2007 rocket plans

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    G1

    E2

    E1

    E3

    E4

    E6

    E5

    E7

    E8

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    *Notes -Solder E1, E2, and E3 together, then paint the whole thing.

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    C AssemblyParts C1-C2626 Part Numbers

    38 Total Parts

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    C1

    C17

    C15

    C7

    C11

    C10

    C7

    C26

    C21

    C16

    C5

    C5

    C4

    C2

    C8

    C6

    C9

    C3

    C18

    C20

    C24

    C23

    C25

    C23

    C19

    C22

    C22

    C14

    C12

    C13

    C9

    C AssemblyParts C1-C2626 Part Numbers

    38 Total Parts

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    C49

    C48

    C51

    C38

    C37

    C52

    C35

    C29

    C28

    C27

    C28 C29

    C30

    C39

    C40

    C41

    C34

    C32

    C31

    C36

    C33

    C32

    C48

    C54

    C47

    C46

    C46

    C4

    C45

    C44

    C50

    C42

    C51

    C53

    C54

    C AssemblyParts C27-C5529 Part Numbers? Total Parts

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    Soldering JigC28 & C29

    C76 & C77Soldering Jig

    C73 & C55Soldering Jig

    C76 & C84Soldering Jig

    C8(x2), C10, C11Soldering Jig

    R16,R17,R18,R19Soldering Jig

    Reversed so joint is hidden

    *Note: Solder top and bottombars together first, then add two supports.

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    Soldering Jig

    C74 & C75 to (C55&C73)

    * Note Solder with the C55&C73 Joint in the vise to keep heat away from itUse Small solder..

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    1.369"

    1.626"

    Soldering Jig

    C1, C17, C20(x2), C21Soldering Jig

    C23,C24,C25, C26Docume

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    c26

    c25

    c24

    c23

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    Soldering Jig

    Sub Assy 1 to Sub Assy 2 C5(x2) and C6 to Sub Assy 3Soldering Jig

    *Note Result is Sub Assy 3

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    Soldering Jig

    C34,C35 to Frame

    Soldering Jig

    C36 Height Gauge* Note place gauge between top barsand the C36 sprue to get correctmounting height.

    Soldering Jig

    C38 Height Gauge* Note place gauge between top barand C38 to mark placement.

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    Soldering JigC60,C61 Placement

    *Note place template between bars of main rollbar, and black linesdenote where C60 and C61 should be soldered on the bottom.

    C58,C56 PlacementSoldering Jig

    *Note bottom aligns with the roll bar (C57) and lines denotethe INSIDE of where C56 and C58 should end up.

    Soldering JigC59 Placement

    *Note place template at front of top rollbar, other side markswhere C59 should START on C56 and C58

    Soldering JigC63 Placement

    Hood Bend Guide

    Mid to Front Body Mount Template

    Soldering Jig

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    Soldering JigC16 Placement

    C44 Placement GaugeSoldering Jig

    C57 Angle GaugeSoldering Jig

    Car Front

    Lift bar mount gaugeSoldering Jig

    C66,C67,C68,C69 PlacementSoldering Jig C71,C70 Placement Gauge

    Soldering Jig Docume

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    Mid Body Support PlacementSoldering Jig Front Body Support Placement

    Soldering JigDocume

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    Front Shock Mount PlacementSoldering Jig

    C7 PlacementSoldering Jig

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    [Torch Solder]

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    Soldering Jig

    Roof Rib Placement

    Soldering Jig

    R15 spacer

    0.196"

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    Soldering Jig

    Roof Rib Placement

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    C1, C17, C20(x2), C21Soldering Jig Images

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    0.1119"

    R95/32 Tube .014 Wall

    Cuttin jig setup for R9 (5/32 tube). Use 1/8 Drill bit as a shaft for the 5/32 material to sit onwhile being cut. Mount drill bit so it is just off the cutting wheel, put the 1/32 spacer (the yellowGarolite piece) over the shaft.

    R9Cutting Jig Images/Notes.

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    C76 & C77Soldering Jig Setup.

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    R16,R17,R18,R19Soldering Jig Setup.

    *Note Solder top two bars together first, then add the two inside support bars..

