2-d color vision measuring system quick image series ... · 2-d color vision measuring system quick...
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2-D Color Vision Measuring System
QUICK IMAGE Series
VISI
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The latest 2-D measuring machine created as a result of Mitutoyo quality!
Reliab ility
Usability Efficiency
Simple to operate and easy-to-perform measuring
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Reliab ility
Efficiency
Powerful backup for your quality control system
Outstanding improvement in operational efficiency and productivity
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Powerful backup for your quality control systemReliability
Accurate measurements anywhere within the field of view
Stable and high-accuracymeasurements of large workpieces
Highly accurate stages
Rigid construction
Ultra-long working distance of 90 mm
Both a wide view field and high accuracy
• Highly accurate measurements performed on long or large workpieces.
• Stable focusing no matter the height of the workpiece.
• Stages come in various sizes with an accuracy of ± (3.5 + 0.02L) μm, letting you perform highly accurate and stable measurements, and obtain reliable data for any kind of workpiece.
• Its rigid construction allows for a maximum load capacity of 20Kg, and its 100mm heightwise stroke enables large-contour workpieces to be mounted on the stage.
• The 90mm working distance ensures that you can focus, even with stepped workpieces, without worrying about collisions.
• Sub-pixel processing enables high-accuracy edge detection.
Gasket
Approx. 280mm
Without sub-pixel processing
Edge detection accuracy limited by pixel size.
Limitation of pixel size removed and edge detection accuracy greatly improved.
With sub-pixel processing
Sub-pixel processing
Sub-pixel processing image
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• High-accuracy measurements performed on small-sized workpieces.
• Consistent measurement performance regardless of the operator.
• Accuracy of ±1.5μm within the screen, repeatability of ±0.7μm in high-resolution mode (QI-B Series), and the ability to focus through a wide range.
The highest field of viewaccuracy in its class
Powerful backup for your quality control system
Human errors due to focusinghave been eliminatedMeasurements can be done on many types of parts, including:• Stepped workpiece• Cylindrical workpiece
• Errors due to height are minimized within the depth of focus with steps of up to 22 mm.
Traceable to national standards
Uses standards traceable to national standardsTelecentric Optical System
From the trusted leader in metrology, Mitutoyo's Quick Image systems are directly traceable to National Metrology Institute of Japan.
• Mitutoyo has a large collection of standard devices that are traceable to the national standards of Japan. Through calibration of the standard devices used in the calibration of the measuring tools and instruments, we've established and upheld traceability of all kinds of measuring tools and instruments.
• Our calibration laboratories have received JCSS-accreditation from IAJapan, an internationally recognized accreditation body accorded by the ILAC Mutual Recognition Agreement (MRA), and are recognized as having measurement technological capabilities equal to that of calibration labs abroad.
National(Primary)Standard
(NMIJ, AIST)Atomic clock synchronized to UTC and the optical frequency comb
National Metrology Institute of Japan, National Institute of Advanced Industrial Science and Technology
Secondary standard
Working standard
Working standard
Standard scale
QUICK IMAGE
Mitutoyo Utsunomiya Measurement StandardsCalibration Center
633nm Practical Stabilized He-Ne LaserInterferometer (for standard scale)
Mitutoyo
Mitutoyo Utsunomiya Measurement StandardsCalibration Center
(JCSS accredited calibration lab No.0031)633nm Iodine Stabilized He-Ne Laser
Utsunomiya Measurement StandardsCalibration CenterJCSS0031
22mm
Measuring of a cylindrical workpiece
Measuring a stepped workpiece
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Patent registered (Japan, the U.S.A. and Europe)
Simple to operate and easy-to-perform measuringUsability
Positioning not required Simple execution of multiple measurements
Simple focusing
One-click execution function One-click video tool
Wide focus range
• Complete measurement tasks without the need to position and align the part each
time.
• Capture repeatable measurement results from multiple measurements.
• Reduces the setup time of each workpiece and repeated runs.
• After placing the workpiece within the field of view, the machine automatically recognizes the position and inclination of the registered workpiece using a pattern search function and then executes the measurements.
• With just a single click, anyone can easily perform measurements.
• The abnormal point removal function automatically ignores abnormal points generated by dust or burrs.
• Quick Image has a depth of focus up to 22 mm.• Fine focusing adjustments are unnecessary.
One-click circle tool One-click box tool
Measurement finished
One-click
Automatic recognition
The position and inclination of a workpiece can be measured even if it has moved
Focusing in on a workpiece like the one shown above is unnecessary.
• Patent pending (Japan)
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Simple to operate and easy-to-perform measuring
Go/no-go judgmentEasy-to-operate without the manual
Graphics window - measurement efficiency
Template comparisonEZ mode
Graphics function
• Similar to an overlay chart used on an optical comparator, an operator can quickly determine if a feature fits within the tolerance bandwidth.
• An intuitive user-friendly interface for beginners.
• The current position, coordinate system, measuring item and measurement result are automatically displayed in a graphics window.
• 2-D CAD model data can be imported (optional) in order to better visualize the entire workpiece.
