20th anniversary edition - stiles machinery€¦ · 20th anniversary edition 1990 2000 2010 “cas...

Technical Training & DevelopmentCourse Catalog

20th anniversary edition

education

1990 2000 2010

“CAS America has had a solid working relationship with Stiles Education since 1995. Many of our employees have benefited from the training programs provided by Stiles Education. One of the most significant contributions to our ability to digest the new technologies is found in our ability to build a front line of defense to deal ‘in-house’ with machine down time and on-going M&R. By having a well trained in-house person we have saved many thousands of dollars over the years.”

– Joseph Cannon Jr., Owner, CAS America Inc.

“We have had more than 30 associates attend Stiles training on a wide variety of topics and equipment, and have always been impressed with the quality of the training they have received. The training is professionally done, thorough, and conducted by knowledgeable instructors.”

– Michael Fedrigo, VP of Operations, Nucraft Furniture Co.

“When buying new machinery, we always consider an organization’s level of support and service. The Stiles Education program has always been a great ‘bonus’ to any purchase. Once you attend a Stiles Class, you really understand how important it is to be trained by their professionals.”

– Mike Twyford, Vice President, K & Z Cabinet Co Inc.

“Northway Industries Inc. has worked with Stiles Education for a number of years utilizing them to train our employees on some of the following software and machinery which has allowed us to achieve a faster start up and good quality in a very short time frame. We had customized, onsite training at Northway for our employees which again shortened our start up time and enabled us to produce new products we were unable to produce previously. We have gained new customers due to this equipment and the training we received. We look forward to working with Stiles Education in the future to train our employees and continue to stay on the leading edge of technology.”

– Bob Portzline, V.P./Special Projects, Northway Industries, Inc.

“The course did help me understand the machine better. The hands on approach with machines onsite and simulators were great. I really enjoyed my experience at Stiles and hope to take more classes in the future.”

– Mike Skwarek, R T London Co., EB102, January 2009

Dear Students:

It doesn’t seem like it‘s been twenty years that we have been

serving your training needs. However in May of 1990 our first

class on edgebander operation had a total of six students. From

that one course we have grown considerably in both training

offerings and number of sessions with our alumni now over

29,000. Many of these students have taken multiple classes to

build their expertise and increase their company’s ability to be

competitive.

Stiles Education has come to be known as the education and

training center in the woodworking industry. We are also

expanding our curriculum to include plastics, composites and

other advanced materials. We are very proud to be expanding

our program as we continue to create a positive impact on your

company’s most valuable asset: your personnel.

If you have already taken advantage of Stiles Education courses,

we thank you and trust that they built upon your knowledge and

skills. If you have yet to enroll in one of our classes, the

opportunity is yours. We look forward to another twenty years

of serving your educational needs.

1

Stiles Education Celebrates Twenty Years

Register online at www.stilesmachinery.com/se2

Wood Career Alliance of North America These courses are aligned with Levels 1 & 2 Skill Standards.

Maintenance Activities These courses provide classroom and hands-on maintenance training on Stiles equipment.

Computer Lab Activities These courses teach programming.

Operator Activities These courses provide classroom and hands-on machine time on Stiles equipment.

This catalog features icons to indicate course activities:

Locations Stiles Education courses are held at the Stiles facilities in Grand Rapids, Michigan; Gastonia (Holzma U.S.) and High Point, North Carolina; Irving, Texas; Ontario, California; and Shelton, Co necticut. Courses are also conducted through our dealer partners Advanced Machinery in Kaysville, Utah; Howard S. Twichell in Addison, Texas; and Panel/Wood Machinery in Pennesauken, New Jersey. We also offer on-site courses at your facility (see page 8 for more information).

Registration Advanced registration and tuition payment is required. Please register by calling Stiles Education at 616.698.7500 or register online at www.stilesmachinery.com/se

Your participation can only be confirmed upon receipt of tuition payment. For your convenience we accept VISA, MasterCard, Discover or American Express.

Tuition Tuition includes a course manual, lab materials and certificate Lunch and break-time refreshments are provided. Airfare, lodging and other travel-related expenses are not included. Note: tuition fees are tax deductible.

Grant Customers of all sizes should invest in employee training. GrantFunding funding can offset the costs of operator, programmer, and maintenance training and help retain your workforce. Stiles Education can help you take advantage of state and federal funding for workforce training and retention programs. Visit www.stilesmachinery/se to discover if your state has grant funding available.

Register by phone 616.698.7500 or fax 616.698.7524 3

Course Hours Unless otherwise stated, courses begin promptly at 8:00 a.m. and conclude by 5:00 p.m. daily. Airline departure times should allow a two-hour airport check-in process. Hotel The course confirmation document will provide information onReservations lodging near the education location. Hotel reservations and cancellations are the responsibility of the participant. Quantity Stiles Education offers 50% off the tuition of every third participantDiscount from the same company enrolled in the same course session. This discount applies only when the first two participants are charged at our published prices. This quantity discount cannot be used in conjunction with Stiles Education scholarships or any other discount offer and is based on space availability.

CEU’s & Stiles Education course transcripts are available upon writtenTranscripts request. Only you or your employer may access your records. In association with Stiles Education courses, students can earn IACET continuing education units, CEUs. One CEU is awarded based on ten contact hours of active participation. Failure to meet course requirements will result in course failure. The primary purpose of CEUs is to provide a permanent record of educational accomplishments. Cancellations, Participants may transfer their registration to another course orRefunds, to another participant from the same company. Full refunds areTransfers processed for cancellations made 14 days prior to the start of the course. No refunds can be given when cancellation is less than 14 days prior to course start date. Stiles Education reserves the right to cancel or reschedule courses, and full tuition refunds will be processed. Stiles Education is not responsible for any other costs incurred by the attendee due to cancellation of a course. Safety Stiles Education courses are not designed to cover all aspects of machine safety. The continuing responsibility for the training of operation, maintenance and safety remains with each participating company. Stiles Education classes are designed to present a variety of techniques and approaches on programming, operation and maintenance. Consult your Stiles Machinery salesperson for recommendations on specific machine models and/or accessories.

Attire Comfortable clothing suitable for the classroom and working with equipment is recommended.


Table of Contents

INTRODUCTORY & SUPPLEMENTAL INFORMATIONBenefits of Certified Training ........................................................................................................... 6Recommended Course Paths .......................................................................................................... 7Customized Education & Software Training ..................................................................................... 8Certificate Program ......................................................................................................................... 9

MACHINE-SPECIFIC TRAINING

Machining CentersBOF MC051 woodWOP 5.0 for CNC Machining Centers - Homag BOF ............................................ 10MC056 woodWOP 6.0 for CNC Machining Centers - Homag BOF ............................................ 11CR055 Introductory Operation for BOF Routers ...................................................................... 12CR550 BOF CNC Router Maintenance .................................................................................... 13HeianCR105 Heian CNC Router Prgm, Operation & Preventative Maintenance ................................. 14CR107 Heian EG CNC Router Prgm, Operation & Preventative Maintenance ........................... 15CR503 Heian CNC Router Maintenance .................................................................................. 16CR507 Heian EG CNC Router Maintenance ............................................................................. 17WeekeMC080 woodWOP 5.0 Programming for Vacuum Pod Weekes ................................................. 18MC186 woodWOP 6.0 Programming & Operation for Vacuum Pod Weekes.............................. 19MC081 Operation and Programming for Vacuum Pod Weekes ................................................. 20MC090 woodWOP 5.0 Programming for Nested-Based Weekes .............................................. 21MC196 woodWOP 6.0 Programming & Operation for Nested-Based Weekes ........................... 22MC091 Operation and Programming for Nested-Based Weekes .............................................. 23MC095E woodNEST Basic - CNC Machining Centers CBT ......................................................... 24MC075 Intermediate woodWOP for CNC Machining Centers - CBT .......................................... 25MC300 Advanced woodWOP for CNC Machining Centers ........................................................ 26MC502 Maintenance & Troubleshooting for Weeke CNC Machining Centers ............................ 27

EdgebandersWeekeEB052 & EB052s Operation & Preventative Maintenance for Brandt Edgebanders ..................... 28EB075 Electrical Maintenance for Brandt Edgebanders - CBT .................................. .29HomagEB102 & EB102s Operation & Preventative Maintenance for Homag Edgebanders .................... 30EB505 Maintenance for Homag Edgebanders ........................................................... 31

Solid Wood ProcessingKentwoodWD055 Moulder Knife Grinding Concepts .................................................................................32


