25832 - parts manual - 3890-201 to 3891-1185

Serial Number Range

from 3890-201 to 3891-1185AWP

Part No. 25832

Rev C3

October 2010

2 AWP Part No. 25832

October 2010

Part No. 25832 AWP 3

October 2010

How to Read Your Serial Number

This manual is updated frequently. If you have aprinted manual, you can keep it up to date bydownloading new figures from the Genie website atwww.genieindustries.com. For the most up-to-dateparts information, visit the Parts Lookup System onthe Genie website at www.genieindustries.com.

How to Read Your Serial Number..........................................3Parts Stocking List.................................................................7How to Order Parts................................................................8Service Parts Fax Order Form...............................................9

Electronic Version

Click on any page number to view the figure.

100 BASE COMPONENTS101.1 BASE ASSEMBLY, AWP-19, AWP-24.......................10102.1 BASE ASSEMBLY, AWP-30, AWP-36.......................12103.1 OUTRIGGER ASSEMBLY.........................................14

200 MAST COMPONENTS201.1 MAST ASSEMBLY, AWP-19, VIEW 1........................16201.2 MAST ASSEMBLY, AWP-19, VIEW 2........................18202.1 MAST ASSEMBLY, AWP-24, AWP-30, AWP-36, VIEW1...........................................................................................20202.2 MAST ASSEMBLY, AWP-24, AWP-30, AWP-36, VIEW2...........................................................................................22203.1 DESCENT SEQUENCING CABLES AND MAST COVERPLATE..................................................................................26204.1 LOADING BUMPER ASSEMBLY, AWP-19,AWP-24...............................................................................28205.1 MAST BATTERY SUPPORT, AWP-19, AWP-24.......30206.1 LOADING WHEEL ASSEMBLY, AWP-19, AWP-24....32207.1 NO. 1 MAST ATTACHED PARTS, AWP-30 AND36.........................................................................................34208.1 TILT-BACK INSTALLATION, AWP-30, AWP-36.........36209.1 TILT-BACK SHOCK ABSORBER ASSEMBLY...........38

300 POWER GROUPS301.1 BATTERY PACK ASSEMBLY.....................................40302.1 BATTERY CHARGER ASSEMBLY............................42303.1 D.C. GROUND CONTROL BOX ASSEMBLY............44304.1 A.C. GROUND CONTROL BOX ASSEMBLY............46305.1 HYDRAULIC INSTALLATION, AWP-19, AWP-24......48306.1 HYDRAULIC INSTALLATION, AWP-30, AWP-36......50307.1 CONTROL CABLE ASSEMBLY, AWP-19..................52308.1 CONTROL CABLE ASSEMBLY, AWP-24..................54309.1 CONTROL CABLE ASSEMBLY, AWP-30, AWP-36....56

400 PLATFORM COMPONENTS401.1 STANDARD ALUMINUM PLATFORM ASSEMBLY....58402.1 NARROW ALUMINUM PLATFORM ASSEMBLY......60403.1 FIBERGLASS PLATFORM ASSEMBLY....................62

404.1 PLATFORM CONTROL BOX, A.C. AND D.C............64

500 HYDRAULIC COMPONENTS501.1 D.C. POWER UNIT ASSEMBLY................................66502.1 A.C. POWER UNIT ASSEMBLY................................68

IndicesPart Number Index...............................................................70Part Description Index.........................................................72

Cross ReferencesFittings Cross Reference.....................................................76


October 2010

Table of Contents

This Page Intentionally Left Blank


October 2010

Table of Contents (continued)


October 2010

Notes


October 2010

Parts Stocking List


October 2010

How To Order Parts


October 2010

Fax Order Form


100 BASE COMPONENTS October 2010

101.1 BASE ASSEMBLY, AWP-19, AWP-24

Description Qty.Part No.Item

Base Weldment...............................11(shown only for reference; notavailable as a service part)

