2010 scm logistics excel(1)

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    Question

    Type the words "I AGREE" in the field to the right of this text if you

    agree with the terms and conditions at this URL:

    http://www.apqc.org/PDF/osbc/instructions_and_terms.pdf

    First Name

    Last Name

    Title

    Company

    Address Line 1

    Address Line 2

    City

    State

    Zip/Postal Code

    Country

    Phone Number

    Corporate email address

    4 digit NAICS code

    How did you hear about this survey?

    If other, please describe.

    191.0030 What is the total annual revenue of your entireorganization?

    Please provide the following financial information about your

    business entity.

    191.0040 What is the total annual revenue for your business

    entity?

    191.0050 What is the total annual cost of continuing operations

    incurred by your business entity?

    LogiCLICK HERE TO READ DETAILED INSTR

    This data collection instrument is only intended to be used to faciliindependent of existing APQC on-line data collection instruments.

    You must agree to the terms and conditions of the APQC data col

    This data collection instrument is copyright APQC 2010. Permissi

    activities related to participation in an active APQC data collection

    For more information including definitions of key terms and links thttp://www.apqc.org/OSBC, or call +1-713-681-4020 or (800) 776InstructionsFill in all cells highlighted in yellow. For "select only one" or "selecplacing an "X" in the appropriate cell.

    (c) 2010 APQC

    Last updated: 9/21/2010

    Last printed: 9/20/2013 Page 1 of 26

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    http://www.apqc.org/PDF/osbc/instructions_and_terms.pdfhttp://www.apqc.org/PDF/osbc/instructions_and_terms.pdf
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    191.0060 What is your business entity's total annual cost of

    goods sold?

    Please provide the following information about your cash flow.

    191.0070 Cash-to-cash cycle time

    191.0080 Days sales outstanding

    191.0090 What is the number of all employees (temporary, part-

    time, and full-time) at your business entity?

    191.0100 In how many countries, including your own, does your

    business entity operate?

    191.0110 What is your assessment of your business entity's

    overall performance relative to industry peers?

    Top quartile

    Middle half

    Bottom quartile

    191.0120 Which of the following best describes your

    organization's maturity with regards to information availability

    and analysis capabilities? (Options are listed in increasing order of

    maturity; select the option that best describes your organization's

    maturity.)

    We don't have regular access to data beyond basic transactions.

    Data is stored in spreadsheets or system extracts. Analysis is not

    performed on a regular basis and decisions are based on instinct

    or anecdote.

    Data is in department or line-of-business silos. Insight generation

    is only performed on an ad hoc or periodic basis. Decisions maybe supported by data, but are primarily based on past experience.

    Structured operational data is available and may include some

    basic external data. Insights are generated at department or line-

    of-business level. Decision making is focused on analyzing past

    actions and consequences.

    Traditional and unstructured data is integrated and available from

    enterprise sources as well as some external data. While data is

    available to many people based on their roles and needs, using it

    might require some technical assistance. Decision making

    involves historic analysis and predictive algorithms.

    Real-time, internal and external data is readily accessible across

    the enterprise based on need. Information is shared extensively

    across the enterprise. The data is integrated real-time and users

    can access, manipulate and visualize data on demand. Data-

    driven decision making is part of the organization's culture.

    (c) 2010 APQC

    Last updated: 9/21/2010

    Last printed: 9/20/2013 Page 2 of 26

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    191.0130 Which of the following best describes the maturity with

    regards to information availability and analysis capabilities, that

    you think your organization SHOULD have in order to be

    competitive / on par with peers? (Options are listed in increasing

    order of maturity. This question is intended as a subjective

    measure of the level of analytics maturity required to competewithin the industry.)

    We don't have regular access to data beyond basic transactions.

    Data is stored in spreadsheets or system extracts. Analysis is not

    performed on a regular basis and decisions are based on instinct

    or anecdote.

    Data is in department or line-of-business silos. Insight generation

    is only performed on an ad hoc or periodic basis. Decisions may

    be supported by data, but are primarily based on past experience.

    Structured operational data is available and may include some

    basic external data. Insights are generated at department or line-

    of-business level. Decision making is focused on analyzing past

    actions and consequences.

    Traditional and unstructured data is integrated and available from

    enterprise sources as well as some external data. While data is

    available to many people based on their roles and needs, using it

    might require some technical assistance. Decision making

    involves historic analysis and predictive algorithms.

