STEEL STRUCTURES

CONTENTS

THE COMPANY ....................................................................................................................3

INTRAKAT STEEL AND ELECTROMECHANICAL FACTORY ...............................4

FACTORY FACILITIES ...............................................................................................................5

STEEL CONSTRUCTION UNIT (S.C.U) ..........................................................7

STEEL CONSTRUCTION UNIT PRODUCTS ...................................................................9

STEEL CONSTRUCTION UNIT MAJOR PROJECTS ................................................. 12

ELECTROMECHANICAL CONSTRUCTION UNIT (E.C.U) ........ 13

SURFACE PROTECTION PROCESSING ........................................................................ 14

SHEET METAL PRODUCTS ................................................................................................. 15

PREFABRICATED STEEL SHELTERS ............................................................................... 17

DEFENCE APPLICATIONS ................................................................................................... 19

HOT - DIP GALVANIZING UNIT ....................................................................... 20

INTRAKAT’s steel and electromechanical production unit is amongst

the most important in Greece and the most modern in Europe.

The factory headquartered in Giannouli Larissa, is built on a 125,000m2 lot

(25,000m2 built facilities) and employs more than 300 persons.

The factory, established in 1987, was bought out by INTRACOM in 1994 and named INTRAMET. In 2005, INTRAMET merged with INTRAKAT, creating an autonomous steel construction business unit.

Because of its vertical organization, the factory provides a full range

of services that include: study, design, development, manufacturing,

and installation of complex steel and electromechanical structures.

In addition, the company is dynamically involved in defence applications,

with increasing export activities.

The core function of the unit is to provide competitive and high - quality

products and services to Greek and international markets, through

the continuous upgrading and introduction of innovative practices

and strategies.

Since 1987, INTRAKAT

(INTRACOM CONSTRUCTIONS

SOCIETE ANONYME TECHNICAL

AND STEEL CONSTRUCTIONS)

has been a leader in advanced

construction technology projects.

INTRAKAT has extensive

experience in private and public

sector construction

and has delivered major projects

in Greece and abroad.

To meet the challenges of today’s

global environment in the

construction market, INTRAKAT

is consolidating its competitive

advantages, which were boosted

by the merger with INTRAMET

(steel and electromechanical

constructions company

and galvanizing factory) in 2005.

INTRAKAT is sustaining

and advancing its position

in the steel construction industry

and is developing new products

that enable it to penetrate the

energy market and the defence

electronics industry while

preserving its leading position

in telecommunications

and heavy - weight construction.

THE COMPANY

To meet the challenges of today’s global environment in the construction market, INTRAKAT is consolidating its competitive advantages, which were boosted by the merger with INTRAMET (steel and electromechanical constructions company and galvanizing factory) in 2005.

To meet the challenges of today’s global environment in the construction market, INTRAKAT is consolidating its competitive advantages, which were boosted by the merger with INTRAMET (steel and electromechanical constructions company and galvanizing factory) in 2005.

INTRAKAT STEEL AND ELECTROMECHANICAL FACTORY

Design

3D Modeling

Fabrication

Erection

43

The factory’s R & D department is responsible for designing

and engineering steel and electromechanical construction projects

and for developing new INTRAKAT products.

The Department also provides:

The INTRAKAT factory consists of the following units:

Steel Construction Unit (steel products and structures).

Electromechanical Structures (integrated metal sheet fabrications

and defence applications).

Hot-dip galvanizing unit.

Dye shop (full range of dyeing technologies).

All production lines are based on CAD/CAM systems and robotic applications, and the independent Galvanizing and Dye units enrich the wide range of services provided to clients.

In steel and electromechanical construction, the factory is widely

recognised for the high standards of its products and services. In addition,

sound and responsible environmental practices constitute an integral part

of INTRAKAT’s strategic development.

The factory is certified for the following Quality Assurance Systems:

Manufacturing (ΕΝ ISO 9001).

Environment (ΕΝ ISO 14001).

Health and Safety (OHSAS 18001).

Moreover, the unit’s quality assurance system, that offers full

traceability on all processes, and its quality control lab facilitate

the successful response to the most demanding specifications.

The factory has obtained highly specialized certifications

and accreditations, including:

BOEING approved subcontractor. (No.695489)

NATO approved manufacturer.

NADCAP certification for global Aerospace Industry Subcontractor.

Greek Ministry of Defence certified contractor.

Authorization by the Ministry of Defence

to manage classified material.

It should be noted that INTRAKAT is one of the few companies

in the international arena to obtain these certifications and accreditations.