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    C56

    C57C64

    C67

    C66

    C60

    C59

    C58

    C61

    C70

    C65

    C68

    C69

    C62

    C63

    C72

    C71

    C AssemblyParts C56-C7217 Part Numbers? Total Parts

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    C55

    C76

    C74G

    G

    C77

    C75

    C77

    G

    C82

    C84

    C85C82

    C85C84

    G

    C73

    G

    C73

    C78G

    C79

    C79

    G

    G

    C80

    C81

    C83

    C55-C85

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    B01

    B02

    B03

    B04

    B05

    B06

    B07

    B12

    B11

    B10

    B09

    B08

    B13

    B14

    B16

    B15

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    B26

    B27

    B17

    B21B25

    B24

    B23B19

    B28

    B29

    B18

    B20

    B22

    B30

    B31

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    B36

    B37

    B38

    B32

    B35

    B34

    B33

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    C3 (x4)

    0.328"

    25.1950 degrees

    C21/16 rod

    1/16 rod

    12

    C4

    bottom bar pointed up

    C5 (x2)

    0.250

    1/16 rod35 degrees

    C6

    C8 (x2)

    55.3 degrees

    C9 (x2)

    C13/32 rod

    50.9 degrees

    3/32 rod C103/32 rod

    1.437"

    C111/16 rod

    1.437"

    side view

    C123/64 Rod

    C143/64 Rod C13

    .030 rod

    1.5755"1.5755"

    23 degrees0.4

    730"

    34degrees

    0.5

    162"

    1/16 square rod or tube1/16 rod

    5.0186"

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    Fence Line

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    C173/32 rod

    23.3 degrees

    66.7 degrees

    C18.047 3/64 rod

    76.9 degrees

    33.0 degrees

    C19.047 3/64 rod

    C22 (x2).047 3/64 rod

    0.2

    889" 37

    37

    C271-16 rod

    0.3260"

    C28 (x2)3/32 Tube w/.026 wall

    0.5

    14

    7"

    C29 (x4)1/16 SQ bar or tube

    37

    37

    C301-16 rod

    1.214"

    C311-16 rod

    1.276"

    C331-16 Tube .014 wall

    23

    0.7

    874"

    C341/16 rod

    16.71 degrees0.7

    456"

    C351/16 rod

    0.7

    509"

    C37 (x2)1/16 rod

    bottom bar pointed up

    C381/16 rod

    0.230"

    C391/16 rod

    18.00 degrees

    23.3@90

    33@90

    Bend Mark

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    C40 (x3)1/16 rod

    0.307"

    C411/16 rod

    C421/16 rod

    C441/16 rod

    60.20 degrees29.8 degrees @90

    C47 (x2)1/16 rod

    C48 (x2).047 or 3/64 rod

    0.275"35.13 degrees

    0.575"

    C501/16 square rod C53

    1/16 rod

    6

    37

    C561/16 rod

    C571/16 rod

    C581/16 rod

    15

    1.128"

    C591/16 rod

    49.99 51.12

    C60.047 or 3/64 rod

    1.241"

    10.63 10.63

    0.763"

    C61.047 or 3/64 rod

    0.981"

    C62 (x2).020 rod

    0.979

    C63 (x2).020 rod

    Angle down, 86.5 deg. CCW.

    84 [email protected]" C641/16 rod

    C521/16 round rod

    1.6860"2.1665"

    2.4571"

    1.8

    100"

    Bend Line

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    11 degrees66.14 degrees

    24@90

    11

    1.60"

    C541/16 rod

    0.751"

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    Angle UP, 95 deg. CW.

    14 30@90

    Angle down, 86.5 deg. CCW.

    84 27@90

    C641/16 rod

    2.376"

    C651/16 rod

    Angle UP, 89 deg. CW.

    2912

    C66.047 3/64 rod

    0.910"

    2.320"

    Angle UP, 86.5 deg. CW.

    14 27

    0.678"

    C67.047 3/64 rod Angle UP, 91.5 deg. CW.

    10 31

    0.752"

    C68.047 3/64 rod Angle UP, 89.5 deg. CW.

