 98080-166 1 Belt, 105 (10 bar)27 98080-167 1 Belt, 105 (13, 14 bar)27 98080-170 1 Belt, 107 (7·5, 8·2 bar)27 98080-170 1 Belt, 107 (10 bar)27 98080-171 1 Belt, 107 (13, 14 bar)


PI/98/339

23 24

2625

27

22

21

S3 (2)W8 (2)W4 (2)

– 10 –C20160¡-1724 Cyclon 105-222




1 C20461-40 1 Air-end, CYCLON 1– 98505-52 1 Seal, Oil2 95635-3 1 Washer, Copper3 98612-126 1 Probe, Thermistor4 C20800-5-12 1 Motor, 105 (220V) [M101]4 C20800-5-13 1 Motor, 105 (380V) [M101]4 C20800-5-14 1 Motor, 105 (440V) [M101]4 C20800-7-12 1 Motor, 107 (220V) [M101]4 C20800-7-13 1 Motor, 107 (380V) [M101]4 C20800-7-14 1 Motor, 107 (440V) [M101]5 C20078-140 1 Fan6 95071-37 3 Grubscrew7 C27308-30 4 Spacer8 95250-222 4 Stud9 98418-50 4 Mounting, Anti-Vibration

10 C27323-72 1 Bracket, Pivot11 C27323-166 1 Spindle12 98660-31 2 Washer, Star13 C27323-70 1 Bracket, Support – Air-End14 C27323-73 1 Retainer, Spring15 C27323-71-E 1 Adjuster, Spring16 C27323-74 1 Stud17 98442-114 1 Cap18 95112-7 3 Locknut19 98518-55 1 Spring20 95149-19 1 Washer

PI/98/338

3 2

6

5

87

9

10

11

14

13

S10 (2)N2 (2)

S3 (3)W8 (3)

W4 (4)N4 (4)

B2 (4)W8 (4)

18

B4 (4)W8 (4)W4 (4)

W4 (1)

1

19

15

16

18

20

17

12

4

– 11 –C20160-1724 Cyclon 105-222




21 C27312-154 1 Guard, Pulley22 98517-10 2 Spacer23 98447-27 1 Pulley, Air-End, 105 (7·5 bar)23 98447-12 1 Pulley, Air-End, 105 (8·2 bar)23 98447-32 1 Pulley, Air-End, 105 (10 bar)23 98447-62 1 Pulley, Air-End, 105 (13, 14 bar)23 98447-11 1 Pulley, Air-End, 107 (7·5 bar)23 98447-27 1 Pulley, Air-End, 107 (8·2 bar)23 98447-12 1 Pulley, Air-End, 107 (10 bar)23 98447-62 1 Pulley, Air-End, 107 (13, 14 bar)24 98089-8 1 Bush, Taper (7·5, 8·2, 10 bar)24 98089-2 1 Bush, Taper (13, 14 bar)25 98447-51 1 Pulley, Motor, 10525 98447-32 1 Pulley, Motor, 10726 98089-7 1 Bush, Taper, 10526 98089-3 1 Bush, Taper, 10727 98080-168 1 Belt, 105 (7·5 bar)27 98080-169 1 Belt, 105 (8·2/10 bar)27 98080-166 1 Belt, 105 (13/14 bar)27 98080-172 1 Belt, 107 (7·5/8·2/10 bar)27 98080-170 1 Belt, 107 (13, 14 bar)

PI/98/339

23 24

2625

27

22

21

S3 (2)W8 (2)W4 (2)

– 12 –C20160¡-1724 Cyclon 105-222



SUCTION REGULATOR

— C20600-380 1 Regulator, Suction1 C20600-381 1 Body2 C20600-383 1 Valve3 C20600-384 1 Spring, Valve4 C20600-415 1 Stem5 C20600-385 1 Cap6 C20600-389 1 Spring, Piston7 C20600-304 1 Cylinder8 C20600-401 1 Joint9 95141-7 1 Nut

10 95148-14 1 Washer11 98504-45 1 Piston12 A10218-26 1 Bush, Bearing13 95007-185 2 Bolt14 95179-7 2 Washer, Spring15 95149-15 2 Washer16 C21260-41 1 Joint

PI/98/340

13

14

1

2

3

4

12

11

10

9

8

7

6

5

16

15

– 13 –C20160-1724 Cyclon 105-222



MINIMUM PRESSURE VALVE

– — 1 Valve, Minimum Pressure1 C20453-71 1 Housing, Spring2 95635-9 1 Washer, Copper3 98518-25 1 Spring4 C20453-73 1 Piston5 95600-67 1 ‘O’ Ring6 98518-7 1 Spring7 C20600-48 1 Pin, Guide8 C20453-76 1 Plate, Support9 C20453-72 1 Head, Valve

10 C20453-74 1 Spacer11 C20453-77 1 Plate, Support12 95149-14 1 Washer13 95140-14 1 Nut14 C27312-105 1 Block, Manifold

PI/98/341

14

13 12 11 10 9 87

6

54

3

2

1

– 14 –C20160¡-1724 Cyclon 105-222



AIR & OIL PIPEWORK (1 of 2)

1 98154-277 1 Cooler, Oil– 98603-15 1 Valve, Thermostatic2 95635-4 2 Washer3 C11605-26 2 Union4 C27312-218 1 Pipe, Oil5 95635-8 7 Washer6 C27312-110 1 Union7 C11605-25 3 Union8 C27312-216 1 Pipe, Discharge9 A1461-53-230 1 Valve, Pressure Relief

10 C27323-162 1 Pipe, Oil Filler11 95430-59 2 Coupling, Stud12 C27323-122 1 Coupling, Tee13 C27323-137 1 Cap, Oil Filler

– 95602-79 1 ‘O’ Ring14 98340-1 1 Sightglass15 98150-43 2 Clip16 98315-26 1 Pipe, Intake17 C27312-61 1 Tube, Air Filter18 98262-201 1 Filter, Air19 98504-18 – Strip, Sealing20 C27312-89 1 Shroud, Air Filter21 C27312-217 1 Pipe, Flexible

2

PI/98/342

S1 (4)W11 (4)

X1 (4)

S1 (2)W11 (2)

S1 (2)W11 (2)

2116

15

1718 19 20

5 11

12 14

11

10 5

2

3

5

7

84

1

2

3

65

15

97

5

7

5

513

– 15 –C20160-1724 Cyclon 105-222




22 95440-41 1 Coupling, Stud23 C27308-119 1 Pipe24 95440-585 1 Coupling25 98650-74 1 Valve, Non-return26 95450-691 1 Coupling, Elbow27 98617-22 – Pipe, Nylon28 95450-564 1 Coupling, Stud29 95450-943 1 Coupling, Stud30 98652-56 1 Valve, Solenoid [Y102]31 95411-191 1 Nipple32 95635-3 1 Washer33 C11605-36 1 Union34 C27312-220 1 Pipe35 C11605-26 1 Union36 95635-4 2 Washer37 95635-6 2 Washer38 95430-58 2 Coupling, Stud39 C27312-121 1 Pipe, Air40 95406-55 1 Elbow41 C27312-115 1 Pipe, Delivery42 C27312-1 1 Separator, Primary43 98154-276 1 Aftercooler44 C27312-105 1 Manifold, Filter

PI/98/343

42

28 29 3031

44

2526

34

27

2423

3738

39

36 22

3233

35

38 37

B1 (5)W4 (5)

36

43

40

41

S1 (1)S9 (3)

W11 (1)W12 (3)W13 (3)

– 16 –C20160¡-1724 Cyclon 105-222



FILTER MANIFOLD

– C27312-105 1 Assy., Filter Manifold1 C27312-206 1 Manifold, FIlter2 98650-113 1 Valve, Ball3 C27312-113 1 Plug4 95635-6 1 Washer, Copper5 96092-62 1 Ball, Steel ø166 95411-41 1 Coupling, Elbow7 95406-797 1 Nipple8 95440-30 1 Coupling, Stud9 C27308-127 1 Pipe, Scavenge