Design

Research

Development

Prototyping

Construction

1. Galvanizing Unit

2. Dye Shop

65

FACTORY FACILITIES

Static and dynamic analysis of structures

through Finite Elements Analysis.

Simulation of electronic systems cooling with heat transfer analysis

based on Computational Fluid Dynamics.

Prototype manufacturing and fabrication in one of the most modern

prototyping labs in Europe.

1 2

All equipment is based on CNC systems and consists of:

CNC lines for cutting, drilling and marking angled profiles.

(max: length 200mm x 30mm)

CNC lines for cutting, drilling and marking steel plates.

a. Oxyflame (maximum steel cutting thickness 120mm.

Table dimensions 2,500mm x 13,500mm).

b. Plasma (maximum cutting thickness:

Steel 25mm, Aluminum 20mm, Stainless Steel 20mm.

Table dimensions: 2,000mm x 14,000mm).

Oxyflame CNC line for cutting and drilling of steel beams (up to ΗΕΜ 1000).

Oxyflame CNC line for tube cutting

(max diameter: 815mm and length up to 18,200 mm).

CNC line (two heads) with submerged arc for welding of built-up beams,

Power (1,000A) 2mm x 1,500mm x 15,000mm (height 1,700mm).

Automatic CNC line (Robot) for cutting and welding

(maximum dimensions 1,500mm x 27,000mm).

CNC hydraulic cylinder for bending plates

(maximum dimensions length: 3,000mm and thickness: 40mm).

CNC plate drilling machines (max thickness 40mm).

Shears length: 3,000mm, cutting up to thickness: 12.7mm.

Bending machines: length 2,000mm - 6,000mm.

Hydraulic bending machine for merchant bars.

Automatic welding machines MIG-MAG, 22 units of 5 kVA to 152 kVA.

Automatic sand blasting and primer painting line

(width: 2,500mm, height: 700mm).

Mobile dyeing and drying chamber, dimensions 10m x 20m.

The factory also features:

Certified procedures for welding specialized steel (for example StE690).

Certified systems for dyeing, based on the environmental conditions

of each project.

Dedicated area for pre-assembling complex steel structures.

STEEL CONSTRUCTION UNIT (S.C.U.)

The Steel ConstructionUnit consistsof a 15,000m2 facility and specializes in manufacturing complex steel structures and steel products with high specifications and demanding requirements. 2. CNC welding line

for built-up beams

3. CNC plasma station

for cutting plates

4. Hydraulic cylinder

for bending plates1. CNC tube cutting line

87

1 2 3 4

HEAVYWEIGHT STEEL STRUCTURES

Through the provision of integrated services that include design,

manufacturing and erection, INTRAKAT delivers complex, high quality,

precision steel structures to its clients.

Steel buildings.

High technical and design specifications,

multi - storey buildings with large cross sections

or built-up beams.

Stadiums – Roofs.

Tubular space - frame roofs with large cross sections.

ΙΝΤRAPARK ®.

Prefabricated steel - deck, dismountable, reusable,

parking systems.

Industrial equipment and infrastructure facilities.

Conveyor belts, silos, electrostatic filters.

Specialized structures.

Standardized and customised access platform

and staircase systems for access provision

to large industrial complexes.

The core activity of the factory’s steel construction unit is the production of grating steel, tubular structures, and heavyweight structures.

GRATING STEEL AND TUBULAR STRUCTURES

Grating steel structures are primarily used

in infrastructure facilities in the energy and

telecommunications sectors. INTRAKAT is a leader

in these sectors in the Greek market with significant

exporting activity to the Balkans and Cyprus.

Main products: Lattice-steel towers for overhead transmission lines.

(a variety of types, for example 150kV, 400kV)

Clients: PUBLIC POWER CORPORATION (PPC),

AREVA, SIEMENS Hellas, TERNA

Supporting structures and gantries

for electric substations and switchyards.

Clients: PPC, AREVA, ALSTHOM, ABB Hellas,

ABB AG Germany, SIEMENS Hellas,

SIEMENS AG Germany

Towers and masts.

TV, fixed and mobile telephony, and a variety

of towers and masts, depending on the load

bearing capacity (quantity and types of antennae

installed), height, and other factors.

Clients: ΟΤΕ, VODAFONE, TIM, COSMOTE,

MEGA TV, ANT 1 TV, ALPHA TV, GLOBUL,

ARMENTEL, VODAFONE Albania,

CONNEX Romania

Railway electrification towers.

Clients: ΑΒΒ, BALFOUR BEATTY RAIL SpA

Radar towers.