• Enables the operator to visualize the entire workpiece and quickly move the stage to a feature.
• This mode provides an operation guidance display to guide the operator performing measurements, thus eliminating
the need for lengthy training or often referring to the instruction manual.
CAD user templateNote: QS-CAD I/F is required
(available as an option).
User templateEnhanced rectangle template
Quick measurements on large workpieces• Combine multiple measurements across
multiple fields of view on large workpieces.
Quick-release mechanism on the XY stage
• Quick-release mechanisms are built into both fine feed controls on the XY stage.
• This allows the stage to be moved rapidly to bring the next measuring point into view no matter where it is on the workpiece.
Quick-release ring
• Design application pending (Japan)
• Compare workpieces against their templates to enable go/no-go judgments to be made at a glance.
• Users can also define a custom overlay template.
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Measure multiple workpieces simultaneously• Batch measure several workpieces in a single setup.• Use pattern search for multiple workpieces within
the screen view, and measure them all in one operation with the one-click execution function.
• Measurements can be performed very efficiently making accurate positioning unnecessary, and eliminating the need for costly holding fixtures.
Outstanding improvement in operation efficiency and productivityEfficiency
Confirm measurement results quickly and easily
• Intuitively determine the measurement results and measurement position at a glance.
Video window measurement results
• Measurement results can be understood intuitively just by looking at a measurement image.
• Change the display color of the go/no-go result to immediately perform tolerance determination as well as determine no-go items.
• Paste measurement images in inspection results report.
The measurement resultsdisplay for go/no-go canbe color-coded to meetyour requirements.
Capable of supporting a variety of workpieces
Large-stage mode
• Measure several workpieces in one setup.• Measure larger workpieces, overcoming size restrictions.
• The large stage allows you to arrange multiple workpieces and measure them in a single setup, thereby saving valuable time that would otherwise be spent in loading and unloading the stage.
Extensive lineup of stages• XY measurement range: Measure workpieces up to
400x200mm.• 100mm Z-stroke allows you to measure tall workpieces.• A maximum load capacity of 20Kg allows you to measure
heavy workpieces.
XY measuring rangeMaximum 400x200 mm
Maximum load capacity
20 Kg
Z-stroke100 mm
342
240
450610
Take advantage of the largest stage by performing multiple measurements at one setup.
Multiple pattern search
Measurement of several workpieces
done all at once
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Outstanding improvement in operation efficiency and productivity
Generate reports and observe, all on one machine• Observation and measurements on a single
platform.• Capture color images.
High-definition color camera• The camera not only produces high-resolution color images
of measurements, but it is also effective for observing the workpiece surface.
• Brilliant color images can be easily saved as files for use in measurement reports.
Simple execution of measurement procedure programs• Easily run measurement procedure programs.
Program launcher• A measurement procedure program can be registered to a dedicated
icon along with a photo and comments so that the required programs can be started easily.
• Programs can be managed for each operator or workpiece.
Automatic measurement procedure program storage window
High accuracy measurement with bright and clear images• Precisely measure the edges of a stepped workpiece.• Clear measurements of rubber and black resin surfaces.
Wide field of view / high-resolution mode• The high-resolution mode and the normal mode can share a single
measurement procedure.• The shallow depth of focus in high-resolution mode shows the edges
of stepped workpieces more clearly, making measurements highly accurate.
Surface observation of black rubberEdge measurement of a stepped workpiece (high resolution mode)
Simple go/no-go judgment of multiple workpieces• Go/no-go judgment made quickly and easily.• Go/no-go judgment can be made for every workpiece.
Tolerance judgment result
Enhanced illumination
• Go/no-go judgment can be seen at a glance, for faster operation.
• Go/no-go judgment can be done for each measurement item, and judgment can be passed on each workpiece.
• Prevents no-go data omissions.
• The enhanced illumination function of the high-resolution mode enables measurements of low-reflectivity workpieces like rubber and black resin moldings to be performed with a clear image.
Clear edges
• Patent registered (Japan)
Program launcher icons
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Standard softwareQIPAK
QIPAK (two modes) provides powerful assistance to customers in diverse conditions
Strong support of measurements with the full edge-detection functionOutlier removal
Auto trace tool
Dual area contrast tool
Removes outliers caused by anomalies such as debris, burrs and chips.
The tool automatically detects the edges of unknown contours and obtains point group data.Point group data lets you perform contour form analysis and design value comparison using FORMTRACEPAK-AP (optional).
Automatically sets the amount of illumination so that the contrast between two regions is maximized.First-time users can also set the optimum intensity.
EZ mode(Simple measurement mode)
PRO mode(General purpose measurement mode)
Simple execution and editing of measurement procedure programsSmart editorThis function allows XY-stage target position, illumination condition, etc., to be separately displayed as icons or labels in the list of part programs (automatic measurement procedure programs), thereby simplifying program editing.
Editing an illumination condition according to the dialog
Editing a circle tool on the video window
Editing design values and tolerances according to the dialog
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Measurementexamples
Measuring a tiny stepped workpiece
O-ring
Measuring a stepped workpiece
Weatherstrip
You can see and measure edges easily with just one quadrant of the ring light providing illumination.