10 98009-11 1 Adaptor11 95635-1 1 Washer12 98262-214 1 Element, Separator13 98009-14 1 Adaptor14 98262-135 1 Filter, Oil15 A3764-1 2 Plug16 95635-1 2 Washer17 98288-121 2 Gauge, Pressure18 – 1 Valve, Minimum Pressure19 A6454-131 1 Plug20 A3764-2 1 Plug21 95635-2 1 Washer, Copper

PI/98/344

1

6

7

2

18

17

14

13

9

8

11

10

12

1516

3

4

5

19

16

15

2021

– 17 –C20160-1724 Cyclon 105-222



REGULATION PIPEWORK

1 C20600-380 1 Regulator, Suction2 95406-53 1 Coupling, Elbow3 C21325-41 1 Nipple4 98612-29 1 Switch, Air Filter5 95450-730 1 Coupling, Tee6 98617-66 – Pipe, Nylon Ø67 95450-689 1 Coupling, Elbow8 95450-943 1 Coupling, Stud9 98650-74 1 Valve, Non-return

10 95450-563 1 Coupling, Stud11 98652-55 1 Valve,Solenoid [Y101]12 98262-178 1 Strainer13 98650-131 1 Valve, Ball14 95406-797 1 Nipple15 98150-36 2 Clip, Spring16 98612-122 1 Transducer, Pressure [P201]17 95450-588 1 Coupling18 95450-566 1 Coupling, Stud19 98154-276 1 Aftercooler20 98617-67 – Pipe, Nylon Ø8

PI/98/345

1 5 6

6

7

9

15

16

17

10

12

8

11

13

18

S9 (2)W2 (2)

43

2

14

19

20

– 18 –C20160¡-1724 Cyclon 105-222



STARTER (1 of 4) – 105 (220/230V, 50/60Hz)

– C20767-24 1 Starter, 220/230V1 98153-77 1 Contactor, Main [KM101]– 98145-2 1 Coil– 98153-98 1 Contacts (set)2 98153-72 1 Contactor, Star [KM102]– 98145-2 1 Coil– 98153-96 1 Contacts (set)3 98153-76 1 Contactor, Delta [KM103]– 98145-2 1 Coil– 98153-98 1 Contacts (set)4 98475-44 1 Overload, Thermal [F101]5 98614-30 1 Transformer [T101]6 98143-36 1 MCB 3A/2 pole [Q101]7 98266-15 1 Fuse 1.6A [F1]8 98266-16 1 Fuse 3.15A [F2]9 98601-98 2 Holder, Fuse

10 98601-99 2 Carrier11 98601-91 7 Terminal, 4 Way12 98601-93 3 Jumper, Terminal Block13 98601-103 3 Terminal, Straight Through14 98601-110 1 Terminal, Earth15 98601-145 1 Bar, Earthing16 98241-16 1 Rail (DIN)17 98601-161 3 Terminal

PI/98/346

5 16 11,12 7,9,10

8,9,1011 4 15

6 2 3 1 13 14

17

T101 Q101 KM102 KM103 KM101

F101

– 19 –C20160-1724 Cyclon 105-222



STARTER (2 of 4) – 105 (380/415/440V, 50/60Hz)

– C20767-21 1 Starter, 380/415/440V1 98153-71 1 Contactor, Main [KM101]– 98145-1 1 Coil2 98153-70 1 Contactor, Star [KM102]– 98145-1 1 Coil3 98153-70 1 Contactor, Delta [KM103]– 98145-1 1 Coil4 98475-41 1 Overload, Thermal [F101]5 98614-30 1 Transformer [T101]6 98143-36 1 MCB 3A/2 pole [Q101]7 98266-15 1 Fuse 1.6A [F1]8 98266-16 1 Fuse 3.15A [F2]9 98601-98 2 Holder, Fuse

10 98601-99 2 Carrier11 98601-91 7 Terminal, 4 Way12 98601-93 3 Jumper, Terminal Block13 98601-103 3 Terminal, Straight Through14 98601-110 1 Terminal, Earth15 98601-145 1 Bar, Earthing16 98241-16 1 Rail (DIN)

PI/98/347

5 16 11,12 7,9,10

8,9,1011 4 15

6 2 3 1 13 14

T101 Q101 KM102 KM103 KM101

F101

– 20 –C20160¡-1724 Cyclon 105-222



STARTER (3 of 4) – 107 (220/230V, 50/60Hz)


10 98601-99 2 Carrier11 98601-91 7 Terminal, 4 Way12 98601-93 3 Jumper, Terminal Block13 98601-104 3 Terminal, Straight Through14 98601-111 1 Terminal, Earth15 98601-145 1 Bar, Earthing16 98241-16 1 Rail (DIN)17 98153-86 1 Contact, Auxiliary18 98601-162 3 Terminal

PI/98/348

5 16 11,12 7,9,10 26 17 3 1 13 14

1548,9,1011 18

T101 Q101 KM102

KM

103

KM101

F101

– 21 –C20160-1724 Cyclon 105-222



STARTER (4 of 4) – 107 (380/415/440V, 50/60Hz)

– C20767-26 1 Starter, 380/415V1 98153-75 1 Contactor, Main [KM101]– 98145-2 1 Coil– 98153-97 1 Contacts (set)2 98153-72 1 Contactor, Star [KM102]– 98145-2 1 Coil– 98153-96 1 Contacts (set)3 98153-74 1 Contactor, Delta [KM103]– 98145-2 1 Coil– 98153-97 1 Contacts (set)4 98475-44 1 Overload, Thermal [F101]

– C20767-27 1 Starter, 440V1 98153-73 1 Contactor, Main [KM101]– 98145-2 1 Coil– 98153-96 1 Contacts (set)2 98153-72 1 Contactor, Star [KM102]– 98145-2 1 Coil– 98153-96 1 Contacts (set)3 98153-72 1 Contactor, Delta [KM103]– 98145-2 1 Coil– 98153-96 1 Contacts (set)4 98475-43 1 Overload, Thermal [F101]

5 98614-30 1 Transformer [T101]6 98143-36 1 MCB 3A/2 pole [Q101]7 98266-15 1 Fuse 1.6A [F1]8 98266-16 1 Fuse 3.15A [F2]9 98601-98 2 Holder, Fuse

10 98601-99 2 Carrier11 98601-91 7 Terminal, 4 Way12 98601-93 3 Jumper, Terminal Block13 98601-103 3 Terminal, Straight Through

14 98601-110 1 Terminal, Earth15 98601-145 1 Bar, Earthing16 98241-16 1 Rail (DIN)17 98601-161 3 Terminal

PI/98/346

5 16 11,12 7,9,10

8,9,1011 4 15

6 2 3 1 13 14

17

T101 Q101 KM102 KM103 KM101

F101

– 22 –C20160-1724 Cyclon 105-222



CONTROLLER AND ELECTRICAL CONNECTIONS

1 C20606-160 1 Controller2 C27312-98 1 Cable, Earth – Baseframe3 C11608-6 1 Cable, Earth – Starter Box4 C27312-199 1 Harness, Control Wiring5 98524-50 1 Button, Emergency Stop– 98524-51 – Contacts6 C27312-95 1 Conduit, Motor (220V)6 C27312-96 1 Conduit, Motor (380/415/440V)

