1khd626830de commissioning report etl600

We reserve all rights in this document and in the information contained therein. Reproduction,use or disclosure to third parties without express authority is strictly forbidden. © ABB Switzerland Ltd

Rev. ind: ..

Type des. Part no. Prep. R. Pauli / PSNEX 2006-02-14 Doc.kind No. of p.

Appr. H. Benninger / PSND 2007-02-14 Resp.dept. PSNEX

Title Commissioning Report ETL600 13+

Doc. no. Lang. Rev. ind. Page

ABB Switzerland Ltd en D C1 1KHD626830 FILE: 1KHD626830de Commissioning Report ETL600.doc; TEMPLATE: TECHN_DOC_STAND_P.dot R0; SKELETON: ; SAVEDATE: 2/15/2007 10:53:00 AM

COMMISSIONING REPORT

Powerline Carrier Equipment: Series ETL600

Project : ………………………….. ABB Order N° : ………………………….. Station : ………………………….. Link : ………………………….. Equipment N° : ………………………….. Frequency : TX = …………kHz RX = …………kHz Direction : …………………………..

Commissioning Report contains ETL600 System Test Report Pages C1 to C13 HMI600 Printout of Configuration Pages ............. HMI600 Printout of Status Pages .............

The tuning of the equipment is in accordance with the following instructions:

Programming and Testing of ETL600 1KHW001493-EN Compatibility Requirements for ETL600 1KHW001490-EN Tuning of ETL600 Rx RF Filter P4RX 1KHW001491-EN Tuning of ETL600 Tx RF Filter E5TX 1KHW001492-EN Input Voltage Change B5LC 1KHL015788-EN APLC Channel Equalization for ETL600 1KHW001494-EN Firmware Download for ETL600 1KHW001496-EN Technical Data ETL600 1KHW001498-EN


ABB Switzerland Ltd en D C2 1KHD626830

SAFETY INSTRUCTIONS

Please refer to chapter 2 of Instruction Manual 1KHW001489.

Designations and abbreviations used:

Designation Meaning

___________ Measured value

[ ... ] Programmed value

[ ] D Preferred setting (default)

[ X ] Test passed or jumper is set

[ ] Not tested or jumper is not set

B5LA Module type

BER Bit Error Ratio

Def. Default value

equ. Equipment

fLo Lower frequency, usually meant as low cut-off frequency

LED Light Emitting Diode found on the front panel

HMI600 User Interface Program for ETL600 running on a PC

N11, …, N71 Position in rack. Slot number N11, …, N71

Rx Receiver

Tx Transmitter

PC Personal Computer

X11, …, X71 Position in rack. Equivalent to N11, …, N71

(T.22/..1) Connector 1 of terminal block connected to board at rack position N22

REVISION

Rev. ind. Page (p.) Chapter (c.)

Description Date Dept./Init.

c Step C10.2 Replaced T22 by T71 2006-04-26 PTUKT/Be

d p. 1, p. 13 p. 1 C.14, C.15

Changed department designations Added lines for Link designation and HMI600 status printout Inserted tests of G.703.1 and LAN ports

2007-02-01 PSND/Be

Rev. ind. Commissioning Report ETL600 Equipment HE

Notes: .............................................................................................................................................................. .............................................................................................................................................................. .............................................................................................................................................................. Sign Commissioning Eng.: Sign Witness Eng.:


ABB Switzerland Ltd 1KHD626830 en D C3

Test No.

Test procedure

Test point

Permissible value

Units

Test result

C.1. General

C.1.1 Checking the line of communication Line attenuation dB [ ] Return loss Ar dB [ ]

C.1.2 Visual checks Proper wiring of protective earth P7LA, P7LC PE wired [ ] Proper wiring of protective earth Cubicle PE wired [ ] Proper wiring of power supply P7LA, P7LC polarity ok [ ]

upper ∗ lower Proper settings on power supply modules B5LA, B5LC jumpers & fuses ok

[ ] [ ] D If the positive pole (+) of the battery is

grounded, place an earth jumper to the positive pole (+) of the cubicle supply

Cubicle supply terminals [ ]

C.2. Power supply for channel rack P7LA

upper * lower

C.2.1 Battery supply 48V DC B5LA (BAT-0V) -46 to –56 V DC [ ] [ ] D

C.2.2 Mains supply 230V AC B5LC (UR-0V) -46 to –52 V DC [ ] [ ] D

C.2.3 Mains supply 115V AC B5LC (UR-0V) -46 to –52 V DC [ ] [ ] D

C.2.4 Ripple on 48V DC B5LA (BAT-0V) < 1 V rms [ ] [ ] D

C.2.5 Ripple on UR (Mains) B5LC (UR-0V) < 1 V rms [ ] [ ] D

∗ ‘upper’ und ‘lower’ stands for upper rack / lower rack and applies to 80 W equipment ETL680 only.





