2016 embedded product guide - adl-usa.com · meet adl - smarter by design ... embedded system...
TRANSCRIPT
2016 Embedded Product GuideLeading the industry with high-performance embedded systems targeting demanding thermal and rugged environments for military and industrial applications.
TRANSPORTATION
INDUSTRIAL
MILITARy
SecURITy
MeDIcAL
eNeRgy
aDL eMBeDDeD soLutIoNs 3
Table of ContentsMeet ADL - Smarter By Design ......................................... 4
ISO Certification ............................................................. 5
New Products ............................................................6 - 7
IoT Gateway ...............................................................8 - 9
ADLMES-8200 Family ............................................ 10 - 11
Systems - Removable Hard Drive .................................... 12
Embedded System Design ............................................. 13
Custom Systems .................................................... 14 - 15
PC/104 COTS & MCOTS Single Board Computers ...... 16 - 17
3.5 Inch Embedded Single Board Computers ............ 18 - 19
Engineering & Design Services ................................ 20 - 21
Embedded Power Supplies ...................................... 22 - 23
Peripherals & Accessories ....................................... 24 - 27
Thermal Solutions .................................................. 28 - 29
Thermal Management ............................................. 30 - 31
Tech Brief: What is PC/104? .................................... 32 - 33
About ADL & Industries Served ............................... 34 - 35
toc
ADL Embedded SolutionsProviding flexible, reliable solutions at the speed our customers need to survive and thrive.
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SmarTEr By DESiGn
ADL Embedded Solutions Inc.,
a leading provider of high-performance
embedded systems targeting
demanding thermal and rugged
environments for military and industrial
applications, is proud to reveal their
new brand identity.
This new positioning reinforces ADL’s
commitment to collaborating with
customers as we work together to
design and build quality, reliable
embedded solutions that meet their
exacting requirements.
ADL Embedded Solutions’ product line
boasts a broad portfolio of long-lived
SBCs, ranging from low-power Intel®
Atom® architecture through high-
performance 6th generation Intel®
Core™ i5/i7 processors that ensure access to the latest processor technology
and long-lived availability. ADL serves customers in a variety of markets, including
Medical, Transportation, Defense, Aerospace, Communication, Security, Process
Control, and Science.
For more information about ADL Embedded Solutions,
visit the website at: www.adl-usa.com or www.adl-europe.com
ADL Announces New ISO 9001:2008 Certification within USA
aDL eMBeDDeD soLutIoNs 5
iSO CErTifiCaTiOn
December 14th, 2015 - ADL Embedded
Solutions, Inc. has been certified to the
(ISO 9001:2008) quality management
standard. We are delighted to serve
our customers even better through the
well-defined and documented processes
this certification requires.
While we’ve always been committed
to quality in our products and services,
this certification ensures a more
productive environment through faster
identification and resolution of quality
issues, among many other benefits.
We partnered with Smithers Quality
Assessments, www.smithersregistrar.
com, an accredited quality and
environmental management systems
certification body, to achieve our
certification. For more information
regarding our ISO 9001:2008 Certification, visit the website at:
www.adl-usa.com or www.adl-europe.com
aDL eMBeDDeD soLutIoNs
New ProductsLeveraging world-class system design and CPU board design capabilities, ADL Embedded Solutions, Inc. continually strives to provide the latest Intel processor technologies, system products and capabilities, as well leading-edge CPU boards and peripherals.
6 Request a quote: 858.490.0597
2016 iS an ExCiTinG TimE fOr nEw PrODuCTS On SEvEral frOnTS fOr aDl EmBEDDED SOluTiOnS, inC.
Moving beyond our relatively narrow
focus on CPU boards and opportunistic
customer-driven custom systems,
2016 will see the introduction
of new pre-configured gateway
products, additional sub-system options
for rugged military storage, and new
SBCs which include the latest 6th
generation Intel Core i7 processors
codenamed Skylake.
These new products serve to expand
our portfolio of embedded design
options for our military customers, but
also serve to bring our expertise with
rugged design to a host of industrial
applications in demanding use scenarios. For example, our new IoT-ready
ADLIGW-1600 rugged gateway serves to bring the benefits of IoT architectures to
harsh industrial areas currently underserved.
aDL eMBeDDeD soLutIoNs 7
New PRoDucts
aDlE3800HDC 3.5” SBC
Based on Intel’s 3800-series of processors, the
ADLE3800HDC is a cost-reduced version of our popular
ADLE3800HD SBC. It provides the same convenient
front-side connectors, includes an integrated 18V to 36V
power supply and M.2 Key B SATA and PCIe sockets.
read more page 18.
aDliGw-1600 inDuSTrial iOT-rEaDy GaTEway
Targeting embedded needs in a variety of demanding
industrial settings, the ADLIGW-1600 provides a robust set
of features including -40C to +70C operation, a durable
milled aluminum housing with a host of mounting options
and flexible cloud and I/O connectivity.
read more page 8.
aDlQ170HDS inTEl COrE i7 3.5” SBC
Based on Intel’s latest 6th generation Intel Core i5/i7
processors (Intel codenamed Skylake), the ADLQ170HDS
provides the same robust set of features as our Intel Core
ADLQM87HD, with a new 14nm process architecture
to provide improved performance per watt and a vastly
improved graphics engine.
read more page 18.
aDlrHD-1650 mil-STD 810 rEmOvaBlE HarD DrivE
Targeting data intensive applications in rugged military
environments, the ADLRHD-1650 allows for easy swap
and maintenance of 2.5” SATA SSDs, while providing rugged
MIL-STD 810 operation with over 100,000 insertions!
Features include support for military erase protocols.
read more page 12.
IoT Ready GatewayFrom benign factory floor conditions, to embedded applications in harsh environments--trains, fleet vehicles, oil and gas platforms, unmanned vehicles, etc.—ADL Embedded Solutions Industrial Gateways enable connectivity to the cloud from ANYWHERE.
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inDuSTrial ioT
industrial ioT innovations in cloud
computing leverage Big Data analysis
to bring a host of new advantages and
disruptive new products and services.
ADL Embedded Solutions has
built on its long history of rugged
military and mobile computing
expertise, to bring many of these
innovations to the rugged military
and industrial space.
New services such as Uber for
on-demand transportation or
similar applications in fleet
management across all industries not
only increase visibility and availability,
but also enable new efficiencies in fuel
consumption, increased productivity
and reduced equipment downtime
through predictive maintenance via
real-time access to equipment status and sensor data, and real-time, local data
analysis of sensor and equipment data for more autonomous, local decision-
making via local, intelligent gateways.
COnnECTinG inDuSTriES TO THE ClOuD via GaTEway
TRANSPORTATION SecURITy
MeDIcAL MILITARy
INDUSTRIAL eNeRgy
aDL eMBeDDeD soLutIoNs 9
Iot Gateway
inTEl E3800 SEriES PrOCESSOrS
• Intel Atom E3800-3845 Quad
• Intel Atom E3800-3827 Dual
mEmOry
• Up to 8GB DDR3L 1333MHz
i/O COnnECTiviTy
• 3x GLAN
• 4x USB2.0
• Optional 1x USB 3.0 (I-PEX)
nETwOrk/ClOuD COnnECTiviTy
• 3x LAN
• Optional 802.11 WiFi
GraPHiCS
• VGA/CRT = 2560x1600@60Hz 24bpp (via DVI conn)
• DVI = 1920x1080@60Hz 24bpp
• DirectX 11
• Open GL 4.0
• Full HD video playback
aDliGw-1600 industrial ioT Gateway
STOraGE
• Optional 2.5” SATA (3Gbit/s)
• Optional M.2 Type Key B 2242 SATA
PCi-ExPrESS ExPanSiOn
• M.2 Key B 2280 with 1x PCIex1
• Optional M.2 2280 miniPCIe adapter
OPEraTinG TEmPEraTurE
• -20C to +60C; Optional -40C to +70C
POwEr
• Voltage Input = 18V - 36V
mOunTinG
• DIN, VESA, and Bottom Mounting
The ADLE3800HDC is based on Intel’s first System-on-Chip (SoC) E3800-series Atom processors which use Intel’s 22nm 3D Tri-gate process.
It offers vastly superior compute performance and energy efficiency and Intel’s 7th generation graphics engine for stunning graphics performance.
Improved power management capabilities result in standby power measured in milliwatts with days of standby time.