D1

L1L2L3L4L5L6L7L8L9

P1 bar

T1 °C

P2

x10

x10

T1 °C P1 bar

P2

B1

B2

B3

B4

B5

B6

PI/98/353

1

2

3

45 6

– 23 –C20160-1724 Cyclon 105-222


CYCLON 111

CONTENTS

Section Page







Filter Manifold 34


Starter 36


– 24 –C20160¡-1724 Cyclon 105-222




1 C27312-53 1 Panel, Cooler Discharge2 C27312-44 1 Insulation, Sound3 C27312-56 1 Panel, Roof4 C27312-43 1 Insulation, Sound5 C27312-62 2 Frame6 C26025-57 2 Plate, Gland7 C27323-148 2 Joint8 C27312-54 1 Panel, Side9 C27312-42 1 Insulation, Sound

10 C27312-39 1 Plate, Top11 C27312-29 1 Seal12 C27323-198 1 Plate, Front13 C27323-24 1 Seal14 C27323-35 1 Box, Starter15 C27312-25 1 Seal16 C27312-202 1 Panel, Service17 C27312-196 1 Insulation, Sound18 C27312-68 1 Cowl, Fan19 C27312-47 1 Insulation, Sound20 C27312-69 1 Guard, Fan

PI/98/354

16

17

2014

1213

1011

9

5

4

86

7

3

6 7

5

1

2

X3 (4) S1 (4)W11 (4)X1 (4)

X3 (2)

X3 (2)

S1 (4)W11 (4)

S1 (3)W11 (3)

S8 (10)W7 (10)

18

19

S1 (4)W11 (4)

15

S1 (6)W11 (6)

– 25 –C20160-1724 Cyclon 105-222




21 98522-16 2 Fastener, Quick Release22 98660-19 2 Retainer, Plastic23 98660-18 2 Retainer, Steel24 C27312-3 1 Baseframe25 C27323-63 2 Stiffener26 C27312-64 1 Panel, Bulkhead27 C27312-85 1 Support, Baffle28 C27312-86 4 Plate, Baffle29 C27312-48 4 Insulation, Sound30 C27312-49 1 Element, Pre-filter31 C27312-52 1 Panel, Cooler Side32 C27312-41 1 Insulation, Sound33 C27312-60 1 Panel, Back34 C27312-45 1 Insulation, Sound35 C27323-140 1 Strut36 C27312-146 1 Plate, Baffle37 C27312-147 2 Insulation, Sound38 C27312-148 1 Plate, Baffle39 C27312-149 1 Insulation, Sound40 C27312-142 1 Support

PI/98/355

24

S1 (9)W11 (9)

X3 (2)

29

28

25

31

32

34

33

30

35

S1 (2)W11 (2)

X3 (2)

X2 (8)

36 37

40 S1 (2)W11 (2)

27

3839

26

23 22 21

S1 (6)W11 (6)

– 26 –C20160¡-1724 Cyclon 105-222




1 C20461-40 1 Air-end, CYCLON 1– 98505-52 1 Seal, Oil2 95635-3 1 Washer, Copper3 98612-126 1 Probe, Thermistor4 C20800-11-8 1 Motor, 220V [M101]4 C20800-11-9 1 Motor, 380/415V [M101]4 C20800-11-16 1 Motor, 500V [M101]5 C20078-121 1 Fan6 95071-37 3 Grubscrew7 98418-50 4 Mounting, Anti-Vibration8 C27323-80 1 Bracket, Pivot9 C27323-166 1 Spindle

10 98660-31 2 Washer, Star11 C27323-70 1 Bracket, Support – Air-End12 C27323-71-D 1 Adjuster, Spring13 C27323-73 1 Retainer, Spring14 C27323-74 1 Stud15 95112-7 3 Locknut16 98442-114 1 Cap17 98518-55 1 Spring18 95149-16 1 Washer

PI/98/356

23

13

11

15

6

5

7

4

S3 (4)W8 (4)

B6 (4)W5 (4)

B2 (4)W8 (4)

B4 (4)W8 (4)W4 (4)

W4 (1)

W9 (4)

1

17

12

1415

18

S10 (2)N2 (2)

8

9

16

10

– 27 –C20160-1724 Cyclon 105-222




19 C27312-154 1 Guard20 98517-10 3 Spacer21 98447-8 1 Pulley, Air-End (7·5 bar)21 98447-9 1 Pulley, Air-End (8·2 bar)21 98447-10 1 Pulley, Air-End (10 bar)21 98447-27 1 Pulley, Air-End (13 bar)21 98447-12 1 Pulley, Air-End (14 bar)22 98089-8 1 Bush, Taper23 98447-7 1 Pulley, Motor24 98089-9 1 Bush, Taper25 98080-165 2 Belt (7·5/8·2/10 bar)25 98080-170 2 Belt (13/14 bar)

PI/98/357

21 22

2523

24

20

19

S6 (2)W9 (2)W5 (2)

– 28 –C20160¡-1724 Cyclon 105-222




1 C20461-40 1 Air-end, CYCLON 1– 98505-52 1 Seal, Oil2 95635-3 1 Washer, Copper3 98612-126 1 Probe, Thermistor4 C20800-11-12 1 Motor, 220V [M101]4 C20800-11-13 1 Motor, 380V [M101]4 C20800-11-14 1 Motor, 440V [M101]5 C20078-136 1 Fan6 95071-37 3 Grubscrew7 98418-50 4 Mounting, Anti-Vibration8 C27323-80 1 Bracket, Pivot9 C27323-166 1 Spindle

10 98660-31 2 Washer, Star11 C27323-70 1 Bracket, Support – Air-End12 C27323-71-D 1 Adjuster, Spring13 C27323-73 1 Retainer, Spring14 C27323-74 1 Stud15 95112-7 3 Locknut16 98442-114 1 Cap17 98518-55 1 Spring18 95149-16 1 Washer

PI/98/356

23

13

11

15

6

5

7

4

S3 (4)W8 (4)

B6 (4)W5 (4)

B2 (4)W8 (4)

B4 (4)W8 (4)W4 (4)

W4 (1)

W9 (4)

1

17

12

1415

18

S10 (2)N2 (2)

8

9

16

10

– 29 –C20160-1724 Cyclon 105-222




19 C27312-154 1 Guard20 98517-10 3 Spacer21 98447-10 1 Pulley, Air-End (7·5 bar)21 98447-51 1 Pulley, Air-End (8·2 bar)21 98447-27 1 Pulley, Air-End (10 bar)21 98447-32 1 Pulley, Air-End (13 bar)21 98447-61 1 Pulley, Air-End (14 bar)22 98089-8 1 Bush, Taper (7·5/8·2/10/13 bar)22 98089-2 1 Bush, Taper (14 bar)23 98447-7 1 Pulley, Motor24 98089-9 1 Bush, Taper25 98080-173 2 Belt (7·5/8·2 bar)25 98080-170 2 Belt (10 bar)25 98080-174 2 Belt (13/14 bar)

PI/98/357

21 22

2523

24

20

19

S6 (2)W9 (2)W5 (2)

– 30 –C20160¡-1724 Cyclon 105-222



SUCTION REGULATOR

— C20600-380 1 Regulator, Suction1 C20600-381 1 Body2 C20600-383 1 Valve3 C20600-384 1 Spring4 C20600-415 1 Stem5 C20600-385 1 Cap6 C20600-389 1 Spring, Piston7 C20600-304 1 Cylinder8 C20600-401 1 Joint9 95141-7 1 Nut

10 95148-14 1 Washer11 98504-45 1 Piston12 A10218-26 1 Bush, Bearing13 95007-185 2 Bolt14 95179-7 2 Washer, Spring15 95149-15 2 Washer16 C21260-41 1 Joint

PI/98/340

13

14

1

2

3

4

12

11

10

9

8

7

6

5

16

15

– 31 –C20160-1724 Cyclon 105-222




– — 1 Valve, Minimum Pressure1 C20453-71 1 Housing, Spring2 95635-9 1 Washer, Copper3 98518-25 1 Spring4 C20453-73 1 Piston5 95600-67 1 ‘O’ Ring6 98518-7 1 Spring7 C20600-48 1 Pin, Guide8 C20453-76 1 Plate, Support9 C20453-72 1 Head, Valve

