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2014 Software Global Client Conference
What’s New in
Control
System
Simulation SS S&T 6A
Janet Parker
Product Manager
Control System Simulations
October 2014
2014 Software Global Client Conference
Agenda
● Integrated Control System Simulation Concepts and Benefit
●Foxboro Evo Process Automation System Overview
●TRISIM Plus
●SCP
●Foxboro Evo Simulation Control HMI
●Custom OTS Updates
2014 Software Global Client Conference
GUI
DCS
Excel® Engine
DYNSIM Engine
PLC
3rd Party Engine
GUI
SIM4ME
Vendor
Independent
Vendor
Independent
Modular System Architecture
Controls Emulations & Engine Links
Triconex
Foxboro
Wonderware
ABB
Rockwell
CCC
Emerson
General Electric
Honeywell
More than 40 3rd Party Engine Links
Yokogawa
2014 Software Global Client Conference
Control System Simulation Benefits
Checkout or Tieback
● HMI familiarization
● Replicate plant control response
● Verify loops as they are developed
● Deliver hardware early
● What-if control logic tool
● Visualize plant in context of control
strategy
High-fidelity simulation
● Minimize time to experience
● Accelerate the learning curve
● Optimized process control
● Operator training in every aspect of
plant operation
● Validate integrated control strategies
at different load cases
● Maintain support system at different
load conditions
● Continually maintain a highly
validated control system
2014 Software Global Client Conference
Foxboro Evo Process Automation System
2014 Software Global Client Conference
Foxboro Evo Simulation
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2014 Software Global Client Conference
TRISIM Plus
●Easy-to-use process modeling
package with thermodynamics, flow
networks, tieback logic, and basic
electrical modeling capabilities
●Link to a TriStation v4.0+ emulator
●Easy to connect to emulations and
links supported by the DYNSIM
infrastructure or through a Simulator
Bridge to any third party software
2014 Software Global Client Conference
Logic Validator
●Engineering workstation preconfigured
with licenses, software, site specific
SIS logic, and pre-validated input files
●TÜV certified Triconex engineers
configure the input files and integrate
a physical simulation
●FAT quality
documentation of the
PT2 files are included
in the configuration
2014 Software Global Client Conference
Automated Translator
XML file in TriStation XML/API Format
SimSci
Translator
Triconex MSW Exported LPT file
1. Export MSW to LPT format
2. Translate LPT to PLCopen XML schema
3. Import in to TriStation
2014 Software Global Client Conference
TRISIM Plus ●TRISIM Plus 2.3 (Custom OTS)
● May 2014 / Compatible with TriStation 4.11
● Will be compatible with TriStation 4.12 and 4.13
● TRISIM Plus 3.0 tentatively planned for 2015
●Logic Validator 1.0
● Supports current DYNSIM releases
●Automatic Translation MSW-to-PT2
● Custom translator tool converts older TriStation control logic in to Windows-
based PT2 file
● TriStation 4.12/4.13
● Translator not commercially available and not TÜV certified
2014 Software Global Client Conference
SCP ●Fits seamlessly into I/A Series and
Foxboro Control Software
● Identical algorithms and
communication services as a CP270
and CP280
●Easy to install, configure, and run
●Replaces FSIM Plus
2014 Software Global Client Conference
SCP Online
●Connect through the MESH
● I/A Series System Definition
Configuration
●Starts up just like a real CP or
pick FastLoad!