10 Request a quote: 858.490.0597
MoDuLaR eNcLosuRe systeMs
• Modular Sidewall Design Supports Variable PC/104
Stack Heights or Expanded 3.5” SBC Intelligent Systems.
• High and Low IP (ingress protection) Systems Possible
via High IP, Modular Chassis Design Coupled with Full
Custom, Quick-Turn I/O Plate Support and High-IP
Connector Availability.
• Flexible Ribbed Chassis Design Allows for Conduction
Cooling Through Base or Passive Cooling via Chassis
Which can be Augmented with Active Cooling Fan.
• Fully Supported by ADL Embedded Solutions’ Team of
Solidworks Engineers for Model and or Design Support.
• Quick-Turn IP60 Availability. Additional Lead Time
Required for IP65 Systems.
SySTEm BuilDinG BlOCkS
• Broad Portfolio of PC/104 SBC Options Ranging
from low-power Intel® Atom™ to high performance
4th Generation Intel Core i7 Processors.
• Peripheral Possibilities Include: 4-Port GLAN, GSM,
WLAN, WWAN, GPS, 3G Cellular, Storage SSDs and many
more Func tions Including Custom Board Services for
Specialty Applications.
• Power Supply Options (ADLPS35, ADLPS104 and
ADLPS104ISO) Exist for low to High-Pow ered Systems
with Features Including ATX, Isolation, and EMI Filtering
for a Broad Range of Requirements.
• Designed for MIL-STD 704/1275/461
and MIL-STD 810.
• Ruggedization and Extended Temperature
Options Available.
• Solidworks 3D CAD Model and Design
Support Available.
aDlmES-8200HiGH-inGrESS PrOTECTiOn (iP) mODular EnClOSurE SySTEmThe ADLMES-8200 is a Highly Configurable, Modular Enclosure System Aimed at Quick-Turn Delivery
of Rugged and Extended Temperature Enclosures for a Variety of Applications.
fig. 1: Exploded View
aDL eMBeDDeD soLutIoNs 11
MoDuLaR eNcLosuRe systeMs
aDlmES-8200 family
aDlmES-8200-P2 6-CarD CHaSSiS
• HWD = 5.9” x 7.0” x 6.6”,
15cm x 17.8cm x 16.8cm
• Empty Weight = 7.3 lb, 3.31kg
• Configuration Profile: Can fit SBC
Plus Power Supply; OEM SATA and
MIL 704/1275/461 Options.
• Additional Four I/O Card Capacity.
• Can Fit up to 16X LAN Ports
for Mobile Servers or Network
Appliances with Terabyte Capacity.
• Other Applications: Mobile
Computing for Transportation and
Remote Monitoring, Cameralink/
Framegrabbing Apps, etc..
aDlmES-8200-P1 4-CarD CHaSSiS
• HWD = 4.6” x 7.0” x 6.6”,
11.7cm x 17.8cm x 16.8cm
• Empty Weight = 6.4 lb, 2.90kg
• Configuration Profile: Can Fit SBC
and Power Supply, Plus OEM SATA
and MIL 704/1275/461 Options.
• Additional Two I/O Card Capacity.
• Applications: Mobile Computing
for Transportation, Cameralink/
Framegrabbing Apps, Remote
Monitoring in Exposed Environments
Such as Oil fields, Offshore Oil
Platforms, etc.
aDlmES-8200-lP lOw PrOfilE 2-CarD CHaSSiS
• HWD = 3.2” x 7.0” x 6.6”,
8.1cm x 17.8cm x 16.8cm
• Empty Weight = 5.4 lb, 2.45kg
• Configuration Profile: Can Fit SBC
and Power Supply, Plus OEM SATA
and MIL 704/1275/461 Options.
• Applications: Low-Profile, Rugged,
General Computing.
MIL-STD 810The ADLRHD-1650 has been developed for military and industrial use scenarios that can benefit from MIL-STD 810 shock and vibration durability but also requires frequent SATA drive removal or swapping for data retrieval, maintenance, security and other purposes.
12 Request a quote: 858.490.0597
aDlrHD-1650 rEmOvaBlE HarD DrivE
Many embedded systems in both
military and industrial environments
now feature very intensive data
processing and data storage
requirements. As a result, efficient
off-loading of archived data has become
increasingly critical.
The ADLRHD-1650 brings this
capability to a host of applications for
secure communications, security and
surveillance, high-resolution image
capture and other uses in extreme
or rugged domains.
fEaTurES
• Up to 100,000 SSD Insertions
• Rugged, Milled Aluminum Casing
• Rugged Internal PCB Mounting
for Shock and Vibration
• Hyperboloid SATA Connector with MIL-STD 810 Shock and Vibration Tolerance,
Positive Mating Action, Low Electrical Resistance
• Long-Life SLC NAND Flash Options
• Military-Erase Protocol Support Including:
- DOD NISPOM 5220.22-M
- NSA/CSS 9-12
- NSA/CSS 130-2
- ARMY AR 390-19
• -40C to +85C Operation
aDL eMBeDDeD soLutIoNs 13
eMBeDDeD systeM DesIGN
Optimizing Embedded System Design
kEy arEaS Of SySTEm DESiGn, wHaT iS nEEDED:
• Performance of CPU, I/O, PCB/Bus interfaces,
Cable Throughput Capacity.
• Power Consumption/Thermal Management Demands.
• System Functional Upgradeability/Flexibility.
• System Certification(s) and Ingress Protection Scope.
• System Enclosure Size, Weight, Material Make-Up
and Surface Coating.
• DC/DC Power Supply for Conversion of Input Power
with Possible Isolation and Filtering as well as Identifying
all the Voltages that are to be Encountered within the
System and Attached Devices.
• Defined Form Factor and Bus Interface(s).
• Selection of Cabled, Cable-Reduced or Cable-Less System.
• Software Support for O/S and Drivers as well as CPU/SSD
Software Compatibility.
SySTEm funCTiOn COmPOnEnT COnSiDEraTiOnS
• CPU/DRAM Memory Capacity/I/O Features.
• SBC Thermal Solutions, Fan, Convection, Conduction
or a Combination of.
• SSD Type and Number. On Board or In/Out of Stack.
Removable or Non-Removable. Write-Protection, Encryption
and the Level of, Secure Erase, MLC, SLC, etc.
• Type and Number of Video Outputs, Number
of Independent Channels Needed, Type.
• Custom BIOS for CPU Performance/Thermal Reduction,
Rev Lock-In, Quick-Boot or Specific Boot-Up Sequence.
• Peripheral Board Selection Based Upon Bus Interface,
Performance and Thermal Considerations. Type of Connectors,
Standard or MIL STD D38999.
• Use of Conductive Gasketing and/or Masking of Anodizing
System Contact Surfaces with Support Structure.
The key to successfully designing a board, stack or system
involves asking the right questions in a collaborative
dialogue with the customer. It starts with the basic question,
“What does the system need to do?” Gathering all the data,
including initial assumptions by the customer, leads to
an understanding of both the prioritized needs and
constraints that will result in the most robust, reliable
and appropriate solution.
fEaTurES
1. Thermal Solution
2. Rugged Enclosure
3. SBC Board
4. High & Low IP Connectors
5. I/O Cards
6. SSD Storage
7. Power Suply
8. Thermal Solution
9. Flexible Mounting Options
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4
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5
2
Custom SystemsEmbedded system design needs, challenges and constraints can vary widely and don’t always abide by readily-available COTS solutions. Our staff of CPU designers and engineers can custom tailor embedded designs to meet a broad range of customer-specific space, power, electrical or environmental requirements.
14 Request a quote: 858.490.0597
rOBuST DEvElOPmEnT PrOCESS
aided by Solidworks® CaD design
and simulation tools, our engineers can
help conceptualize, design, manufacture,
and system integrate turnkey embedded
solutions for both military and rugged
industrial applications.
Driven by the product lifecycle
requirements of our military and
industrial customers, ADL Embedded
Solutions has developed a robust
System Development Process designed
to capture the myriad of requirements,
specifications and changes that can
arise during a system development
from initial consultation through
prototyping and production release.
All system electrical, I/O, mechanical
and environmental requirements
are fully documented, design reviewed,
customer approved and form the foundation for all current and future iterations of
a customer’s design throughout their lifecycle.