10 C20453-74 1 Spacer11 C20453-77 1 Plate, Support12 95149-14 1 Washer13 95140-14 1 Nut14 C27312-105 1 Manifold, Filter

PI/98/341

14

13 12 11 10 9 87

6

54

3

2

1

– 32 –C20160¡-1724 Cyclon 105-222




1 98154-279 1 Cooler, Oil– 98603-15 1 Valve, Thermostatic2 95635-4 3 Washer3 C11605-26 2 Union4 C27312-218 1 Pipe, Oil5 95635-8 7 Washer6 C27312-110 1 Union7 C11605-25 3 Union8 C27312-216 1 Pipe, Discharge9 A1461-53-230 1 Valve, Pressure Relief

10 C27323-162 1 Pipe, Oil Filler11 95430-59 2 Coupling, Stud12 C27323-122 1 Coupling, Tee13 C27323-137 1 Cap, Oil Filler– 95602-79 1 ‘O’ Ring

14 98340-1 1 Sightglass15 98150-43 2 Clip16 98315-26 1 Pipe, Intake17 C27312-61 1 Tube, Air Filter18 98262-201 1 Filter, Air19 98504-18 – Strip, Sealing20 C27312-89 1 Shroud, Air Filter21 C27312-217 1 Pipe, Flexible

2

PI/98/342

S1 (4)W11 (4)

X1 (4)

S1 (2)W11 (2)

S1 (2)W11 (2)

2116

15

1718 19 20

5 11

12 14

11

10 5

2

3

5

7

84

1

2

3

65

15

97

5

7

5

513

– 33 –C20160-1724 Cyclon 105-222




22 95440-41 1 Coupling, Stud23 C27312-219 1 Pipe24 95440-585 1 Coupling25 98650-74 1 Valve, Non-return26 95450-691 1 Coupling, Elbow27 98617-22 – Pipe, Nylon28 95450-564 1 Coupling, Stud29 95450-943 1 Coupling, Stud30 98652-56 1 Valve, Solenoid [Y102]31 95411-191 1 Nipple32 95635-3 1 Washer33 C11605-36 1 Union34 C27312-220 1 Pipe35 C11605-26 1 Union36 95635-4 2 Washer37 95635-6 2 Washer38 95430-58 2 Coupling, Stud39 C27312-121 1 Pipe, Air40 95406-55 1 Elbow41 C27312-215 1 Pipe, Delivery42 C27312-1 1 Separator, Primary43 98154-278 1 Aftercooler44 C27312-105 1 Block, Manifold

PI/98/343

42

28 29 3031

44

2526

34

27

2423

3738

39

36 22

3233

35

38 37

B1 (5)W4 (5)

36

43

40

41

S1 (1)S9 (3)

W11 (1)W12 (3)W13 (3)

– 34 –C20160¡-1724 Cyclon 105-222



FILTER MANIFOLD

– C27312-105 1 Assy., Filter Manifold1 C27312-206 1 Manifold, FIlter2 98650-113 1 Valve, Ball3 C27312-113 1 Plug4 95635-6 1 Washer, Copper5 96092-62 1 Ball, Steel ø166 95411-41 1 Coupling, Elbow7 95406-797 1 Nipple8 95440-30 1 Coupling, Stud9 C27308-127 1 Pipe, Scavenge

10 98009-11 1 Adaptor11 95635-1 1 Washer12 98262-214 1 Element, Separator13 98009-14 1 Adaptor14 98262-135 1 Filter, Oil15 A3764-1 2 Plug16 95635-1 2 Washer17 98288-121 2 Gauge, Pressure18 – 1 Valve, Minimum Pressure19 A6454-131 1 Plug20 A3764-2 1 Plug21 95635-2 1 Washer, Copper

PI/98/344

1

6

7

2

18

17

14

13

9

8

11

10

12

1516

3

4

5

19

16

15

2021

– 35 –C20160-1724 Cyclon 105-222



REGULATION PIPEWORK

1 C20600-380 1 Regulator, Suction2 95406-53 1 Coupling, Elbow3 C21325-41 1 Nipple4 98612-29 1 Switch, Air Filter5 95450-730 1 Coupling, Tee6 98617-66 – Pipe, Nylon Ø67 95450-689 1 Coupling, Elbow8 95450-943 1 Coupling, Stud9 98650-74 1 Valve, Non-return

10 95450-563 1 Coupling, Stud11 98652-55 1 Valve,Solenoid [Y101]12 98262-178 1 Strainer13 98650-131 1 Valve, Ball14 95406-797 1 Nipple15 98150-36 2 Clip, Spring16 98612-122 1 Transducer, Pressure [P201]17 95450-588 1 Coupling18 95450-566 1 Coupling, Stud19 98154-276 1 Aftercooler20 98617-67 – Pipe, Nylon Ø8

PI/98/345

1 5 6

6

7

9

15

16

17

10

12

8

11

13

18

S9 (2)W2 (2)

43

2

14

19

20

– 36 –C20160¡-1724 Cyclon 105-222



STARTER (1 of 2) – 111 (220/230V, 50/60Hz)


10 98601-99 2 Carrier11 98601-91 5 Terminal, 4 Way12 98601-93 2 Jumper, Terminal Block13 98601-105 3 Terminal, Straight Through14 98601-111 1 Terminal, Earth15 98601-145 1 Bar, Earthing16 98241-16 1 Rail (DIN)17 98153-86 1 Contact, Auxiliary18 98601-162 3 TerminalPI/98/349

5 16 11,12 7,9,10

8,9,10

6 2 17 3 1 13 14

11 4 1518

T101 Q101 KM102

KM

103

KM101

F101

– 37 –C20160-1724 Cyclon 105-222



STARTER (2 of 2) – 111 (380/415/440V, 50/60Hz)


– C20767-24 1 Starter, 440V1 98153-77 1 Contactor, Main [KM101]– 98145-2 1 Coil– 98153-98 1 Contacts (set)2 98153-72 1 Contactor, Star [KM102]– 98145-2 1 Coil– 98153-96 1 Contacts (set)3 98153-76 1 Contactor, Delta [KM103]– 98145-2 1 Coil– 98153-98 1 Contacts (set)4 98475-44 1 Overload, Thermal [F101]

5 98614-30 1 Transformer [T101]6 98143-36 1 MCB, 3A/2 pole [Q101]7 98266-15 1 Fuse 1.6A [F1]8 98266-16 1 Fuse 3.15A [F2]9 98601-98 2 Holder, Fuse

10 98601-99 2 Carrier11 98601-91 7 Terminal, 4 Way12 98601-93 3 Jumper, Terminal Block13 98601-103 3 Terminal, Straight Through14 98601-110 1 Terminal, Earth15 98601-145 1 Bar, Earthing16 98241-16 1 Rail (DIN)17 98601-161 3 Terminal

PI/98/346

5 16 11,12 7,9,10

8,9,1011 4 15

6 2 3 1 13 14

17

T101 Q101 KM102 KM103 KM101

F101

– 38 –C20160-1724 Cyclon 105-222




1 C20606-160 1 Controller2 C27312-98 1 Cable, Earth – Baseframe3 C11608-6 1 Cable, Earth – Starter Box4 C27312-199 1 Harness, Control Wiring5 98524-50 1 Button, Emergency Stop [S101]– 98524-51 – Contacts6 C27312-95 1 Conduit, Motor (220V)6 C27312-96 1 Conduit, Motor (380/415/440V)