Test No.

Test procedure

Test point

Permissible value

Units

Test result

C.3. Upload configuration [ ]

C.4. Change configuration, if necessary [ ]

C.4.1 Reducing Output power, if necessary

Determine Ar min = minimal value of Ar as measured in C.1.1

Ar min= ___________

dB

Calculate output power reduction Ared: No reduction, if Ar min ≥ 12 dB: Ared = max(0, (3 - Ar min / 4 ))

Ared = ___________

dB

Decrease Max. power PEP by Ared HMI600: Configuration / System / Channel settings / Max. power (PEP)

[ ]

Store configuration to flash HMI600: Equipment / Store configuration to FLASH

[ ]

C.5. Transmitter

C.5.1 Adjust Tx RF level Dialog box: Adjust Tx RF level

Click Start or Set RF line monitor on RF hybrid or RF line (X175)

value indicated in dialog box

[ ]

C.5.2 Adjust Tx alarm level Dialog box: Adjust Tx alarm level

Click Activate Tx alarm level, set jumper CH and turn potentiometer R116 on P1LA till LED on it lights

LED to be ON

[ ]

Tx alarm indication: RF hybrid & - in case of 80W - combiner

LED to be ON [ ]

State of HW alarm relay after programmed delay.

Pins 2-3 of V9OT cable Closed [ ]

Turn potentiometer R116 on P1LA till LED on it goes off.

LED to be OFF [ ]

Tx alarm indication RF hybrid & - in case of 80W - combiner

LED to be OFF [ ]

State of HW alarm relay after programmed delay. Click OK.

Pins 2-3 of V9OT cable Open [ ]





Test No.

Test procedure

Test point

Permissible value

Units

Test result

C.6. Receiver

C.6.1 Adjust Rx RF level Menu: Equipment Commissioning and

maintenance, dialog box: Adjust Rx RF level

Follow the instructions in the dialog box Line attenuation Dialog box __________ dB Increase of receive level (due to parallel

PLC links) Dialog box

__________ dB

Adjustment performed [ ]

C.6.2 Connect RF cable and set alarm thresholds 1

Alarm thresholds set (Menu: Configuration / System / Alarm settings)

Dialog box [ ]

C.6.3 Check link alarms 1 Link alarm of the local equipment Alarm status of the local

equipment No local link alarm

[ ]

Link alarm of the remote equipment No remote link alarm

[ ]

C.6.4 Tune hybrid P3LE 2

RF Coaxial cable to be connected. Dialog box: Tune RF hybrid

Press 'Start measurement' & adjust the balancing network (Resistance with jumper RA/RB/RC/RD/RP and potentiometer R226, inductance with jumper LA – LN/LP and capacitance with jumpers CA to CL, CP)

Dialog box Till minimum is read by HMI.

[ ]

C.6.5 SNR pilot

Upload status data of local equipment Ch 1 Ch 2 Ch 3 SNR pilot HMI600 > 15 dB [ ] [ ] [ ]

C.7. Equalization

C.7.1 Measure frequency response

Ch 1 Ch 2 Ch 3

In menu Equipment / Commissioning and maintenance / Frequency response / APLC channel 1, APLC channel 2 or APLC channel 3

HMI600 [ ] [ ] [ ]

1 If the remote equipment is operational 2 The tuning is not necessary when the ETL600 is operated without Rx filter P4RX.





Test No.

Test procedure

Test point

Permissible value

Units

Test result

C.7.2 Select Equalizer

Ch 1 Ch 2 Ch 3

In menu Equipment / Commissioning and maintenance / Select equalizer / APLC channel 1, APLC channel 2 or APLC channel 3

HMI600 [ ] [ ] [ ]

C.8. R1BC, if present [ ]

Activate alarms as programmed on R1BC.

Corresponding N/C contacts on R1BC.

Closed [ ]

Deactivate alarms as programmed on R1BC.

Corresponding N/C contacts on R1BC.

Open [ ]

C.9. Configure Real time Clock (RTC)

C.9.1 Setting real time clock Menu: Equipment, Commissioning and

maintenance, Eventrecorder, Set clock

Download date/time to RTC Dialog box Actual time and date

[ ]

C.9.2 Test external real time clock synchronization, if available

Menu: Equipment, Commissioning and maintenance, Eventrecorder, Set clock

Download date/time to RTC Dialog box Wrong time Upload date/time from RTC Dialog box Correct time [ ]

Test No.

Test procedure

Test point

Permissible value

Units

Test result

C.10. NSD600 / G4AI, if present

C.10.1 NSD600 loop test TPE1 TPE2

Check Actual transmission time TLink

Menu: Equipment, Commissioning and maintenance, NSD600 send loop test

HMI600

< 2*T0

ms

_______

_______





Test No.

