192257 operator manual englis - islandsmt...7 log on 3 log on change operator 60min 30min+ 60min+...
TRANSCRIPT
OPERATOR MANUAL
Manual Issue State 02 May 2007 Copyright 2007 DEK International GmbH All Rights Reserved© Pt No 192257
90 20
60min 60min+30min+
Current Product: DEK04
- +Cycle Time9.6 sec
0%
23°C
25%
50%
75%
100%
Batch Limit
200
Board Count
068%
2323
Status Process
Ready
Set upProduct
Maintenance
Adjust
Paste Dispense Paper Solvent
30
Print Shut DownChange
Print DirectionProduct
Changeover
Dispenser Clean 1 Clean 2
ClearBoardCount
Temperature Humidity Net Files
Language Help
LoadScreen
ChangeOperator QC Calc
LargeView
BoardView
16
Start Menu Input Details Help 0 Minutes0 BoardsPaste 0 %
Total Cycle Time
Time :
Data Logging :
Host Comms :
Cycle Time :
DEFAULT
0.0s
DISABLED
Shift Goal
Boards Built
100%
75%
50%
25%
0%
15:32:58
Product :
MachineCommands
ModalCommands Key Pad
00 : 00 : 00
30min
60min+
60min+
Current Product: DEK04
-+Cycle Time
9.6 sec
0%
23°C
25%
50%
75%
100%
Shift Goal200 boards
Board Count59 boards 68%
23
23
StatusProcess
Running
On Print Cycle
SPC
DEK
30
1 2
STOP
S
TOP
ST
O
P
DEK
Interactiv
Open CoverCommands Clean 1
GENERAL
SAFETY
SAFETY
HAZARDOUS MATERIALS
This manual should be used by suitably trained machine operators. It is a quick
guide to the general operating conditions of the machine.
To ensure that the operating conditions for the printing machine remain safe at all
times, all personnel must follow generally accepted safety procedures in addition
to specific safety precautions laid down in this manual.
notices draw the attention of operators to possible hazards which may
cause loss of life, serious injury or ill health.
notices alert personnel to the possibility of damage occurring to the
machine material.
The following label illustrated below, may be fitted to the machine, this signifies
that the user should refer to the operator manual before attempting to carry out
work on the equipment.
WARNING
CAUTION
Hazardous materials, as defined by NFPA 497 (National Fire Protection
Association), are not recommended by DEK for use on this machine. If one or
more hazardous materials are used, decomtamination must be carried out in
accordance with SEMI S12 or equivelant local regulations.
HAZARDOUS AREAS
1
WARNING AND CAUTIONS
The warnings and caution notices below are fitted to the machine and shown in the
relevant procedures within this manual.
Some of the warning symbols below may not be applicable to
your machine.
Symbol Definition
WARNING
STRONG MAGNETIC FIELD. A STRONG MAGNETIC FIELD EXISTS IN
THE VICINITY OF THE CAMERA LINEAR MOTORS. THESE MAY
REPRESENT A SERIOUS HAZARD TO PEOPLE FITTED WITH A
PACEMAKER.
WARNING
MOVING PARTS. MOVING PARTS ARE PRESENT IN THE VICINITY OF
THIS WARNING LABEL, THESE PARTS HAVE THE POTENTIAL TO
CAUSE INJURY.
WARNING
BOARD CLAMPS. EXTREME CARE MUST BE EXERCISED WHEN
WORKING IN THE TOOLING AREA OF THE MACHINE TO AVOID
INJURY. THE FOILS ON THE FRONT AND REAR BOARD CLAMPS
ARE VERY SHARP.
WARNING
PROTECTIVE CLOTHING. APPROVED PROTECTIVE CLOTHING
SHOULD BE WORN BY SOLDER PASTE AND SOLVENT HANDLERS
AT ALL TIMES TO ELIMINATE FUME INHALATION, EYE CONTACT,
SKIN CONTACT AND INGESTION.