D1

L1L2L3L4L5L6L7L8L9

P1 bar

T1 °C

P2

x10

x10

T1 °C P1 bar

P2

B1

B2

B3

B4

B5

B6

PI/98/353

1

2

3

45 6

– 39 –C20160-1724 Cyclon 105-222


CYCLON 215, 218 & 222

CONTENTS

Section Page


Air-End & Drive, Cyclon 215/218, 50Hz 42

Air-End & Drive, Cyclon 215/218, 60Hz 44

Air-End & Drive, Cyclon 222, 50Hz 46

Air-End & Drive, Cyclon 222, 60Hz 48




Filter Manifold 54


Starter 56


– 40 –C20160¡-1724 Cyclon 105-222




1 C27323-55 1 Panel, Cooler Discharge2 C27323-44 1 Insulation, Sound3 C27319-51 1 Support, Cooler, 215/2184 C27319-156 2 Insulation, Sound, 215/2185 C27323-56 1 Panel, Roof6 C27323-43 1 Insulation, Sound7 C27323-62 2 Frame8 C26025-57 2 Plate, Gland9 C27323-148 2 Joint

10 C27323-54 1 Panel, Side11 C27323-42 1 Insulation, Sound12 C27323-39 1 Plate, Top13 C27323-29 1 Seal14 C27323-198 1 Plate, Front15 C27323-24 1 Seal16 C27323-35 1 Box, Starter17 C27323-25 1 Seal18 C27323-202 1 Panel, Service19 C27323-196 1 Insulation, Sound20 C27323-68 1 Cowl, Fan21 C27323-47 1 Insulation, Sound22 C27323-69 1 Guard, Fan

2216

18

19

14

15

1213

117

6

108

9

5

34

8 97

1

2

X5 (4)

S1 (2)W11 (2)X1 (2)

X5 (4)

X5 (4)

S1 (4)W11 (4)

S10 (10)W7 (10)

S1 (6)W11 (6)

S1 (4)W11 (4)

S1 (3)W11 (3)

17

20

21

S3 (4)W12 (4)

N5 (4)

PI/98/358

– 41 –C20160-1724 Cyclon 105-222




23 98522-16 2 Fastener, Quick Release24 98660-19 2 Retainer, Plastic25 98660-18 2 Retainer, Steel26 C27323-2 1 Baseframe27 C27323-63 1 Stiffener28 C27323-64 1 Panel, Bulkhead29 C27319-140 1 Support, Aftercooler, 215/21830 C27319-85 1 Support, Baffle, 215/21830 C27323-85 1 Support, Baffle, 22231 C27323-86 8 Plate, Baffle32 C27323-48 8 Insulation, Sound33 C27323-49 1 Element, Pre-filter34 C27323-52 1 Panel, Cooler Side35 C27323-41 1 Insulation, Sound36 C27323-60 1 Panel, Back37 C27323-45 1 Insulation, Sound38 C27323-140 1 Strut39 C27323-146 1 Plate, Baffle40 C27323-147 2 Insulation, Sound41 C27323-151 1 Plate, Baffle42 C27323-149 I Insulation, Sound43 C27323-150 1 Insulation, Sound44 C27323-142 1 Support

S1 (2)W11 (2)

PI/98/359

26

S1 (6)W11 (6)

X5 (4)

32

28

31

27

34

37

36

33

X5 (2)

X3 (16)

40 44 S1 (2)W11 (2)

39

414243

S1 (9)W11 (9)

29

S3 (2)W12 (2)

W13 (2)

S1 (2)W11 (2)

X1 (2)

30

S1 (2)W11 (2)

X1 (2)

25 24 23

38

35

– 42 –C20160¡-1724 Cyclon 105-222



AIR-END & DRIVE – CYCLON 215/218, 50Hz (1 of 2)

1 C20463-39 1 Air-end, CYCLON 2– 98505-53 1 Seal, Oil2 95635-3 1 Washer, Copper3 98612-126 1 Probe, Thermistor4 C20800-15-11 1 Motor, 215 (220V)4 C20800-15-12 1 Motor, 215 (380/415V)4 C20800-15-16 1 Motor, 215 (500V)4 C20800-18-10 1 Motor, 218 (220V)4 C20800-18-11 1 Motor, 218 (380/415V)4 C20800-18-16 1 Motor, 218 (500V)5 C20078-122 1 Fan6 95071-37 3 Grubscrew7 95251-286 4 Stud8 98418-50 4 Mounting, Anti-Vibration9 C27323-80 1 Bracket, Pivot

10 C27323-166 1 Spindle11 98660-31 2 Washer, Star12 C27323-70 1 Bracket, Support - Air-End13 C27323-73 1 Retainer, Spring14 C27323-71-B 1 Adjuster, Spring15 C27323-74 1 Stud16 98442-114 1 Cap17 95112-7 3 Locknut18 98518-55 1 Spring19 95149-16 1 Washer20 C27319-30 4 Spacer

PI/98/360

2

9

10

1

17

3

13

12

18

14

15

6

5

8

4

S6 (3)W9 (3)

B2 (4)W8 (4)

17

7 W5 (4)N7 (4)

19

20

11

16

S10 (2)N2 (2)

– 43 –C20160-1724 Cyclon 105-222




21 C27323-154 1 Guard, Pulley22 98517-11 2 Spacer23 98447-15 1 Pulley, Air-End, 215 (7·5/8·2 bar)23 98447-16 1 Pulley, Air-End, 215 (10 bar)23 98447-18 1 Pulley, Air-End, 215 (13/14 bar)23 98447-19 1 Pulley, Air-End, 218 (7·5 bar)23 98447-20 1 Pulley, Air-End, 218 (8·2 bar)23 98447-14 1 Pulley, Air-End, 218 (10 bar)23 98447-16 1 Pulley, Air-End, 218 (13/14 bar)24 98089-12 1 Bush, Taper, 215 (7·5/8·2/10 bar);

218 (8·2/10/13/14 bar)24 98089-14 1 Bush, Taper, 215 (13/14) bar24 98089-13 1 Bush, Taper, 218 (7·5 bar)25 98447-13 1 Pulley, Motor26 98089-10 1 Bush, Taper27 98080-148 2 Belt, 215 (7·5/8·2 bar)27 98080-149 2 Belt, 215 (10 bar)27 98080-151 2 Belt, 215 (13/14 bar)27 98080-147 2 Belt, 218 (7·5/8·2 bar)27 98080-148 2 Belt, 218 (10 bar)27 98080-149 2 Belt, 218 (13/14 bar)

PI/98/361

23

21

22

24

25

2726

S6 (2)W9 (2)W5 (2)

– 44 –C20160¡-1724 Cyclon 105-222




1 C20463-39 1 Air-end, CYCLON 2– 98505-53 1 Seal, Oil2 95635-3 1 Washer, Copper3 98612-126 1 Probe, Thermistor4 C20800-15-13 1 Motor, 215 (220V)4 C20800-15-14 1 Motor, 215 (380V)4 C20800-15-15 1 Motor, 215 (440V)4 C20800-18-12 1 Motor, 218 (220V)4 C20800-18-13 1 Motor, 218 (380V)4 C20800-18-14 1 Motor, 218 (440V)5 C20078-137 1 Fan6 95071-37 3 Grubscrew7 95251-286 4 Stud8 98418-50 4 Mounting, Anti-Vibration9 C27323-80 1 Bracket, Pivot

10 C27323-166 1 Spindle11 98660-31 2 Washer, Star12 C27323-70 1 Bracket, Support - Air-End13 C27323-73 1 Retainer, Spring14 C27323-71-B 1 Adjuster, Spring15 C27323-74 1 Stud16 98442-114 1 Cap17 95112-7 3 Locknut18 98518-55 1 Spring19 95149-16 1 Washer20 C27319-30 4 Spacer

PI/98/360

2

9

10

1

17

3

13

12

18

14

15

6

5

8

4

S6 (3)W9 (3)

B2 (4)W8 (4)

17

7 W5 (4)N7 (4)

19

20

11

16

S10 (2)N2 (2)