Table of Contents

(Solid Wood Processing cont.)WD100 Moulder Operation .......................................................................................................33WD175 CNC Programming for Kentwood Moulders ..................................................................34WD150 High Speed Moulder Operation ....................................................................................35WD200 Kentwood Rip Saw Programming & Operation .............................................................35

Panel SawsHolzmaPS103 Panel Saw Techniques for Operators & Supervisors / CAD 3.0......................................36PS094E Holzma CAD 4 Controller - Computer Based Training ...................................................37PS104 Panel Saw Techniques for Operators & Supervisors / CAD 4.0......................................38PS504 Panel Saw Maintenance ..............................................................................................39PS801 Advanced Control Systems for European Panel Saws ...................................................40

Wide Belt SandersBütferingSA101 Wide Belt Sanding Technology - Bütfering ...................................................................41Heesemann SA105 Wide Belt Sanding Technology - Heesemann ...............................................................42SA550 Heesemann Wide Belt Sander Maintenance .................................................................43SA200 Efficient Sanding of Veneer ..........................................................................................44

Veneering Techniques & ProcessesVE100 Veneering Techniques & Processes ..............................................................................45

MAINTENANCE: ELECTRICAL & SOFTWARE TROUBLESHOOTINGAN060 Condition Diagnostic System (CDS) ..............................................................................46TD100 Electrical Troubleshooting for Panel Processing Equipment ..........................................47TD380 Homag PC22 Controller Troubleshooting ......................................................................48TD800 CoDeSys Programming & Troubleshooting for Automated Systems ..............................49TD900 Basic Principles to Step 7 Professional ........................................................................50

OTHER LEARNING OPPORTUNITIESPP350 Supervisor’s Building Blocks for Meeting Goals & Objectives .......................................51PP030 Overview of Secondary Wood Industry .........................................................................52 Executive Briefing Conference .....................................................................................53 International Technology Tours .....................................................................................53 Lunch & Learn’s ..........................................................................................................53 e-learning (includes online training & courses on CD-ROM) .........................................54 Optimization Consulting Services .................................................................................55 Companies Participating in Stiles Education .................................................................56


We continue to strive to offer the very best training experience. Along with being proud of the number of students we have educated, Stiles Education continues to be the only training center in our industry to offer accredited classes that exceed the International Association of Continuing Education and Training (IACET).

Stiles Education has been approved as an Authorized Provider by the International Association for Continuing Education and Training (IACET), 1760 Old Meadow Rd, Suite 500, McLean, VA 22102. In obtaining this approval, Stiles Education has demonstrated that it complies with the ANSI/IACET 1-2007 Standard which is widely recognized as the standard of good practice internationally. As a result of their Authorized Provider membership status, Stiles Education is authorized to offer IACET CEUs for its programs that qualify under the ANSI/IACET 1-2007 Standard.

Stiles Education also provides training that is in compliance with the skill standards as developed by the Wood Career Alliance (WCA) of North America. The WCA skill standards were developed as a way for employers, employees and educational institutions to determine what level a worker should execute tool and machinery setup, operation and troubleshooting. The WCA icon specifies the classes aligned with these standards.

Stiles Education is recognized by the Homag Group of Schopfloch, Germany. Of Homag’s 19 sales partners throughout the world, Stiles is one of the first distributors to earn this international honor. Stiles received this distinction by meeting standards on training center management, depth and quality of curriculum as well as the proven abilities of the teaching faculty.

Benefits of Certified Training


Recommended Course Paths

MACHINE TYPE

CNCHomag BAZ

CNCHeian

CNCWeeke(woodWOP 4.X or 5.X)

CNCWeeke(woodWOP 6.X)

CNCHomag BOF(woodWOP 4.X or 5.X)

CNCHomag BOF(woodWOP 6.X)

Panel SawsHolzma

Maintenance:Electrical & Troubleshooting

Solid Wood ProcessingKnife GrindersKentwood MoulderKentwood High Speed MoulderKentwood Rip Saw

Wide Belt Sanders - Bütfering

Wide Belt Sanders - Heesemann

Programmer

BZ1001(customized)MC075MC300

CR060

1. MC080 or MC0902. MC0753. MC300

1. MC186 or MC1962. MC300

1. MC0512. CR0553. MC0754. MC300

1.MC0562. CR0553. MC300

PS103 / PS104

WD175

Operator

BZ101 (customized)

CR105 Non EG ModelsCR107 for EG Models

MC080 & MC081MC090 & MC091

MC186 or MC196

1. MC0512. CR055

1. MC0562. CR055

PS103 / PS104

WD055WD100WD150WD200

VE100SA101

VE100SA105SA200

Maintenance

1. BZ101 (customized)2. TD100

TD380 electiveTD800 elective

CR503 Non EG ModelsCR507 for EG Models

1. MC080 & MC0812. MC090 & MC091

3. MC5024. TD100

MC502TD100

1. MC0512. CR0553. CR5504. TD100


1. MC0562. CR0553. CR5504. TD100


1. PS5042. PS8013. TD100

AN060TD100

TD380 electiveTD800 electiveTD900 elective

WD055WD100WD150WD200

TD900 elective

VE100TD100

VE100SA550TD100


Customized Education

Stiles Education provides customized education in addition to the courses listed in this catalog.

From programming to operation to maintenance and troubleshooting, the same quality instruction can be presented at your site. This option may be the best choice if you have a large number of participants and desire to have both in-depth classroom instruction coupled with hands-on training on your equipment. Traveling expenses are minimized, while your workforce receives quality education at your site using your processes and materials.

Whether you wish to schedule a standard course on-site at your facility or customize an existing course for your specific needs, we can create a training program for your personnel and any of your equipment.

For details on scheduling, curriculum, and other requirements for customized education, contact Victor Matthews at 616.398.7500 ext. 1266 [email protected].

Software TrainingStiles Software offers training on a wide range of software packages, focused on manufacturing and automation software. From optimization and engineering through full factory automation, we can help you meet the challenges of your manufacturing needs.

Each class is tailored to your specific needs and can be taught at your facility or online to maximize your investment, eliminate travel expenses, and minimize the time away from work.

For more information or to schedule a class, please contact Dolores Bell at 616.698.7500 ext. 1219 or [email protected].

Customized Education & Software Training


Specialist in Panel Processing Certificate Program

Continuing education is critical to the future success of your business and to the growth of the industry.

Assurance for EmployersTo get the most from your investment in both people and machinery, Stiles Education offers a certificate program incorporating intensive training. Benchmark the knowledge level of your personnel to ensure they have tools to perform their jobs. Inquire about our assessment tools to ensure you have qualified employees for your key maintenance and advanced equipment positions.

Confidence for Employees Students who complete the certificate programwill be confident that they are equipped with thecompetencies required to effectively accomplishtheir responsibilities. On-the-job experiencereinforces knowledge gained during formalStiles Education classes. A certificate ofcompletion recognizes the expertise achieved.

Stiles Education’s certificate program is availablefor programmers, machine operators andmaintenance technicians to earn a distinctivecertificate upon the completion of a qualifiedseries of courses coupled with applicable on-the-job experience.

Sample Certificate Programs

Maintenance Generalist Ensure your technicians understand European electrical schematics, know how to calibrate, troubleshoot mechanical and electrical systems and repair your production equipment.

Operation Specialist Understand your edgebander from end to end; applying ‘float’, knowing the effects of station adjustments, troubleshooting, changing tools, and performing preventative maintenance. Customized programs can be designed around your requirements to include onsite training. For more information or to enroll, please contact; Victor Matthews at 616.698.7500 ext. 1266 or [email protected].