CuSTOm SySTEm PrODuCTiOn
CUSTOMERCONSULTATION
CONCEPTDEVELOPMENT
PROOF OFCONCEPT
DEVELOPMENT AND DESIGN
PROTOTYPE PILOTRUN & REVIEW
PRODUCTIONQUALITYCONTROL
aDL eMBeDDeD soLutIoNs 15
custoM systeMs
BrOaD POrTfOliO Of inTEl-BaSED CPu BOarDS ADL Embedded Solutions designs and manufactures a broad range of Single Board
Computers in a variety of different form factors including PC/104, PC/104-PLUS,
PCI/104, PCI/104-EXPRESS, PCIe/104, and 3.5” SBCs. Processor options range
from the latest Intel CORE i7 processors to the low-power Intel Atom architecture
for optimal flexibility of embedded design for our customers. Custom CPU board
solutions can also be derived from any existing chipset/processor CPU product.
SySTEm COnCEPT DEvElOPmEnT Working from customer requirements and concepts, ADL Embedded Solutions
can help refine agreed upon critical design requirements. From these
requirements, ADL Embedded Solutions can develop implementation strategies,
while our Sales engineers generate development quotes to help guide the NRE
process. This collaborative process is the key to developing workable solutions that
meet both cost and technical constraints. Often, an intervening “proof of concept”
stage will precede commitment of NRE design resources.
SySTEm DESiGn Tools like Solidworks® 3D CAD design software not only aid in rapid
development of enclosure and system concepts, but also make for efficient
communication of design concepts with customers to minimize development time
and time to market. Once approved, Solidworks® 3D CAD designs also become
the primary communication vehicle for documenting the system for customer
SCDs (Source Control Drawings) as well as for follow-on manufacturing steps.
Solidworks CFD thermal simulation capabilities help ensure systems stay within
their specified thermal envelope.
SySTEm BuilD Using our strong relationships with metalwork, milling, coating,
and component vendors, ADL Embedded Solutions can make even the most
complex system a reality. Typically, small quantity prototypes are built to validate
manufacturing quality and mechanical specifications. Fully integrated systems
are then built to validate ease of integration by production personnel, confirm
electrical specifications, and shipped to the end-customer for system verification
testing as well as any special tests such as vibration or EMI compliance testing.
Our CuSTOm SySTEm DEvElOPmEnT PrOCESS
PC/104 COTS & MCOTS SBCsADL Embedded Solutions PC/104 SBCs feature a broad range of Intel® processors ranging from the latest, high-performance Intel Core i7 CPU to new low-power Intel Atom architectures. COTS base models are fully featured with MCOTS variations available for any model.
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aDlE3800PC inTEl Bay Trail SOC aTOm E3800
PCie/104
• Intel® Atom™ E3800 Series SoC, DUAL/QUAD, 1.33 GHz - 1.91 GHz
• DC 6W-8W, DUAL/QUAD 10W
• Up to 8GB DDR3L-1333 DRAM
• Reduced Type 2 Bottom-Stacking PCIe/104; Two x1 Lanes*
• 2x 10/100/1000 Mbit LAN
• Video - VGA/DVI/DisplayPort
• 2x SATA 3Gb/s
• 8x USB 2.0; 1x USB 3.0
• 2x RS232 COM
• 1x 16 bit GPIO
• 7.1 HD Audio with SPDIF In/Out
• Power: +5V, +12V, +5V Suspend
• Standard -25C to +70C, -40C to +85C Option
• 1x Mini Card Socket for MiniPCIe and mSATA
• *Shared with Mini Card Socket
aDlQm87PC 4TH GEnEraTiOn inTEl COrE i7/i5
PCie/104
• Intel® Core™ i7 Dual/Quad, 1.6 GHz to 2.4 GHz
• Intel® 8-Series PCH Lynx Point QM87 Chipset
• Up to 8GB DDR3L-1600 DRAM
• Type 1 Bottom-Stacking PCIe/104
• 2x 10/100/1000 Mbit LAN
• Video - VGA/DVI/HDMI/DisplayPort/eDP
• 4x SATA 6Gb/s with RAID
• 8x USB 2.0; 2x USB 3.0
• 2x RS232 COM
• 1x 16 bit GPIO
• 8 Channel HD Audio with SPDIF In/Out
• Power: +5V, +12V, +5V Suspend
• Standard -25C to +70C, -40C to +85C Option
• Trusted Platform Module (TPM) 1.2
• Mini-Card Socket for MiniPCIe or mSATA
PCie/104
aDlQm67PC 2nD/3rD GEnEraTiOn inTEl COrE i7
• Intel® Core™ i7 Dual/Quad, Celeron®, 1.4 GHz to 2.2 GHz
• Intel® QM67 PCH
• Up to 8GB DDR3-1333 DRAM
• Type 1 Bottom-Stacking PCIe/104
• 2x 10/100/1000 Mbit LAN
• Video - VGA/DVI/HDMI/DisplayPort/LVDS
• 2x SATA 6Gb/s with RAID
• 8x USB 2.0
• 2x RS232 COM
• 1x 16 bit GPIO
• 8 Channel HD Audio with SPDIF In/Out
• Power: +5V, +12V, +5V Suspend
• Standard -25C to +70C, -40C to +85C Option
PC/104-Plus
aDlS15PCinTEl aTOm Z510/Z530
• Intel® Atom™ Z510/Z530 1.1 GHz - 1.60 GHz
• Intel® SCH US15W Chipset
• Up to 2GB DDR2-533 DRAM
• Bottom-Stacking PC/104-Plus
• 1x 10/100/1000 Mbit LAN
• Video - VGA / LVDS
• 1x PATA
• 8x USB 2.0
• 2x RS232; Optional 422/485 Mod.
• 1x LPT1
• 6 Channel HD Audio
• Power: 5VDC
• Standard -25C to +70C, -40C to +85C Option
• Up To 8GB Onboard SSD Option
aDlGS45PC inTEl CElErOn m / COrE 2 DuO (Sff)
• Intel® Celeron® M / Core™ 2 Duo (SFF), 1.2 GHz to 2.26 GHz
• Intel® GS45 / ICH9M-E Chipset
• Up to 4GB DDR3-1066 DRAM
• Type 1 Bottom-Stacking PCI/104-Express
• 2x 10/100/1000 Mbit LAN
• Video - VGA/LVDS
• 4x SATA 3Gb/s with RAID
• 8x USB 2.0
• 2x RS232; Optional 422/485 Mod.
• 1x LPT1
• 8 Channel HD Audio
• Power: +5V, +12V, +5V Suspend
• Standard -25C to +70C, -40C to +85C Option
PCi/104-Express
aDL eMBeDDeD soLutIoNs 17
aDl945PC inTEl COrE2 DuO / COrE-DuO/COrESOlO
• Intel® Core™2 Duo / Core™Duo / Core™Solo, 1.0 GHz - 2.16 GHz
• Intel® 945GME / ICH7 Chipset
• Up to 2GB DDR2-667 DRAM
• Bottom-Stacking PCI/104
• 1x 10/100 Mbit LAN
• 1x 10/100/1000 Mbit LAN
• Video - VGA/LVDS
• 2x SATA 3Gb/s, 1x PATA
• 6x USB 2.0
• 2x RS232 COM
• 1x LPT1
• 6 Channel HD Audio
• Power: 5VDC
• Standard -25C to +70C, -40C to +85C Option
PCi/104
aDl855PC inTEl PEnTium m / CElErOn m
• Intel® Pentium® M / Celeron® M, 0.6 GHz - 1.8 GHz
• Intel® 855GME / ICH4 Chipset
• Up to 1GB DDR-333 DRAM
• Bottom-Stacking PC/104-Plus
• 1x 10/100 Mbit LAN
• Video - VGA/LVDS
• 1x PATA
• 4x USB 2.0
• 2x RS232 COM
• 1x LPT1
• 6 Channel Audio
• Power: 5VDC
• Standard -25C to +70C, -40C to +85C Option
PC/104-Plus
PCi/104-Express
aDlD25PCinTEl aTOm D525
• Intel® Atom™ Dual Core™ D525, 1.80 GHz
• Intel® ICH9M-E Chipset (SFF)
• Up to 4GB DDR3-800 DRAM
• Type 2 Bottom-Stacking PCI/104-Express
• 1x 10/100/1000 Mbit LAN
• Video - VGA/LVDS
• 2x SATA 3Gb/s
• 8x USB 2.0
• 4x RS232 (2x RS232/422/485) COM
• 1x 16 bit GPIO
• 7.1 HD Audio
• Power: +5V, +12V, +5V Suspend
• Standard -25C to +70C, -40C to +85C Option
• 1x Mini Card Socket for MiniPCIe Modules
PC/104-Plus
aDllx8PCamD GEODE lx800
• AMD® Geode™ LX800, 500 MHz
• AMD® Geode™ CS5536 Chipset
• Up to 1GB DDR-400 DRAM
• Bottom-Stacking PC/104-Plus
• 1x 10/100 Mbit LAN
• Video - VGA / LVDS
• 1x PATA
• 4x USB 2.0
• 1x LPT1
• 2x RS232; Optional 422/485 Mod.