– 45 –C20160-1724 Cyclon 105-222




21 C27323-154 1 Guard, Pulley22 98517-11 2 Spacer23 98447-36 1 Pulley, Air-End, 215 (7·5 bar)23 98447-14 1 Pulley, Air-End, 215 (8·2 bar)23 98447-15 1 Pulley, Air-End, 215 (10 bar)23 98447-57 1 Pulley, Air-End, 215 (13 bar)23 98447-13 1 Pulley, Air-End, 215 (14 bar)23 98447-14 1 Pulley, Air-End, 218 (7·5 bar)23 98447-15 1 Pulley, Air-End, 218 (8·2 bar)23 98447-16 1 Pulley, Air-End, 218 (10 bar)23 98447-18 1 Pulley, Air-End, 218 (13/14 bar)24 98089-12 1 Bush, Taper (7·5/8·2/10 bar)24 98089-14 1 Bush, Taper (13/14) bar25 98447-14 1 Pulley, Motor, 21525 98447-13 1 Pulley, Motor, 21826 98089-9 1 Bush, Taper, 21526 98089-10 1 Bush, Taper, 21827 98080-144 2 Belt, 215 (7·5/8·2 bar)27 98080-147 2 Belt, 215 (10/13/14 bar)27 98080-148 2 Belt, 218 (7·5/8·2 bar)27 98080-149 2 Belt, 218 (10 bar)27 98080-151 2 Belt, 218 (13/14 bar)

PI/98/361

23

21

22

24

25

2726

S6 (2)W9 (2)W5 (2)

– 46 –C20160¡-1724 Cyclon 105-222



AIR-END & DRIVE – CYCLON 222, 50Hz (1 of 2)

1 C20463-39 1 Air-End, CYCLON 2– 98505-53 1 Seal, Oil2 95635-3 1 Washer, Copper3 98612-126 1 Probe, Thermistor4 C20800-22-14 1 Motor, 220V [M101]4 C20800-22-15 1 Motor, 380/415V [M101]4 C20800-22-19 1 Motor, 500V [M101]5 C27323-131 1 Plate6 C27323-130 1 Hub, Fan7 C20078-123 1 Fan8 95001-313 1 Screw9 95179-10 1 Washer

10 98418-50 4 Mounting, Anti-Vibration11 C27323-80 1 Bracket, Pivot12 C27323-166 1 Spindle13 98660-31 2 Washer, Star14 C27323-70 1 Bracket, Support – Air-End15 C27323-71-B 1 Adjuster, Spring16 C27323-73 1 Retainer, Spring17 C27323-74 1 Stud18 95112-7 3 Locknut19 98442-114 1 Cap, Plastic20 98518-55 1 Spring21 95149-16 1 Washer

PI/98/362

S6 (4)W9 (4)

B6 (4)W5 (4)

B2 (4)W8 (4)

W9 (4)

13 217

16

14

1520

21

19

13

17

9

6

8

75

4

10

11

S10 (2)N2 (2)

12

18

– 47 –C20160-1724 Cyclon 105-222




22 C27323-154 1 Guard, Pulley23 98517-11 2 Spacer24 98447-22 1 Pulley, Air-End (7·5 bar)24 98447-23 1 Pulley, Air-End (8·2 bar)24 98447-24 1 Pulley, Air-End (10 bar)24 98447-25 1 Pulley, Air-End (13 bar)24 98447-26 1 Pulley, Air-End (14 bar)25 98089-12 1 Bush, Taper (7·5/8·2/10 bar)25 98089-14 1 Bush, Taper (13/14 bar)26 98447-21 1 Pulley, Motor27 98089-6 1 Bush, Taper28 98080-146 3 Belt (7·5/8·2 bar)28 98080-147 3 Belt (10 bar)28 98080-148 3 Belt (13/14 bar)

PI/98/363

23

25

24

22

26

28

27

S6 (2)W9 (2)W5 (2)

– 48 –C20160¡-1724 Cyclon 105-222




1 C20463-39 1 Air-End, CYCLON 2– 98505-53 1 Seal, Oil2 95635-3 1 Washer, Copper3 98612-126 1 Probe, Thermistor4 C20800-22-16 1 Motor (220V) [M101]4 C20800-22-17 1 Motor (380V) [M101]4 C20800-22-18 1 Motor (440V) [M101]5 C27323-131 1 Plate6 C27323-130 1 Hub, Fan7 C20078-138 1 Fan8 95001-313 1 Screw9 95179-10 1 Washer

10 98418-50 4 Mounting, Anti-Vibration11 C27323-80 1 Bracket, Pivot12 C27323-166 1 Spindle13 98660-31 2 Washer, Star14 C27323-70 1 Bracket, Support – Air-End15 C27323-71-B 1 Adjuster, Spring16 C27323-73 1 Retainer, Spring17 C27323-74 1 Stud18 95112-7 3 Locknut19 98442-114 1 Cap, Plastic20 98518-55 1 Spring21 95149-16 1 Washer

PI/98/362

S6 (4)W9 (4)

B6 (4)W5 (4)

B2 (4)W8 (4)

W9 (4)

13 217

16

14

1520

21

19

13

17

9

6

8

75

4

10

11

S10 (2)N2 (2)

12

18

– 49 –C20160-1724 Cyclon 105-222




22 C27323-154 1 Guard, Pulley23 98517-11 2 Spacer24 98447-37 1 Pulley, Air-End (7·5 bar)24 98447-25 1 Pulley, Air-End (8·2 bar)24 98447-26 1 Pulley, Air-End (10 bar)24 98447-55 1 Pulley, Air-End (13 bar)24 98447-56 1 Pulley, Air-End (14 bar)25 98089-12 1 Bush, Taper (7·5 bar)26 98089-14 1 Bush, Taper (8·2/10/13/14 bar)27 98447-21 1 Pulley, Motor28 98089-6 1 Bush, Taper29 98080-147 3 Belt (7·5/8·2 bar)29 98080-148 3 Belt (10 bar)29 98080-149 3 Belt (13/14 bar)

PI/98/363

23

25

24

22

26

28

27

S6 (2)W9 (2)W5 (2)

– 50 –C20160¡-1724 Cyclon 105-222



SUCTION REGULATOR

— C20600-400 1 Regulator, Suction1 C20600-387 1 Body2 C20600-253 1 Valve3 98518-19 1 Spring, Valve4 C20600-416 1 Stem5 95018-167 4 Capscrew6 95179-5 4 Washer7 C20600-386 1 Cap8 C20600-403 1 Joint9 C20600-257 1 Spring, Piston

10 C20600-254 1 Cylinder11 C20600-402 1 Joint12 95141-9 1 Nut13 95148-16 1 Washer14 98504-35 1 Piston15 A10218-27 1 Bush, Bearing16 95007-213 2 Bolt17 95179-8 2 Washer, Spring18 95149-16 2 Washer19 C21260-42 1 Joint

PI/98/364

16

17

1

2

3

4

15

14

13

11

10

9

6

5

19

12

7

8

18

– 51 –C20160-1724 Cyclon 105-222




– — 1 Valve, Minimum Pressure1 C27323-129 1 Housing, Spring2 95635-11 1 Washer3 98518-14 1 Spring4 C20600-47 1 Piston5 95602-70 1 ‘O’ Ring6 98518-7 1 Spring7 C20600-48 1 Pin, Guide8 95600-5 1 ‘O’ Ring9 C20600-49 1 Head, Valve

10 95602-75 1 ‘O’ Ring11 C20600-58 1 Retainer, ‘O’ Ring12 95149-14 1 Washer13 95140-14 1 Nut14 C27323-105 1 Manifold, Filter