WARNING
RECOMMENDED SOLVENTS. ANY SOLVENTS USED MUST COMPLY
WITH LOCAL ENVIRONMENTAL GUIDELINES. DEK RECOMMEND
USING SOLVENTS THAT ARE ENVIRONMENTALLY FRIENDLY, IE CFC
FREE AND WATER BASED. SOLVENTS USED MUST HAVE FAST
EVAPORATION RATES AND FLASHPOINT SPECIFICATIONS
GREATER THAN 39°C.
Symbol Definition
WARNING
SOLDER PASTE AND SOLVENTS. WHEN USING OR HANDLING ANY
SOLDER PASTE OR SOLVENT FORMULATION THE
MANUFACTURERS’ RECOMMENDED SAFETY PRECAUTIONS MUST
BE STRICTLY ADHERED TO.
WARNING
SOLVENT SOLUTION. DO NOT MIX SOLVENT SOLUTIONS. FLUSH
THE SOLVENT TANK THOROUGHLY WHEN CHANGING TO A
DIFFERENT SOLVENT SOLUTION.
WARNING
MACHINE COVERS. IN ORDER TO PROTECT PERSONNEL AND TO
PREVENT DAMAGE TO THE MACHINE, COVERS ARE FITTED TO THE
MACHINE FRAME. THESE PANELS MUST ONLY BE REMOVED BY
SUITABLY QUALIFIED PERSONNEL.
CAUTIONToxic chemicals may be present. Skin contact may be hazardousto your health. Wear safety gloves.
CAUTION
Toxic chemicals may be present. Skin contact may be hazardous
to your health. Wear eye protection.
SAFETY2
SAFETY
MACHINE OVERVIEW
1
22
3
4
5
6
7
1
2
34
5
6
7
1
2
23
4
5
6
7
1
2
3
4
5
6
7
Tricolour Beacon
Two Button Control
System Button
Mains Isolator
Internal Light
Emergency Stop Button
Monitor
Item Description
MACHINE OVERVIEW4
STOP
S
TOP
ST
O
P
Calibrate Squeegees
DEKDEK
The squeegees are about to undergo calibration. Please ensure that the correct
squeegees are fitted for this operation.Select Continue to proceed with this calibration.Select Restore Defaults to restore the default parameters.
E STOP OPERATION TRI COLOUR BEACON
PRINTHEAD COVER
With the machine powered up, activating the red Emergency Stop button (E Stop)
causes the machine to stop in a controlled manner.
The beacon indicates the operational status of the machine:
Machine is not operational
Machine is not in a ready state
Machine requires operator attention
Machine is operational
System power is downError message displayedPaste cartridge is lowProFlow is lowPaper roll is emptySolvent tank level is lowVortex cleaning cassette expired
Machine is initializingMachine is in set upMachine is in maintenance
Paste cartridge is lowProFlow is lowPaper roll is emptySolvent tank level is lowVortex cleaning cassette expired
Machine is waiting in a ready state
To activate:
press the E Stop button, electrical power to the machine is suspended.
To reset:
turn the E Stop button clockwise until it unlatches.
Raising the printhead cover suspends operation of the machine to allow theoperator safe access to the tooling area.
Calibrate Squeegees
DEKDEK
The squeegees are about to undergo calibration. Please ensure that the correctsqueegees are fitted for this operation.
Select Continue to proceed with this calibration.Select Restore Defaults to restore the default parameters.
Calibrate Squeegees
DEKDEK
The squeegees are about to undergo calibration. Please ensure that the correctsqueegees are fitted for this operation.
Select Continue to proceed with this calibration.Select Restore Defaults to restore the default parameters.
Calibrate Squeegees
DEKDEK
The squeegees are about to undergo calibration. Please ensure that the correctsqueegees are fitted for this operation.
Select Continue to proceed with this calibration.Select Restore Defaults to restore the default parameters.
Calibrate Squeegees
DEKDEK
The squeegees are about to undergo calibration. Please ensure that the correctsqueegees are fitted for this operation.
Select Continue to proceed with this calibration.Select Restore Defaults to restore the default parameters.
