2014kbrs-brochure5.3

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Page 1: 2014KBRS-Brochure5.3
Page 2: 2014KBRS-Brochure5.3

ShowerSeal®

Waterproofing System

DesignBlox™

Tile-Basin®

The following pages contain a small sampling of the limitless capabilities of our manufacturing company. I can say with confidence that we offer our Distributors and Authorized Dealers the most comprehensive tile shower program available.

Each day, our skilled craftsmen flawlessly manufacture hundreds of custom shower components that construct rock-solid, waterproof substrates for the most luxurious tile showers in North America. Once installed, each KBRS Hard Core Shower is ready to be surfaced with any combination and/or size decorative tile imaginable.

Our team of experienced customer service professionals is dedicated to ensuring that your custom ordering process is easy and accurate every time. Whether working with our standard designs, or your custom drawings, we have the proven ability to rapidly process, manufacture, and deliver the highest-quality custom tile shower substrates with flawless precision.

Everyone at KBRS would like to “thank you” for taking a few moments of your time to learn about our unique company and the products that we manufacture. We look forward to working with you on your next custom tile shower project.

Tommy Davis

CEO / KBRS, Inc

SHAPING THE TILE SHOWER INDUSTRYBuilding North America’s Luxury Showers!

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ShowerNiche™

(Patented)

Page 3: 2014KBRS-Brochure5.3

Traditional tile shower pan construction, using a plastic liner underneath a sloped mortar bed for waterproofing (negative-side), creates an inferior tile assembly where moisture, dirt and body-oils can penetrate through the grout joints and into the porous mortar bed below. This combination of moisture, dirt, and body-oils create an unsanitary “sludge” within the shower pan that promotes unhealthy mold growth.

Tiled shower walls that are left unprotected allow moisture to permeate the inner wall cavities of the building’s envelope. This permeation can cause mold growth within the wall structure and promote the rotting of organic building materials.

Applying waterproofing to the outer-surface of both the shower pan and walls (positive-side) prior to installing tile, is the most effective method for controlling moisture in a tile shower assembly. KBRS Hard Core Shower substrates are waterproofed by applying our positive-side ShowerSeal® waterproofing system that will inhibit mold growth.

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“The key to mold control is moisture control.” - US Environmental Protection Agency

INHIBIT THE GROWTH OF MOLD & MILDEWTradition Has No Place In The Shower!

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POLYURETHANE SEALANTOur ShowerSeal® Sealant is a flexible high performance polyurethane sealant developed to be applied to joints, coves, and corners above or below the waterline.

GAUGING FABRICShowerSeal® Gauging Fabric ensures that the Seamless Liner is applied to the proper thickness during the final waterproofing process. It’s designed to help eliminate installer error and reveals the membrane application thickness or “gauge”.

SEAMLESS LINERShowerSeal® Seamless Liner is a single component “liquid-rubber” waterproofing that forms a flexible, seamless water barrier. Once cured, you are ready to apply your thin-set and decorative tiles.

Our ShowerSeal® waterproofing system is engineered to eliminate installer error and enhance peace of mind, leaving no overlapping sheets that create failure-prone seams where water can escape. KBRS ShowerSeal® is a “family” of seamless waterproofing

products that work together to create an impervious barrier to water leakage. The ability to get it right every time, and maintain a watertight barrier that will last a lifetime adds reassurance and comfort to your shower installations.

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GET IT RIGHT THE FIRST TIME... FOR A LIFETIMESeamless Shower Waterproofing!

Gauging Fabric ensures that the proper thickness is applied to critical areas. The use of KBRS ShowerSeal® Gauging Fabric only requires one coat.

ShowerSeal™ An Integrated Family of Seamless Waterproofing Products

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SOLID PERFORMANCE WARRANTIESThe Best Products Also Come With The Best Warranties!

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LIQUID LINER - VS - SHEET LINERUncomplicate Shower Waterproofing!

There are two types of positive-side systems available for waterproofing tile showers. Both are extremely effective WHEN PROPERLY INSTALLED.

Sheet-applied waterproofing systems have multiple overlapping seams bonded together with thin-set mortar (FIGURE 1 - 1). Sheet-applied waterproofing systems are very difficult and time-consuming to properly install. Irregular shapes (radius curbs, custom seats, recessed niches…etc) will require more overlapped seams; thus making it more difficult to properly waterproof. More seams... more errors... more leaks.