PI/98/365

5

4

1

13 12 1110

97 6

8

14

23

– 52 –C20160¡-1724 Cyclon 105-222




1 98154-281 1 Cooler, Oil, 215/2181 98154-283 1 Cooler, Oil, 222– 98603-15 1 Valve, Thermostatic Bypass2 95635-4 4 Washer3 C11605-27 4 Union4 C27323-218 1 Pipe, Oil5 95602-51 1 'O' Ring6 C27323-165 1 Elbow7 C11605-29 3 Union8 95635-9 4 Washer9 C27323-216 1 Pipe, Discharge

10 C27323-217 1 Pipe, Flexible11 A1461-53-230 1 Valve, Pressure Relief12 C27323-162 1 Pipe, Oil Filler13 95430-59 2 Coupling, Stud14 C27323-122 1 Coupling, Tee15 C27323-138 1 Adaptor16 C27323-137 1 Cap– 95602-79 1 ‘O’ Ring

17 C10589-8 1 Plug18 95635-8 4 Washer19 98340-1 1 Sightglass20 98150-44 2 Clip21 98315-27 1 Pipe, Intake22 C27323-61 1 Tube, Air Filter23 98262-205 1 Filter, Air24 C27323-89 1 Shroud, Air Filter25 C27323-219 1 Pipe

PI/98/366

S3 (4)W12 (4)W13 (4)

X2 (4)

S4 (4)W13 (4)

S1 (3)W11 (3)X1 (3)

S1 (2)W11 (2)

16

158

1813

18 14 18 19

87

9

6

5 32

114

8

107

21 20

22 23

32

25

7 8202

3

32

1

24

12

17

18

– 53 –C20160-1724 Cyclon 105-222




26 98650-74 1 Valve, Non-return27 95450-691 1 Coupling, Elbow28 98617-22 – Pipe, Nylon Ø829 95450-564 1 Coupling, Stud30 95450-943 1 Coupling, Stud31 98652-56 i Valve,Solenoid [Y102]32 95411-191 1 Nipple33 95635-3 1 Washer34 C11605-39 1 Union35 C27323-220 1 Pipe36 C11605-27 1 Union37 95635-4 1 Washer38 95635-9 2 Washer39 95430-60 2 Coupling, Stud40 C27323-121 1 Pipe, Air41 95406-57 1 Elbow42 95406-802 1 Nipple43 C27323-115 1 Pipe, Delivery44 C27323-1 1 Separator, Primary45 98154-280 1 Aftercooler, 215/21845 98154-282 1 Aftercooler, 22246 C27323-105 1 Manifold, Filter

PI/98/367

S3 (4)W12 (4)

26 27

28

29 3031 32

W13 (4)

44

45 43

41

42

3839

40

3839

3637

35

3334 46

– 54 –C20160¡-1724 Cyclon 105-222



FILTER MANIFOLD

– C27323-105 1 Assy., Filter Manifold1 C27323-206 1 Manifold, FIlter2 A3764-2 4 Plug3 95635-2 4 Washer, Copper4 – 1 Valve, Minimum Pressure5 98288-121 2 Gauge, Pressure6 95635-1 2 Washer, Copper7 A3764-1 2 Plug8 95411-41 1 Coupling, Elbow9 95406-797 1 Nipple

10 98065-113 1 Valve, Ball11 98262-215 1 Element, Separator, 21511 98262-216 1 Element, Separator, 218/22212 C27323-124 1 Adaptor, 21512 98009-13 1 Adaptor, 218/22213 C27319-127 1 Pipe, Scavenge, 21513 C27323-127 1 Pipe, Scavenge, 218/22214 95440-33 1 Coupling, Stud15 95635-1 1 Washer16 C27323-132 1 Plate, Adaptor, 21517 95602-91 1 ‘O’ Ring, 21518 98262-220 1 Filter, Oil19 98009-15 1 Adaptor20 A3764-13 2 Plug21 95635-4 2 Washer22 96092-72 1 Ball, Steel Ø2223 95635-8 1 Washer, Copper24 C27311-113 1 Plug25 C27323-126 1 Bracket

CYCLON 215

PI/98/368

18

19

1 2

4

3

5

6

7

8

9

10

3

211

1213

14

15

3

2

20

21

2120

22

23

24

25

B4 (6)W8 (6)W4 (6)

S1 (2) W11 (4)

N4 (2)

23 15

14

13

12

17

16

11

S5 (2)

W4 (2)W8 (2)

– 55 –C20160-1724 Cyclon 105-222



REGULATION PIPEWORK

1 C20600-400 1 Regulator, Suction2 95406-53 1 Coupling, Elbow3 C21325-41 1 Nipple4 98612-29 1 Switch, Air Filter5 95450-943 1 Coupling, Tee6 98617-66 – Pipe, Nylon Ø67 95450-689 1 Coupling, Elbow8 98650-74 1 Valve, Non-return9 95450-563 1 Coupling, Stud

10 95406-654 2 Bush, Reducing11 98652-57 1 Valve, Solenoid [Y101]12 C27323-211 1 Spacer13 95450-586 1 Coupling, Stud14 98262-178 1 Strainer15 98650-131 1 Valve, Ball16 95406-797 1 Nipple17 C27323-105 1 Block, Manifold18 98150-36 2 Clip, Spring19 98612-122 1 Transducer, Pressure [P201]20 95450-588 1 Coupling21 95450-566 1 Coupling, Stud22 98617-67 – Pipe, Nylon Ø8

S12 (2)W2 (4) N3 (2)

PI/98/369

1 5

22

6

6

7

78

18

19

20

9 10

1011

1516

21

14

17

S9 (2)W2 (2)

43

2

13

12

– 56 –C20160¡-1724 Cyclon 105-222



STARTER (1 of 6) – CYCLON 215 (220/230V, 50/60Hz)

– C20767-29 1 Starter, 220/230V1 98153-81 1 Contactor, Main [KM101]– 98145-2 1 Coil– 98153-102 1 Contacts (set)2 98153-79 1 Contactor, Star [KM102]– 98145-2 1 Coil– 98153-100 1 Contacts (set)3 98153-81 1 Contactor, Delta [KM103]– 98145-2 1 Coil– 98153-102 1 Contacts (set)4 98475-48 1 Overload, Thermal [F101]5 98614-30 1 Transformer [T101]6 98143-36 1 MCB, 3A/2 pole [Q101]7 98266-15 1 Fuse 1.6A [F1]8 98266-16 1 Fuse 3.15A [F2]9 98601-98 2 Holder, Fuse


PI/98/352

5 16 11 7,9,10

8,9,10

6 17 172 3 1 13 14

11,12 4 1518

T101 Q101

KM

102

KM

103

KM101

F101

– 57 –C20160-1724 Cyclon 105-222



STARTER (2 of 6) – CYCLON 215 (380/415/440V, 50/60Hz)

– C20767-34 1 Starter, 380/415/440V1 98153-78 1 Contactor, Main [KM101]– 98145-2 1 Coil– 98153-99 1 Contacts (set)2 98153-74 1 Contactor, Star [KM102]– 98145-2 1 Coil– 98153-97 1 Contacts (set)3 98153-78 1 Contactor, Delta [KM103]– 98145-2 1 Coil– 98153-99 1 Contacts (set)4 98475-45 1 Overload, Thermal [F101]5 98614-30 1 Transformer [T101]6 98143-36 1 MCB, 3A/2 pole [Q101]7 98266-15 1 Fuse 1.6A [F1]8 98266-16 1 Fuse 3.15A [F2]9 98601-98 2 Holder, Fuse


PI/98/348

5 16 11,12 7,9,10 26 17 3 1 13 14

1548,9,1011 18

T101 Q101 KM102

KM

103

KM101

F101

– 58 –C20160¡-1724 Cyclon 105-222



STARTER (3 of 6) – CYCLON 218 (220/230V, 50/60Hz)

