SHEET T I T L E

CONTENTS

CONTENTS-ELECTRICAL

H D L P HOUSING ACTUATOR LINKS & BRACKET

H D L P SUPPORT, ACTUATOR ASM & H D L P DOOR MONITORING SWITCH

H D L P HOUSING & SUPPORT

HEADLAMP & B E Z E L

PARKING LAMPS, HORN & SIDE MARKER LAMPS

CANCELED

G E N & FWD LAMP WIRING HARNESS & HORN RELAY

ENGINE WIRING

BATTERY

BATTERY CABLE ROUTING

GROUND CABLE & BAT POS CABLE

HEADLAMP AlMING

HEADLAMP VAC HOSE ROUTING & R E LAY MOUNTING

SHEET --

T I T L E

A15 HEADLAMP & W/S WIPER VAC HOSE ROUTING & VACUUM TANK MOUNTING

A16 W/S WIPER VACUUM HOSE ROUTING

A1 7 ENG C O M P T WIRING G E N E R A L ARRANGEMENT

A1 8 ENG C O M P T W I N G G E N E R A L ARRANGEMENT

' *

D A ~ R nu ~rvIstow ntcoIo ~ u i n 01 cw - 1 9 7 2 C O R V E T T E S E R I E S / / % / I 400& EV 1

3 9 9 3 0 9 2 72.&7/ 4 T/TLiC R.€V/SED 18T L- O ~ R . N A V ~ R O L ~ B 111Lf

5 Sr/T AI5ALL?“?'B 1 fa . 1- c % L - ' CONTENTS- ELECTRICAL 1 - dW7L.LJ;

I 1- -4-1-7/ MODEL

12 I

rnrrr L- C/o rr - f i r

I I 1- tCI 39633 f A1 . . 19000

SHEET

B 1

B2

TITLE

FUSE PANEL ASM & DLMMER SWITCH

INSTRUMENT CLUSTER, CLOCK &. CIGARETTE LIGHTER

SPEEDO, TACH, DIR SIGNtIL FLASHER, LIGHT SW & COURTESY LAMPS

INSTRUME N T PANEL WIRING HARNESS

INSTRUMENT PANEL WIRING HrlRNESS

S T O P LAMP SWITCH

PARKING BRAKE A M RM

SHEET TITLE

C7 REAR TAIL, LICENSE g! BACK-UP LAMP & HARNESS

CB ANTI-THEFT ALARM & INST PANEL WRG

C9 ANTI-THE FT RELAY 8 RR COMPT LAMP

C10 HORN & SWITCH MOUNTING

C11 REAR WIRING HARNESS <a C12 SEAT BELT WARhTPU'G SWITCH

CANCELED @ I HEADLAMP & LV/S WIPER ACCESS DOOR SW MOUNTING & VA C HARNESS

INST CLUSTER LIGHTING

INST CLUSTER CONSOLE WIRING

SEAT B E L T WARNING WIRE ASM ,T, DIRECTIONAL SIGNAL LEVER, HORN CAP & HAZARD FLASHER KNOB

TACH SHAFT & ROUTING

SPEEDO CABLE

BACK-UP LAMP SW & OIL PRESS. P I P E

REAR WIRING HARN g! DOOR AJAR SWITCH

REAR COMPT LAMP 0

I-1 SEE 6270629 FOR WIRING DIAGRAM

D A l I SVM REVISION RtCOID C O R V E T T E S E R I E S 3 9 9 3 0 9 2 OD,? L~HYIBU/LZJ fllli

y#=- r:2:7, A, &.L!z CONTENTS-ELECTRICAL @-/I -7/ 13 I T / / L / L /c[,vs,~- ~ 6 f l O t ~

11 ~.?A(€ET B/2 fl&.O&D - 4 2 - 7 1 MODKL

"' 12 w t t r

LOIZHF~;PS c / / C/Z ~ t . C y . - ~ c l o I ? - * I 19000 A 2

BRACKET

BUSHING

PIN

ROD-CLEYLS

SLEEVE

PIN

INSERT

PIN

BUSHING

LINK

LINK

C. PIN

P. WASHER

5638541 -2 ACTUATOR ASM

3915681-2 SUPPORT

3846201 SCREW

3926353-4 ROD ASM-ACTUATOR OUTBOARD

3926434 SPRING

3951239 SWITCH ASM

3918509 SCREW-ADJ

3915679 BEARING ASM

3926351-2 ROD ASM-ACTUATOR INBOARD '

ROD CLLVIS

Adjust actuator rod clevis to touch con- dition at forward end of slot, then add 1/2 turn more to give approx. - 0 3 interference condition

A 15 - 22 LBS J3' A 10 -20 LBSIN

A 35--'50 L B S W 15 -22 LBS FT

g L % ' l 5 . - 2 0 LBSIN f A100 - . . 140 . . - - LBS . . IN -. .. .