Fluid-applied waterproofing systems are totally SEAMLESS (FIGURE 1 - 2), and easily applied using a paint roller or brush. Our ShowerSeal® system uses a fluid-applied waterproofing membrane that is integrated with polyurethane sealant and gauging fabric to ensure that the entire shower is easily, properly, and seamlessly waterproofed. No seams... no errors... no leaks.

COMPLETELY SEAMLESSMULTIPLE LEAK-PRONE SEAMS

FIGURE 1 - 2FIGURE 1- 1

We make the best products, so it’s natural we’d support them with the best warranty programs. KBRS provides product and

system warranties that guarantee your installation for up to a lifetime. We can also customize warranties to meet

installation specifications.

System Warranties cover all interior and exterior residential and commercial installation systems. Systems must be installed to industry

and KBRS published specifications by a KBRS Qualified Installer.

Available System Warranties:

Lifetime Limited System Warranty (Residential)10 Year Limited System Warranty (Commercial)

For full warranty details please visit:http://www.kbrsinc.com/warranty_information.html

• Tileable • 100% Leak-Free (Completely SEAMLESS) • Quick & Easy Installation • Replaces Old Mortar Liner & Shower Pans (No More Mud) • Factory Sloped & Professionally Shaped • Installs With Common Modified Thin-Set • Lightweight & Durable • Custom Designs, ADA & Barrier Free Available (Any Shape, Any Size, & Drain Location)

KEY PRODUCT SPECIFICATIONSTileable Shower Solutions!

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UL® Certified Geofoam

PVCap™ Layer For Anchoring Shower Enclosure Hardware

(Patent Pending)

HardCurb®

Coated with ShowerSeal®Seamless Liner Waterproofing

The HardCurb® is one of our most innovative products. Its PVCore™ “cap” provides an “anchoring layer” for the mechanical anchors required when installing the mounting hardware for glass shower enclosures. It is a great alternative to traditional shower curbs built from wood, that are notorious for absorbing moisture.

ShowerSlope™

The KBRS ShowerSlope™ is the ideal replacement to traditional shower pans constructed of leak-prone mortar beds. It is pre-sloped in

our state of the art, quality-controlled factory with waterproofing field applied after the ShowerSlope™ and tile backer board are

installed. The ShowerSlope™ is designed to integrate with a KBRS optional HardCurb®

and/or Ramp and can be ‘cut-to-fit’ in the field.

(Standard & Custom Sizes Available)

Wedge™

The KBRS Wedge™ is pre-sloped to direct water to a linear drain. It is a great choice

when installing ‘large format’ decorative tiles and if required the Wedge™

can be ‘cut-to-fit’ in the field. The thin leading-edge (1/4”) is engineered to

prevent handling damage and opens your choices of almost any linear drain on

the market.

(Standard & Custom Sizes Available)

Tile-Basin®

The KBRS Tile-Basin® is a ‘turn-key’ tileable solution to building a 100% leak-proof tile

shower floor. The KBRS Tile-Basin® is pre-waterproofed under strict quality

controlled conditions and comes equipped with a factory applied perimeter flange and/or curb combination to meet any

custom specification. ADA ramp and/or barrier free options are available.

(Standard & Custom Sizes Available)

ShowerSeal®

Mesh

Warp Glass

Epoxy

UL® Certified Geofoam

Mesh

Warp Glass

Epoxy

UL® Certified Geofoam

Mesh

Warp Glass

Epoxy

UL® Certified Geofoam

We use UL® Certified Geofoam to shape the rock-solid cores for our shower pans and then apply additional advanced composite materials and processes to make every KBRS shower pan exceptionally durable.

Geofoam is an environmentally friendly, lightweight, Geo-Synthetic, structural void fill used by the civil engineering community to construct roadways, bridge embankments, airport runways and building foundations. Geofoam resists insects, mold, decomposition, and severe weather conditions, including freeze-thaw cycles and moisture penetration.

(Patented)

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THE FOUNDATION FOR YOUR IMAGINATIONGeofoam Helps Make It Happen!

KBRS CURB TECHNOLOGYNo Rotting... No Leaks!

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KBRS takes pride in overcoming design obstacles and having the unique capability to produce custom shower pans. We are here to cater to your unique or unusual design needs and see to it that your dream shower can become a hassle-free reality. Full-room bathroom drainage is not an uncommon request for the KBRS team to receive and execute on a day-to-day basis. No more painstaking and time consuming mud pans, no more sheet liners, and best of all no more breaking the bank when remodeling your bathroom, because KBRS is not only a reliable shower solution, but an affordable one.

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Any Shape • Any Size • Any Drain Location™

ShowerSlope™

KBRS WET FLOORSTurn Your Bathroom Into A Shower Room!