• 6 Channel Audio
• Power: 5VDC
• Standard -25C to +70C, -40C to +85C Option
• Up To 8GB Onboard SSD Option
Pc/104 cots & Mcots sBcs
HiG
H-P
ErfO
rman
CElO
w-P
OwEr
18 Request a quote: 858.490.0597
3.5 Inch Embedded Single Board ComputersADL Embedded Solutions 3.5” SBC’s combine user functionality with industrial features like extended temperature operation and rugged build for intelligent systems on the factory floor as well as more harsh and rugged industrial environments.
DESiGnED fOr ruGGED inDuSTrial aPPliCaTiOnS
Industrial embedded systems can run
the gamut from benign factory floor or
control room environments to harsh,
rugged environments in oil and gas, train
control, unmanned systems, alternative
energy, transportation, security and
surveillance, etc. This requires a
particular type of SBC with easy to use
connectors and interfaces, but also
rugged features for shock and vibration
as well as extended temperatures.
ADL Embedded Solutions’ portfolio
of 3.5-inch SBC’s fills this void by
leveraging expertise in military-rugged
design to provide optimal solutions for
rugged industrial applications.
3.5” SBC
aDlE3800HDC inTEl E3800-SEriES
• Supports Intel Atom 3800 Series Processors, DC/Quad
• 10W E3845,810 E3827 Processors
• Up to 8GB DDR3L-1333 DRAM
• 3x 10/100/1000 Mbit LAN
• 1x DVI-I (can be adapted to VGA/HDMI)
• 1x I-PEX MiniCoax for DVI/HDMI/DP/USB3.0
• 4x USB 2.0, 1x USB 3.0 via I-PEX
• M.2 Key B 2280, 1x PCIex1
• M.2 Key B 2242, SATA 3Gb/s
• Input Power 18V - 36V (Internally Isolated)
• Standard -25C to +70C, -40C to +85C Option
3.5” SBC
aDQ170HDS - COminG SOOn inTEl SkylakE
• Supports 6th Generation Intel® Core™ i7/i5 Quad/Dual
• Intel Q170 Chipset
• Up to 32GB; DDR3L/DDR4L
• 2x 10/100/1000 Mbit LAN
• 1x DVI-I (can be adapted to VGA/HDMI)
• 1x I-PEX MiniCoax for DVI/HDMI/DP
• 8x USB 2.0, 3x USB 3.0 (1x over I-PEX)
• 4x SATA (2x 6Gb/s, 2x3Gb/s)
• RS232 COM, DSUB COM1
• Power: +5V, +12V, +5V Suspend
• Standard -25C to +70C, -40C to +85C Option
• Expansion: Four PCIe x1 Lanes on 2x40pin Header
3.5” SBC
aDlQm67HDS 2nD GEnEraTiOn inTEl COrE i7/i5
• Supports 2nd Generation Intel® Core™ i7/i5 Quad/Dual
• rPGA988B Socket; Intel QM67 PCH
• Up to 2x 8GB DDR3-1333 DRAM
• 2x 10/100/1000 Mbit LAN
• 1x DVI-I (can be adapted to VGA/HDMI)
• 1x I-PEX MiniCoax for DVI/HDMI/DP
• 10x USB2.0, 4x are Std USB Connectors
• 4x SATA (2x 6Gb/s, 2x3Gb/s)
• 4x RS232 COM, DSUB COM1
• Power: +5V, +12V, +5V Suspend
• Standard -25C to +70C, -40C to +85C Option
• Expansion: Four PCIe x1 Lanes on 2x40pin Header
• Expansion: 1x Mini-PCI Socket
3.5” SBC
aDlGS45HDS inTEl COrE 2 DuO /CElErOn m
• Supports Intel® Core™ 2 Duo/Intel®Core™ 2 Quad/Celeron
• PGA478; Intel GS45 ICH9M-E Chipset
• Up to 2x 4GB DDR3-1066 DRAM
• 2x 10/100/1000 Mbit LAN
• Video: External DVI-I (can be adapted to VGA/HDMI)
• Video: Internal DVI/HDMI 2x9pin Header
• 10x USB2.0, 4x are Std USB Connectors
• 4x SATA 3Gb/s
• 4x RS232 COM, DSUB COM1
• Power: +5V, +12V, +5V Suspend
• Standard -25C to +70C, -40C to +85C Option
• Expansion: Four PCIe x1 Lanes on 2x40pin Header
• Expansion: 1x Mini-PCI Socket
aDL eMBeDDeD soLutIoNs 19
3.5” SBC
aDlE3800HDinTEl E3800-SEriES
• Supports Intel Atom 3800 Series Processors, DC/Quad
• 10W E3845,810 E3827 Processors
• Up to 8GB DDR3L-1333 DRAM
• 3x 10/100/1000 Mbit LAN
• 1x DVI-I (can be adapted to VGA/HDMI)
• 1x I-PEX MiniCoax for DVI/HDMI/DP
• 8x USB 2.0, 1x USB 3.0 over I-PEX
• 2x SATA 3Gb/s
• 1x RS232 COM
• Input Power: 24V nominal (21V - 30V) (Internally Isolated)
• Standard -25C to +70C, -40C to +85C Option
• One PCIe 2.0 x1 Lane on 2x40pin Header
3.5” SBC
aDlQm87HD 4TH GEnEraTiOn inTEl COrE i7/i5
• Supports 4th Generation Intel® Core™ i7/i5 Quad/Dual
• Intel PCH Lynx Point QM87
• Up to 2x 8GB DDR3L-1600 DRAM
• 2x 10/100/1000 Mbit LAN
• 1x DVI-I (can be adapted to VGA/HDMI)
• 1x I-PEX MiniCoax for DVI/HDMI/DP
• 8x USB 2.0, 3x USB 3.0 (1x over I-PEX)
• 4x SATA (2x 6Gb/s, 2x3Gb/s)
• 3x RS232 COM, DSUB COM1
• Power: +5V, +12V, +5V Suspend
• Standard -25C to +70C, -40C to +85C Option
• Expansion: Four PCIe x1 Lanes on 2x40pin Header
• Expansion: 1x Mini-PCI Socket
3.5” SBC
aDl3GQm67HDS 3rD GEnEraTiOn inTEl COrE i7/i5
• Supports 3rd Generation Intel® Core™ i7/i5 Quad/Dual
• rPGA988B Socket; Intel QM67 PCH
• Up to 2x 8GB DDR3-1333 DRAM
• 2x 10/100/1000 Mbit LAN
• 1x DVI-I (can be adapted to VGA/HDMI)
• 1x I-PEX MiniCoax for DVI/HDMI/DP
• 10x USB2.0, 4x are Std USB Connectors
• 4x SATA (2x 6Gb/s, 2x3Gb/s)
• 4x RS232 COM, DSUB COM1
• Power: +5V, +12V, +5V Suspend
• Standard -25C to +70C, -40C to +85C Option
• Expansion: Four PCIe x1 Lanes on 2x40pin Header
• Expansion: 1x Mini-PCI Socket
3.5 INch sBcs
3.5” SBC
aDlE3800HDE inTEl E3800-SEriES
• Latching Connectors For High-IP Embedded Applications
• Supports Intel Atom 3800 Series Processors, DC/Quad
• 10W E3845,810 E3827 Processors
• Up to 8GB DDR3L-1333 DRAM
• 3x 10/100/1000 Mbit LAN
• 1x DVI-I (can be adapted to VGA/HDMI)
• 1x I-PEX MiniCoax for DVI/HDMI/DP/USB3.0
• 4x USB 2.0, 1x USB 3.0 via I-PEX
• M.2 Key B 2280, 1x PCIex1
• M.2 Key B 2242, SATA 3Gb/s
• Input Power 18V - 36V (Internally Isolated)
• Standard -25C to +70C, -40C to +85C Option
Engineering & Design ServicesADL Embedded Solutions strives to be the best development partner possible for our customers every step of the way through their embedded design process. We have a broad range of engineering and design services to help make every customer design or concept a success.