. TYP/CAL N 0

--t

z A l o :15 LBS IN I tu l5 rOH R F C O ~ I ~

A 1 5 - 2 0 LBSM 3 9 9 3 0 9 2 A A EIEADLAhlP & BEZEL

A I cu 2d/- Q .: A5

3894533 /l] C L I P

9000032 a HORN ASM

121753 L . WASHER

455624 R I V E T

9422404 S C R E W

3901794 C L I P L.H.

3943600 R. H.

8901617 WIREASM- PARK

9425542 B U L B MARK L P

3973639-0 19] MARKER L P ASM

911755-6 L A M P & GRILLE ASM

9428902 BULB- PARK L P

3983946 C L I P BRACE A S M

120386 P. WASHER

9420252 NUT

0 El 3848408 S C R E W ASM

/%!U LPHARN EXIS T #OLE /M FDA? 3K /R7

A25 - 35 LBS IN. .

A 1 0 - 15 L B S IN. P ft:~;i. Rtcor5 A u 1 , DR c.. 1 1 9 7 2 C O R V E T T E S E R I E S 3 9 9 3 0 9 2 aL8 120-180 LBS IN.

, , lUPC '." FWD LP HARN, P A R K L P S , AZ HORN & MARKER L A M P S -- A: +;i1 4 . 2 7 - 7 ) Moot1

w C/O ~r 19000 t C R l t L 3 3 s"'E' A6

7

3996283 1) HORii RELAY - -.

8901960 HARN ASM-FLVD L P

3952222 ,q BOLT 3876130 1 NUT

3876129 2 SCREW

1 1

ENG HARN -

.---.-- e r v I s I ~ N etcono 3 9 9 3 0 9 2

CX HORN RELAY . - 1 2

A -- +msc-7/ M O O t l L - L -

C/O A 7 CTD 3- 1=

19ooo '""' A8

1 BATTERY 0 @ BOLT a CLAMP a RIVET a REINF ASM

REINF

CLAMP a RIVET

LBS IN

L!l 70.-YO LBSIN ,,,, ,,, A 35 - 50 LBS IN . PIVISION @ € C O R D bull4 D P CU 1 9 7 2 C O R V E T T E S E R I E S 3 9 9 3 0 9 2

A 4 5 - 60 LBS FT P~L~L-ZL. L .EQ-~ R'=!z.~/c/i.fO

A r ---.-

-

A: -. -4

L - BATTERY CABLE ROUTI.\;G

L - 4 ' M

1- T A / @ -

L - C C R 33633 lgooO

12

4 f All

L. WASk1ER

BOLT

CABLE ASM. GROUND

NUT

CLIP

CLIP

CABLE ASM. -POS.

NIJT

VERTICAL ADJ.

HEADLAPiIP AI'XI SPEC'IFICA'I'IOli S .A.E. PHOPOSAT, 2 .

SPECIFICATION GIVE?< FOR VEHICLE WHICH CONTAINS l / 2 TANK O F FUEL

VERTICAL ALM HORIZONTAL AIM

3" UP 1.5" DOWN ow R/L + 4"

CALIBRATION O F HEADLAMP AIMERS FOR ASSEMBLY PLANT SETTING AND CKECKING

1. Headlamp Aim to be se t 2nd checked with a mechanical aimer that conforms to S.A. E. 5602.

2. T o compensate for 1/2 tank of fuel, mas te r fixture is to be aligned 0" vert ical plane and 0" horizontal plane.

3. Place a i rners on mas t e r fixture and cal ibrate to read 0" u/D and 0" R/L.

SCREW

Production Checking Limi t s - All Headlarnps. I VERTICAL AIM HORIZONTAL AIM

0" UP +2", -2.5" 0" R/L + 4"