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“I like to tell people who never surf that surfing is like taking a shower, except it lasts a life time...” - Bill Hamilton (Surfer)

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Stepping into your bathroom shower may not inspire visions of surfing the perfect wave, but for KBRS founder Tommy Davis, the two activities are forever linked. KBRS, was originally in the business of remodeling luxury kitchens and baths; but over time it became increasingly obvious that low-quality, leak-prone tile shower construction methods and materials were used as the standard. Tommy believed that his customers deserved better, so he set out to change the standards.

During his time remodeling, Tommy recognized a rising demand for larger, more complex showers with more challenging designs and increasingly intricatesurfacing materials. Not aman to shy from a challenge, Tommy then developed a manufacturing system that could mass-produce custom shower components that excel with any unique design and surfacing materials desired.

Growing up on the Southeastern coast, surfing became a fixture in Tommy’s life, teaching him early on the intricate art of shaping high-performance surfboards. He connected the two passions and engineered a high-volume, proprietary manufacturing system based on surfboard construction, principles thus creating superior-quality custom shower components. Similar advanced composite materials commonly used to manufacture surfboards proved a perfect formula for KBRS to produce hundreds of thousands of shower components each year. That innovation has helped construct rock-solid, waterproof substrates for bathroom showers from coast-to-coast.

His drive to stay on the forefront of the industry continues to push KBRS to design and engineer even more innovative products for our diverse customer base. To this day, Tommy still serves as the company’s President and CEO; but when the “surf’s up,” don’t expect to catch him in the office.

KBRS is revolutionizing showers like never before...

- KBRS, Inc. CEO Tommy Davis“ ”

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“It’s all about where your mind’s at...” - Kelly Slater (II x ASP World Surfing Champion)

THE SURF TAKES SHAPEThe Shower Industry Reimagined!

Master Shaper: Matthew Broussard

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Any Shape • Any Size • Any Drain Location™

KBRS does not limit the possibilities of your shower construction. If you can provide the specs, we will provide the components needed to make you or your client’s dream shower possible. Radius corners, concave and convex arching bench seats, no problem. Barrier-free and ADA ramps are also a great way to enhance your shower project. KBRS can custom manufacture outside the parameters of what is considered to be the “norm” and well into the realm of the ideal sanctuary for you or your customers.

The KBRS ShowerNiche™ system allows you to mix and match any combination of niches in order to achieve your design requirements. Each individual KBRS ShowerNiche™ is a

rock-solid product manufactured from our non-porous, 100% waterproof 1/2” PVCore™ composite material and primed with our ShowerSeal® Seamless Liner waterproofing. Our

shower niches will ensure that you have a solid, leak-free foundation in which to apply any type of tile or other decorative surfacing.

6” X 14”

11” X 14”

22” X 14”Adjustable Shelf Included

ShowerNiche™

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“If you can dream it, you can do it.” - Walt Disney

RADIANT RADIUS SHOWERSUnlimited Shower Design Possibilities!

ROCK-SOLID SHOWER SHELVINGNo Special Framing Required!

Tile-Basin®

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KBRS DesignBlox™ is a comprehensive array of geometric building blocks (3-dimensional squares, rectangles, triangles, cylinders and more) that will liberate the way you design and construct tile showers seats. Use your imagination and mix and match the tileable shapes to

create your own unique tile shower seat designs.

Moisture absorption, wood-decay, fungus and mold growth can occur with wood framed tile shower seats. DesignBlox™ are manufactured from solid blocks of non-porous UL® Certified Geofoam which contains an antimicrobial that will inhibit the growth of mold and mildew. With DesignBlox™ solid construction,

there is no “void” below the surface in which moisture can build, and no wood to decay.

As with most of our KBRS products, custom sizes, shapes, and designs are available. All DesignBlox™ are factory-coated with KBRS ShowerSeal® Seamless Liner and are ready to be assembled and installed using common modified thin-set. Once installed, you are ready to add the decorative tile of your choice.

DesignBlox™

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“Design is not just what it looks like and feels like. Design is how it works.” - Steve Jobs

TILEABLE BUILDING BLOCKSIt’s Time To Get Creative!

Custom Sizes & Shapes Available

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Whether your tile shower project is large or small, simple or complex KBRS can promptly manufacture and ship an easy-to-install, mildew resistant, 100% waterproof tileable shower solution. Just complete one of the simple KBRS Custom Order Forms and submit by email or fax.

With our detailed instructions on how to measure for your shower pan, KBRS makes it a breeze to “get it right” every time. We take pride in having created a fast and effective, yet simple ordering system that accurately communicates your specifications to our factory craftsmen.