    Real-time, internal and external data is readily accessible acrossthe enterprise based on need. Information is shared extensively

    across the enterprise. The data is integrated real-time and users

    can access, manipulate and visualize data on demand. Data-

    driven decision making is part of the organization's culture.

    191.0140 Does your organization use an enterprise resource

    planning (ERP) system to coordinate key business information,

    resources, and activities across the value chain?

    Yes

    No

    191.0150 Which of the following best describes your business

    entity's primary capability model? (Select only one.)

    Build-to-Stock

    Build-to-Order

    Engineer-to-Order

    Retail

    (c) 2010 APQC

    Last updated: 9/21/2010

    Last printed: 9/20/2013 Page 3 of 26

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    191.0160 Which of the following best describes the structure of

    the logistics operation with respect to your organization overall?

    Centralized

    Decentralized

    Other (Specify)

    If you selected other, please specify:

    Which of the following best describes your business entity's role

    for each of the following processes? (Select only one per process.)

    191.0170 "Define logistics strategy"

    Self-supporting-performs most aspects of this process

    Relies on other business units for the process

    Relies on shared services center for the process

    Serves as a shared services center for the process

    Outsources to third party

    191.0180 "Plan and manage inbound material flow"

    Self-supporting-performs most aspects of this process

    Relies on other business units for the process

    Relies on shared services center for the process

    Serves as a shared services center for the process

    Outsources to third party

    191.0190 "Operate warehousing"

    Self-supporting-performs most aspects of this process

    Relies on other business units for the process

    Relies on shared services center for the process

    Serves as a shared services center for the process

    Outsources to third party191.0200 "Operate outbound transportation"

    Self-supporting-performs most aspects of this process

    Relies on other business units for the process

    Relies on shared services center for the process

    Serves as a shared services center for the process

    Outsources to third party

    191.0210 What is your business entity's total logistics cost?

    Please include personnel, systems, outsourced, freight, and

    overhead/other costs, for inbound material flow and reverse

    logistics, warehousing, outbound transportation, and logistics

    strategy.

    191.0220 What is your business entity's total logistics cost as a

    percentage of sales?

    191.0230 What is your business entity's cost of damaged product

    as a percentage of sales? (Damaged product percentage is

    calculated as total damaged value, divided by total sales value.

    Appropriate values are in the range of 0 to 100.)(c) 2010 APQC

    Last updated: 9/21/2010

    Last printed: 9/20/2013 Page 4 of 26

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    191.0240 What is the total number of FTEs employed to perform

    each of the following processes?

    "Define logistics strategy"

    "Plan and manage inbound material flow"

    "Operate warehousing"

    "Operate outbound transportation"

    191.0250 What is your business entity's total annual cost toperform the process "plan and manage inbound material flow,"

    for each of the following cost categories?

    a. Annual personnel cost (compensation and benefits) for those

    classified as FTEs in question 191.0240

    b. Annual systems cost (direct and/or allocated to the site)

    c. Annual overhead cost (direct and/or allocated to the site)

    d. Annual other cost

    e. Annual outsourced cost

    f. Total cost of the process "plan and manage inbound material

    flow" (sum of a through e)

    191.0260 What is your business entity's total annual cost to

    perform the process "operate warehousing," for each of the

    following cost categories?

    a. Annual personnel cost (compensation and benefits) for those

    classified as FTEs in question 191.0240

    b. Annual systems cost (direct and/or allocated to the site)

    c. Annual overhead cost (direct and/or allocated to the site)d. Annual other cost

    e. Annual outsourced cost

    f. Total cost of the process "Operate warehousing" (sum of a

    through e)

    191.0270 What is your business entity's total annual cost to

    perform the process "operate outbound transportation," for each

    of the following cost categories?

    a. Annual personnel cost (compensation and benefits) for those

    classified as FTEs in question 191.0240

    b. Annual systems cost (direct and/or allocated to the site)

    c. Annual overhead cost (direct and/or allocated to the site)

    d. Annual other cost

    e. Annual outsourced cost excluding freight

    f. Annual freight cost

    g. Total cost of the process "Operate outbound transportation"