Enhanced illumination is very effective for low reflectivity materials such as rubber and black resin.(Use ring illumination i n h i gh - r e so lu t i on m o d e + e n h a n c e d illumination)
Measure with simple focusing.
Execute a pattern search unrelated to position and finish measuring in one click.
Measure the diameter and difference in coordinates of each hole.
Progressive-die pressed parts
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Optionalapplication software
Easily handle sophisticated dimension and contour evaluations
• A contour measurement is easy to make
• The resulting analysis displayed on the screen is easy to interpret.
• Perform contour matching against the design value data
• You can define virtual circles of a given diameter enabling over-pin diameter analysis to be performed.
Contour evaluation and analysis software: FORMTRACEPAK-APData processing software for advanced form analysis that carefully reads point group date acquired via tools such as the auto trace tool.
Example of form analysis
Example of gear contour matching, and an over-pin diameter analysis
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Early detection of process irregularities
Examples of remedial action
Centralized process management software: MeasurLinkStatistical data can be displayed in real-time, making early detection of process irregularities possible. Early identification of an out-of-control situation enables rapid remedial action to be taken when necessary.
• Mold repair or cycle-timing change• Cu t t i ng too l ad ju s tmen t o r
replacement.
Effective use of CAD modelMeasurement support software: QS-CAD I/F2-D CAD model data (DXF-, or IGES-formatted) can be imported into QIPAK. Conversely, QIPAK measurement results can be converted into 2-D CAD model data. The design value for each measurement item is automatically entered. Since the graphics window makes the present location easy to identify, the operator can quickly move the stage a given point in the 2D CAD model.
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Model No. QI-A1010C QI-A2010C QI-A2017C QI-A3017C QI-A4020C
Code No. 361-840A 361-841A 361-842A 361-843A 361-844AView field 32×24mm
Measurement mode High resolution mode/Normal mode
Measuring range (X, Y axes) 100×100mm 200×100mm 200×170mm 300×170mm 400×200mm
Travel range (Z axis) 100mm
Accuracy
Measurement accuracy within the screen*1 High resolution mode: ±2μm/Normal mode: ±4μm
Repeatability within the screen (±2 )*2 High resolution mode: ±1μm/Normal mode: ±2μm
Measurement accuracy (U1xy)*1 ± (3.5+0.02L) μm, L: arbitrary measuring length (mm)
Imaging device 3 megapixel, 1/2", color-compatible
Monitor magnification*3 7.6X
Optical system
Magnification (Telecentric Optical System) 0.2X
Working distance 90mm
Depth of focus High resolution mode: ±0.6 mm/Normal mode: ±11mm
IlluminationTransmitted light: Green LED telecentric illumination
Co-axial light: White LEDRing light: quadrant white LED
Effective stage glass size 170×170mm 242×140mm 260×230mm 360×230mm 440×232mm
Maximum stage loading*4 Approx. 10Kg Approx. 20Kg Approx. 15Kg
Power supply 100-240VAC, 50/60HZ
Main unit mass Approx. 70Kg Approx. 74Kg Approx. 140Kg Approx. 148Kg Approx. 154Kg
Accuracy guaranteed temperature 20±1ºC
*1 Inspected to Mitutoyo standards by focus point position. *2 The measuring accuracy is guaranteed to be accurate within the depth of focus.*3 For 1X digital zoom (when using the 22-inch wide monitor) *4 Does not include extremely offset loads and concentrated loads
QI-A Series
SPECIFICATIONS
Optional AccessoriesOpti-Fix Fixtures
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Kit opti-set Basic Code No.: K551057
Kit opti-set Rotation Code No.: K551058
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QI-A1010C QI-A2010C
QI-A2017C QI-A3017C
QI-A4020C
Dimensions chart
Units: mm
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Coordinate Measuring Machines
Sensor Systems
Vision Measuring Systems
Test Equipmentand Seismometers
Form Measurement
Digital Scale and DRO Systems
Optical Measuring
Small Tool Instrumentsand Data Management
Whatever your challenges are, Mitutoyo supports you from start to finish.
Mitutoyo is not only a manufacturer of top quality measuring products but one that also offers qualified support for the lifetime of the equipment, backed up by comprehensive services that ensure your staff can make the very best use of the investment.
Apart from the basics of calibration and repair, Mitutoyo offers product and metrology training, as well as IT support for the sophisticated software used in modern measuring technology. We can also design, build, test and deliver bespoke measuring solutions and even, if deemed cost-effective, take your critical measurement challenges in-house on a sub-contract basis.
Printed in Singapore 0.890615(1.4)PS
Note: Product illustrations are without obligation. Product descriptions, in particular any and all technical specifications, are only binding when explicitly agreed upon.MITUTOYO and MiCAT are either registered trademarks or trademarks of Mitutoyo Corp. in Japan and/or other countries/regions. Other product, company and brand names mentioned herein are for identification purposes only and may be the trademarks of their respective holders.
MAP●1363 Printed in Singapore 0.571015(3)PS
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