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SUBMIT YOUR HAND-DRAWN SHOWER DESIGNSYou Design It, We’ll Make It!

Tile-Basin®

“Human nature is like water, it takes the shape of its container.” - Wallace Stevens

Page 12: 2014KBRS-Brochure5.3

The KBRS Wedge™ is specifically engineered for use with linear drains. The Wedge™ is ideal for creating shower floors, wet rooms, or any design requiring a single plane and continuous slope to a linear drain. When required, it can be cut-to-fit in the field to meet just about any design specification.

The KBRS Wedge™ is manufactured using UL® Certified Geofoam at its core, and superior-grade warp-glass fabric infused with epoxy for its ridged outer layer. The ¼” leading edge (the “thin” edge) of a KBRS Wedge™ is built extra-strong to prevent damage during handling and installation. An optional KBRS FeatherEdge™ is available when an integral drain plate with an1/8” leading edge is required.

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SIMPLE AND EASYThe Way It Should Be!

Wedge™

“Once we rid ourselves of traditional thinking we can get on with creating the future.” - Theodore Levitt

Custom Sizes & Shapes Available

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The KBRS Trench-Slope™ is a line of pre-sloped, linear shower pans designed to accept almost any brand or type linear shower drain. A KBRS Trench-Slope™ can be ordered with a drain-plate that allows the Trench-Slope™ to clamp to a

pre-installed Oatey tile shower drain or without a drain-plate that allows for a direct-to-pipe connection using a rubber coupling. These shower pans are available with or without factory applied perimeter components (flange/curb) and

waterproofing. A Trench-Slope™ can be cut-to-fit in the field (without perimeter components only).

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LINEAR DRAIN SHOWER SOLUTIONSSingle Planes for Linear Drains!

Trench-Slope™

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(Field Waterproofed)

LSB™

Linear Shower Base(Factory Waterproofed with Perimeter Components)

Custom Sizes & Shapes Available

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CUSTOM TRENCH-SLOPE™ DESIGNSAny Size Linear Pan For Any Size Linear Drain!

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Custom KBRS shower pans are not limited to traditional tile shower drain designs. The KBRS Trench-Slope™ product line can be manufactured in any shape, any size, and with any linear drain location that your shower project requires. As with all KBRS shower pans, a custom Trench-Slope™ is available with or without factory applied perimeter components (curb and flanges) and waterproofing.

Trench-Slope™

Any Shape • Any Size • Any Drain Location™

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Tile-Basin® Specially Designed for Curved Curtain Rods

Tile-Basin®

KBRS HYBRID SHOWER PANSWhen Every Square Inch Counts!

Hybrid shower pans are ideal for tub-to-shower conversions or any application where both function and design are required. With a wide range of options, such as radius curbs, barrier-free ramps and commercial drain connections, KBRS has the ability to

promptly engineer, manufacture and ship large quantities of shower systems to meet your specifications.

Curved Curb - Perfect for Glass Block Installation.

Ramp/Curb Combo - Perfect for Roll-in Shower Entry

Tile-Basin®

Tile-Basin®

Tile-Basin®ShowerSlope™

Trench-Slope™

HardCurb®

HardCurb®

Field Assembled & Waterproofed

Field Assembled & Waterproofed

LSB™

(Factory Assembled & Waterproofed With Perimeter Components)

KBRS Shower Pans will connect to all types of drains both residential & commercial(Drain Type Must be Specified at Time of Order)

Commercial Cast Iron Drain PVC Drain Linear Drain

(Factory Assembled & Waterproofed With Perimeter Components)

TUB REPLACEMENT DESIGNS FOR...Hotels - Hospitals - Apartments - Condominiums

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THE ABOVE PRODUCTS MEETS OR EXCEEDS THE FOLLOWING CODES:

2012 & 2009 International Plumbing Code® 2012 & 2009 Uniform Plumbing Code® 2012 & 2009 International Residential Code® 2010 & 2005 National Plumbing Code of Canada®

THIS PRODUCT MEETS OR EXCEEDS THE FOLLOWING STANDARDS:

ANSI A118.10-2008, IAPMO PS 106-2013a, CSA B45.5/IAPMO Z124-2011 ICC PMG-1194

Tested & Endorsed By Our Partners:

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ShowerSlope™ Tile-Basin®

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KBRS, INC. 8406 Speedway BlvdHardeeville, SC 29927

www.KBRSinc.com(866) 912-3211

MKT101.2REV11.07.14