●Automatically restores the
checkpoint file
●Automatically links peer-to-peer
2014 Software Global Client Conference
Supports I/A Series Configurators
ICC
IACC Foxboro Evo
2014 Software Global Client Conference
SCP V2 ●Supports CP280
●Support I/A Series 8.5 – 8.8
and Control Core Services 9.0
●FoxView 10.4.1
●Configuration/Simulation
support for Foxboro Evo V5
●Configurator support for
Foxboro Evo V6
●SCP Control Analysis Tool
2014 Software Global Client Conference
Foxboro Evo Simulation Control HMI
●Simulation support for:
●Control HMI
●Wonderware InTouch
●Wonderware Historian Client
●Emulation Wonderware Historian Server
2014 Software Global Client Conference
Standalone InTouch/Historian Capable
Engine Link • Cross reference
• Scenario record and replay
• Animations, alarms, and
trends support simulation
time control and snapshot
save and restore
2014 Software Global Client Conference
InTouch Update – Simulation Time Support
Data restores on
a snapshot reset
Alarms restore in the
same acknowledged/
returned state to
current time less a delta
on a snapshot reset
2014 Software Global Client Conference
Historian Server and Client Update –
Simulation Time Support
Trends use simulation time:
• Fast time shows the same
ramp rate as slow time
• Trends repopulate on
snapshot reset
2014 Software Global Client Conference
DYNSIM Control Using InTouch Instructor Station features through
InTouch interface:
● Start/Stop
● Run/Freeze/Single Step
● Save/Restore Snapshot
● Data Exchange
● Scenario record and playback
● Trainee Performance Monitoring
2014 Software Global Client Conference
Foxboro Evo Simulation Control HMI
●Version 5 (Feb 2014)
● System Platform 2012 R2
● Native InTouch (not ArchestrA or Managed Graphics)
● Historian Server/Historian Client
● Foxboro Evo Process Alarm Provider
●Version 6 (~ April 2015)
● System Platform 2014
● Native InTouch + Managed/ArchestrA Graphics
2014 Software Global Client Conference
Custom OTS Engines Development
Activity
Description End Date
GE Mark VI Update Custom update and PLC emulation for
NEXEN Long Lake SAGD
Sep 2013
Emerson Delta V Update Custom update for NEXEN Long Lake
SAGD
Sep 2013
RSLogix Engine Link
Prototype Prototype OTS capabilities – RSLogix
Emulate not OTS capable
Oct 2013
ABB PLC Emulation Custom PLC emulation for Codelco Oct 2013
GSE Bridge Custom Bridge link to GSE simulator
for Luminant Sandow
Oct 2013
Flash Furnace User Added
Model Addition to the Mining and Metals
Libraries
Aug 2013
Compressor Controls
Corporation (CCC) Engine
Link
Engine link Update Nov 2013
LC Finer UAM Reactor process for purification or
distillation of petroleum bottoms
Dec 2013
Learning Management
System (LMS) Engine for Corporate OTS Jan 2014
Logic Validator Update Compatible with DYNSIM 4.5.5 – 5.1 Jan 2014
Alarm Handler Custom Alarm engine for ExxonMobil Feb 2014
Development
Activity
Description End Date
Modbus Engine Custom engine for Motive with Logic
Validator
Feb 2014
RSLogix Engine Link Update Custom update for Agrium Mar 2014
InTouch Engine Link Custom addition to Foxboro Evo
Simulation for Instructor Station
capability in InTouch and capturing
operator actions in InTouch
Mar 2014
TDCSim Update and custom
TDC hard panel development Custom translation for Tesoro Carson
FCC
Custom TDC Keyboard for Williams
Apr 2014 / Aug
2013
TRISIM compatible with
TriStation 4.11+ Custom TRISIM version May 2014
Mining and Metals Libraries Incorporated in to DYNSIM 5.2
Electrolyte object
May 2014
Sep 2014
Alarm Manager Productized for DYNSIM 5.3 Jun 2014
Triconex Translator Internal translation tool to convert MSW
to PT2
Oct 2014
2014 Software Global Client Conference
Custom OTS Custom OTS
● Polymer modeling to calculate polymer holdups and catalyst attributes. Will
include new thermodynamic Equation of State (EOS) for Perturbed Chain
Statistical Association Fluid Theory (PC-SAFT)
● HIMA engine link
● Generic PLC emulator
● Extend Triconex Translator to Rockwell
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