    3013

    1.010"

    C69.047 3/64 rod

    12 28

    1.406"

    C70.047 3/64 rod

    42

    1.413" C71.047 3/64 rod

    C733/64 .047 Square RodC55

    3.250"

    3/64 .047 squareC74.020 rod

    C75.020 rod

    C76

    3.250"

    1/16 square

    0.227"

    C77.040 Square Rod

    0.211"

    18.30 deg

    C791/32 Square Rod

    1.523"

    C801/16 rod

    0.564"

    C81.047 3/64 rod

    C821/16 rod

    C831/16 rod

    C841/16 square rod

    44.36 degrees

    29.00 degrees

    0.825"

    C85.030 rod

    2.500"

    C861/16 round brass rod

    12 degrees

    0.5333"

    0.582"

    0.794"

    15 degrees0.2

    15"

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    C871/16 rod

    0.357"

    C893/64 round rodC88

    3/32 .014 wall brass tube

    Angle UP, 27 deg CW

    55 34

    0.949"

    C90.030 rod

    0.834"

    44.4 45.4

    C91.040 rod

    37 53

    0.942"

    C92.040 rod

    0.1119"

    R95/32 Tube .014 Wall

    0.2361"

    R101/32 square rod

    1.2956"

    D11/16 tube .014 wall

    0.1100"

    F111/8 tube .028 wall

    F121/16 tube .014 wall

    0.2500"

    F141/16 square rod F19

    .047 3/64 rod

    0.5949"

    F211/16 rod or tube

    F24 and F271mm tube

    0.6600"

    0.2500"

    F291/16 tube .014 wall

    C933/64 round rod

    0.1250"

    R163/64 .047 tube .006 wall

    60.96 degrees

    R17

    0.496"

    28.95 degrees

    R18

    28.95 degrees

    3/64 round rod3/64 round rod

    0.235"

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    F311/16 tube .014 wall

    0.500

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    R29 (x2)3/64 .047 tube .006 wall

    0.480"

    R30 (x2)3/64 .047 tube .006 wall

    0.329"

    R193/64 .047 tube .006 wall

    1.600"

    R221mm tube

    0.312"

    R26 (x4).025 rod

    0.300"

    C201/16 round rod

    16.90 degrees 53.40 degrees

    36.6@90

    0.789"

    53.40 degrees36.6@90

    53.40 degrees36.6@90

    2.504"

    C211/16 round rod

    SpoilerClear Polycarbonate

    3.211"

    0.3

    29"

    *Note cut sharp degree first on multiplestock bars, then setup deadmanfor the 16.9 degree cut andcut the other side. C47

    1/16 round rod

    61 degrees 4.82 degrees

    0.522"

    29@90

    0.250"

    C003/32 tube .014 wall

    R31 (x2)1/8 Tube .028 Wall

    R321/8 Tube .028 Wall

    0.201 0.209

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    J2 (x4)1/16 Sq. Tube .014 wall J3 (x4)3/32 Sq. Tube .014 wall

    0.250 in 0.250 in

    R331/8 Tube .028 Wall

    0.322

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    C86

    C91

    C90

    C88

    C90

    C92

    C88

    C89

    C87

    C93

    C87-C93

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    Docum

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    F1

    G1G

    F2

    F3

    G

    F5

    F4

    F6

    G1

    F1-F6

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    F7

    F8

    F9

    F9

    F8

    F10

    F17

    F16

    F11

    F12

    F16

    F17

    F14

    F13

    G1

    F7-F17

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    G2

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    F18

    F19

    G3

    F18-F20

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    G

    F23

    F21

    F22

    F20

    F21-F23

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    Rings & Things Crimp Tube#41-552 3mm long.

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    F26

    F24

    G10

    G60

    G

    G

    G10

    F AssemblyParts F24-F266 Part Numbers7 Total Parts

    2 per car, 14 parts/car

    F24

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    G60

    G10

    F27

    G

    G

    G

    G10

    G60

    G

    F27

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    F28-F33

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    F32

    F30

    F31

    F29

    F33

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    Docum

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    R07 R14

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    R7

    R7R9

    R10

    R7

    G1

    R13

    R14

    G1

    R8

    R11

    R12

    R07-R14

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    hibited.

    R15 R22D

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    GG21 R16

    R20

    R23

    G1G61

    G61G21

    G1

    R19

    R21

    G

    G

    R22

    GG

    G

    R17 R18

    R15

    R15-R22

    Docum

    entVersion1.1

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    Datacontainedinthisdo

    cumentisconfidentialinformationpropertyexlusivelyofInterse

    ctionReplicas.DuplicationPro

    hibited.

    D

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    G G

    R24

    R25

    R24

    G1

    R26

    R27

    G

    R28

    Docum

    entVersion1.1

    3:Updated01January2010

    Datacontainedinthisdo

    cumentisconfidentialinformationpropertyexlusivelyofInterse

    ctionReplicas.DuplicationPro

    hibited.