STEEL CONSTRUCTION UNIT PRODUCTS

109

STEEL CONSTRUCTION UNIT MAJOR PROJECTS

1211

PROJECT CLIENT WEIGHT (Kg ) YEAR OF SALE

OLYMPIC EQUESTRIAN HORSE TRACK CENTRE, GRAND STAND - DESIGN AND CONSTRUCTION

J/V ETETH - J&P - GEK 530,000 2002-2003

OLYMPIC EQUESTRIAN CENTRE, ARENA -DESIGN AND CONSTRUCTION

J/V ETETH - J&P - GEK 235,000 2003

TAE-KWON-DO STADIUM - STEEL ROOF DESIGN AND CONSTRUCTION

VIOTER S.A. 1,400,000 2003

OLYMPIC WRESTLING CENTRE -TIER SEATING DESIGN AND CONSTRUCTION

J&P S.A. 358,000 2003

PANTHESSALIKO STADIUM - STEEL ROOF CONSTRUCTION

PANTHESSALIKO STADIUM JOINT - VENTURE

1,100,000 2003

KARAISKAKI STADIUM - STEEL ROOF CONSTRUCTION

J&P S.A. 5,390,000 2003-2004

OLYMPIC AQUATIC CENTRE - TIER SEATING CONSTRUCTION

J/V MOHLOS - INTRAKAT -GANTZOULAS S.A.

615,000 2004

STEEL BUILDING CONSTRUCTION (WAREHOUSE AND OFFICES)

J&P - AVAX S.A. 450,000 2005

STEEL BRIDGE DESIGN AND CONSTRUCTION

PARNITHA CAZINO 130,000 2005

CARREFOUR, NAFPLIO - STEEL BUILDING CONSTRUCTION

OMEGA S.A. 123,200 2005

AEGALEO FOOTBALL STADIUM ROOF -DESIGN AND CONSTRUCTION

HOROTECHNIKI S.A. 240,000 2005

OTE STEEL BUILDINGS AND WAREHOUSES, PARNITHA – CONSTRUCTION

AKTOR 950,000 2005

LIGNITE MINING CENTRE OF MAVROPIGI - CONSTRUCTION OF CONVEYOR BELTS AND ERECTION OF ELECTROMECHANICAL EQUIPMENT

GREEK PPC (DEH) 1,500,000 2005/2006

LIGNITE MINING CENTRE OF SOUTH FRONT - CONSTRUCTION AND ERECTION OF COVERS FOR CONVEYOR BELTS

GREEK PPC (DEH) 450,000 2005

NEW CONCRETE STORAGE BUILDING - CONSTRUCTION, ERECTION AND CLADDING

AGET HERCULES/LAFARGE 480,000 2006

MAIN STORE AND OFFICE BUILDINGS - CONSTRUCTION, ERECTION AND CLADDING

LAKIS GAVALAS S.A. 1,450,000 2006

The Electromechanical Construction Unit(E.C.U.) consists of an 8,000m2 facility, that manufactures integrated sheet metal (steel and aluminum)products and defencesystem parts.

The core activities of the unit are:

Sheet metal processing of steel, INOX, and aluminum;

punching lines and robotic bending machines.

ΜΙG/TIG welding and spot welding for aluminum and steel parts.

Installation of sheet metal inserts.

Surface protection processes.

Silk-screening and marking.

Fabrication of shelters, telecommunication cabinets,

racks and sub-racks.

The Electromechanical Construction Unit provides several specialized processes, including:

Surface Protection: Aluminum and stainless steel passivation.

Aluminum chromate conversion coating.

Aluminum and stainless steel nickel-plating.

Zinc phosphate.

Electrolytic zinc planting.

Dyeing Processes: Epoxy and polyester powder coating.

Wet paint.

Electro-deposition coating.

Special Processes: Bonding.

Silk-screening and soft marking.

These processes are carried out in full compliance with the strict

environmental specifications of the European Union

(LF directive, R.o.H.S. directive).

CLIENTS

OPTRONICS, RHEINMENTAL, ZEISS, Krauss Maffei Wegmann,

INTRACOM Τelecom, INTRACOM Defense Electronics.

ELECTROMECHANICAL CONSTRUCTION UNIT (E.C.U.)

SURFACE PROTECTION PROCESSING

1413

The factory’s electromechanical construction unit produces prefabricated and specially adapted sheet metal products, and interior and exterior enclosures for equipment housing.

CABINETSThe unit produces a large variety of products according

to client requirements and needs.

Special cabinets for housing:

Electrical and electronic equipment.

Telecommunications and network systems.

Fiber optics.

Cabinets are for interior or exterior use.