Certificate Program


Machining Centers

MC051 woodWOP for CNC Machining Centers for Homag BOF (woodWOP 5.0) Homag BOF/ DescriptionwoodWOP Students will learn proper programming techniques of woodWOP 5.xx software for their BOF machining center. Course instruction includes how to increase utilization of the CNC machining center and an introduction to parametrics to create efficient and powerful programs. Who should attend Programmers, machine operators, maintenance technicians and supervisors What you will learn • An efficient and safe method to program woodWOP • Drilling and saw grooving processes • Basic routing processes • Troubleshooting programs Tuition and duration $995 per person; 2.05 CEU; 3 days Prerequisites Basic PC skills and prior experience with Windows Models All Homag BOF models Continued learning / the next course CR055 for operators MC075 for programmers MC300 for programmers CR550 for maintenance technicians TD100 for maintenance technicians TD380 for maintenance technicians TD800 for maintenance technicians


Machining Centers

MC056 woodWOP for CNC Machining Centers for Homag BOF (woodWOP 6.0) Homag BOF/ DescriptionwoodWOP Students will learn proper programming techniques of woodWOP 6.0 software for their BOF machining center. Course instruction includes how to increase utilization of the CNC machining center and an introduction to parametrics to create efficient and powerful programs. Who should attend Programmers, machine operators, maintenance technicians and supervisors What you will learn • An efficient and safe method to program woodWOP • Drilling and saw grooving processes • Basic routing processes • Troubleshooting programs Tuition and duration $995 per person; 2.05 CEU; 3 days Prerequisites Basic PC skills and prior experience with Windows Models All Homag BOF models Continued learning / the next course CR055 for operators MC075 for programmers MC300 for programmers CR550 for maintenance technicians TD100 for maintenance technicians TD380 for maintenance technicians TD800 for maintenance technicians


Machining Centers

CR055 Introductory Operation for BOF Routers Homag BOF Description Students will learn nomenclature, safety, fixturing, tooling, operation, preventative maintenance, and loading or adjusting programs at the Homag BOF machining center. Discussions will include increasing machine uptime and the mechanical life of the machine and tooling. Who should attend Machine operators, programmers and supervisors What you will learn • Setup procedures • Recommended maintenance procedures • Referencing the machine • Importance of tooling • Importance of fixturing Tuition and duration $695 per person; $595 per person if taken with MC051 / MC056; 1.35 CEU; 2 days Prerequisites Basic PC skills and prior experience with Windows and woodWOP Completion of BZ101, MC051, MC050, MC056, MC080, MC090 or MC100 Models All Homag BOF models Continued learning / the next course MC075 for programmers MC300 for programmers CR550 for maintenance technicians TD100 for maintenance technicians TD380 for maintenance technicians TD800 for maintenance technicians


CR550 BOF CNC Router Maintenance Homag BOF Description This course is dedicated to exploring the recommended procedures for preventative and emergency maintenance of Homag BOF machining centers. Extensive information on machine operation, lubrication, woodScout expert knowledge and preventative maintenance is provided. Course instruction also includes troubleshooting of spindle motors, vacuum pumps and electro-mechanical components. Who should attend Advanced machine operators, maintenance technicians and supervisors What you will learn • Manual operation of machine, NC control screen • Correct procedures for spindle and pump care • Correct maintenance procedures • Machine diagnostics • Electro-mechanical troubleshooting Tuition and duration $995 per person for classes in Grand Rapids, MI $1,145 per person; for classes held at other Stiles locations 1.35 CEU; 2 days Prerequisites Basic PC skills and prior experience with Windows Models All Homag BOF models Continued learning / the next course TD100 for maintenance technicians TD380 for maintenance technicians TD800 for maintenance technicians MC300 for programmers

Cross training MC051 / MC056 for programmers CR055 for operators

Machining Centers


CR105 Heian CNC Router Programming, Operation and Preventative Maintenance Heian Description(Non EG In this course, students will learn programming, operation, andmodels) preventative maintenance of Heian EG CNC routers. Programming instruction will cover NC codes, Fanuc control operations and proper formatting. Machine instruction will include how to increase machine and tooling life, correct set up and fixturing, and preventative maintenance. Who should attend Programmers and machine operators What you will learn • Efficient router programming • The most efficient way to program and fixture the work piece • How to use available software to aid in creating programs • Which tools work the best • Correct preventative maintenance procedures Tuition and duration $1,295 per person for classes in Grand Rapids, MI $1,445 per person; for classes held at other Stiles locations 3.45 CEU; 5 days Prerequisites Proficiency in basic mathematical operations Models All Heian models except EG models Continued learning / the next course CR503 for maintenance technicians

Machining Centers


Machining Centers

CR107 Heian EG CNC Router Programming, Operation & Preventative Maintenance Heian Description(EG models) Students will learn programming, operation, and preventative maintenance of Heian EG CNC routers. Programming instruction will cover NC codes, Fanuc control operations and proper formatting. Machine instruction will include how to increase machine and tooling life, correct set up and fixturing, and preventative maintenance. Who should attend Programmers and machine operators What you will learn • Efficient router programming • The most efficient way to program and fixture the work piece • How to use available software to aid in creating programs • Which tools work the best • Correct preventative maintenance procedures Tuition and duration $1,395 per person; for classes in Grand Rapids, MI $1,545 per person; for classes held at other Stiles locations 3.45 CEU; 5 days Prerequisites Proficiency in basic mathematical operations Models All Heian EG models Continued learning / the next course CR507 for maintenance technicians


Machining Centers

CR503 Heian CNC Router Maintenance Heian Description(Non EG Students will learn the recommended procedures for preventativemodels) and emergency maintenance of Heian routers. Extensive coverage on machine calibration, lubrication, Fanuc diagnostics and parameter adjustments is provided. Other topics include spindle motor theory, electro-mechanical troubleshooting, Toshiba inverters and PLC/ladder logic. Who should attend Advanced machine operators, maintenance technicians and supervisors What you will learn • Manual operation of machine, MDI mode • Correct procedures for spindle and pump rebuilding • Fanuc diagnostics • Correct maintenance procedures • How to troubleshoot basic machine problems • Electro-mechanical troubleshooting Tuition and duration $1,295 per person; for classes in Grand Rapids, MI $1,455 per person; for classes held in other Stiles locations 2.05 CEU; 3 days Prerequisites Familiarity with multi-meters and hand tools Models All Heian models except EG models Cross training CR105 for programmers and operators CR060 for programmers


Machining Centers

CR507 Heian EG CNC Router Maintenance Heian Description(EG models) Students will learn the recommended procedures for preventative, predictive and emergency maintenance of Heian EG routers. Extensive coverage on machine operation, lubrication, Fanuc diagnostics and parameters adjustments is provided. Other topics include spindle motor diagnostics and alignment, electro mechanical troubleshooting, Toshiba inverters and PLC/ladder logic. Who should attend Advanced machine operators, maintenance technicians and supervisors. What you will learn • Manual/Automatic operation of machine, all modes • Correct procedures for spindle motor replacement or repair • Fanuc diagnostics and backup • Correct maintenance procedures • How to troubleshoot basic machine problems • Electro-mechanical troubleshooting • Understanding electrical prints Tuition and duration $995 per person; for classes in Grand Rapids, MI $1,145 per person; for classes held in other Stiles locations 1.35 CEU; 2 days Prerequisites Familiarity with multi-meters and hand tools Models All Heian EG models Cross training CR107 for programmers and operators CR060 for programmers


Machining Centers

MC080 woodWOP 5.0 Programming for Vacuum Pod Weekes Weeke / DescriptionwoodWOP Students will learn proper programming techniques of woodWOP 5.0 software relative to Weeke vacuum pod CNC machining centers. Course instruction includes how to increase utilization of the CNC machining center and an introduction to parametrics to create efficient and powerful programs Who should attend Programmers, machine operators, maintenance technicians, supervisors and owners What you will learn • An efficient and safe method to program woodWOP • Drilling and saw grooving processes • Basic routing processes • Troubleshooting programs Tuition and duration $995 per person; 2.05 CEU; 3 days Prerequisites Basic PC skills and prior experience with Windows Models (vacuum pod machines) Weeke BHC250, 280, 350, 500, 550, 555, 750, 600 and 800 Weeke BP60, 80, 85, 100, 120, 140, 145, 150, 155 Weeke BP12 and 15 (upgraded to woodWOP 4.0 minimum) Weeke Venture series

Customized education available for: BEK100, BHX series, BMG, BST100, 300, 500, all BHTs and woodWOP 2.5 and 4.0 Continued learning / the next course MC081 for operators MC075 for programmers MC300 for programmers MC502 for maintenance technicians TD100 for maintenance technicians