– C20767-32 1 Starter, 220/230V1 98153-82 1 Contactor, Main [KM101]– 98145-3 1 Coil– 98153-103 1 Contacts (set)2 98153-80 1 Contactor, Star [KM102]– 98145-2 1 Coil– 98153-101 1 Contacts (set)3 98153-82 1 Contactor, Delta [KM103]– 98145-3 1 Coil– 98153-103 1 Contacts (set)4 98475-49 1 Overload, Thermal [F101]5 98614-30 1 Transformer [T101]6 98143-36 1 MCB, 3A/2 pole [Q101]7 98266-15 1 Fuse 1.6A [F1]8 98266-16 1 Fuse 3.15A [F2]9 98601-98 2 Holder, Fuse


PI/98/352

5 16 11 7,9,10

8,9,10

6 17 172 3 1 13 14

11,12 4 1518

T101 Q101

KM

102

KM

103

KM101

F101

– 59 –C20160-1724 Cyclon 105-222



STARTER (4 of 6) – CYCLON 218 (380/415/440V, 50/60Hz)

– C20767-35 1 Starter, 380/415/440V1 98153-79 1 Contactor, Main [KM101]– 98145-2 1 Coil– 98153-100 1 Contacts (set)2 98153-76 1 Contactor, Star [KM102]– 98145-2 1 Coil– 98153-98 1 Contacts (set)3 98153-79 1 Contactor, Delta [KM103]– 98145-2 1 Coil– 98153-100 1 Contacts (set)4 98475-46 1 Overload, Thermal [F101]5 98614-30 1 Transformer [T101]6 98143-36 1 MCB, 3A/2 pole [Q101]7 98266-15 1 Fuse 1.6A [F1]8 98266-16 1 Fuse 3.15A [F2]9 98601-98 2 Holder, Fuse


PI/98/348

5 16 11,12 7,9,10 26 17 3 1 13 14

1548,9,1011 18

T101 Q101 KM102

KM

103

KM101

F101

– 60 –C20160¡-1724 Cyclon 105-222



STARTER (5 of 6) – CYCLON 222 (220/230/380/415V, 50/60Hz)

– C20767-32 1 Starter, 220/230V1 98153-82 1 Contactor, Main [KM101]– 98145-3 1 Coil– 98153-103 1 Contacts (set)2 98153-80 1 Contactor, Star [KM101]– 98145-2 1 Coil– 98153-101 1 Contacts (set)3 98153-82 1 Contactor, Delta [KM102]– 98145-3 1 Coil– 98153-103 1 Contacts (set)4 98475-49 1 Overload, Thermal [KM103]


5 98614-30 1 Transformer [T101]6 98143-36 1 MCB, 3A/2 pole [Q101]7 98266-15 1 Fuse 1.6A [F1]8 98266-16 1 Fuse 3.15A [F2]9 98601-98 2 Holder, Fuse

10 98601-99 2 Carrier11 98601-91 7 Terminal, 4 Way12 98601-93 3 Jumper, Terminal Block13 98601-107 3 Terminal, Through (220/230V)13 98601-106 3 Terminal, Through (380/415V)14 98601-113 1 Terminal, Earth (220/230V)14 98601-112 1 Terminal, Earth (380/415V)15 98601-145 1 Bar, Earthing16 98241-16 1 Rail (DIN)17 98153-86 2 Contact, Auxiliary18 98601-164 3 Terminal (220/230V)18 98601-163 3 Terminal (380/415V)

PI/98/352

5 16 11 7,9,10

8,9,10

6 17 172 3 1 13 14

11,12 4 1518

T101 Q101

KM

102

KM

103

KM101

F101

– 61 –C20160-1724 Cyclon 105-222



STARTER (6 of 6) – CYCLON 222 (440V, 60Hz)

– C20767-35 1 Starter, 440V1 98153-79 1 Contactor, Main [KM101]– 98145-2 1 Coil– 98153-100 1 Contacts (set)2 98153-76 1 Contactor, Star [KM102]– 98145-2 1 Coil– 98153-98 1 Contacts (set)3 98153-79 1 Contactor, Delta [KM103]– 98145-2 1 Coil– 98153-100 1 Contacts (set)4 98475-46 1 Overload, Thermal [F101]5 98614-30 1 Transformer [T101]6 98143-36 1 MCB, 3A/2 pole [Q101]7 98266-15 1 Fuse 1.6A [F1]8 98266-16 1 Fuse 3.15A [F2]9 98601-98 2 Holder, Fuse

10 98601-99 2 Carrier11 98601-91 7 Terminal, 4 Way12 98601-93 3 Jumper, Terminal Block13 98601-105 3 Terminal, Through14 98601-111 1 Terminal, Earth15 98601-145 1 Bar, Earthing16 98241-16 1 Rail (DIN)17 98153-86 2 Contact, Auxiliary18 98601-162 3 Terminal

PI/98/348

5 16 11,12 7,9,10 26 17 3 1 13 14

1548,9,1011 18

T101 Q101 KM102

KM

103

KM101

F101

– 62 –C20160¡-1724 Cyclon 105-222




1 C20606-160 1 Controller2 C27323-98 1 Cable, Earth – Baseframe3 C27323-97 1 Cable, Earth – Starter Box4 C27323-209 1 Harness, Control Wiring5 98524-50 1 Button, Emergency Stop [S101]– 98524-51 – Contacts6 C27323-95 1 Conduit, Motor, 222 (220V)6 C27323-96 1 Conduit, Motor, 215/218

(220-440V); 222 (380-440V)

D1

L1L2L3L4L5L6L7L8L9

P1 bar

T1 °C

P2

x10

x10

T1 °C P1 bar

P2

B1

B2

B3

B4

B5

B6

PI/98/353

1

2

3

45 6

– 63 –C20160-1724 Cyclon 105-222



S1 95001-228 Screw, Hexagon Head – M6x16S2 95001-230 Screw, Hexagon Head – M6x25S3 95001-254 Screw, Hexagon Head – M8x16S4 95001-256 Screw, Hexagon Head – M8x25S5 95001-282 Screw, Hexagon Head – M10x20S6 95001-312 Screw, Hexagon Head – M12x20S7 95044-244 Screw, Pan Head – M4x8S8 95044-246 Screw, Pan Head – M4x10S9 95044-248 Screw, Pan Head – M4x12S10 95044-392 Screw, Pan Head – M6x16S11 95001-283 Screw, Hexagon Head – M10x25S12 95092-338 Screw, Pan Head – M4x55

B1 95007-254 Bolt – M8x60B2 95001-284 Bolt – M10x30B3 95001-285 Bolt – M10x35B4 95001-281 Bolt – M10x60B5 95007-185 Bolt – M10x140B6 95001-315 Bolt – M12x35B7 95007-199 Bolt – M12x45

N1 95112-6 Nut – M10N2 95112-7 Nut – M12N3 95141-4 Nut, Self-locking – M4N4 95141-6 Nut, Self-locking – M6N5 95141-7 Nut, Self-locking – M8N6 95141-8 Nut, Self-locking – M10N7 95141-9 Nut, Self-locking – M12

W1 95189-14 Washer – M4W2 95149-10 Washer – M4W3 95149-13 Washer – M6W4 95149-15 Washer – M10W5 95149-16 Washer – M12W6 95179-3 Washer, Spring – M4W7 95179-5 Washer, Spring – M6W8 95179-7 Washer, Spring – M10W9 95179-8 Washer, Spring – M12W10 95186-18 Washer, Shakeproof – M6W11 A10308-10 Washer, Conical – M6W12 95149-14 Washer – M8W13 95179-6 Washer, Spring – M8

X1 98422-5 Nut, Cage – M6X2 98422-14 Nut, Cage – M8X3 A6455-64 Pop-rivetX4 C11158-5967 Fastener, Quick ReleaseX5 C11158-5968 Fastener, Quick Release

COMMON FASTENERS

1724 cyc 105-222 gb - about air compressors (4 of 6) – cyclon 218 (380/415/440v, 50/60hz) starter...

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