Beacon Colour Operational Status
SAFETY 3
SAFETY
DEK USER INTERFACE
5DEK USER INTERFACE
60min 60min+30min+
Current Product: DEK04
- +Cycle Time9.6 sec
0%
25%
50%
75%
100%
Batch Limit
200
Board Count
02323
Status Process
Ready
Set upProduct
Maintenance
Paste Dispense Paper Solvent
30
Shut Down
23°C 68%
Temperature Humidity Net Files
Language Help
Adjust
90 20 60
LargeView
BoardView
DEK
Interactiv
PrintChange
Print DirectionLoad
ScreenChangeOperator QC Calc
ProductChangeover
Open CoverCommands
Clean 1
Dispenser Clean 1 Clean 2
ClearBoardCount
Productivity Panel
Help Menu ButtonLanguage Selection Button
Consumable ReplenishmentPanel
Machine Status Page
Machine Mimic Window
Environmental Panel
Machine Commands PanelPrompt Bar
Vision Window
Navigation Panel
POWER UP
ON1
2
6
System Initialisation DEK
Press the System button on the outer cover, to initialise the machine,
OR . . .
Select Diagnostics - to enter the machine’s diagnostic functions,
OR . . .
If the current product file needs to be changed, select Load Product to load another product file.
Diagnostics Load
Product Name
Product ID
Language Interactiv Help
POWER UP
7
LOG ON
3
LOG ON
ChangeOperator
60min 60min+30min+
Current Product: DEK04
- +Cycle Time9.6 sec
0%
25%
50%
75%
100%
Batch Limit
200
Board Count
02323
Status Process
Ready
Set upProduct
Maintenance
Adjust
Paste Dispense Paper Solvent
30
Print Shut Down
23°C 68%
Temperature Humidity Net Files
Language Help
LoadScreen
ChangeOperator QC Calc
LargeView
BoardView
90 20 60
ChangePrint Direction
ProductChangeover
Open CoverCommands
Clean 1
Dispenser Clean 1 Clean 2
ClearBoardCount
DEK
Interactiv
LOG ON
8 LOG ON
5
4 Enter the Operators name
Log On
Change Operator
To log on enter your user name and select Log On.
To log off, select Log Off.
To return to the Ready page select Exit.
! $ % ^ & ( ) -
Q W E U I O PR T Y
A S D J K LF G H
\ Z X N M < >C V B
Shift Lock Space Delete
Operator Name
Log On
Exit
Back
Language Help
DEK
Interactiv
MACHINE SET UP OVERVIEW
For Squeegees refer to page 10 For Ball Placement refer to page 16For ProFlow refer to page 13
9
60min 60min+30min+
Current Product: DEK04
- +Cycle Time9.6 sec
0%
25%
50%
75%
100%
Batch Limit
200
Board Count
02323
Status Process
Ready
Set upProduct
Maintenance
Adjust
Paste Dispense Paper Solvent
DEK
30
Print Shut Down
23°C 68%
Temperature Humidity Net Files
Language Interactiv Help
LoadScreen
ChangeOperator QC Calc
LargeView
BoardView
90 20 60
ChangePrint Direction
ProductChangeover
Open CoverCommands
Clean 1
Dispenser Clean 1 Clean 2
ClearBoardCount
60min 60min+30min+
Current Product: DEK04
- +Cycle Time9.6 sec
0%
25%
50%
75%
100%
Batch Limit
200
Board Count
0
Status Process
Ready
Set upProduct
Maintenance
Adjust
DEK
Shut Down
23°C 68%
Temperature Humidity Net Files
Language Interactiv Help
LoadScreen
ChangeOperator QC Calc
LargeView
BoardView
PrintProduct
ChangeoverOpen CoverCommands
ClearBoardCount
60min 60min+30min+
Current Product: DEK04
- +Cycle Time9.6 sec
0%
25%
50%
75%
100%
Batch Limit
200
Board Count
02323
Status Process
Ready
Set upProduct
Maintenance
Adjust
ProFlow Paper Solvent
DEK
Shut Down
23°C 68%
Temperature Humidity Net Files
Language Interactiv Help
LoadScreen
LargeView
BoardView
90 20 60
PrintProduct
ChangeoverOpen CoverCommands
ChangeOperator QC CalcClean 1
Clean 1 Clean 2
ClearBoardCount
MACHINE SET UP -OVERVIEW
10
Select the buttons in the sequence shown and follow the on screen prompts.