Machining Centers

MC186 woodWOP 6.0 Programming & Operation for Vacuum Pod Weekes Weeke / DescriptionwoodWOP Students will learn proper programming techniques of woodWOP 6.0 software relative to Weeke vacuum pod CNC machining centers. Course instruction includes how to increase utilization of the CNC machining center and an introduction to parametrics to create efficient and powerful programs Who should attend Programmers, machine operators, maintenance technicians, supervisors and owners What you will learn • An efficient and safe method to program woodWOP • Drilling and saw grooving processes • Basic routing processes • Troubleshooting programs • Proper and effective use of CNC tooling • Machine configurations for panel processing • Horizontal, vector aggregate programming and operation • Small part fixtures and techniques • Necessary maintenance procedures: clean, inspect, lubricate Tuition and duration $1,395 per person; 3.45 CEU; 5 days Prerequisites Basic PC skills and prior experience with Windows Models (vacuum pod machines) Weeke BHC250, 280, 350, 500, 550, 555, 750, 600 and 800 Weeke BP60, 80, 85, 100, 120, 140, 145, 150, 155 Weeke BP12 and 15 (upgraded to woodWOP 4.0 minimum) Weeke Venture series

Customized education available for: BEK100, BHX series, BMG, BST100, 300, 500, all BHTs and woodWOP 2.5 and 4.0 Continued learning / the next course MC081 for operators MC300 for programmers MC502 for maintenance technicians TD100 for maintenance technicians


MC081 Operation & Programming for Vacuum Pod Weekes Weeke/ DescriptionwoodWOP Students will learn proper operating techniques of a vacuum pod Weeke CNC machining center, utilizing woodWOP 5.0 software. Course instruction includes how to operate and program the machine efficiently, programming of C-axis aggregates and basic machine maintenance. Who should attend Programmers, machine operators, maintenance technicians, supervisors and owners What you will learn • Proper and effective use of CNC tooling • Machine configurations for panel processing • Horizontal, vector aggregate programming and operation • Small part fixtures and techniques • Necessary maintenance procedures: clean, inspect, lubricate Tuition and duration $495 per person; $395 per person if taken with MC080 1.35 CEU; 2 days Prerequisites BZ101, MC050, MC051, MC080, MC090 or MC100 or 6 months programming experience with woodWOP 5.xx Models (vacuum pod machines) Weeke BHC250, 280, 350, 500, 550, 555, 750, 600 and 800 Weeke BHX series (upgraded to woodWOP 4.0 minimum) Weeke BP60, 80, 85, 100, 120, 140, 145, 150, 155 Weeke BP12 and 15 (upgraded to woodWOP 4.0 minimum) Weeke Venture series

Customized education available for: BEK100, BHX series, BMG, BST100, 300, 500, all BHTs and woodWOP 2.5 and 4.0 Continued learning / the next course MC075 for programmers MC300 for programmers MC502 for maintenance technicians TD100 for maintenance technicians

Machining Centers


Machining Centers

MC090 woodWOP 5.0 Programming for Nested-Based Weekes Weeke / DescriptionwoodWOP Students will learn proper programming techniques of woodWOP 5.0 software relative to Weeke nested-based CNC machining centers. Course instruction includes how to increase utilization of the CNC machining center and an introduction to parametrics to create efficient and powerful programs. Who should attend Programmers, machine operators, maintenance technicians, supervisors and owners What you will learn • An efficient and safe method to program woodWOP • Drilling and saw grooving processes • Basic routing processes • Troubleshooting programs Tuition and duration $995 per person; 2.05 CEU; 3 days Prerequisites Basic PC skills and prior experience with Windows Models (nested-based machines) Weeke BHP200 Weeke BHC with nested-based configuration Weeke Vantage series Weeke Vantech series

Customized education available for: BEK100, BHX series, BMG, BST100, 300, 500, all BHTs and woodWOP 2.5 and 4.0 Continued learning / the next course MC091 for operators MC095E for programmers MC075 for programmers MC300 for programmers MC502 for maintenance technicians TD100 for maintenance technicians


MC196 woodWOP 6.0 Programming & Operation for Nested-Based Weekes Weeke / DescriptionwoodWOP Students will learn proper programming techniques of woodWOP 5.0 software relative to Weeke nested-based CNC machining centers. Course instruction includes how to increase utilization of the CNC machining center and an introduction to parametrics to create efficient and powerful programs. Who should attend Programmers, machine operators, maintenance technicians, supervisors and owners What you will learn • An efficient and safe method to program woodWOP • Drilling and saw grooving processes • Basic routing processes • Troubleshooting programs • Proper and effective use of CNC tooling • Machine configurations for nested panel processing • Nesting software techniques and procedures • Necessary maintenance procedures: clean, inspect, lubricate Tuition and duration $1,395 per person; 3.45 CEU; 5 days Prerequisites Basic PC skills and prior experience with Windows Models (nested-based machines) Weeke BHP200 Weeke BHC with nested-based configuration Weeke Vantage series Weeke Vantech series

Customized education available for: BEK100, BHX series, BMG, BST100, 300, 500, all BHTs and woodWOP 2.5 and 4.0 Continued learning / the next course MC091 for operators MC095E for programmers MC300 for programmers MC502 for maintenance technicians TD100 for maintenance technicians

Machining Centers


MC091 Operation & Programming for Nested-Based Weekes Weeke/ DescriptionwoodWOP Students will learn proper operating techniques of a Weeke nested-based CNC machining center utilizing woodWOP 5.0. Course instruction includes how to operate and program the machine efficiently, programming of nested sheet materials and basic machine maintenance. Who should attend Programmers, machine operators, maintenance technicians, supervisors and owners What you will learn • Proper and effective use of CNC tooling • Machine configurations for nested panel processing • Nesting software techniques and procedures • Necessary maintenance procedures: clean, inspect, lubricate Tuition and duration $495 per person; $395 per person if taken with MC090 1.35 CEU; 2 days Prerequisites BZ101, MC050, MC051, MC080, MC090, MC100, MC186, or MC196 or familiarity with woodWOP 5.0 programming Models (nested-based machines) Weeke BHP200 Weeke BHC with nested-based configuration Weeke Vantage series Weeke Vantech series

Customized education available for: BEK100, BHX series, BMG, BST100, 300, 500, all BHTs and woodWOP 2.5 and 4.0 Continued learning / the next course MC095E for programmers MC075 for programmers MC300 for programmers MC502 for maintenance technicians TD100 for maintenance technicians

Machining Centers


MC095E woodNEST Basic - CNC Machining Centers CBT Weeke / DescriptionwoodWOP This interactive Computer Based Training (CBT) module is designed to enhance woodNEST Basic programming skills. This complete course is on CD-ROM and ships directly to your door. After installing the program on your computer, you can work through the course at your own pace. Interactive simulations help clarify the topics and allow the user to visualize skills and review critical nesting concepts as needed.

This CBT reinforces the concepts taught in the MC090, MC091 & MC196 courses and advances the user toward upper-level nested base programming techniques. Examples within a simulated woodWOP / woodNEST Basic environment raise the level of sophistication and flexibility of your nested programs, allowing users to program quickly and more efficiently. An interactive tutorial is provided that will walk the user through the process of selecting woodWOP macro program (mpr) files and creating a nested design sheet project (prj) file. Generation of woodWOP nested (mpr) files completes the training ses Who should attend Programmers, machine operators, maintenance technicians, supervisors and owners What you will learn • Part rotation & placement • Tool imaging • Copy & paste • Extra menu options • Tool change optimizing • Inactive macros • Generating a project Cost $350 per course Prerequisites MC090 or familiarity with woodWOP

Machining Centers


MC075 Intermediate woodWOP for CNC Machining Centers – Computer Based Training (CBT) woodWOP Description4.0, 4.5 & 5.0 This CBT reinforces the programming concepts taught in the BZ101, MC050, MC051, MC080, MC090 and MC100, courses and advances the user toward upper-level programming techniques. Examples and interaction within a simulated woodWOP environment raise the level of sophistication and flexibility of your programs, allowing users to program more efficiently. An interactive tutorial is provided that will walk the user through the process of importing AutoCAD DXF files into woodWOP. Six sample programs are included. Who Will Benefit All intermediate level woodWOP programmers and supervisors who desire to increase their programming skills and learn intermediate to advanced programming concepts What you will learn • How to use variables, condition statements, and conjunction statements in parametric programming • Contour creation from start to finish • DXF file importation • How to maximize productivity for vertical and horizontal routing Cost $550 per kit, including shipping and handling $450 per kit if purchased within three months of completing MC051, MC080, or MC090

Each CBT contains CD-ROM containing interactive courseware Student manual and exercises 0.8 CEU Credit by exam for two students Prerequisites BZ101, MC050, MC051, MC080, MC090 or MC100 or 6 months programming experience with woodWOP 4.xx/5.xx Continued learning / the next course MC300 for programmers