    R29 R30D

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    R29

    R30

    g

    g

    g

    g

    R29-R30

    Docum

    entVersion1.1

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    Datacontainedinthisdo

    cumentisconfidentialinformationpropertyexlusivelyofInterse

    ctionReplicas.DuplicationPro

    hibited.

    D

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    R22

    g

    g

    gg

    Docum

    entVersion1.1

    3:Updated01January2010

    Datacontainedinthisdo

    cumentisconfidentialinformationpropertyexlusivelyofInterse

    ctionReplicas.DuplicationPro

    hibited.

    D

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    Docum

    entVersion1.1

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    Datacontainedinthisdo

    cumentisconfidentialinformationpropertyexlusivelyofInterse

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    hibited.

    J1

    J2

    J3

    J4

    .25p

    D

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    Docum

    entVersion1.1

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    Datacontainedinthisdo

    cumentisconfidentialinformationpropertyexlusivelyofInterse

    ctionReplicas.DuplicationPro

    hibited. Soldering Jig

    C4 to FrameSoldering Jig

    UPPER A ARM MOUNTS

    D

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    Docum

    entVersion1.1

    3:Updated01

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    Datacontainedinthisdo

    cumentisconfidentialinformationpropertyexlusivelyofInterse

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    hibited.

    Soldering JigCockpit UnderbarsSoldering Jig

    Cockpit Side Mount

    D

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    Docum

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    3:Updated01

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    Datacontainedinthisdo

    cumentisconfidentialinformationpropertyexlusivelyofInterse

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    hibited.

    Soldering JigFuel Cell Mounts Position

    LEFT

    REAR PIECE

    FRONT PIECE

    Soldering JigRear Cowling Bracket Mount

    Soldering JigFront Cowling Bracket Mount

    Soldering Jig

    Steering Column Mount

    R31

    Wheel

    Rear Brake Caliper BraketSoldering Jig

    D

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    Docum

    entVersion1.1

    3:Updated01

    January2010

    atacontainedinthisdo

    cumentisconfidentialinformationpropertyexlusivelyofInterse

    ctionReplicas.DuplicationPro

    hibited.

    Left Top

    Rear Bar Identification

    Left Bottom Right Bottom

    Right Top

    Dry Sump Pump1/8 Tube - .029 Wall

    0.375"

    .032 Holes

    Mastersbilt Rear Bars 3/64 Rod

    2.445"

    Da

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    Docum

    entVersion1.1

    3:Updated01

    January2010

    atacontainedinthisdo

    cumentisconfidentialinformationpropertyexlusivelyofInterse

    ctionReplicas.DuplicationPro

    hibited.

    C84 cut template

    Da a c

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    Docum

    entVersion1.1

    3:Updated01

    January2010

    atacontainedinthisdo

    cumentisconfidentialinformationpropertyexlusivelyofInterse

    ctionReplicas.DuplicationPro

    hibited.

    Deck vent for moyer

    U-Joint1/16 Tube - .014 Wall

    aaaa

    bb

    cdd

    e

    f

    Seatbelts

    Da

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    Docum

    entVersion1.1

    3:Updated01

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    atacontainedinthisdo

    cumentisconfidentialinformationpropertyexlusivelyofInterse

    ctionReplicas.DuplicationPro

    hibited.

    1.469"

    2.00"

    Da

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    Docum

    entVersion1.1

    3:Updated01

    January2010

    atacontainedinthisdo

    cumentisconfidentialinformationpropertyexlusivelyofInterse

    ctionReplicas.DuplicationProhibited.

    Right Rear Brake LineBend Template

    Side View

    Top View

    Left Rear Brake LineBend Template

    Side View

    Top View

    Right Front Brake LineBend Template

    Side View

    Top View

    Bend Template

    Left Front Brake Line

    Side View

    Top View

    Valve CoverDecal Size Template

    0.500"

    0.400"

    Fuel Log Template.047 Brass Tube

    Da

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    Docum

    entVersion1.1

    3:Updated01

    January2010

    atacontainedinthisdo

    cumentisconfidentialinformationpropertyexlusivelyofInterse

    ctionReplicas.DuplicationProhibited.