1
60min 60min+30min+
Current Product: DEK04
- +Cycle Time9.6 sec
0%
25%
50%
75%
100%
Batch Limit
200
Board Count
02323
Status Process
Ready
Set upProduct
Maintenance
Adjust
Paste Dispense Paper Solvent
DEK
30
Print Shut Down
23°C 68%
Temperature Humidity Net Files
Language Interactiv Help
LoadScreen
ChangeOperator QC Calc
LargeView
BoardView
90 20 60
ChangePrint Direction
ProductChangeover
Open CoverCommands
Clean 1
Dispenser Clean 1 Clean 2
ClearBoardCount
MACHINE SET UP - SQUEEGEES
MACHINE SET UP -SQUEEGEES
ProductChangeover
MACHINE SET UP - SQUEEGEES
8
2
3
4
5
6
11MACHINE SET UP -SQUEEGEES
7a
Product Changeover DEK
Product NameDEK08
Print Direction
Reverse
Product IDDefault Board
Tooling TypeMagnetic
Screen ImageEdge
LoadProduct
Tooling
Fiducials
Alignment
Back Open CoverCommands
LoadScreen
ChangeSqueegees
CalibrateSqueegees
AddPaste
ChangeCatridge
AutoDispense Clean 1 Clean 2
Language Interactiv Help
LoadProduct
Tooling
LoadScreen
Fiducials
Alignment
7bAdd
Paste
Back
AutoDispense
MACHINE SET UP - SQUEEGEES
9 Batch Limit200
10
MACHINE SET UP -SQUEEGEES
12
60min 60min+30min+
Current Product: DEK04
- +Cycle Time9.6 sec
0%
25%
50%
75%
100%
Batch Limit
200
Board Count
02323
Status Process
Ready
Set upProduct
Maintenance
Adjust
Paste Dispense Paper Solvent
DEK
30
Shut DownChange
Print Direction
23°C 68%
Temperature Humidity Net Files
Language Interactiv Help
LoadScreen
ChangeOperator QC Calc
LargeView
BoardView
90 20 60
PrintProduct
ChangeoverOpen CoverCommands
Clean 1
Dispenser Clean 1 Clean 2
ClearBoardCount
MACHINE SET UP - PROFLOW
60min 60min+30min+
Current Product: DEK04
- +Cycle Time9.6 sec
0%
25%
50%
75%
100%
Batch Limit
200
Board Count
02323
Status Process
Ready
Set upProduct
Maintenance
Adjust
ProFlow Paper Solvent
DEK
Shut Down
23°C 68%
Temperature Humidity Net Files
Language Interactiv Help
LoadScreen
LargeView
BoardView
90 20 60
PrintProduct
ChangeoverOpen CoverCommands
ChangeOperator QC CalcClean 1
Clean 1 Clean 2
ClearBoardCount
1Product
Changeover
Select the buttons in the sequence shown and follow the on screen prompts.
