2015 20 01_eomys engineering_1_en
TRANSCRIPT
EOMYS ENGINEERING – 121, rue de Chanzy 59260 Lille-Hellemmes FRANCE
EOMYS ENGINEERING Outsourced research & development services
LE BESNERAIS Jean
03/03/[email protected]
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EOMYS ENGINEERING – 121, rue de Chanzy 59260 Lille-Hellemmes FRANCE 2
I. PRESENTATION
*"Jeune Entreprise Innovante": the French government recognises that EOMYS runs significant R&D activities
• Young Innovative Company* created in may 2013
• Located in Lille, North of France
• Activities : engineering consultancy & research specialized in electrical engineering
• Sectors : transportation (railway, automotive, marine, aeronautics), energy (wind, hydro), industry
EOMYS ENGINEERING – 121, rue de Chanzy 59260 Lille-Hellemmes FRANCE 3
II. VISION
A global approach of engineering and applied research dedicated to innovation:
Laboratory experience (PhD)
EOMYS ENGINEERING
Scientific watch
Creativity
Abstract thinking
Industrial experience
International collaborations
Long-term solutions
Mathematics, computing
Short-term solutions
Pragmatism
“Hands-on”
Survey of industrial needs
Local laboratory partnerships
Electrical engineering, thermics, mechanics
Engineering consultancy & Applied research
EOMYS ENGINEERING – 121, rue de Chanzy 59260 Lille-Hellemmes FRANCE 4
• Laboratory partnerships:
- Laboratory of Power Electronics and Electrical Engineering of Lille (L2EP)
- Laboratory of Electrotechnical Systems and their Environment (LSEE)
- Laboratory of Electromechanics of Compiègne (LEC)
- Laboratory of Fluid Dynamics & Heat Transfer of Valenciennes (TEMPO)
• Industrial networks:
- Motors & Electrical Devices for Energy Efficiency (MEDEE)
- R&D in automotive and public tranports (MOVEO)
- Innovative Transportation Systems (ITRANS)
• Financial partners :
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III. SERVICESAnalyze your system and solve your technical issues• multiphysics experiments (investigation, pre-certification)
and simulations• advanced post-processings of experimental and simulation
data• sensitivity studies, technical state of the art• proposal of technical solutions and validation by tests or
simulation
Develop your design processes• development, validation and integration of more accurate /
faster models• development of user-specific design interfaces• formalization of design rules• delivery of high-level technical trainings
Optimize your products and processes• coupling with multiobjective constrained optimization
methods• automation of the design process• optimization of the “virtual prototyping” chain
Innovate• technical state of the art, ideation, concept ranking and
validation• research consortium / co-development projects
EOMYS ENGINEERING – 121, rue de Chanzy 59260 Lille-Hellemmes FRANCE
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Optimal design of electrotechnical systems permanent magnet synchronous wind generators, traction induction machines transformers and inductors
Scientific software development and applied mathematics use of open sources (FEMM, GetDP, OpenFoam, Octave) & commercial software (Flux,
Opera, Ansys, Matlab) advanced optimization methods (multiobjective constrained genetic algorithms, space-
mapping)
Analytical, semi-analytical and numerical modelling CFD simulation coupled to thermal nodal networks, hydraulic networks electromagnetic subdomain models, reluctance network models structural beam element models
Experimental measurements noise and vibration measurements thermal and electrical measurements
IV. EXPERIENCE
EOMYS ENGINEERING – 121, rue de Chanzy 59260 Lille-Hellemmes FRANCE 7
V. ADVANTAGESA single partner all along your R&D project mathematical modelling numerical simulation software development tests & measurements
A strong culture of innovation technical publications, patents research partnerships
A responsive team with multidisciplinary skills electromagnetics, thermics, fluid mechanics, vibro-acoustics applied mathematics and scientific computing
A complete and secure know-how transfer to your company delivery of numerical models extensive documentation training of your engineers
EOMYS ENGINEERING – 121, rue de Chanzy 59260 Lille-Hellemmes FRANCE 8
VI. R&D INTERNAL RESEARCH PROGRAMMEReduction of noise & vibration in electromechanical systems noise reduction techniques in rotating electrical machines and passive components 3D electro-vibro-acoustic simulation of rotating machines (asymmetries, skewing) modeling of magnetic forces in rotating machines magnetostriction and Maxwell force modeling in passive components (GetDP) development of hybrid simulation methods (FEM / semi-analytic)
EOMYS ENGINEERING – 121, rue de Chanzy 59260 Lille-Hellemmes FRANCE 9