    Drive Line 11/16 Brass Tube - .014 Wall

    0.500"

    Drive Line 23/32 Brass Tube - .014 Wall

    .875 Rear Dry Sump Hose.035 Braided Wire

    2.580"

    Front Dry Sump Hose.035 Braided Wire

    1.900"

    Front Fuel Line.025 Braided Wire

    0.950"

    Top Radiator Hose.060 Braided Wire

    Bottom Radiator Hose.060 Braided Wire

    1.150"

    1.640"

    Motor PulliesHole Drill Guide

    .100 .082 .050

    Top Pulley Bottom Pulley Alternator Pulley

    Da

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    Docum

    entVersion1.1

    3:Updated01

    January2010

    atacontainedinthisdo

    cumentisconfidentialinformationpropertyexlusivelyofInterse

    ctionReplicas.DuplicationProhibited.

    GPV-11/16 Round Rod

    GPV-21/16 Round Rod

    GPV-31/16 Round Rod

    GPV Assembly.Soldering JigGPV-4 (x2).032 Round Rod

    0.900"

    GPV-51/16 Brass C-Channel

    0.296"

    .040 Hole

    GPV-61/16 Round Rod

    1.400"

    Da

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    Docum

    entVersion1.1

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    tacontainedinthisdocumentisconfidentialinformationpropertyexlusivelyofInterse

    ctionReplicas.DuplicationProhibited.

    GPV-1 testJig Template

    Dat

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    Docum

    entVersion1.1

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    tacontainedinthisdocumentisconfidentialinformatio

    npropertyexlusivelyofIntersectionReplicas.DuplicationProhibited.

    Bend Angle Guide

    M11Bend Angle Guide

    M7

    Dat

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    Docum

    entVersion1.1

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    npropertyexlusivelyofIntersectionReplicas.DuplicationProhibited.

    Bloomquist Modifications.

    Dat

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    Docum

    entVersion1.1

    3:Updated01

    January2010

    tacontainedinthisdocumentisconfidentialinformatio

    npropertyexlusivelyofIntersectionReplicas.DuplicationProhibited.

    Soldering Jig

    BQ Main Frame Rails

    Soldering JigBQ Frame Rails Soldering JigBQ Frame

    Data

    BQ A blBQ16

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    acontainedinthisdocumentisconfidentialinformatio

    npropertyexlusivelyofIntersectionReplicas.DuplicationProhibited.

    BQ Assembly

    BQ20

    BQ19

    BQ18

    BQ6

    BQ22

    BQ7

    BQ21

    BQ1

    BQ5

    BQ4BQ15

    BQ2BQ3

    BQ16BQ8

    BQ12

    BQ11

    BQ14

    BQ9BQ17

    BQ10

    BQ13BQ12

    BQ14

    BQ13

    BQ5

    BQ8

    Data

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    3:Updated01

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    acontainedinthisdocumentisconfidentialinformatio

    npropertyexlusivelyofIntersectionReplicas.DuplicationProhibited.

    Soldering Jig

    BQ Rear Cage Bars

    Soldering/Placement JigBQ Main Roll Bar

    Data 45 degrees

    Fence Line

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    npropertyexlusivelyofIntersectionReplicas.DuplicationProhibited.

    BQ11/16" Round Rod

    BQ21/16" Round Rod

    1.160"

    54 degrees

    BQ31/16" Round Rod

    BQ41/16" Round Rod

    BQ5 (x2)1/16" Round Rod

    0.978"

    BQ61/16" Round Rod

    1.086"

    2.532"

    54 degrees

    54 degrees

    BQ71/16" Round Rod

    54 degrees

    1.243"

    17 degrees

    BQ8 (x2)1/16" Round Rod

    BQ91/16" Round Tube .014" Wall

    1.500"

    BQ101/16" Round Rod

    BQ111/16" Round Rod

    1.227"

    BQ12 (x2)1/16" Round Rod

    BQ13 (x2).047 Round Rod

    1.374"

    BQ14 (x2).047 Round Rod

    44 degrees

    38 degrees 52 degrees

    BQ15.047 Round Rod

    BQ161/16 Round Rod

    1.315"

    BQ171/16 Square Tube

    1.303"

    BQ181/16 Square Tube

    32 degrees

    0.984"

    BQ191/16 Square Tube

    13 degrees 32 degrees

    0.601"

    BQ211/16 Square Tube

    0.560"

    13 degrees

    BQ221/16 Square Tube

    0.207"

    BQ201/16 Square Tube

    36@90

    36@90

    36@90

    Fence Line

    13 degrees

    Fence Line

    *NoteCut to 1", then markfence line and cut

    the 13 degree side.

    Data

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    npropertyexlusivelyofIntersectionReplicas.DuplicationProhibited.

    Soldering JigBQ Frame Rails Soldering JigBQ Rear Suspension Cage

    Data

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