Machining Centers


MC300 Advanced woodWOP for CNC Machining Centers woodWOP Description This advanced programming course takes the experienced woodWOP 4.xx/5.xx/6.xx user through a series of programming projects designed to teach upper-level programming techniques. These projects cover complex routing, parametrics, aggregates and the use of specialized subprograms to enhance the machine’s basic capabilities. Other topics discussed include importation of DXF files and complex aggregate programming. Who should attend Programmers and operators who use woodWOP What you will learn • Advanced mathematics to apply powerful parametric programs • Complex routing procedures for the CNC controllers • Transferring files from CAD programs into woodWOP • How to create complex parametric routing programs Tuition and duration $1,295 per person; 2.05 CEU; 3 days Prerequisites BZ101, MC050, MC051, MC080, MC090, MC100, MC186, MC196 or 6 months programming experience with woodWOP Models Weeke BHP200 Weeke BHC250, 280, 350, 500, 550, 555, 750, 600 & 800 series Weeke BP60, 80, 85, 100, 120, 140, 145, 150, 155 Weeke BP12 and 15 (upgraded to woodWOP 4.0 minimum) Weeke Vantage, Weeke Venture & Weeke Vantech series Homag BAZ series Homag BOF series Customized education available for: BEK100, BHX series, BMG, BST100, 300, 500, all BHTs and woodWOP 2.5 and 4.0

Machining Centers


Machining Centers

MC502 Maintenance & Troubleshooting for Weeke Machining Centers Weeke Description This hands-on CNC machining center course instructs students on machine calibration, machine operation and the troubleshooting of electrical and mechanical systems to eliminate downtime through rapid fault isolation. The vacuum system, cooling systems and effective use of tooling are also discussed. Who should attend Maintenance technicians and machine operators What you will learn • Proper machine operation versus machine capabilities • Electro/Mechanical troubleshooting techniques • Axis referencing, machine calibration & necessary corrections • Basic PLC diagnostics; a roadmap to troubleshooting • Proper maintenance procedures Tuition and duration $1,295 per person; 2.05 CEU; 3 days Prerequisites Basic PC skills and prior experience with Windows Models Weeke BHP200 & Weeke BHX 500 Weeke BHC250, 280, 350, 500, 550, 555, 750, 600 and 800 Weeke BP60, 80, 85, 100, 120, 140, 145, 150, 155 Weeke BP12 and 15 (upgraded to woodWOP 4.0 minimum) Weeke Vantage, Weeke Venture & Weeke Vantech series Num and Beckhoff controls

Customized education available for: BEK100, BHX series, BMG, BST100, 300, 500, all BHTs and woodWOP 2.5 and 4.0 Continued learning / the next course TD100 for maintenance technicians TD800 for maintenance technicians

Cross training MC080/MC186 or MC090/MC196 for programmers MC081/MC091 for operators MC075 for programmers MC300 for advanced programmers


EB052 Operation & Preventative Maintenance for Brandt Edgebanders taught in Spanish

EB052s La Operación y Mantenimiento Preventivo de Las Aplacadoras de Cantos “Brandt”

Operation & Preventative Maintenance for Brandt Edgebanders taught in Spanish Brandt Description Students will learn how to maximize the capabilities of small to medium size, single-sided edgebanders. Classroom and hands on exercises will teach efficient setup, operation and preventative maintenance practices for each edgebander station. Who should attend Machine operators, supervisors and company owners What you will learn • Detailed station adjustments for higher quality panels • Selecting the best tooling and maximizing tool life • How to perform fast and accurate changeovers • How to troubleshoot machine problems Tuition and duration $1,195 per person; 2.05 CEU; 3 days Prerequisites Basic knowledge of panel processing Models Brandt KD50, KD60, KD70, KD80 and KD90 series All Brandt KDN 300-900 series models All Brandt Ambition series models Continued learning / the next course EB075 for maintenance technicians (Brandt KD models) TD100 for maintenance technicians

Edgebanders


Edgebanders

EB075 Electrical Maintenance for Brandt Edgebanders - Computer Based Training (CBT) Brandt Description This CBT reinforces basic electrical knowledge and familiarizes the user with European electrical schematics for Brandt KD model edgebanders, symbols and conventions. The course teaches students a logical, multi-step process that can be used to correct most problems. Common issues are explained and preventative and corrective measures are fully discussed. Students use common tools such as multi-meters and electrical prints to isolate and correct simulated problems on a virtual edgebander. Who Will Benefit All intermediate-to-advanced level technicians responsible for electrical maintenance on Brandt KD edgebanders • European schematics page layout, conventions & symbology • Layout of the Brandt electrical cabinet, • component labeling designation • terminal designation • typical location • How to troubleshoot, isolate and repair electrical faults • How to effectively use a volt-Ohm multi-meter Cost $550 per kit, including shipping and handling $450 per kit if purchased within 3 months of completing EB052

Each CBT contains CD-ROM containing interactive courseware Student manual and exercises 0.8 CEU credit by exam for two students Prerequisites Basic knowledge of panel processing and electrical concepts Completion of EB052 or EB056 is strongly recommended


EB102 Operation and Preventative Maintenance for Homag Edgebanders EB102s Operation and Preventative Maintenance for Homag Edgebanders taught in Spanish

La Operación y el Mantenimiento Preventivo para las Aplacadoras de Canto Homag Homag Description Students will learn how to maximize the capabilities of medium to large size, single-sided edgebanders. Classroom and hands on exercises will teach students about rapid changeovers, proper maintenance procedures, edgebanding materials and adhesives, troubleshooting and safety. Who should attend Machine operators, quality control technicians, engineers, and production supervisors What you will learn • Detailed station adjustments for higher quality panels • Selecting the best tools • How to perform fast and accurate changeovers • How to troubleshoot basic machine problems Tuition and duration $1,195 per person; 2.05 CEU; 3 days Prerequisites Basic knowledge of panel processing Models All Homag edgebander models Continued learning / the next course EB505 for maintenance technicians TD100 for maintenance technicians TD380 for maintenance technicians TD800 for maintenance technicians

Edgebanders


EB505 Maintenance for Homag Edgebanders Homag Description This hands-on course covers experiences in advanced preventative maintenance and machine setup. Extensive coverage on machine lubrication, reading and troubleshooting with European electrical schematics and mechanical/pneumatic systems is are included. Direct course work includes adjusting gluing stations as well as working with manuals, drawings, spare parts inventory and cost-effective maintenance programs. Who should attend Maintenance technicians, advanced machine operators, plant and maintenance supervisors What you will learn • How to troubleshoot electrical problems with electrical prints • How to rebuild and repair glue pots • Proper maintenance procedures • How to effectively use machine manuals to order spare parts • Best practices for station setups Tuition and duration $1,295 per person; 2.05 CEU; 3 days Prerequisites Basic knowledge of maintenance principles, prior experience working with electrical schematics is a plus Models All Homag edgebander models Continued learning / the next course TD100 for maintenance technicians TD380 for maintenance technicians TD800 (CoDeSys for PC85 and PC22 controllers) for maintenance technicians

Edgebanders


WD055 Moulder Knife Grinding Concepts Description This course will provide comprehensive instruction on proper setup and operation of knife grinding equipment. Identification and selection of proper tool grades for specific wood species and finish texture will be covered. Additional topics will include selection of grinding wheels and proper use of calipers and the Accu-Lok (TM) system to reference knife heads. Selection of steel grades for cutting knives along with management and organization of a productive tool room will be included. Who should attend Owners, supervisors, operators, maintenance, tool room personnel What you will learn • Proper grinding procedures • Component identification • Grade selection and steel dimension based on desired finish • Manual setup vs. the Accu-Lok system to reference axial and radial points on the knife head • Documentation and management of raw materials and tooling Tuition and duration $595 per person; 1.35 CEU; 2 days Prerequisites Basic understanding of wood. We strongly recommend enrollment in WD100 with this class. Models All knife grinding equipment including Kentwood Continued learning / the next course PP030 Overview of Secondary Wood Industry WD100 for Kentwood Moulder Operation WD200 Kentwood Rip Saw Programming & Operation

Solid Wood Processing



WD100 Moulder Operation Kentwood Description This course provides comprehensive instruction on moulder setup, operation, tool referencing (Accu-Lok™ system) and preventative maintenance. Instruction on identification and troubleshooting of defects will be emphasized in this course. Selection of the appropriate tooling and feed rates based on wood species and desired finish texture will also be discussed. Use of the Accu-Lok™ system to reference the axial and radial points will be demonstrated and performed. Who should attend Owners, supervisors, maintenance and operators What you will learn • How to accurately setup a moulder • Proper operation procedures for consistency and quality • How to minimize wasted wood by correctly referencing tooling • How to identify defects and troubleshoot the cause