DATR nn nrvlslow ntconD ruin or cm 1 1 9 7 2 C O R V E T T E S E R I E S 3 9 9 3 0 9 2 I L - OD w . ~ c ~ v o ~ ) c u "iL6 burc L - HEADLAMP AIMING L - L -

3% ks 12 q.'> 7- 7/ woor~ rnsrr

b - ClO A / ? i annn

Willcox

Typewritten Text

HEADLAMP VACUUM HOSE ROUTE HEADLAMP VACUUM HOSE CLORS. HORN, HEADLAMP RELAY, HEADLAMP ACTUATOR HEADLAMP HOSE CLAMP/ HEADLAMP HOSE WIRE TIE. HEAD LIGHT

Willcox

Typewritten Text

HEADLAMP VACUUM HOSE, HEADLAMP VACUUM TANK HEADLAMP VACUUM HOSE COLORS/WIRE TIE/CLIPS

Willcox

Typewritten Text

WINDSHIELD WASHER HOSE ROUTE WINDSHIELD WASHER PUMP, VACUUM CHECK VALE/FILTER INTAKE VACUUM FITTING, WINDSHIELD WIPER RELAY, ACCELERATOR CABLE. WINDSHIELD WIPER ARM VACUUM RELAY.

Willcox

Typewritten Text

ENGINE COMPARTMENT WIRING GENERAL, HORN RELAY, SPARK PLUG WIRE

DATE IVM R ~ V I S I O N ntcono *,in ~n cn 1 9 7 2 C O R V E T T E S E R I E S 3 9 9 3 0 9 2 L - UPC

ENGINE COMPARTMENT WIRING ARRANGEMENT

L - S H € E l

1.2: L- L- A18

A 30 - 40 LBS A 35 - 50 LBS

4 A m A m

I , / ' / / .," r r U//,. f Y / / r u L C 3

6491003 CLUSTER ASM. #;t- 45 TCflPLATE

9427690 SCREW

9427633 SCREW

3%"7039 LIGHTER ASM. - CIGARETTE

6491649 PLATE

3794018 NUT

3794017 KNOB

274004 BULB-CIG. LIGHTER

2977777 REFLECTOR

3838548 RIVET

3759924 NUrr

3921417 BRACKET

1513228 TERMINAL

3928775 SLEEVE a 3919034 CLOCK ASM.

447143 SCR E\Y SEE MISC. SHPG.

k7] 9414752 SCREW LIST UPC C

LA/7PdSM COMNEC TOR (PART OF t i A R f I ~ 5 f - l ) ( P A f l O P

cD t ray when lamp asm. is in- V)

HARN ASH) stalled. g L% 10 - 15 LBS IN A 1 - 2 LBSIN

7 - 12 LBS IN

2 l5 - 2 0 LBS IN

20 - 30 LBS IN A 1 3 - 18 LBSIN

,, RtVlSlON RtCOlD bull4 D I C X 1 1 9 7 2 --- .- C O R V E T T E S E R I E S 3 9 9 3 0 9 2 L- 1 - 63870 R TI/CK,CX : INSTRUMENT CLUSTER, CLOCK - .

1 1 & CIGARETTE LIGHTER 1- 64646 L - -

02. C

1 $2:

-- c - 5 - - / , ; - - , ; . t b d - . , ---

- . - , 8 :

19ooo - 5 - 8 - 7 1 c / o x 2 tcR 39635

. -. -

L - 1-

L -

Willcox

Typewritten Text

COURTESY LAMP LH/RH, TURN SIGNAL FLASHER, ODOMETER RESET CABLE/KNOB/NUT, TACH VALVE, WINDSHIELD WIPER TACH SOLENOID HEADLAMP SWITCH/GROUND/KNOB/NUT, DASH REINFORCEMENT,

8908174 HARNESS ASM @

121753 L. WASHER

3928753 SWITCH ASM

3901794 0 CLIP @

See Sheet B11 fo uation of routing.