INTRAKAT’s cabinets include connectivity, management

and expandability features. In addition, the company provides

custom - made solutions to meet client requirements.

INDOOR CABINETSA variety of cabinets and related parts for interior use are

available. Dimensions vary according to ETSI and 19’’ standards.

Cabinets featuring ventilation openings

(available with or without doors).

EMC (electromagnetic compatibility) cabinets.

Rack rows.

OUTDOOR CABINETSOutdoor cabinets are designed to operate under adverse weather

conditions according to the stipulations of ETSI 300 019-1-4,

annex Α1.

Anti-vandalism cabinets.

Weather resistant cabinets (protection grade IP55).

These cabinets provide ensured performance in highly

corrosive environments. The cabinets are constructed

of hot-dip galvanized steel sheets (zinc coating

600 gr/m2) and are subjected to special phosphate

processing and electrostatic powder coating.

Earthquake resistant cabinets with zero impact

on construction integrity.

Temperature regulators and double insulated walls

ensure equipment remains cool.

Temperature regulators are also incorporated to manage

the operation of heat exchangers and fans in the cabinets.

The regulators can support alarm signalling

(NMS reporting).

TELEPHONE BOOTHSAttractively designed Telephone Booths that provide comfort

to users, for indoor or outdoor installations.

CONSOLES (CONTROL PANELS)Consoles are conceptualized and designed to meet the ergonomic

needs of users.

Examples: air traffic control tower consoles (Airports of Athens

and Teheran); sea traffic control consoles (Ministry of Mercantile

Marine, Greece).

SHEET METAL PRODUCTS

1615

1. Coronis® Terminal

2. Infokiosk

1

2

For 20 years, INTRAKAT has held a leading position in the market for shelters in Greece and in Southeast Europe. The company offers a large variety of prefabricated steel shelters covering nearly all applications.

With complete vertical production

processes, from design to assembly

and installation of the end product,

INTRAKAT has one of the most modern

production lines for shelters in Greece.

The facility consists of 4,000 m2,

and has a production capacity of more

than 100 units per month.

INTRAKAT’s extensive know - how

and experience ensures superior design

and end products that are reliable,

durable, and customised to the needs

of each client. INTRAKAT serves world - class

telecommunications’ manufacturers

and operators, technical companies,

and public and private organisations

in Greece and abroad.

TECHNICAL FEATURESAll shelters are designed and fabricated

to be robust, waterproof (ratio up to IP 54),

resistant to corrosion, heat insulated,

and soundproof.

PREFABRICATED STEEL SHELTERS

1817

PRODUCTS

Shelters for electronic equipment Mobile telephony.

Wireless telecommunication networks.

Tracking systems (RADAR).

TV transmission.

Railway networks.

Defence industry networks.

Shelters for generators Shelters for generator sets with oil tanks ensure constant power flow

to network equipment and machinery.

One - and two - storey shelter complexes Shelter combinations for equipment and personnel.

Base substation shelters with self - supported antennae masts (lattice or monopoles) Combination of easily assembled and disassembled mobile shelter

and spider - like towers for the creation of autonomous base stations.

FLAT PACK Shelters INTRAKAT’s shelters are available in a flat pack format.

This type of shelter minimises the cost of transportation and facilitates

transport and assembly on site in areas with difficult access.

Also available: Prefabricated school classrooms and WCs, fulfilling

the specifications set by the National School Buildings Organization (OSK).

CLIENTS: Cosmote, Vodafone Global, Vodafone Hellas, Vodafone Albania,

TIM, OTE, OSE, ΑΜC, Romtelecom, Globul, Telelink, Hellascom, ΙΝΤRΑCOM

Telecom, Armentel Mobile, Mega Tyletypos, ΑLTER Channel, ALPHA TV,

ABB, Romcon, Siemens AG (Global Partner), Siemens Dubai, Siemens

Pakistan, Siemens Hellas, OSK, Connex Romania.

As a member of ΙΝΤRACOM HOLDINGS Group, the largest domestic

supplier of defence electronic systems to the Greek Military Forces,

INTRAKAT is very active in the field of defence applications through its

steel construction unit.

The company’s successful presence in the sector is based on its strategic

choice to invest in advanced technology, a contemporary management

structure and competitive human resource selection procedures.

By participating in a wide variety of military programmes,

the factory has established a proven track record

and is recognised for the high quality of its products and services

in a sector that requires the most demanding specifications.

The extensive list of certifications and accreditations earned by

INTRAKAT is testament to its high standards and market position.

A large part of the company’s turnover stems from its activities in the field

of defence applications:

Steel Products.