Tuition and duration $595 per person; $495 per person if taken with WD055 1.35 CEU; 2 days Prerequisites Basic understanding of wood. We strongly recommend enrolling in WD055 with this class. Models All Kentwood Moulders (except High Speed – see WD150) Continued learning / the next course PP030 Overview of Secondary Wood Industry WD055 Moulder Knife Grinding Concepts WD175 CNC Programming for Kentwood Moulders WD200 Kentwood Rip Saw Programming and Operation


WD175 CNC Programming for Kentwood Moulders Kentwood Description This course provides comprehensive instruction on CNC moulder programming. Who should attend Machine operators, maintenance technicians, plant and maintenance supervisor and programmers What you will learn • System controls • PC interface controls • Proper programming • Creating cut list programs • Optimization and manual override functions • Parameter settings

Tuition and duration $1,195 per person; $1,095 per person if taken with WD100 2.05 CEU; 3 days Prerequisites Basic understanding of wood Models All Kentwood Moulders (except High Speed) Continued learning / the next course PP030 Overview of Secondary Wood Industry WD055 Moulder Knife Grinding Concepts WD100 Moulder Operation WD200 Kentwood Rip Saw Programming and Operation




WD150 High Speed Moulder Operation Kentwood Description This course provides comprehensive instruction on advanced moulder setup associated with moulders capable of running above 100 ft/min. Proper use, setup, and maintenance with straight and profile jointers will be covered. Instruction on identification and troubleshooting of defects will be emphasized in this course. Selection of the appropriate tooling and feed rates based on wood species and desired finish texture will also be discussed. What you will learn • How to accurately set up a high speed moulder • Proper operation procedures for consistency and quality • How to minimize wasted wood by correctly referencing tooling • How to identify defects and troubleshoot the cause

Tuition and duration $1,195 per person; 2.05 CEU; 3 days

WD200 Kentwood Rip Saw Programming and Operation Kentwood Description This hands-on course covers proper programming and setup techniques of the Kentwood rip saw. Course instruction includes how to create cut list programs and how to implement data into optimization programs. Course work includes basic machine setup and troubleshooting. What you will learn • Machine setup, operation and troubleshooting • Proper techniques and procedures for programming • Proper operation procedures for product consistency and quality • How to create cut lists • How to optimize and override cutting decisions • Proper machine parameter settings • Preventative maintenance needs and scheduled Tuition and duration $1,195 per person; 2.05 CEU; 3 days


Panel Saws

PS103 Panel Saw Techniques for Operators & Supervisors / CAD 3.0 Holzma/ DescriptionCAD 3.0 This course provides comprehensive training on the programming and operation of the CAD 3.0 controller and panel saw. Students will have hands-on instruction regarding tooling, adjustment of saw carriage parameter, programmed fence parameters and saw blade travel. Who should attend Panel saw operators, supervisors, engineers and owners What you will learn • How to troubleshoot basic machine problems • How to receive the highest panel yield • How to program and operate the saw • How to increase throughput Tuition and duration $1,195 per person; 2.05 CEU; 3 days Prerequisites Basic PC skills and prior experience with Windows Models All Holzma panel saws with CAD 3.0 controllers Continued learning / the next course PS504 for maintenance technicians PS801 for maintenance technicians TD100 for maintenance technicians


PS094E Holzma CAD 4 Controller - CBT Holzma/ DescriptionCAD 4.0 This interactive Computer Based Training (CBT) module is designed to provide an introduction to basic programming skills for the Holzma Cad 4 controller. This complete course is on CD ROM and ships directly to your door. Simply load the CD into your computer and begin working at your own pace. Interactive simulations help clarify the topics and allow the user to visualize skills and review critical programming concepts as needed. The content in this CBT will be reinforced by attending the PS104: Panel Saw Techniques Operators & Supervisors CAD 4.0 course.

Examples of quick programming, manual mode operation, specialty cutting, pattern entry, grooving, stress relief and label printing will be discussed. Within a simulated environment users will learn to program more quickly and efficiently. An interactive tutorial is provided walks the user through the process of entering material information, product specifications and pattern parameters. Who should attend Panel saw operators, supervisors, engineers and owners What you will learn • Machine keys • Single part, fixed position & cut to length programming • Pattern entry & selection • Board properties • 3 dimensional graphic display • Grooving • Cut outs • Angle cuts • Stress relief • Label printing Cost $350 Prerequisites Basic PC skills and prior experience with Windows Models All Holzma panel saws with CAD 4.0 controllers

Panel Saws


Panel Saws

PS104 Panel Saw Techniques for Operators & Supervisors / CAD 4.0 Holzma/ DescriptionCAD 4.0 This course provides comprehensive training on the programming and operation of the CAD 4.0 controller and panel saw. Students will have hands-on instruction regarding tooling, adjustment of saw carriage parameter, programmed fence parameters and saw blade travel. Who should attend Panel saw operators, supervisors, engineers and owners What you will learn • How to troubleshoot basic machine problems • How to receive the highest panel yield • How to program and operate the saw • How to increase throughput Tuition and duration $1,195 per person; 2.05 CEU; 3 days Prerequisites Basic PC skills and prior experience with Windows Models All Holzma panel saws with CAD 4.0 controllers Continued learning / the next course PS504 for maintenance technicians PS801 for maintenance technicians TD100 for maintenance technicians


PS504 Panel Saw Maintenance Holzma Description Through hands-on instruction, students will learn preventative and major maintenance procedures and techniques for single-line and angular panel saws. Troubleshooting electrical schematics, mechanical and pneumatic components and systems are covered. Who should attend Maintenance technicians, maintenance supervisors, advanced machine operators and owners What you will learn • How to diagnose electrical problems • How to align program fences and saw carriages • Electrical schematics for troubleshooting • Proper maintenance procedures • How to use machine manuals more efficiently Tuition and duration $1,295 per person; 2.75 CEU; 4 days Prerequisites Basic knowledge of panel processing Models All Holzma panel saw models Continued learning / the next course PS801 for maintenance technicians TD100 for maintenance technicians

Cross training PS103 / PS104 for operators

Panel Saws


PS801 Advanced Control Systems for European Panel Saws Holzma Description This course covers extensive controller and inverter troubleshooting and diagnostics for single-line and angular panel saws. Students will learn techniques and procedures to diagnose complex problems. Who should attend Mechanical and electrical maintenance technicians What you will learn • How to troubleshoot basic and complex machine problems • How to better navigate electrical documentation • How to efficiently use software diagnostics • How to interpret error codes and lights Tuition and duration $1,295 per person; 2.05 CEU; 3 days Prerequisites PS504 and the ability to interpret electrical schematics Models All Holzma panel saw models Continued learning / the next course TD100 for maintenance technicians

Cross training PS103 / PS104 for operators

Panel Saws


SA101 Wide Belt Sanding Technology - Bütfering Bütfering Description This course provides detailed information on the selection and utilization of abrasives for specific materials, efficient sanding concepts and the sanding of delicate materials. Emphasis is placed upon the setup, operation, application and preventative maintenance of Bütfering wide belt sanders. Who should attend Machine operators, maintenance technicians and supervisors What you will learn • How to minimize sanding defects • How to maximize abrasive belt usage • How to select the proper abrasive belt for the application • How to achieve consistent results with every species • How to properly and efficiently remove veneer tape • How to properly sand sealers Tuition and duration $750 per person; 1.35 CEU; 2 days Prerequisites Basic knowledge of panel processing Models All Bütfering models Continued learning / the next course VE100 for veneer operations TD100 for maintenance technicians

Wide Belt Sanders


Wide Belt Sanders

SA105 Wide Belt Sanding Technology - Heesemann Heesemann Description This course provides detailed information on the selection and utilization of abrasives for specific materials, efficient sanding concepts and the sanding of delicate materials. Emphasis is placed upon the setup, operation, application and preventative maintenance of Heesemann wide belt sanders. Who should attend Machine operators, maintenance technicians and supervisors What you will learn • How to minimize sanding defects • How to maximize abrasive belt usage • How to select the proper abrasive belt for the application • How to achieve consistent results with every species • How to properly and efficiently remove veneer tape • How to properly sand sealers Tuition and duration $1,195 per person; 2.05 CEU; 3 days Prerequisites Basic knowledge of panel processing Models All Heesemann models Continued learning / the next course VE100 for veneer operations TD100 for maintenance technicians