20 Request a quote: 858.490.0597
STrivinG TO PrOviDE all THE ElEmEnTS fOr SuCCESS
Embedded Design is by nature a
collaborative team process requiring
engineering and technical skills
including system design, mechanical
and thermal design, electrical design,
software development, cable design and
build, testing, and quality control.
Our engineering team excels at
partnering with our customers to
understand their needs and to provide
top-notch engineering support,
whether it’s just providing CAD models
or providing full-turnkey system design
services. Support services include
driver support and development, Linux
support, cable design, thermal design,
and BIOS services and more.
aDL eMBeDDeD soLutIoNs 21
eNGINeeRING & DesIGN seRvIces
CuSTOm SySTEm DESiGn anD BuilD Working from customer requirements and concepts, ADL Embedded Solutions
can help refine customer concepts to develop agreed upon critical design
requirements. From these requirements, ADL Embedded Solutions can develop
implementation strategies, while our Sales engineers generate options quotes to
help guide the NRE process. This collaborative process is the key to developing
workable solutions that meet both cost and technical constraints.
CaD mODElinG SuPPOrT 3D modeling is a critical part of most embedded system design work.
ADL Embedded Solutions is well versed in Solidworks-based 3D CAD design
(Solidworks) and can provide CAD Modeling Support for space planning, system
development design review, thermal design and modeling and much more. CAD
models for all of our SBCs and select peripherals are available in both Solidworks
and STEP 203/214 formats upon request.
THErmal DESiGn ADL Embedded Solutions provides both standard and extended temperature range
thermal solutions for all of our SBCs. In addition, ADL Embedded Solutions can
provide custom thermal solutions (plates, heatsinks and enclosures) as required
by specific customer specifications. Working closely with local milling and coating
facilities, ADL Embedded Solutions engineers can create thermal solutions for the
entire thermal path from high-powered SBCs and peripherals to chassis walls and
cooling plates. Solidworks mechanical design tools and CFD thermal simulation
software ensure and accurate and time-efficient design process.
SOfTwarE anD BiOS SuPPOrT ADL Embedded Solutions works directly with our board design team to provide
BIOS and firmware engineering support including: BIOS-API health monitoring,
GPIO, Fan, and watchdog control, Fixed BIOS/firmware revision control, Custom
BIOS Configuration Settings and Defaults, etc. Strong collaboration between
engineering and BIOS/firmware designers, allow ADL Embedded Solutions to
provide a range of software development and driver services including: custom
applications, driver support and development, custom operating system image
loading during production, custom test scripts and test configurations and
firmware development.
CuSTOm CaBlinG Development cable kits (Link to cable accessories) are available for all
ADL Embedded Solutions CPU boards. In many cases our standard cabling
option are all that is required for a customer’s project. Invariably though,
custom cabling needs arise…whether it’s a simple matter of changing the length
of a standard cable, or custom designing a high-IP D38999 cabling harness,
ADL Embedded Solutions, Inc. engineers can help specify, design and build
to our customers’ requirements.
Embedded Power SuppliesADL Embedded Solutions’ portfolio of embedded power supplies are optimally designed to work in conjunction with our CPU boards. These power supplies help provide a robust set of system building blocks for military and industrial embedded customers.
22 Request a quote: 858.490.0597
DESiGnED fOr lOnG-lifE EmBEDDED aPPliCaTiOnS
ADL Embedded Solutions’ embedded power supplies are designed for long-lived, rugged military and industrial applications in mind.
MTBF is optimized through a careful choice of components, connectors and design architecture to achieve MTBF > 500,000 hours. They are designed for extended temperature operation (-40C to +85C) and include a robust set of MILCOTS features for use in military ground vehicles and avionics.
Small form factor designs are optimized for side-by-side use with ADL Embedded Solutions’ line of industrial 3.5” CPUs, but also work well in standalone SwaP-optimized military or
space-constrained applications. 3D CAD models and design services are available for all power supply products.
lOnG-livED EmBEDDED POwEr SuPPliES
aDL eMBeDDeD soLutIoNs 23
PoweR suPPLIes
Specification ADLPS104CF ADLPS35-150-5 ADLPS35-150-12 ADLPS104-150-5 ADLPS104-150-12ADLPS104- ISO-150-5
ADLPS104I-SO-150-12
Input Voltages 8V to 28V 7V to 36V 14V to 36V 7V to 30V 14V to 36V 7V to 30V 14V to 36V
Output Voltages 5V at 10A with cooling 5V at 20A 5V at 20A 5V at 20A 5V at 20A 5V at 20A 5V at 30A
5V at 20A with cooling 5VS at 5A 5VS at 5A 5VS at 5A 5VS at 5A 5VS at 5A 5VS at 5A
3.3V at 5A 3.3V at 5A 3.3V at 5A 3.3V at 5A 3.3V at 30A 3.3V at 30A
12V at 10A 12V at 10A 12V at 10A
Total Power 50W no cooling; 100W with cooling
150W max; 15A max input current
150W max; 15A max input current
150W max; 15A max input current
150W max; 15A max input current
150W max; 15A max input current
150W max; 15A max input current
Input Protection Short circuit; voltage filtering
Overcurrent; Overvolt-age/ Undervoltage;
Surge; Reverse voltage
Overcurrent; Overvolt-age/ Undervoltage;
Surge; Reverse voltage
Overcurrent; Overvolt-age/ Undervoltage;
Surge; Reverse voltage
Overcurrent; Overvolt-age/ Undervoltage;
Surge; Reverse voltage
Overcurrent; Overvolt-age/ Undervoltage; Surge; Reverse voltage
Overcurrent; Overvolt-age/ Undervoltage; Surge; Reverse voltage
Isolation Galvanic Isolation to 500V
Galvanic Isolation to 500V
Temperature -40C to +85C-40C to +85C with conduction cooling
-40C to +85C with conduction cooling
-40C to +85C with conduction cooling
-40C to +85C with conduction cooling
-40C to +85C with conduction cooling
-40C to +85C with conduction cooling
MTBF (MIL-HDBK-217F)
> 600,000 at 25°C > 600,000 at 25°C > 600,000 at 25°C > 600,000 at 25°C > 600,000 at 25°C > 600,000 at 25°C
Recommended Usage
ADLxxPC -- LX8, 855, 945, Atom S15W
ADLxxHD(S) 855, 945, GS45, QM67,
QM87
ADLxxHD(S) 855, 945, GS45, QM67,
QM87
ADLxxPC -- GS45, Atom D25, Atom
N200, QM67, QM87, E3800
ADLxxPC -- GS45, Atom D25, Atom
N200, QM67, QM87, E3800
ADLxxPC -- GS45, QM67, QM87
ADLxxPC -- GS45, QM67, QM87
NotesPC/104plus with
CF socket and RTC battery option
ATX compatible; 2" x 4" small form factor
ATX compatible; 2" x 4" small form factor
ATX compliant; PCI/104-Express Std; supports PCI/104 and
PCIe/104*
ATX compliant; PCI/104-Express Std; supports PCI/104 and
PCIe/104*
Optional Mil-Std 704, Mil-Std 1275
and Mil-Std 461 filter available*
Optional Mil-Std 704, Mil-Std 1275
and Mil-Std 461 filter available*
aDlPS104Cf aDlPC104iSOaDlPS104-150aDlPS35-150*aDlPS35-iSO
Power Supply matrix
*voltage/Temp monitoring *aDlPS35-iSO - Galvanic isolated. Call for Details.
fEaTurES inCluDE
• MTBF > 500,000 hours; MIL-HDBK-217F
on ADLPS35 and ADLPS104
• Rugged Latching and Locking Connectors
for High Shock and Vibration Tolerance
• Small 2”x 4” Form Factor for Space Constrained
Applications and PC/104 Variants for Stacked
Configurations
• Options for MIL-STD 704/1275/461 Available
• Robust ATX Compatibility for High-Performance
Intel Core i7 and ADLGS45 Applications
• Thermal Cooling Options for Extended
Temperature Applications
• Voltage and Fault Monitoring Options
• Solidworks 3D CAD Models and Design Support Available
24 Request a quote: 858.490.0597
PEriPHEralS ADL Embedded Solutions, Inc. has a broad portfolio of I/O peripheral boards and modules to enable the many embedded solutions that our customers require. Our CPUs support a number of expansion busses including ISA, PCI and PCI-Express. Peripheral form factors include PC/104, miniPCIe modules, mSATA and a number of custom modules.
aCCESSOriESFor our customers’ convenience, ADL Embedded Solutions carries a wide range of accessories, such as Drives, Compact Flash modules, individual cables and cable kits. You can order these products alone, or installed onto an SBC or system sub-assembly.