    (sum of a through f)(c) 2010 APQC

    Last updated: 9/21/2010

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    191.0280 To what extent have the following logistics practices

    been implemented at your business entity? (Check one for each

    question in each row.)

    a. Formal distribution strategy (location, number, mission, mix)

    No Implementation

    Some ImplementationExtensive Implementation

    b. Collaborative carrier management

    No Implementation

    Some Implementation

    Extensive Implementation

    c. Supply chain visibility for managing exceptions

    No Implementation

    Some Implementation

    Extensive Implementation

    d. Collaboration and integration among service providers

    No Implementation

    Some Implementation

    Extensive Implementation

    e. Differentiated logistics services for discrete customer segments

    No Implementation

    Some Implementation

    Extensive Implementation

    f. Formal returns management

    No Implementation

    Some ImplementationExtensive Implementation

    g. Cross-docking, flow-through

    No Implementation

    Some Implementation

    Extensive Implementation

    h. Continuous-replenishment programs for customers

    No Implementation

    Some Implementation

    Extensive Implementation

    i. Management of inventory at customer site

    No Implementation

    Some Implementation

    Extensive Implementation

    j. Share real-time, electronic demand / inventory data

    No Implementation

    Some Implementation

    Extensive Implementation

    (c) 2010 APQC

    Last updated: 9/21/2010

    Last printed: 9/20/2013 Page 6 of 26

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    191.0290 For each of the logistics practices that have been

    implemented (question 191.0280), how effective has each

    practice been in reaching desired goals? (Check one for each

    question in each row.)

    a. Formal distribution strategy (location, number, mission, mix)

    Not EffectiveSomewhat Effective

    Extremely Effective

    b. Collaborative carrier management

    Not Effective

    Somewhat Effective

    Extremely Effective

    c. Supply chain visibility for managing exceptions

    Not Effective

    Somewhat Effective

    Extremely Effective

    d. Collaboration and integration among service providers

    Not Effective

    Somewhat Effective

    Extremely Effective

    e. Differentiated logistics services for discrete customer segments

    Not Effective

    Somewhat Effective

    Extremely Effective

    f. Formal returns management

    Not EffectiveSomewhat Effective

    Extremely Effective

    g. Cross-docking, flow-through

    Not Effective

    Somewhat Effective

    Extremely Effective

    h. Continuous-replenishment programs for customers

    Not Effective

    Somewhat Effective

    Extremely Effective

    i. Management of inventory at customer site

    Not Effective

    Somewhat Effective

    Extremely Effective

    j. Share real-time, electronic demand / inventory data

    Not Effective

    Somewhat Effective

    Extremely Effective(c) 2010 APQC

    Last updated: 9/21/2010

    Last printed: 9/20/2013 Page 7 of 26

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    191.0300 What is your average monthly forecast error measured

    as an absolute percentage (mean absolute percentage error -

    MAPE) at the following levels?

    National

    Shipping location

    Product Family

    191.0310 What is your business entity's percentage of supplier on-time delivery?

    191.0320 What is your business entity's average dock-to-stock

    cycle time for supplier deliveries in hours?

    191.0330 What is your business entity's return processing cycle

    time in days?

    191.0340 What is your business entity's total annual value of

    returned products as a percentage of sales?

    191.0350 What percentage of your business entity's total annual

    logistics costs is associated with the physical transportation of

    returns, storage of returns, or handling of returned product?

    191.0360 What percentage of your business entity's returned

    product (by value) flows through the same logistics network as

    primary products (as opposed to an independent returns

    channel)?

    191.0370 What is your business entity's average gross value of

    inventory? Include all types of inventory, including raw, WIP, and

    finished goods.

    191.0380 Please provide your annual inventory turns.

    Total annual inventory turns

    Finished goods inventory turnsRaw material inventory turns

    191.0390 What is your business entity's inventory carrying cost as

    a percentage of average inventory value?

    191.0400 What is your business entity's average inventory

    accuracy? (Inventory accuracy is defined as the variance between

    perpetual inventory counts and physical inventory counts; it is

    expressed as a percentage.)

    191.0410 What is your business entity's warehouse slot

    utilization?

    191.0420 What is the total annual number of sales orders that

    your business entity fulfills?

    Please provide the following average cycle times regarding orders

    for primary products.

    191.0430 For primary products, what is the average customer

    order cycle time in days (including weekends)?