Cutting, bending, surface protection, and dyeing of steel,

aluminum, and stainless steel. All processes meet or exceed

required military standards. With specialized equipment

for surface protection and coating processes, the factory

responds to virtually every need in the field.

Upgrading and modification of military equipment including,

amongst others, armoured personnel transport vehicles.

Due to wide - ranging and advanced capacities, large manufacturing

facilities, modern equipment, and up-to-date know-how in welding

(specialised steel, armored steel), INTRAKAT partners with the most

well-respected names in the industry.

CLIENTS: Raytheon, THALES, KONGSBERG, MATRA, BOEING, HDW,

NOSKE - KAESER, DAHER L’HOTELLIER, KMW, MOOG, ΙΝΤRACOM Defense

Electronics, Ministry of National Defence

FACILITIESThe hot - dip galvanizing unit of the factory is one of the largest

and most modern units in Greece, occupying an area of 2.000m2.

INTRAKAT’s state - of - the - art galvanizing process ensures optimum

quality surface coating against corrosion and is executed in accordance

with International Standards such as ISO 1461, ASTM A - 123, DIN 50928,

DIN 50976, BS729.

The galvanizing unit is equipped with eleven (11) tanks that are served

by seven (7) overhead-cranes.

The zinc used in the galvanizing process of the factory is of SHG quality

and 99,995% purity.

The unit can galvanize structures up to a length of 14 meters.

Galvanizing provides full anticorrosive protection under adverse

conditions (sea, corrosive, and acid environment).

Hot-dip galvanizing ensures maintenance - free products, corrosion

protection, durable coating, long product life, reliability, and low

long - term costs for most applications.

ENVIRONMENTΙΝΤRΑΚΑΤ’s factory manufactures high quality galvanized structures

and is innovative in its environmental protection practices.

Factory facilities include biological degreasing and neutralization systems

operating as a “closed loop of waste treatment and recycling” with

the use of environmentally friendly chemical compounds during

the surface cleaning process.

Waste is recycled and re-used as chemical components in the production

process, which reduces the processing time and zinc consumption,

while at the same time ensures full environmental management impact.

The minimal final waste emissions are not hazardous to the environment.

The factory’s chemical laboratory performs recurring tests of the chemical

composition of acid, flux, and zinc in the tanks. At the same time,

the closed-loop zinc tank does not pollute the atmosphere

due to the highly effective absorption and filtering system.

This way, health and safety of personnel are ensured.

Zinc bath dimensions: 9.50m Χ 1.20m Χ 180m

Annual production capacity: 24,000 ΤΝ

DEFENCE APPLICATIONS HOT - DIP GALVANIZING UNIT

Zinc Bath

2019

CLIENTS

VODAFONE HELLAS

ROMTELECOM ROMANIA TELELINK BULGARIA

MEGA TYLETYPOS ALPHA TV

NATIONAL SCHOOL BUILDINGS ORGANISATION (OSK)

INTRACOMTELECOMMUNICATION SYSTEMS

INTRACOMDEFENSE ELECTRONICS

SIEMENS GREECE VIOTER

VODAFONE GLOBAL VODAFONE ALBANIA

GLOBUL BULGARIA HELLASCOM FYROM

ARMENTEL MOBILE ARMENIA ALTER CHANNEL

SIEMENS DUBAI

CONNEX VODAFONE ROMANIA

AKTOR J&P-AVAX

COSMOTE

ΑΒΒ

PUBLIC POWER CORPORATION

RAYTHEON

HDW

MINISTRY OF NATIONAL DEFENCE MOOG ZEISS

DAHER L`HOTELLIER BOEING NOSKE-KAESER

THALES MATRAKONGSBERG

CIVIL AVIATION COMMISSION COSMOFON - FYROM MINISTRY OF MERCANTILE MARINE

ΑΝΤΕΝΝΑ GROUPAREVAALSTOM

SIEMENS PAKISTAN

ROMCON - ROMANIA

HELLENIC RAILWAYS ORGANISATION

HELLENIC TELECOMMUNICATIONS ORGANISATION

AMC ALBANIA TIM

KMW

SIEMENS -AG

HEADQUARTERS:19 km Peania - Markopoulo Ave.

190 02 Peania, Attica, Greece Tel.: +30 210-6677700, Fax: +30 210-6646353

FACTORY:5 km Larissa - Tyrnavos Rd.

415 00 Giannouli Larissa, GreeceTel.: +30 2410-567200, Fax: +30 2410-591461

e-mail: sales@intrakat.gr

www.intrakat.gr DES

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