SySTEm aSSEmBly 1. SBC 2. Peripherals 3. Power Supply
Peripherals & AccessoriesADL Embedded Solutions provides a number of peripherals and accessories readily available to support customer projects. Beyond this, our focus on standard form factors makes available a vast ecosystem of 3rd party peripherals and custom solutions from partner vendors.
1
3
2
aDllan-41000E QuaD-POrT GiGaBiT ETHErnET
lanPCi/104-ExPrESS
• Intel® I350-AM4 Quad Port Gigabit LAN Controller
• PCI/104-Express Form Factor with PCI Pass-thru
• Compatible with Type 1 and Type 2 PCIe/104 or PCIe/104-Express SBCs
• PCIe V2.0 (2.5GT/s, 5.0GT/s) using x1 PCIe Lane
• ACPI/APM Wakeup
• PXI Pre-boot Support
• Jumbo Framing up to 9.5KB
• 2xUSB 2.0 ports from Host SBC
• Integrated I/O Virtualization
• Up to 4 Boards Possible in Stack, 6 Ports Total at Gigabit Speed
SlC mSaTa flaSH
SSD OPTiOnS
• Compatible with ADLQM87PC, and ADLE3800PC
• 16GB, 32GB, 64GB, 128GB
• Industrial Grade SLC
• Industrial Grade MLC
• Standard -25C to +70C
• -40C to +85C Available
aDL eMBeDDeD soLutIoNs 25
PeRIPheRaLs & accessoRIes
aDlCOm-iSOl iSOlaTED rS232 TO rS485/rS232
TranSCEivEr
• In-line RS232 to Isolated RS485 or RS232 to Isolated RS232 Transceiver
• 1kV DC Isolation for 1 Second; 500V AC/60Hz Isolation for 1 Minute
• Supports Data Rates up to 250Kbps in Isolated RS232 and Isolated RS485
• Dimensions: 40mm x 26mm (1.6”x1”)
• Cabling for ALL ADL Embedded Solutions SBC COM Ports Types
• DB9 Output Cable Standard
• Custom Cabling Options Available
• Ruggedization Options for Harsh Environments
• Operating Range -40° to +85º C
mil-STD 704/1275/461mil-COTS POwEr
SuPPly filTEr
• Small Size = 1.9 x 1.1 x 0.37 in
• -40C to +85C Operation
• EMI filtering: MIL-STD-461E/F
• Transient Protection MIL-STD-1275 and MIL-STD-704
• Vin = 16.5 – 50 Vdc
• 120W Max. Output
• Compatible with ADLPS35, ADLPS104, and ADLPS104ISOL
• Optional 293030 PC/104 Mounting Plate Can Fit ADLPS35 Side-By-Side
uSB DiGiTal & analOG i/O PEriPHEralS PC/104 STaCk mOunTaBlE
• Analog I/O up to 16 In, 2 Out,16 bit, 500 KHz
• High-Speed, 16 CH,8 MHz Digital I/O
• Standard Digital I/O; 16/32/54/96 CH
• USB 2.0, USB 3.0, USB 1.1 Compatible
• -25C to +70C Standard
• -40C to +85C Available
inTEGraTED PC/104 mil-STD 704/1275/461
PSu aSSEmBly
• MILCOTS 704/1275/461 Filter Module
• ADLPS35-150-12
• Vin = 18 – 36V
• 120W Max Power
• Designed For Compact, Stack-Reduced MILCOTS Solution
26 Request a quote: 858.490.0597
PeRIPheRaLs & accessoRIes
aDl-CS100 COnDuCTiOn COOlinG DEvElOPmEnT PlaTE
• 10” x 10” x 0.5” (25cm x 25cm x 1.3cm)
• Equivalent to 6” x 6” x 6” inch SFF chassis with ¼” thick walls
• Excellent Room Temperature Stack Evaluation Prior to Integration
• Simulates “real world” Conduction Cooling and Provides Good Baseline for Final Chassis Design
• K-100 Powder Cast, 6061 Precision Milled Aluminum
• Compatible with ADL PC/104, PCI/104, PCIe/104-Express and PCIe/104 SBCs
• Available for all ADL PC/104, PCI/104, PCIe/104-Express and PCIe/104 SBCs
• Production Quality Cable designs with Panel-Mount Connectors
• Custom Cable Design and Manufacturing Services Available for Industrial and Military Grade Applications
DEvElOPmEnT CaBlE kiTS
aDl35PCiPCiE BaCkPlanE BOarD
fOr 3.5” SBCS
• 2x PCIe x1 Slots Standard
• Compatible with 2 x 40 pin PCIe Expansion Connector ADLGS45HD, ADLQM67HDS, ADLQM87HD and ADLE3800HD 3.5” SBCs
• -40C to +85C Rated
• 4x PCIe x1, 1x PCIe x4, and 2x PCIe x1 with MiniPCIe Available with MOQ
• ADL PCle Flex Cable Required
• Call for Details
miniPCiE i/O mODulES
Compatible: ADLQM87PC, ADLE3800PC, ADLD25PC
Options available:
• 4x Switchable RS232/422/485
• 1x Gbit LAN w RJ45
• Peak 1CH/2CH CAN BUS
• 36bit DIO GPIO
• MIL-STD 1553
• GPS Receiver
• 16bit Analog I/O
• WIFI 802.11 a/b/g/n
PCiE/104 2-CH miniPCiE SOCkET CarD
• 2x MiniPCIe Sockets
• SIM Card Support
• MiniPCIe Status LEDs
• MiniPCIe USB Routed to Separate Connectors
• -40C to +85C Operation
miniPCiE framEGraBBEr
mODulES
Compatible: ADLQM87PC, ADLE3800PC, ADLD25PC
model 1012 mini PCie 8-CH framegrabber module
• NTSC and PAL Compatible
• 8 Composite Video Inputs
• 8 Mono Audio Inputs
avC8000nano mini PCie 8-CH framegrabber
• 8 Live NTSC/PAL Video Inputs
• 8 x D1 Size Capture at Full Frame Rate
Eb1 mini mini PCie Cameralink module
• 1x Base Mode
aDlPCiE-PCi BriDGE CarD
• PCI/104-Express to PCI/104 Bridge
• Compatible with Type 1 and Type 2 PCI/104-Express form factors
• Down-Stacking Variant Standard, Up-Stacking Variant Available
• 2xUSB 2.0 Ports from Host SBC
• Ruggedization Options for Harsh Environments
• Operating Range -40° to +85º C
4x lan mODulE wiTH flEx CaBlE
fOr 3.5” SBCS
• 4x Gigabit LAN RJ/45Ports
• Compatible with 2 x 40 pin PCIe Expansion Connector ADLGS45HD, ADLQM67HDS and ADLQM87HD 3.5” SBCs
• Intel 82574L LAN Controller
• 9 KB Jumbo Frame Support
• -40C to +85C Rated
COmPuTEr viSiOn PEriPHEral
OPTiOnS
PCi and PCie/104-Express Options available for:
• Cameralink, 2-CH and 4-CH
• 4 CH H.264
• 4CH NTSC/PAL
• 0 to +70C Standard
• -40C to +85C Available
• Call for Details
aDL eMBeDDeD soLutIoNs 27
Peripherals & AccessoriesADL Embedded Solutions’ Sales and FAE teams stand ready to answer all questions with respect to a specific peripheral product. In consultation with our customers, we can also review system requirements to develop suggested configurations (CPU, PSU, peripherals, etc.) to meet our client needs.
28 Request a quote: 858.490.0597
aDlQm87PCShown with Copper Enhanced
0.6”Spreader for Wall Mounting
aDlQm67PCShown with 2” x 2” Fansink
aDlQm87HD Shown with Copper
Enhanced 0.375” Spreader
for Wall Mounting
ExPErT THErmal DESiGn
ADL Embedded Solutions offers
highly effective heat conductive and
heat convective thermal solutions
tailored to maximize the longevity of
your ADL Embedded Solutions’ SBC.