SA550 Heesemann Widebelt Sander Maintenance Heesemann Description This course provides students extensive preventative and corrective maintenance procedures and techniques for Heesemann wide belt sanders. Proper procedure of dressing the conveyor belts, contact roller alignment, segment pad maintenance and platen repair are included. Who should attend Advanced machine operators, supervisors and maintenance technicians What you will learn • How to minimize sanding defects • How to maximize abrasive belt usage • How to select the proper abrasive belt for the application • How to achieve consistent results with various species • How to properly maintain Heesemann sanders • How to read Heesemann schematics Tuition and duration $1,195 per person; 2.05 CEU; 3 days Prerequisites Basic knowledge of maintenance principles, prior experience working with electrical schematics is a plus Models All Heesemann models Continued learning / the next course TD100 for maintenance technicians Cross training SA105 for operators SA200 for operators

Wide Belt Sanders


SA200 Efficient Sanding of Veneer Heesemann Description Students will learn proper procedures and techniques for sanding veneer panels on the Heesemann wide belt sander. Emphasis is placed upon cross belt sanding, sanding recipes, machine controller, minimizing sanding rejects and preventative maintenance. Who should attend Machine operators, supervisors, finishing and maintenance technicians What you will learn • How to minimize sanding defects • How to maximize abrasive belt usage • How to select the proper abrasive belt for the application • How to achieve consistent results with various species • How to properly and efficiently remove veneer tape • How to properly sand sealers Tuition and duration $750 per person; 1.35 CEU; 2 days Prerequisites Basic knowledge of panel processing Models All Heesemann models Continued learning / the next course VE100 for veneer operations SA105 for operators SA550 for maintenance technicians TD100 for maintenance technicians

Wide Belt Sanders


VE100 Veneering Techniques and Processes Description This course reviews the latest veneering and sanding technology. Emphasis is placed on veneer selection, clipping, jointing, glue application, splicing, end binding & trimming, repair methods and veneer sanding. European trends and the most current techniques will be discussed. Who should attend Machine operators, production supervisors, product managers and others associated with veneered products What you will learn • Overview of veneering and veneering practices • Veneer specification and quality standards • Proven conditioning and fabrication techniques • How to optimize machinery for specific processes • Best practices for veneer sanding and finishing • Troubleshooting • Tricks-of-the-trade Tuition and duration $750 per person; 1.35 CEU; 2 days Prerequisites Basic knowledge of panel processing Continued learning / the next course SA101 wide belt sanding operations SA105 wide belt sanding operations SA200 veneer sanding SA550 Heesemann maintenance technicians

Veneering


AN060 Condition Diagnostic System (CDS) Description This diagnostics system course covers the introduction of vibration monitoring, causes of mechanical vibrations and analysis of diagnostic information. Using this information, vibration causes may be identified sooner, reducing repair costs and production delays. Topics include: the functions of the Octavis system components, system software, Octavis system components and installation, parameter setup and recording the system measurements. Who should attend Maintenance technicians and maintenance supervisors What you will learn • Octavis system installation and operation • Octavis software installation and functions • Vibration data analysis, trends and equipment monitoring • Hands-on experience with the Octavis system Tuition and duration $1,000 per person, includes 1 Single Point Condition Monitor; 0.70 CEU; 1 Day Prerequisites Familiar with Windows operating software Models Octavis

Troubleshooting


TD100 Electrical Troubleshooting for Panel Processing Equipment Description This course provides training on the most commonly performed electrical troubleshooting tasks for European equipment. Students will learn basic electrical circuits such as control power and motor starters. Working with current industrial machines and components. Students will learn how to test the equipment and diagnose both hardware and software. Review of Programmable Logic Controllers (PLC’s) and electrical schematics is also included in the course. Who should attend Plant, facility and machinery maintenance technicians, supervisors and advanced machine operators What you will learn • How to use test equipment • Troubleshooting skills for hardware and software • How to troubleshoot PLC • How to read European electrical prints • How to quickly find electrical faults Tuition and duration $1,195 per person; 2.05 CEU; 3 days Prerequisites Basic knowledge of panel processing equipment Models All Homag BOF & Homag edgebanders All Holzma panel saws All Weeke machines Continued learning / the next course EB505 for Homag edgebander maintenance technicians MC502 for Weeke CNC maintenance technicians PS504 for panel saw maintenance technicians CR550 for Homag BOF maintenance technicians TD380 for maintenance technicians TD800 for maintenance technicians TD900 for maintenance technicians

Troubleshooting


TD380 Homag PC22 Controller Troubleshooting Description This course includes step-by-step, in-depth instruction on Homag machines using the PC22 controller. Emphasis is placed upon the Beckhoff modules, interpreting the PLC program list, troubleshooting with diagnostics and reading electrical prints. Who should attend Plant, facility and machinery maintenance technicians, supervisors and advanced machine operators What you will learn • How to diagnose machine faults • How to interpret Beckhoff controller listings • How to properly replace high frequency inverters • How to replace Beckhoff hardware • How to better utilize schematics • How to address inputs / outputs for diagnostics Tuition and duration $1,195 per person; 1.35 CEU; 2 days Prerequisites Basic knowledge of electrical schematics and PLC’s Completion of TD100 is strongly recommended Completion of BZ101, CR550, EB504 or EB505 is strongly recommended Models All Homags with PC22 controllers Continued learning / the next course TD800 for maintenance technicians

Troubleshooting


TD800 CoDeSys Programming & Troubleshooting for Automated Systems Description This course teaches the fundamentals of programming and diagnostics of the CoDeSys® and TwinCAT® software for open PLC architecture on Weeke Beckhoff, Homag PC22 and Homag PC85 controller models. Operation and troubleshooting using the CoDeSys® program on these PC based machines is included. Emphasis is placed on the IEC61131 standard, Homag Group naming and organization system, visual building, troubleshooting and woodScout program in relationship to everyday troubleshooting of the machines. Who should attend Advanced plant, facility and maintenance technicians What you will learn • How to edit programs in CoDeSys • How to set global and local variables • How to diagnose PLC problems • The latest trends in open architecture • How to set-up visualizations Tuition and duration $1,750 per person; 3.45 CEU; 5 days Prerequisites Intermediate knowledge of DOS and PLCs Completion of TD100/TD380 strongly recommended Students are required to bring laptops to this class Models Weeke Beckhoff Homag BAZ (PC-83/85) All Homag BAK models All Homag BOF models All Homag edgebanders with PC22 controllers All Weinmann models Any machine using CoDeSys Continued learning / the next course EB505 for Homag edgebander maintenance technicians MC502 for Weeke CNC maintenance technicians CR550 for Homag BOF maintenance technicians PS504 for panel saw maintenance technicians

Troubleshooting


TD900 Basic Principles to Step 7 Professional Description This course will deal with the design and functionality of SIMATIC S7. Discussion and application of SIMATIC S7 configuration, use necessary commands for automation, basic programming languages and operation of the SIMATIC STEP-7 software will be taught. Students in this course also receive their own licensed diagnostic software, Siemens Simatic STEP-7 for Students. Who should attend Plant, facility and machinery maintenance technicians What you will learn • How to edit programs in Step 7 • How to set global and local variables • How to diagnose PLC problems • How to eliminate logical software errors Tuition and duration $2,200 per person; 3.45 CEU; 5 days Prerequisites Intermediate knowledge of DOS and PLCs Completion of TD100/TD380 strongly recommended Students are required to bring laptops to this class Models Bargstedt Kentwood All equipment using Siemens Step 7 software

Troubleshooting


PP350 Supervisor’s Building Blocks for Meeting Goals and Objectives Description This course provides the building blocks for an effective transition from a front line woodworking employee to a supervisor. Content is designed to equip students to meet goals and objectives. Exploring how to communicate, motivate, delegate, create loyalty and resolve conflict will be emphasized as they apply in a woodworking environment. New supervisors will benefit by learning about product flow concept for the solid wood and panel processing industries.