Test procedure

Test point

Permissible value

Units

Test result

C.10.2 Command transmission time Command A

Tx command A Rx command A

Terminal: (T71/1) – (T71/2) [ ](T…/...) – (T.../…) [ ](T71/9) – (T71/10) [ ](T…/...) – (T.../…) [ ]

Refer HMI600 Mean value

≤ T0

ms

TPE1

________

TPE2

________

Command B Tx command B Rx command B



≤ T0

ms

TPE1

________

TPE2

________

Command C Tx command C Rx command C



≤ T0

ms

TPE1

________

TPE2

________

Command D Tx command D Rx command D



≤ T0

ms

TPE1

________

TPE2

________

C.10.3 Reset counters

Menu: Equipment, Commissioning and maintenance, Eventrecorder, Reset counter, OK:

HMI600 All counters = 0 [ ]

C.11. Testing of O4LE

C.11.1 Service Phone. Mark if configured: N11 [ ]

N22 [ ]

N54 [ ]

Pick up the phones and talk. Service phone, at front panel

Talk is possible without feedback

N11 [ ]

N22 [ ]

N54 [ ]

C.11.2 Hot line direct phone Mark if configured: N11 [ ]

N22 [ ]

N54 [ ]

Pick up the phone, wait, pick up remote phone

Direct phone Talk is possible without feedback

N11 [ ]

N22 [ ]

N54 [ ]





Test No.

Test procedure

Test point

Permissible value

Units

Test result

C.11.3 Remote subscriber Mark if configured: N11 [ ]

N22 [ ]

N54 [ ]

Measure voltage at open loop condition

43 V … 52 V V DC N11: ___________

N22: ___________

N54: ___________ Pick up the phone, wait, pick up

remote phone

Talk is possible without feedback

N11 [ ]

N22 [ ]

N54 [ ]

C.11.4 Pax 2-wire Mark if configured: N11 [ ]

N22 [ ]

N54 [ ]

PAX-BLOCKING normal

Measure at terminal, telephony 6a-6b, 6b-7a

6a-6b is open 6b-7a is closed

N11 [ ]

N22 [ ]

N54 [ ]

PAX-BLOCKING blocked Interrupt local loop, wait about 30 sec.



N11 [ ]

N22 [ ]

N54 [ ]

C.11.5 Pax 4-wire Mark if configured: N11 [ ]

N22 [ ]

N54 [ ]

Test E-Wire: Close and open at Remote equ. at terminal, telephony 4a-4b

Terminal, telephony 3a-3b

E-Wire must toggle N11 [ ]

N22 [ ]

N54 [ ]

Measure Output level. Feed 800 Hz with configured input level of remote PAX (Default: -3.5 dBm). (Activate at terminal, telephony 4a-4b)

Feed into rem. equ. at terminal, telephony 1a-1b Measure at terminal, telephony 2a-2b

Configured Output level ±1 dB (Def.: -3.5 dBm)

dBm (600 Ω)

N11 [ ]

N22 [ ]

N54 [ ]

PAX-BLOCKING normal



N11 [ ]

N22 [ ]

N54 [ ]




N11 [ ]

N22 [ ]

N54 [ ]





Test No.

Test procedure

Test point

Permissible value

Units

Test result

C.11.6 Pax 4/2-wire Mark if configured: N11 [ ]

N22 [ ]

N54 [ ]

Test E-Wire: Close and open at terminal, telephony 4a-4b



N22 [ ]

N54 [ ]

Measure Output level at AF1. Feed 800 Hz with configured input level (Def.: -3.5 dBm). (Activate at terminal, telephony 4a-4b)

Feed into terminal, telephony 1a-1b Measure at terminal, telephony 2a-2b


dBm (600 Ω)

N11 [ ]

N22 [ ]

N54 [ ]

Measure Output level at PAX2W. Feed 800 Hz with configured input level (Def.: -3.5 dBm). (Activate at terminal, telephony 4a-4b)

Feed into rem. equ. at terminal, telephony 1a-1b Measure at terminal, telephony 8a-8b


dBm (600 Ω)

N11 [ ]

N22 [ ]

N54 [ ]

Test Local/Transit: Measure Output level at AF1. Feed 800 Hz with configured input level of PAX2W (Def: -0.0 dBm). Activate terminal, telephony 5a-4b and 4a-4b.