HGE PLR REINF

CTR PL E W M

PRO0 GROMMLT D/R SIGNAL CON@ RADIO W A C I TO@

BACK UP LAMP SW. TO D/MM.ER SWITCH

19 - 27 LBS I N 84 - 120 LBS IN

6262663 a BUZZER

REL A Y CONN L GAUGE COMN

R.H couRrc5 Y L #PIP SOCAC € 7- See Sheet B4 for

continuation of

V/SHIE L D w I PCR VACUUM SOL F2lO/D C UNU

TACH VALVE B11 for continuation

Willcox

Typewritten Text

STOP LAMP SWITCH/BRACKET BRAKE LIGHT SWITCH/BRACKET/ADJUSTMENT MAIN HARNESS GROUND. NEUTRAL SAFETY SWITCH CONNECTOR

3 RELAY ASM

3 BRACKET

4 SLEEVE

3 SWITCHASM

3 P. WASHER

4 SCREW

Willcox

Typewritten Text

HEADLAMP VACUUM HOSE ROUTE BEHIND DASH WINDSHIELD WIPER OVER RIDE VACUUM VALVE HEADLAMP OVER RIDE VACUUM VALVE, TACH SOLENOID VACUUM WINDSHIELD WIPER OVER RIDE SWITCH ELECTRIC. STEERING COLUMN COVER/BRACKET DASH PAD REAR VIEW LH.

(A Door Open W3l'~iilg-Lqlit Blue W/Dark Green Stripe

@ Headlamp Door Warning-Liglit Blue & Pink

a Instrument Cluster Jllumination

Seat Belt Warning-

@ P a r k Brake Alarm-Pink

High Bean, Indialor-Light Green

L . H. Direction Signal Indicator-Light Blue

R. IJ . Direction Signal Indicator-Dark Blue

9117863 a BULB

DAlf IyM RtvISION I)tCOffD ,,I, O R c x 1 1 9 7 2 C O R V ET T E S E R I E S 3 9 9 30921 INSTRUMENT CLUSTER LIGH'FING

-- -- SHE t l

tca 33633 19000 B10

sY43suu C L l r

455624 RIVET

454626 B n B - H T R CONT

3983946 0 CLIP

3724851 TAPE (6 IN.) Radio lead to harness a sm WITHOUT RADIO)

H E A T E R CONT S W l T C H lLLUM

CIG LIGHTER LAMP CONN

CIG LIGBTER CONN

See Shcct B12 for con t iu~x t io r \ --

of routing t o p n r k i ~ q brakc fiwltch & s c a t belt w a r n i n g

0 (0

I" A A A A A

b

D A l 6 s Y M I 6 V I S I O N l lcono ~ u t n 0, C N

'/offi2/.,/ 1 9 7 2 C O R V E T T E S E R I E S 3 9 9 3 0 9 2 .

i-7774'7Nj I - I-

I- I -

G / 1 7 ; R 2 d + ~ ~ a 3 9 6 3 3 1

//-30-7/'-?~'~&~

.v

5 6 ~ Bc(r~fi;c:M-CCA/N //OD '

,

k'Cr/TLn/G -@€f RE Y -- - D M 5 4DD€D ( 6 R "2 7) . f 0 0 6 6 - % ? 6 g

-- -.

I

0 4

C K

rnci4-23-7/ Ffa-

19000 B I l ,

T I T L E

INST CLUSTER CONSOLE WIRING

MODEL

' 1 2 S ~ 6 l T

3833476 CLIP

TRANS CONTROL C €L/F'R ASM

SFAT BELT P~-LAY/I/PCIZ) -

/NSTPU.',,CN;' P ~ / E - L

See Sheet B l l for contin- uation of routing.

D I ~ L j r u '72 CORVEnE "V" 3993092

. - - - - - -. - "'.' SEAT BELT WARNING WIRE ASSEMBLY

Willcox

Typewritten Text

STEERING COLUMN, STEERING WHEEL, HAZARD FLASHER KNOB HORN CONTACT LOWER, HORN CONTACT UPPER, HORN BUTTON TURN SIGNAL LEVER

a SHAFT ASM-TACH ' 01731 SEALER-.08OZ

SHAFT ASM- SPEED0

CLIP

RIVET

GROMMET

FITTING

SEAL

SCREW ASM

R ETALN ER

GEAR CHART

A loo LBS IN A 25 - 3 0 LBSIN a 15 - 2 0 LBS I N 83: A%

(0

DATE I I M R E V I S ~ O N utcono ti DR clc

I

1 9 7 2 C O R V E T T E S E R I E S 3 9 9 3 0 9 2

I

L-A3870 L -

L - L -

L - L-

;E,KGL/CLI c - - I , pat1 5-5-71 c/o C 3 E C R 39633

: BACK-UP LAMP SWITCH & OIL PRESSURE PIPE

5 f )

19000

1

".2 C .

i I ~4

A 22 - 33 LBS A 6 0 - 80 LBS

3724851 TAPE

163448 SCREW

4237257 0 LENS 142453 BULB

4826802 LAMP ASM

W

:I-; 1707 :; pJ 5(:1{1,~,\.