DESiGn anD EnGinEErinG fEaTurES inCluDE:
• Designed to exacting specifications
by our Solidworks Design Team.
• Milled locally in US to
tolerances of less than 1mil
for critical dimensions.
• Anodized color coatings
and trivalent chromate (TCP)
coatings used for humidity protection
and optimal thermal emissivity.
Thermal SolutionsADL Embedded Solutions provides a range of standard thermal solutions for all of our CPU products. We also provide thermal design and consultation services to help address unique thermal requirements. 3D CAD modeling support is readily available to aid space planning and thermal modeling.
• Each thermal solution is custom design and characterized to each
ADL Embedded Solutions SBC and verified through thermal
chamber characterization.
• Each SBC includes at least one fansink convective cooling option
and one or more heatspreader conduction cooling solutions.
• All SBC and thermal solutions are available in Solidworks 3D CAD
for spacing planning purposes.
ADL Embedded Solutions also offers custom enclosure and thermal cooling
design services. Contact your Sales engineer for further information.
aDL eMBeDDeD soLutIoNs 29
theRMaL soLutIoNs
Part No. Item Code
AD
L85
5P
C
AD
L94
5P
C
AD
LLX8
PC
AD
LS1
5P
C
AD
LGS
45
PC
AD
LD2
5P
C
AD
LE3
80
0P
C
AD
LQM
67
PC
AD
LQM
67
PC
i7
-35
17
UE
AD
LQM
87
PC
292054 ADLTS2HSS X X
292055 ADLTS1LX X
292056 ADLTS2LX X
292057 ADLTS3LX X X
292059 ADLTS4LX X
293052 ADL855PC-SPREADER X
293054 ADLTS2PIPE X X
293057 ADLTSHSS-FAN X X X
293162 ADL945-SPREADER(0.600") X
293163 ADL945-SPREADER2 (1.000") X
293166 ADL945-LTSPREADER (low mass) X
292061 ADLS15PC-SP0600 SPREADER X
292064 ADLS15PC-SP1000 SPREADER X
292063 ADLS15PC-FANSINK (1"X2") X
292062 ADLS15PC-LP PASSIVE X
297413 ADLGS45PC-FANSINK X
293050 SPREADER-FANSINK X X X
292406 ADLGS45PC-SP0600 SPREADER X
292410 ADLGS45PC-SP1000 SPREADER X
292513 ADLD25PC-SP0600 X
292514 ADLD25PC-SP1000 X
292517 ADLD25PC-FANSINK (2"x2") X
292512 ADLD25PC-LP PASSIVE X
292806 ADLE3800PC-SP0600 X
292808 ADLE3800PC-SP1000 X
292810 ADLE3800PC-LP Passive X
292812 ADLE3800PC-FANSINK (2"x2") X
292610 ADLQM67PC-Fansink X
292612 ADLQM67PC-SP0600 X
292614 ADLQM67PC-SP1000 X
292619 ADLQM67PC-3517UE-SP0600 X
292760 ADLQM87PC-SP0600 X
292761 ADLQM87PC-SP1000 X
929762 ADLQM87PC-FANSINK X
290010 CS-100 (10"x10"x.5") X X X X X X X X X X
Part No. Item Code
AD
L-
GS
45
HD
S
AD
L-Q
M6
7H
DS
AD
L-
3G
67
HD
S
AD
L-
QM
87
HD
AD
L-
E3
80
0H
D
AD
L-
E3
80
0H
DC
AD
L-
E3
80
0H
DE
29485X* ADLGS45HDS-SPREADER X
29486X* ADLQM67HDS-SPREADER X X
294863 ADLQM87HD-SPREADER X
294864 ADLE3800HD-SPREADER X
294152 ADL35-BBHS (spreader req'd) X X X X X X X
294865 ADLE3800HDC - SPREADER X
294866 ADLE3800HDE- SPREADER X
PC/104 THErmal SOluTiOnS maTrix
3.5-inCH THErmal SOluTiOnS maTrix
30 Request a quote: 858.490.0597
DESiGn COnSiDEraTiOnS Designing successful embedded
systems demands efficient PCB design,
choosing low power and long-life
components, and the creation of an
effective cooling solution within the
parameters specified. Since heat
reduces the life of embedded systems,
efficient cooling solutions directly
result in long-term reliability for the
overall system.
THErmal analySiSThe difference between Tjmax (maximum
CPU junction temperature allowable)
of the CPU and the maximum Tambient
(ambient temperature taken external
to the thermal solution such as the
heatsink for an open stack or external
to the chassis for an embedded stack)
defines the temperature delta which
the thermal solution must achieve. For example, commonly CPU Tjmax = 100C,
so if maximum Tambient = 85C,the thermal solution temperature rise cannot
exceed 15C. In summary:
Max Tdelta = Tjmax - Max Tambient
Lower-powered SBCs such as Intel Atom architectures can often be sufficiently
cooled through passive or forced convection (fan assisted) heatsink solutions and
still meet extended temperature requirements.
Higher-powered architectures such as the Intel Core i7-series or GS45GME usually
cannot meet extended -40C to +85C operation without a conduction cooling path
to a larger metal structure (vehicle bulkhead, airframe, system cabinet, etc.) as
described below.
Make note of maximum CPU load required and test final chassis enclosure under
these conditions. Reduced CPU load translates directly into lower heat generation
and reduced thermal cooling requirements.
ADL Embedded Solutions also offers custom enclosure and thermal cooling design
services. Contact your Sales Engineer for further information.
Thermal ManagementRobust embedded designs rely on knowledge of the required CPU performance, I/O, and power requirements as well as a careful consideration of the thermal envelope and the interplay between the various design elements. ADL Embedded Solutions is an expert at balancing these various factors to develop optimal and reliable solutions for our clients.
aDL eMBeDDeD soLutIoNs 31
theRMaL MaNaGeMeNt
HEaT SPrEaDEr anD CHaSSiS COOlinG kEy POinTS:
1. Using precision-milled heat spreaders specifically designed for each
ADL Embedded Solutions platform, heat from the CPU/Chipset is conduction
transferred to the chassis wall/base.
2. Heat spreaders are often copper-enhanced or high-performance/high
temperature SBCs, include specialty coatings to optimize emissivity and are
coupled with precision standoffs to maintain planarity and optimal mechanical
coupling to the chassis wall.
3. The Chassis is designed by the customer or ADL Embedded Solutions
to dissipate the heatconducted from the heat spreader as follows:
Passive Convection Cooling through use of a finned chassis design
that takes advantage of available airflow is just one example.
forced Convection Cooling of a finned chassis design by adding
an appropriate externally-mounted fan.
Conduction Cooling by mounting the chassis base in such a way
as to make metal-to-metal contact with the vehicle bulkhead, airframe, system
cabinet, etc., such that the chassis heat is conduction transferred to the larger
metal structure. This is the more common cooling strategy
for high-powered Intel Core i7 designs, especially quad-core CPUs.
Cross-Section of PC/104 Stack with Heat Spreader
fEaTurES1. ADLPS104
2. ADL-4-Port LAN
3. SBC
4. CPU
5. Chipset
6. ADL Heatspreader
7. Customer Chassis Wall/Base
1 4
2 5
3
6
7
CHaSSiS fin
SPrEaDErS
32 Request a quote: 858.490.0597
PC/104 BaCkGrOunD
PC/104 is a stackable, embedded
computer standard with a compact
footprint and stackable bus
architecture. Unlike a regular desktop
PC which uses a backplane, PC/104
modules mate together via stackable
ISA, PCI, and PCIe bus connectors.
PC/104’s success in embedded
applications is namely due to:
Compact Size
3.6 by 3.8 Inches (90 x 96 mm)
Module Size
Self-Stacking
Expands Without Backplanes
or Card Cages
rugged, reliable Connectors
Reliable in Harsh Environments;
1000+ Mating Cycles as Compared to
<100 for COMs
four-Corner mounting Holes Assymetrical Layout with Increased Resistance
to Shock and Vibration
fully PC Compatible Reduced Development Costs and Time-To-Market
PC/104 BuS EvOluTiOn
PC/104 stackable embedded PCs have followed the desktop PC leveraging
on the hardware and software support developed for this popular platform.
