1996 ford truck ranger 2wd v6182 3 - justanswer

9/1/2015 ALLDATA Repair 1996 Ford Truck Ranger 2WD V6182 3.0L Disassembly

http://alldatapro.com/alldata/PRO~V429540300~C23337~R0~OD~N/0/41746574/56351365/56351413/56351415/34853741/34860071/34860212/34850316/1416… 1/12

1996 Ford Truck Ranger 2WD V6182 3.0LVehicle » Transmission and Drivetrain » Manual Transmission/Transaxle » Service and Repair » Disassembly

DISASSEMBLE

1. Using a suitable tool remove transmission drain plug, then drain transmission fluid.

Top Cover Removal

2. Remove shift lever and dust boot, then using a suitable tool, remove ten top cover retaining bolts andtop cover.

3. Remove nine extension housing retaining bolts.4. Pry gently at locations provided on extension housing and transmission case, then separate extension

housing from transmission case.

Rear Seal Removal

http://alldatapro.com/alldata/PRO~V429540300~C23337~R0~OD~N/0/41746574/56351365/56351413/56351415/34853741/34860071/34860212

http://alldatapro.com/alldata/PRO~V429540300~C23337~R0~OD~N/0/41746574/56351365/56351413/56351415/34853741/34860071/34860212/34850316



http://alldatapro.com/alldata/PRO~V429540300~C23337~R0~OD~N/0/41746574/56351365/56351413/56351415/34853741

http://alldatapro.com/alldata/PRO~V429540300~C23337~R0~OD~N/0/41746574/56351365/56351413/56351415/34853741/34860071

http://alldatapro.com/alldata/PRO~V429540300~C23337~R0~OD~N/0/41746574/56351365/56351413/56351415/34853741/34860071/34860212/34850316/141627768





5. If necessary to remove rear seal on 4x2 models, extension housing must be installed on transmissioncase. Remove extension housing rear seal using suitable tool.

Removing Oil Passage

6. On 4x2 models, if necessary, remove rear oil passage from extension housing, using a suitable socket.7. On 4x2 models, remove and discard antispill oil seal from output shaft.

Speedometer Drive Gear Removal







8. On 4x2 models, remove speedometer drive gear and steel ball. To facilitate installation, note color ofspeedometer drive gear.

9. On all models, lock transmission in first and third gears.

Staked Portions Of Output And Countershaft Locknuts Removal

10. Using countershaft locknut staking tool No. T77J7025F or equivalent, release staked areas securingoutput shaft and countershaft locknuts.

Countershaft Bearing And Thrust Washer Removal






11. Using a suitable socket, remove and discard countershaft rear bearing locknut. Remove countershaftbearing and thrust washer.

Removing Output Shaft Locknut

12. Using mainshaft locknut wrench tools No. T88T7025A and remover/replacer tube tool No. T75L7025B or equivalents, remove and discard output shaft locknut.

13. Using a suitable tool, remove reverse idler shaft attaching bolt, then the idler gear assembly by pullingrearward.






Removing Output Shaft Rear Bearing

14. Remove output shaft rear bearing from output shaft, using the following tools, remover/replacer tubetool No. T75L7025B, TOD forcing screw tool No. T84T7025B, bearing puller tool No. T77J7025H,and puller ring tool No. T77J7025J or equivalent.

15. Drive reverse gear from output shaft, using a suitable drift, then remove sleeve from output shaft.






16. Remove counter reverse gear with two needle bearings and reverse synchronizer ring.17. Remove thrust washer and split washer from countershaft, then using a suitable wrench, remove

fifth/reverse shift rod fixing bolt.18. Remove fifth/reverse synchronizer hub and sleeve assembly, fifth/reverse shift fork, and rod as an

assembly.

NOTE: Do not separate steel ball and spring unless necessary.

19. Remove 5th gear synchronizer ring.20. Remove 5th/reverse counter lever lockplate retaining bolt and inner circlip. Remove counter lever

assembly from transmission case. Do not remove counter lever pin torx retaining nut.











Removing 5th Gear From Output Shaft

21. Remove counter 5th gear with needle bearing, then the 5th gear from output shaft using the followingtools, bearing collet sleeve for 3.5 inch bearing collets, tool No. T75L7025G, remover/replacer tubetool No. T85T7025A, TOD forcing screw tool No. T84T7025B, and gear remover collet tool No. T88T7061A or equivalents.

NOTE: To facilitate installation, note that the two longer collars on fifth gear face forward.

Remove 5th Gear Sleeve






22. Remove fifth gear sleeve and Woodruff key as shown in the 5th Gear Sleeve Removal image.

Installing Center Bearing Cover




23. Using a suitable socket, remove six center bearing retaining bolts, then the center bearing cover. Tofacilitate installation, note direction of arrow in middle of center bearing cover is upward. Note thatflanged side of center bearing cover faces inward.

Remove Front Bearing Cover



24. Using a suitable socket, remove six front bearing cover attaching bolts.

Front Bearing Cover Components



25. Remove front bearing cover by threading two of the originally installed retaining bolts into front bearingcover service bolt locations 9 o'clock and 3 o'clock positions. Alternately tighten bolts until frontbearing cover can be lifted away by hand. Remove and discard front bearing cover oil baffle. Boltsthreaded into service bolt locations will bottom out and lift front bearing cover away from transmissioncase. Do not remove plastic scoop ring from input shaft at this time.

Transmission Components

26. Using a suitable socket, remove oil trough retaining bolt, then the oil trough from upper transmissioncase.

27. Pull input shaft forward and remove input bearing outer race, then pull output shaft rearward.

Removing Output Shaft








28. Pull input shaft forward, then separate it from output shaft. Incline output shaft upward, then lift fromtransmission case.

29. Remove input shaft from transmission case, then the countershaft bearing outer races by movingcountershaft forward and rearward. Pull countershaft rearward far enough to permit tool clearancebehind front countershaft bearing. Using a suitable puller and slide hammer, remove front countershaftbearing.

30. Remove countershaft through upper opening of transmission case.









1996 ford truck ranger 2wd v6182 3 - justanswer

Documents