    191.0440 Time to receive and prepare an order for selection (in

    hours) (This includes time to allocate resources and determine

    delivery dates and routing/shipping.)(c) 2010 APQC

    Last updated: 9/21/2010

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    191.0450 What is your business entity's average pick-to-ship cycle

    time for customer orders in hours?

    191.0460 What is your business entity's average customer

    shipment to delivery cycle time (in hours)?

    Please provide the following sales order metrics.

    191.0470 What is your business entity's perfect order

    performance?191.0480 What is your business entity's order fill rate?

    191.0490 What is your business entity's unit fill rate?

    191.0500 What percentage of the total annual number of sales

    orders (question 191.0420) was delivered on time as scheduled

    (on-time delivery rate)?

    191.0510 What percentage of the total number of sales orders

    (191.0420) was delivered in perfect condition (perfect condition

    rate)?

    191.0520 What percentage of the total number of sales orders

    (191.0420) was delivered with accurate documentation (accurate

    documentation rate)?

    191.0530 What is the total annual value of sales order line items

    not fulfilled by your business entity due to lack of production

    capacity or stock outages as a percentage of revenue?

    191.0540 What percentage of the total annual number of sales

    orders (question 191.0420) is shipped as part of full-load

    shipments?

    191.0550 What is your business entity's average full trailer-load

    or full container-load capacity utilization?

    191.0560 What percentage of the total annual number of sales

    orders (question 191.0420) is considered expedited?

    191.0570 What are your business entity's expedited costs as a

    percentage of total logistics costs?

    191.0580 What were your business entity's premium freight

    charges as a percentage of total freight for the most recent

    calendar year?

    191.0590 Which of the following technologies and technology-

    based systems has your business entity implemented or is your

    business entity planning to implement to support your Logistics

    processes? (Select only one for each technology.)

    a. Advanced Planning and Scheduling software (APS)

    Do Not Plan to Implement

    Plan to Implement

    Implemented

    b. Transportation Management System (TMS)

    Do Not Plan to Implement

    Plan to Implement(c) 2010 APQC

    Last updated: 9/21/2010

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    Implemented

    c. Warehouse Management System (WMS)

    Do Not Plan to Implement

    Plan to Implement

    Implemented

    d. Bar coding

    Do Not Plan to ImplementPlan to Implement

    Implemented

    e. Network planning/optimization tools

    Do Not Plan to Implement

    Plan to Implement

    Implemented

    f. Distribution Requirements Planning (DRP) Software

    Do Not Plan to Implement

    Plan to Implement

    Implemented

    191.0600 For each of the technologies and technology-based

    systems that have been implemented (question 191.0590), how

    effective has each been in reaching desired goals? (Select only

    one for each technology.)

    a. Advanced Planning and Scheduling software (APS)

    Not Effective

    Somewhat Effective

    Extremely Effective

    b. Transportation Management System (TMS)

    Not Effective

    Somewhat EffectiveExtremely Effective

    c. Warehouse Management System (WMS)

    Not Effective

    Somewhat Effective

    Extremely Effective

    d. Bar coding

    Not Effective

    Somewhat Effective

    Extremely Effective

    e. Network planning/optimization tools

    Not Effective

    Somewhat Effective

    Extremely Effective

    f. Distribution Requirements Planning (DRP) Software

    Not Effective

    Somewhat Effective

    Extremely Effective

    191.0610 What is your business entity's RFID tagging strategy?(c) 2010 APQC

    Last updated: 9/21/2010

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    No RFID tagging strategy

    Slap and ship for compliance

    Tag all products in manufacturing

    Maintain separate inventory of tagged and untagged items

    Other (Please specify)

    If you selected other, please specify:191.0620 If you have a strategy, what do you believe will be your

    largest benefit from implementing RFID at your business entity?

    (Check up to three)

    Reduce DC/warehouse cost

    Reduce inventory

    Improve trading relationships

    Improve distribution processes

    Meet compliance requirements

    Other (Please specify below.)