Who should attend New supervisors, operators and maintenance technicians with supervisory responsibilities What you will learn • Your individual communication style • Time management techniques to meet woodworking production goals • Better techniques to resolve conflicts • How to effectively communicate and delegate • Coaching and training your team members • How to better manage your raw materials • What questions you can and can’t ask during interviews • How to develop a position profile Tuition and duration $650 per person, 1.35 CEU; 2 days

Other Learning Opportunities


PP030 Overview of Secondary Wood Industry Description This course provides a comprehensive overview of the woodworking industry. Review of industry segments, related products, materials, production techniques, manufacturing equipment and processes will be highlighted. Both solid wood and panel processing concepts will be emphasized. Who should attend Supervisors, managers, sales personnel and employees new to the woodworking industry or who need a working knowledge of woodworking terminology, equipment and processes. What you will learn • About panel processing and solid wood • Various industry construction methods • How to recognize veneer cuts and methods of process • How to specify solid wood, particleboard and other panel materials • 32mm system concepts • Panel processing equipment terminology • Plant layout Tuition and duration $325 per person; 0.70 CEU; 1 day



Executive Briefing ConferenceSince education and learning are critical to the industry’s future success, Stiles has offered the Executive Briefing Conference (EBC) under the auspices of Stiles Education since 2002. The EBC has become a venue for businesses of all sizes to explore ideas, find out about new technologies and discover opportunities in a non-commercial environment. Providing strategic and practical information to help solve manufacturing challenges, the EBC is an opportunity to gain a broad perspective of the business landscape and discover “What’s Now, What’s New, and What’s Next.”

For information on the next EBC, visit www.stilesmachinery.com/ebc.

International Tour of TechnologyIn 1993, Stiles introduced the international tour of technology as an opportunity to observe leading-edge solutions. Since its inception, over 900 woodworkers from all sectors of the industry and all regions of the US have participated in this experience.

Tours have included visits to small family-owned shops, large manufacturing facilities and everything in between. Focusing on specific production capabilities combined with innovations in automation, products and processes range from the cabinet industry to office furniture, to fixtures and millwork plants. The tour visits some of the world’s most innovative, efficient and productive facilities. What might seem futuristic today will be the industry standard tomorrow. Tour attendees gain insights on ways to make their business more successful by observing best practices from global influences.

For information on the next tour of technology, please contact Steve Waltman at 616.698.7500 ext. 1222 or [email protected].

Lunch & LearnsStiles offers localized learning opportunities at our regional offices, dealer showrooms, and customer’s facilities. These free seminars feature a expert speaker on a new technology or solution and typically include a hands-on machinery demonstration. Lunch is always provided.

To view our current event schedule, visit www.stilesmachinery.com/events.



e-learningUnlike traditional classroom studies, e-learning is a course or program where the students rarely or never meet face-to-face, nor access educational facilities, because they study online and/or with a computer. This approach offers many benefits, including elimination of travel expenses and reduction in lost labor due to time away from the job.

Computer-Based TrainingComputer-Based Training (CBT) is a “Work at Your Own Pace” course that allows the student to increase their knowledge when their schedule allows. This type of training is available at any time and at any location with a multimedia capable PC. Stiles Education offers several CBT modules designed to advance the skills learned in the traditional instructor-led courses. Interactive exercises and simulations clarify topics and allow the student to practice skills and review critical concepts when needed.

Stiles Education CBT courses include: • EB075 Electrical Maintenance for Brandt Edgebanders - CBT (see page 29) • MC095E woodNest Basic - CBT (see page 24) • MC075 Intermediate woodWOP for CNC Machining Centers - CBT (see page 25) • PS094E Holzma CAD 4 Controller - CBT (see page 37)

Stiles Online Training Sessions (Webinars)Online training sessions, or webinars, provide instruction on specific topics. All you need is a computer with an internet connection and phone to conduct an interactive course between the student(s) and the instructor. A typical online training session is a live, internet-based course. The instructor lectures and illustrates with examples while students complete exercises based on real production process. Students can ask questions during the session and the instructor will explain and demonstrate how to perform the tasks. Students can also participate in group discussions.

Visit www.stilesmachinery.com/se to see a list of webinar topics. Customized webinars are also available.

Courses on CD-ROMStiles Education partnered with New Standard Institute and Simutech Multimedia Inc. to expand e-learning course topics. These CD-ROM courses offer the same level of professional training and convenience as our CBTs.

Visit www.stilesmachinery.com/se to review and order CD-ROMs.



Optimize Production & Operations with Stiles Education

Application ServicesStiles Education offers application services specific to CNC machining centers, wide belt sanders and edgebanders to augment formal Stiles Education training.

On-site services include: • Advanced woodWOP macros, variables and parametrics • Best applications for woodWOP in conjunction with other CAD packages • Best practices to extend the life of your tooling and sanding belts • Maximizing capabilities of your equipment • Improving fixtures for small or unusual parts • Cycle time reduction and less scrap through effective training

woodWOP Programming ServicesIf you need help programming yourcomponents utilizing the powerful toolsof woodWOP, Stiles Education canassist with: • Programming new products or components • Incorporating timesaving parametrics and macrofeatures within woodWOP • Converting to nested-based programs

On-Site ConsultationTo improve productivity, profitability and efficiency for your manufacturing systems, our specialists provide on-site consultation to assess: • Worker skill level and proficiency – skills standards • Programming critique – parametrics and integration • Process efficiency – evaluation of labor, materials, processes

Our knowledge of skill assessments and woodworking training provides: • Pre-testing and post-testing of employees • Targeted training needs analysis • Comprehensive training for programmers, machine operators and maintenance technicians • Coordination with local community colleges, universities and state agencies for specialized training

For more information, contact Victor Matthews at 616.698.7500 ext. 1266 or [email protected].


Macro Explanation

Companies Participating in Stiles Education(This is a partial listing of companies that have sent several students to

Stiles Education courses in the past 12 months.)

Amerhart Ltd.Anything WoodworksCalifornia Closet Co.

Correctional Industries MICCDynamic Wood Products

The Gund Co. Hallmark Center Fixtures

The Hon Co. Jay-Gee Wood Products

Knoll Inc.Koala Studios

Lapeer IndustriesMasco Builder Cabinet Group

Northway Industries Inc.Nucraft Furniture Co.

Palmer Promotional ProductsPanel Specialists Inc.

Precision Millwork & Plastics Inc.R J Wood Industries Inc.

R S I Home ProductsV T Industries Inc.The Wenger Corp.

Wood DesignsWoodcrafters Home Products LLC

“Course was very helpful in application of all material to the real world.”– Timothy Thornton, A Thornton Co., CR105

“Great class!! If you want to know anything about woodWOP this is the class.”– Shawn Wojtasik, Millwork Design Solutions Inc, MC300

“This course covers everything from installation to operation and maintenance, tool setting and calibrations with different materials for different projects. Saves time and expense on mistakes made by human error.”

– Reginald Young, Coushatta Millworks, EB052

“Came in with just an understanding of the programming and am leaving able to write & cut materials.”

– Bob Thompson, R S I Home Products, PS103

“After attending a Stiles facility for training, I am absolutely more comfortable utilizing Stiles Machinery. The facility was immaculate, everyone was professional and courteous, the staff was absolutely knowledgeable about their equipment, and the accommodations were great. This has definitely improved my abilities, so I can better serve myself and my company!”

– Derek Hanson, Custom Cupboards, TD900

“Course content and hands on made it very easy to learn. I will use this course to make our machine run as well as possible which I believe will benefit my company by less downtime, better quality & a more efficient machine.”

– Mike Shine, Northland Furniture Co Inc, EB505

“I went to this course with an understanding of Holzma panel saws. After taking this course, I realized that what I knew was nothing in comparison to what the instructor taught us with the book as well as hands on. I would recommend anyone who has a Holzma panel saw to take this class.”

– Charles Wayne Edge Jr., Woodcrafters Home Products LLC. PS504

“After completing the course, I feel more comfortable and confident in my ability to find and fix and electrical problem. I now understand schematics and their tricky turns and symbols. I feel my company will gain production time by having me at their machines in an electrical crisis!!”

– Daniel Kyle Wright, Master Woodcraft Cabinetry, TD100

“High quality, hands-on and technical training. Covered the entire machine in 3 days. Lots of information and good tools to diagnose problems. Good information for future preventative maintenance.”

– James Walsh, Forbes Custom Cabinets LCC, MC502

Stiles Machinery Inc.3965 44th Street SEGrand Rapids, MI 49512p 616.698.7500f 616.698.7524www.stilesmachinery.com

© 2010 Stiles Machinery Inc.

20th anniversary edition - stiles machinery€¦ · 20th anniversary edition 1990 2000 2010 “cas...

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