Tech Brief: What is PC/104?Introduced in 1991 as an expansion method to add I/O to larger size embedded computers. Today, a huge selection of single board computers, I/O cards, and peripheral modules are available in the PC/104 form factor. Over 60 companies around the world offer CPUs, I/O boards, packaging, & accessories for PC/104.
PC/104
ISA Connector ISA Connector
PCle Connector PCle Connector
PCI Connector
PCI Connector
PCI Connector
PCI/104-Express PCle/104
PCI/104PC/104-Plus
aDL eMBeDDeD soLutIoNs 33
tech BRIef
Down Stack Configuration ExamplesThe flexibility and expandability of the bus and mechanical layout allow many different stack configurations
to support an array of diverse project requirements. See full specification below for more examples.
CuSTOm SBCS anD PEriPHEralS fOr OPTimal SiZE anD i/O COnfiGuraTiOnS
Space constrained solutions can be optimized by way
of custom I/O boards that help collapse multiple I/O boards
on the stack down to one board as illustrated in the example
at right with an oversized I/O peripheral card.
Alternatively, custom, single board SBC solutions can also
be created by ADL Embedded Solutions for optimal size
and I/O configurations.
The PC/104 logo, PC/104, PC/104-Plus, PCI-104, PCI/104-Express, PCIe/104,
104, EPIC, EPIC Express, EBX, and EBX Express are trademarks of the PC/104
Consortium. PCI, PCI Express, and PCIe are trademarks of PCI-SIG. PCIe/104 ADLQM67PC with Custom I/O Board
PCie/104-Express SBC Stack Example
with PCie/104 and PCi modules
PCie/104 SBC Stack Example
with Bridge Card for PCi modules
Specification Examples
Memory
PCie/104-Express CPu module PCie/104 CPu module
PCie/104-Express Peripheral module PCie/104 Peripheral module
PCie/104-Express Peripheral module PCie/104 to PCi 104 Bridge module
PCie/104 Peripheral module PCie/104 Peripheral module
PCie/104 Peripheral module PCie/104 Peripheral module
PCI
PCI
PCI
PCIPCIe PCIe
PCIe PCIe
PCIe 0.006 in
(15.24mm)
0.006 in
(15.24mm)
0.006 in
(15.24mm)
0.006 in
(15.24mm)
0.006 in
(15.24mm)
0.006 in
(15.24mm)
0.006 in
(15.24mm)
0.006 in
(15.24mm)
PCIe
PCI
PCIPCI
PCIPCI
MemoryChipset ChipsetProcessor Chip Processor Chip
PCIe DevicePCIe Device
PCI Device PCI Device
PCI to PCIe Bridge
PCI Device PCI Device
PCIe Device
34 Request a quote: 858.490.0597
22 yEarS Of SuCCESS founded in 1994, aDl Embedded
Solutions, inc. is a privately company
with headquarters in San Diego, Ca.
Our offices in Germany (aDl Embedded
Solutions, GbmH) support our European
and other global customers.
We provide a range of embedded
system solutions which rely heavily
on our long history of CPU board
design and manufacturing expertise.
Our broad portfolio of CPU products
range from the latest Intel Core i7
processors to the most current Intel
Atom architectures and are available
in a variety of form factors. This
provides a strong foundation for the
many embedded system products and
services that ADL Embedded Solutions,
Inc. provides for our clients.
Our PrODuCTS Our products are designed and manufactured under ISO 9001 with state-of-the-
art equipment and fully factory tested prior to shipment. In addition, all computer
boards and integrated systems are individually tested at ADL Embedded Solutions
before shipping, including extended temperature testing when required.
CuSTOmEr SuPPOrT The commitment of our experienced, well-trained sales and engineering staff,
provide our customers with project planning assistance, specific application
requirements, and can recommend the best integrated solution for a project.
Our Technical Support and Customer Service departments are here to ensure your
product satisfaction after the sale. We support and service what we sell.
SErviCES
ADL Embedded Solutions can provide full CAD design, build and integration
services for custom enclosures, including high IP requirements. Value-added
services include ruggedization for high shock and vibration, extended temperature,
and harsh environments, as well as CAD support including board models and full
enclosure design, build, and integration.
About ADL Embedded SolutionsADL Embedded Solutions is a leading provider of high-performance embedded systems targeting demanding thermal and rugged environments.
We provide board level, system, and sub-system embedded solutions consulting design services.
aDL eMBeDDeD soLutIoNs 35
aBout aDL
Embedded PC Solutions can be leveraged in many Transportation applications. Owing to their ruggedness and flexible I/O, what is deployed in one environment is often easily adaptable to another.Transportation applications can range from solar powered ticket and information kiosk to tracking and remote power train control in all manners of Transportation environments from Automotive and Avionics to passenger and Freight Railway.
areas include:
• Railway
• Aeronautical Systems
• Automotive Fleet Management
• Traffic Control Management
• Vehicle Advanced System Development
Embedded PC systems offer an encompassing mix of legacy hardware and software support with planned migrations to future hardware. This results in significant economic advantages by leveraging existing hardware and software as well as shortening the development cycle for new Industrial Automation Systems. Wireless communications, control and monitoring among industrial devices enhance capabilities and efficiencies that provide a competitive advantage. Modular/Flexible system platforms and components provide added functionality and upgradability.
areas include:
• Process Control
• Robotics
• Building Automation
• Autonomous Factory-Networked Device Systems
• Machine Vision
The Energy Sector has come to rely on embedded SBC systems to serve their small to medium volume computation and control node needs. Energy Infrastructure represents a long-run cyclical upgrade market that benefits greatly from carrying their application investments across multiple generations of hardware.
areas include:
• Motor Control Systems
• Oil and Gas Drilling and Exploration
• Mining
• Renewable Energy
• Energy Distribution
• Infrastructure Inspection
• Leak Detection
There are many reasons to choose high reliability, long-life embedded SBCs and systems for medical industry applications. The use of COTS Embedded SBCs reduces time to market by enabling Medical OEM manufacturers to focus their expertise on their platform designs, rather than on CPU engine technology. ADL Embedded Solutions offers the best in embedded solutions that provide the performance to drive systems like Medical Imaging where advanced graphics capabilities are a necessity for clear 2D and 3D rendering.
areas include:
• Imaging
• Medical Instrumentation
• Biological Inspection Systems
Beyond CCTV networks, biological and explosives trace detection, and communications monitoring, Security and Surveillance techniques have evolved into applications developed to enhance personal safety, product production and even marketing tailored to individuals.
areas include:
• Threat Detection
• Biometric ID and Access Control
• Communications and Networking
• Biological and Explosives Trace Detection
• Image Capture/Recognition
• License Plate Identification
Technology spending in Government and Defense over the next ten years will place heavy emphasis on Unmanned Aerial Vehicles (UAVs), as well as supporting infrastructure, such as ground control stations, shipboard control stations and Command and Control Systems. Supporting UAS and battlefield infrastructure like Command and Control and Secure Communications/Networking Systems will also evolve to scale with the ever-increasing demand for secure, distributed communication bandwidth. Extended Temperature/Ruggedized Systems with long-term Product Support make embedded systems the appropriate choice in these harsh and demanding environments.
areas include:
• Avionics ISR
• Secure Communications and Networking
• Command and Control
• Imaging and DSP
• UAV & UAS
• Ground Penetrating Radar Detection
TranSPOrTaTiOn
inDuSTrial
EnErGy
mEDiCal
SECuriTy & SurvEillanCE
GOvErnmEnT & DEfEnSE
aDl, markets we Serve
COrPOraTE HEaDQuarTErS
aDl Embedded Solutions inc.
4411 Morena Blvd. Suite 101
San Diego, CA 92117-4345
T: 858.490.0597
f: 858.490.0599
www.adl-usa.com
EurOPEan HEaDQuarTErS
aDl Embedded Solutions GmbH
Eiserfelder Straße 316
D-57080 Siegen, Germany
T: +49 (0) 271.250.810.0
f: +49 (0) 271.250.810.20
www.adl-europe.com
for a complete list of international
Sales Partners visit:
www.adl-usa.com/contact
TECHnOlOGy STanDarDS & CErTifiCaTiOnS
Contact Us
Copyright © 2016 ADL Embedded Solutions. All rights reserved. Printed in the United States of America.No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form
or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the written permission of the publisher. ADL Embedded Solutions is a trademark of ADL Embedded Solutions, Inc.
Smarter By Design is a trademark of ADL Embedded Solutions, Inc. Product specifications are subject to change without notice and are subject to discontinuance.