    If you selected other, please specify:

    191.0630 To what extent has each of the following business

    functions been outsourced in your business entity's logistics

    network? (Select only one for each function.)

    a. Transportation (inbound and/or outbound)

    No Outsourcing

    Some Outsourcing

    Extensive Outsourcing

    b. Warehousing and/or distribution centers

    No Outsourcing

    Some OutsourcingExtensive Outsourcing

    c. Facilities maintenance

    No Outsourcing

    Some Outsourcing

    Extensive Outsourcing

    d. Information technology

    No Outsourcing

    Some Outsourcing

    Extensive Outsourcing

    e. Audit and payment services for freight bills

    No Outsourcing

    Some Outsourcing

    Extensive Outsourcing

    f. Carrier management services (previously called "Transportation

    management services")

    No Outsourcing

    Some Outsourcing

    Extensive Outsourcing

    g. Product returns transport/handling(c) 2010 APQC

    Last updated: 9/21/2010

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    No Outsourcing

    Some Outsourcing

    Extensive Outsourcing

    h. Disposition decision-making for returned products

    No Outsourcing

    Some Outsourcing

    Extensive Outsourcingi. Customs/export

    No Outsourcing

    Some Outsourcing

    Extensive Outsourcing

    191.0640 For each of the following business functions that have

    been outsourced (question 191.0630) how effective has the

    outsourced function been in reaching desired goals? (Select only

    one for each function.)

    a. Transportation (inbound and/or outbound)

    Not Effective

    Somewhat Effective

    Extremely Effective

    b. Warehousing and/or distribution centers

    Not Effective

    Somewhat Effective

    Extremely Effective

    c. Facilities maintenance

    Not Effective

    Somewhat Effective

    Extremely Effective

    d. Information technologyNot Effective

    Somewhat Effective

    Extremely Effective

    e. Audit and payment services for freight bills

    Not Effective

    Somewhat Effective

    Extremely Effective

    f. Carrier management services (previously called "Transportation

    management services")

    Not Effective

    Somewhat Effective

    Extremely Effective

    g. Product returns transport/handling

    Not Effective

    Somewhat Effective

    Extremely Effective

    h. Disposition decision-making for returned products

    Not Effective

    Somewhat Effective(c) 2010 APQC

    Last updated: 9/21/2010

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    Extremely Effective

    i. Customs/export

    Not Effective

    Somewhat Effective

    Extremely Effective

    191.0650 To what extent are the following statements true

    concerning your company's sustainability, or green supply chainstrategies and practices?

    a. There is an ongoing program for low carbon design for

    distribution (late customization, picking, packing, reusable and

    recyclable packaging, reverse logistics).

    To no extent

    To little extent

    To some extent

    To a significant extent

    To a very great extent

    b. Contract with warehouse and distribution service providers

    (e.g. fleet providers, haulers, buffer warehouses) favors those

    with low direct and indirect CO2 emissions.

    To no extent

    To little extent

    To some extent

    To a significant extent

    To a very great extent

    c. Transportation companies are evaluated for carbon emissions,

    energy consumption, and strategy or approach to carbon

    management.To no extent

    To little extent

    To some extent

    To a significant extent

    To a very great extent

    (c) 2010 APQC

    Last updated: 9/21/2010

    Last printed: 9/20/2013 Page 13 of 26

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    Answer

    ticsCTIONS AND TERMS AND CONDITIONS

    itate collection of data; it is not intended to be used.

    lection effort in order to use this data collection instrument.

    on is granted to make copies to facilitate data collection

    effort. Any other use is prohibited.

    submit data electronically, visit-9676.

    t all that apply" questions, indicate your response by

    (c) 2010 APQC

    Last updated: 9/21/2010

    Last printed: 9/20/2013 Page 14 of 26

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    (c) 2010 APQC

    Last updated: 9/21/2010

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    (c) 2010 APQC

    Last updated: 9/21/2010

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    (c) 2010 APQC

    Last updated: 9/21/2010

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    (c) 2010 APQC

    Last updated: 9/21/2010

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    (c) 2010 APQC

    Last updated: 9/21/2010

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    (c) 2010 APQC

    Last updated: 9/21/2010

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    (c) 2010 APQC

    Last updated: 9/21/2010

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    (c) 2010 APQC

    Last updated: 9/21/2010

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    (c) 2010 APQC

    Last updated: 9/21/2010

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    (c) 2010 APQC

    Last updated: 9/21/2010

    Last printed: 9/20/2013 Page 24 of 26

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    (c) 2010 APQC

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    (c) 2010 APQC

    L d d 9/21/2010 L i i