120375 S 1 . l

60640.1 a SIJI \VAStlF;fl

917512 LA31 I' AShl- IIACK-UP

J 1 1 :I31 P I\Shl-'l ' i \ll . . 1)IfI SIC & STOP

3973653-4 a LAXlP ,\Shl-II1AItKE:It

FIZ~.-I .I? n ~ ~ r i

9420252 SUT

121753 1. L4'ASHk:It

Yl?Ol i? p-J SCfILI\.

GRD. WIRE L E A D 138479 @ 1.. i ~ ' ~ \ ~ t ~ E ; f t

i1411713 SCflEI\' .

91 1908 a LAbiP S h l - L I C E K S E

4 T i O ; l S CAI'

3943600 0 C L I P

Ei 3328549 I ~ I \ E T

A 211 - 30 I . I < S I Y - D A I I SIM RrVlSlON RfCOIID . 3 - 0 1 . 1 L s I N L

* " , A D, ,K 1 3 7 2 C O R V E T T E S E R I E S 3 9 9 3 0 9 2 . ? ] ~ < ~ ~ , ; ~ - ~ ~ ~ 7 f i , , , - 7 .

- 2 11 '5 IN

A

A .

: ? , . 5 . A:, , . -

1- 8 5 5 7 0 L - 5%3OU 1 - L - L -

I

I

TITLE l<? ! l i t - i ' \ l l I I('J,.':SF: X ! i . \ ( ' K - I ' l ' L ;\?,; 1 ) t f l ' ;'.:,.is%

MODEL

1 !;;I( I , I

DR , e . , , , / , I

C/K -./. /',; FS '- 4 . 2 7 - 7 / c/o C 6 t c ~ 39633

4

12 SHLE1

c7 , i

3929804 SWITCH ASM

3937680 12 BBRACKET

8901904 WIRE ASM

455624 RIVET

6262636 SEAL

--- ---. -----.. - c*R." ..i-... jE , .... . <

O I V I S I O N S I C V I D - - - --.-.--__- A L A I ~ ~ ~ - U O C I I { JAMO,

& INST PNI. WIHIN(.: .. .~ . -

I GROMMET

BRACKET

W E T

RELAY ASM

SCREW

CLIP

SCREW

3928799 OPT 1934200 0 OPT - 3952485 (91 SWITCH ASM

LI / 9417863 - - BULB

f, 1 / ' 3880976 1111 LENS R f M COMPARTMENT

\

ASM

A 19 - 27 LBS W. A 1 3 - 18 LBS IN. REAR .COMPT LAMP

,- .- . . .,--. .. ..----. c o n "Ei'T.i--i .ER. ,-$- . - . . - - , - . . A 10 - 14 LtIS I N .,,,, R I V I I I O N RECOYLJ

.--- ----.- . .. ,,I P" CI< 1 9 7 2

L% 100 - 140 Ij13S IN - - .---.-,. , : . f ; / / l - - h ! h S . 3 7 7 L F / f j / r < i : / s ~ / r , -9-6-71 2 - I ~ L S S ~ I C ~ f l g'///~ RCAInYe2 & SWJ'I'CII MOUNl'ING A? 3 NO i-f "A ,'/rlfib&~. . .--.- - -----.--

A\ " In. ~ ~ ' U P C A O ~ ' ~ D D E U ( P pi-#c.ks) _ s - U P C A O ~ . -~ -. nn?ro_ - - - - - - - . . . . . . - - . . . 19000

I

--.-.----. - -- --, - .. - - . . --.* . ..- . -. C 10

3983946 CLIP

455624 RIVET

See Sheet 12C5 for continuation of routing.

6273358 SWITCH ASM

I l I L L SEAT BELT WARNING SWITCH