A1. Vibro-acoustic characterizationCalculation of noise & vibration due to electromagnetic forces• magnetostriction and Maxwell forces • stator natural frequencies and modal shapes• sound power level at variable-speed including PWM• analysis and redesign proposal• specialized software: MANATEE®
EOMYS ENGINEERING – 121, rue de Chanzy 59260 Lille-Hellemmes FRANCE 10
A1. Vibro-acoustic characterization
Experimental characterization• experimental or operational modal analysis• operational deflection shapes• sonagrams and spectrograms• post-processing of vibro-acoustic data
Reduction of noise & vibration due to electromagnetic forces• data post-processing, analysis of harmonic sources (e.g. winding, slotting, saturation,
PWM, eccentricities)• electrical redesign proposals• validation with experimental measurements or simulation using MANATEE®
• specialized two-day technical training
EOMYS ENGINEERING – 121, rue de Chanzy 59260 Lille-Hellemmes FRANCE 11
A2. Electrical and electromagnetic characterization
Electromagnetic design• definition of overall dimensions to reach specified performance • computation of electromagnetic characteristics (torque, inductances, torque ripple …)• consideration of harmonic effects (skin effect, supply harmonics) and saturation
Calculation and reduction of electromagnetic losses• iron losses in lamination• eddy currents in magnets• proximity and skin effects in conductors• redesign proposals to increase efficiency class (e.g. IE2->IE3)
Modelling methodology• analytical calculation• equivalent electrical networks, reluctance networks• subdomain semi-analytical models• electromagnetic finite element method (2D, 3D, transient, quasi-
static)• open-source tools (FEMM, GetDP) or commercial tools (FLUX,
Ansys, Opera)
EOMYS ENGINEERING – 121, rue de Chanzy 59260 Lille-Hellemmes FRANCE 12
A2. Electrical and electromagnetic characterization
Experimental characterization• design and follow-up of test campaigns from kW to MW range• electrical measurements (French certification B2V BE)• electrical sheet characterization as per IEC 60404-2• magnetic field measurements• complex impedance measurements
30 x 300 Epstein frame & 50 x 200 strip coil up to 2kHz
EOMYS ENGINEERING – 121, rue de Chanzy 59260 Lille-Hellemmes FRANCE 13
A3. Thermal characterization
Calculation of temperature fields• conduction, forced and natural ventilation, radiation phenomena• cooling system modelling (heat exchanger, pumps, fans)• pressure loss and flow-rate calculations
Modelling methodology• analytical models• thermal nodal networks and equivalent hydraulic networks• CFD numerical simulation• open-source tools (e.g. OpenFoam, GetDP) or commercial tools
(e.g. MotorCad, Fluent)
© TEMPO
EOMYS ENGINEERING – 121, rue de Chanzy 59260 Lille-Hellemmes FRANCE 14
Experimental characterization• design and follow-up of test campaigns• infra-red camera thermal measurements• PIV visualization of flows• thermocouples, convective / conductive / radiative flux-meters, Pitot
probes, hot wires, …
A3. Thermal characterization
EOMYS ENGINEERING – 121, rue de Chanzy 59260 Lille-Hellemmes FRANCE 15
B1. Optimization & sensitivity studies
Optimization problem solving• setup of the multiobjective (e.g. cost & weight) problem under
constraints • choice of the optimization method and resolution of the problem • possibility to speed up the optimization using space mapping
techniques (e.g. mix of a FEM and analytical models)• decision-making aid
EOMYS ENGINEERING – 121, rue de Chanzy 59260 Lille-Hellemmes FRANCE 16
Sensitivity studies• global assessment of a solution robustness• correlation analysis among design variables and objective functions• study of the influence of one or several specific parameters• formalization of design guidelines
A4. Optimization & sensitivity studies
EOMYS ENGINEERING – 121, rue de Chanzy 59260 Lille-Hellemmes FRANCE 17
electromagnetic and vibro-acoustic impact of uneven airgap in large diameter generators due to rotor / stator deflections
development of semi-analytical methods for the calculation of the on-load airgap magnetic field and magnet eddy current losses due to concentrated windings
electromagnetic and vibro-acoustic impact of pole displacements due to manufacturing tolerances / demagnetization
comparison of Maxwell forces and magnetostrictive forces in a permanent magnet synchronous machine
development and experimental validation of a low acoustic noise PWM strategy magnet shape optimization to reduce material cost under torque, torque ripple, noise & vibration
constraints development of iron losses model in induction machines and optimization of the efficiency to reach IE3
standard class development and experimental validation of a model of inter-bar currents in squirrel cage induction
machines
prediction of the air distribution among cooling airducts based on hydraulic networks and optimization of the channel distribution
thermal model development based on coupled CFD and nodal network models
A5. Some examples of R&D projects