MACHINE SET UP -PROFLOW
13
MACHINE SET UP - PROFLOW
3
4
5
6
7
2Load
Product
Tooling
LoadScreen
Fiducials
Alignment
Back
14
DEK
Product NameDEK08
Product IDDefault Board
Tooling TypeMagnetic
Screen ImageEdge
LoadProduct
Tooling
Fiducials
Alignment
Back Open CoverCommands
LoadScreen
ChangeProFlow
RaiseProFlow
RefillProFlow
PrimeProFlow
PasteKnead
Product Changeover
Clean 1
1
Clean 2
2
Language Interactiv Help
MACHINE SET UP -PROFLOW
MACHINE SET UP - PROFLOW
8Batch Limit
200
9
60min 60min+30min+
Current Product: DEK04
- +Cycle Time9.6 sec
0%
25%
50%
75%
100%
Batch Limit
200
Board Count
02323
Status Process
Ready
Set upProduct
Maintenance
Adjust
ProFlow Paper Solvent
DEK
Shut Down
23°C 68%
Temperature Humidity Net Files
Language Interactiv Help
LoadScreen
LargeView
BoardView
90 20 60
PrintProduct
ChangeoverOpen CoverCommands
ChangeOperator QC CalcClean 1
Clean 1 Clean 2
ClearBoardCount
MACHINE SET UP -PROFLOW
15
MACHINE SET UP - BALL PLACEMENT
MACHINE SET UP -BALL PLACEMENT
16
60min 60min+30min+
Current Product: DEK04
- +Cycle Time9.6 sec
0%
25%
50%
75%
100%
Batch Limit
200
Board Count
0
Status Process
Ready
Set upProduct
Maintenance
Adjust
DEK
Shut Down
23°C 68%
Temperature Humidity Net Files
Language Interactiv Help
LoadScreen
ChangeOperator QC Calc
LargeView
BoardView
PrintProduct
ChangeoverOpen CoverCommands
ClearBoardCount
1Product
Changeover
Select the buttons in the sequence shown and follow the on screen prompts.
MACHINE SET UP - BALL PLACEMENT
MACHINE SET UP -BALL PLACEMENT
17
DEK
Product NameDEK08
Product IDDefault Board
Tooling TypeMagnetic
Screen ImageEdge
LoadProduct
Tooling
Fiducials
Alignment
Back Open CoverCommands
LoadScreen
FillHopper
PrimeSpheres
RecoverSpheres
MoveCarriage
Product Changeover
Language Interactiv Help
3
4
5
6
7
2Load
Product
Tooling
LoadScreen
Fiducials
Alignment
Back
MACHINE SET UP - BALL PLACEMENT
8Batch Limit
200
9
MACHINE SET UP -BALL PLACEMENT
18
60min 60min+30min+
Current Product: DEK04
- +Cycle Time9.6 sec
0%
25%
50%
75%
100%
Batch Limit
200
Board Count
0
Status Process
Ready
Set upProduct
Maintenance
Adjust
DEK
Shut Down
23°C 68%
Temperature Humidity Net Files
Language Interactiv Help
LoadScreen
ChangeOperator QC Calc
LargeView
BoardView
PrintProduct
ChangeoverOpen CoverCommands
ClearBoardCount
19
LOG OFF
LOG OFF
1ChangeOperator
60min 60min+30min+
Current Product: DEK04
- +Cycle Time9.6 sec
0%
25%
50%
75%
100%
Batch Limit
200
Board Count
02323
Status Process
Ready
Set upProduct
Maintenance
Adjust
Paste Dispense Paper Solvent
30
Print Shut Down
23°C 68%
Temperature Humidity Net Files
Language Help
LoadScreen
ChangeOperator QC Calc
LargeView
BoardView
90 20 60
ChangePrint Direction
ProductChangeover
Open CoverCommands
Clean 1
Dispenser Clean 1 Clean 2
ClearBoardCount
DEK
Interactiv
LOG OFF
2
20LOG OFF
Change Operator DEK
To log on enter your user name and select Log On.
To log off, select Log Off.
To return to the Ready page select Exit.
! $ % ^ & ( ) -
Q W E U I O PR T Y
A S D J K LF G H
\ Z X N M < >C V B
Shift Lock Space Delete
Operator Name
Log Off
Exit
Back
Language HelpInteractiv
Log Off
Shut Down3
4Continue
POWER DOWN
POWER DOWN 21
60min 60min+30min+
Current Product: DEK04
- +Cycle Time9.6 sec
0%
25%
50%
75%
100%
Batch Limit
200
Board Count
02323
Status Process
Ready
Set upProduct
Maintenance
Adjust
Paste Dispense Paper Solvent
DEK
30
Shut Down
23°C 68%
Temperature Humidity Net Files
Language Interactiv Help
LargeView
BoardView
90 20 60
PrintChange
Print DirectionLoad
ScreenChangeOperator QC Calc
ProductChangeover
Open CoverCommands Clean 1
Dispenser Clean 1 Clean 2
ClearBoardCount
5
OF
F
22
http://www.dek.com
DOVERA COMPANY