Feed into rem. equ. at terminal, telephony 8a-8bMeasure at terminal, telephony 8a-8b

Configured Output level ±1.5 dB (Def.: -7.0 dBm)

dBm (600 Ω)

N11 [ ]

N22 [ ]

N54 [ ]

PAX-BLOCKING normal



N11 [ ]

N22 [ ]

N54 [ ]




N11 [ ]

N22 [ ]

N54 [ ]

C.11.7 Transit mode for E&M wire Mark if configured: N11 [ ]

N22 [ ]

N54 [ ]

Test E-Wire: Close and open at Remote equ. at terminal, telephony 4a-4b



N22 [ ]

N54 [ ]





Test No.

Test procedure

Test point

Permissible value

Units

Test result

C.11.8 Testing the teleoperation ports

N11 N22 N34 N54 N65C.11.9 Teleoperation AF1, if not used for telephony

Mark if configured:

[ ] [ ] [ ] [ ] [ ]

Fed input level, [dBm], @ 800 Hz at AF1-IN

Expected Output level at AF1-OUT

Measured Output level at AF1-OUT

N11: ___________±1

N22: ___________±1

N34: ___________±1

N54: ___________±1

N65: ___________±1

Feed into terminal, telephony 1a-1b Measure at terminal, telephony 2a-2b Ext. Boost not active.

N11: _______±1

N22: _______±1

N34: _______±1

N54: _______±1

N65: _______±1

dBm (600 Ω)

N11: ___________

N22: ___________

N34: ___________

N54: ___________

N65: ___________

N11 N22 N34 N54 N65C.11.10 Teleoperation AF2 Mark if configured:

[ ] [ ] [ ] [ ] [ ]

Fed input level, [dBm], @ 800 Hz at AF2-IN of remote.



N11: ___________±1

N22: ___________±1

N34: ___________±1

N54: ___________±1

N65: ___________±1

Feed into rem. equ. at terminal, teleop. 3a-3bMeasure at terminal, teleop. 4a-4bext. Boost not active.

N11: _______±1

N22: _______±1

N34: _______±1

N54: _______±1

N65: _______±1

dBm (600 Ω)

N11: ___________

N22: ___________

N34: ___________

N54: ___________

N65: ___________


[ ] [ ] [ ] [ ] [ ]




N11: ___________±1

N22: ___________±1

N34: ___________±1

N54: ___________±1

N65: ___________±1


N11: _______±1

N22: _______±1

N34: _______±1

N54: _______±1

N65: _______±1

dBm (600 Ω)

N11: ___________

N22: ___________

N34: ___________

N54: ___________

N65: ___________





Test No.

Test procedure

Test point

Permissible value

Units

Test result


[ ] [ ] [ ] [ ] [ ]




N11: ___________±1

N22: ___________±1

N34: ___________±1

N54: ___________±1

N65: ___________±1


N11: _______±1

N22: _______±1

N34: _______±1

N54: _______±1

N65: _______±1

dBm (600 Ω)

N11: ___________

N22: ___________

N34: ___________

N54: ___________

N65: ___________

N11 N22 N54 C.11.13 Teleoperation AF4 used for ext. teleprotection

Mark if configured: [ ] [ ] [ ]

Test EXT-BOOST:

Activate at remote equ. at terminal, teleop. 9a-9b

Fed input level, [dBm], @ 800 Hz at AF4-IN

Feed into rem. equ. at terminal, teleop. 7a-7b



N11: ___________

N22: ___________

N54: ___________

Measure at terminal, teleop. 8a-8b

N11: _______±1

N22: _______±1

N54: _______±1

dBm (600 Ω)

N11: ___________

N22: ___________

N54: ___________

C.12. V.11 ports

C.12.1 V.11 Port 1 Front plate P4LT/P4LU

BER test V.11 PORT 1 BER ≤ 10-5

during ____ sec [ ]



during ____ sec [ ]

C.13. V.24 ports



during ____ sec [ ]



during ____ sec [ ]





Test No.

Test procedure

Test point

Permissible value

Units

Test result



during ____ sec [ ]



during ____ sec [ ]



during ____ sec [ ]



during ____ sec [ ]

C.14. Testing of G.703.1 port

C.14.1 G.703.1 Port Front plate P4LT/P4LU

BER test G.703.1 PORT BER ≤ 10-5

during ____ sec [ ]

C.15. Testing of LAN port

C.15.1 LAN Port Front plate P4LT/P4LU

Test of throughput LAN PORT Throughput during _____ sec

_____

__________________

Percentage of errored frames LAN PORT % errored frames during _____ sec

%

_________

C.16. Manual reset [ ]

C.17. Documentation

If possible, take printout of Configuration data for reference.

[ ]

Save the 'et6' file on disk with Serial No. of ETL coded in the file name, e.g. ‘HE400327C.et6’.

[ ]


YES NO YES NO

Commissioning Approved: Exceptions Noted: Name of responsible

PSNP3

Signature & Date

Company ABB Switzerland Ltd Consultant Customer



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