SCREW,HHC,1/4-20 X .7................460902

SCREW,RHM,1/4-20 X .5................463533

CLAMP,0.50,#8 X 1/4,RUB CUSH....268334

CONN. SQZ,1/2NPT.5-.625,90DEG.................................1

239235

CONN,SQUEEZE,1/2NPT.38-.50,SM.......................................4

70566

WASHER,FLAT,USS,1/4"Y..............266387

COVER,BLANK...............................1107778

JUNCTION BOX,AWP BASE..........1241759

SCREW,HHC,3/8-16 X 1.................2617510

WASHER,FLAT,USS,3/8",Y.............2609711

WASHER,LOCK,.375....................10602112

NUT,NYLOCK,3/8-16.....................10482813(p/n 6022 replaced by p/n 4828)

MAST BRACE,RH,AWP 19/24........12410014

LEVEL,BUBBLE..............................1671415

MAST BRACE,LH,AWP 19/24.........12409916

PIN,COTTER,.125 X 1.5..................3536117

WASHER,SHIM,.75 X 1.125X.030...............................................4

656318

WHEEL,POLY.,BLUE,10 X.75X2.50...............................................2

2337419

WASHER,SHIM,.765X1.312X.093**............................................4

656420

Hydraulic Cylinder Assembly...........421(refer to 305.1)

SCREW,HHC,1/2-13 X 1.25 GR5.....21059722

WASHER,LOCK,0.5".......................2603323

NUT,HEX,JAM,1/2-13......................2603424

DROP-OUT CYLINDERWELD-PAINTED..............................1

23382P25

PIN,CLEVIS,.75 X 2........................1654526

SCREW,PHILLIPS,PHM,10-24X.25.................................................8

2390627

WASHER,LOCK,#10 PLTD.............8660728

SWITCH,INTERLOCK,AWP I..........42339829

NUT,NYLOCK,1/4-20.......................8609130

CASTER,PL,SW,5 X 2, 750 LBS.....25774131(p/n 23373 replaced by p/n 57741)


CONDUIT,PLASTIC.......................222418132

PIN,LOCK,SHORT W/PULL RING...4627733


100 BASE COMPONENTSOctober 2010



BASE ASSY,110/220V,AWP30/3625583--(includes items 1-8, 16, 17, 36-38, 41and 42)

Base Weldment...............................11(shown only for reference)

CONN. SQZ,1/2NPT.5-.625,90DEG.................................1

239232


70563

SCREW,HHC,1/4-20 X .7................460904

WASHER,LOCK,.25........................463565

WASHER,FLAT,USS,1/4"Y..............266386

COVER,BLANK...............................1107777

JUNCTION BOX,AWP BASE..........1241758

SCREW,HHC,3/8-16 X 1.................661759

WASHER,FLAT,USS,3/8",Y.............6609710

WASHER,LOCK,.375....................14602111


MASTBRACE,R.S.FRNT,AWP30/36.........1

2557813

MASTBRACE,R.S.MID.,AWP30/36...........1

2557914

MASTBRACE,R.S.REAR,AWP30/36........1

2558015

LEVEL,BUBBLE..............................1671416

CLAMP,0.50,#8 X 1/4,RUB CUSH....2683317

MASTBRACE,L.S.FRONT,AWP30/36.......1

2557518

MASTBRACE,L.S.MID.,AWP30/36............1

2557619

MASTBRACE,L.S.REAR,AWP30/36.........4

2557720

AXLE,REAR,AWP 30/36.................22732121(p/n 42125 replaced by p/n 27321)

WHEEL,POLY.,BLUE,10 X.75X2.50...............................................2

2337422

PIN,COTTER,.125 X 1.5..................6536123

WASHER,SHIM,.75 X 1.125X.030...............................................8

656324

WASHER,SHIM,.765X1.312X.093**..........................................12

656425

Hydraulic Cylinder Assembly.........1226(refer to 306.1)


WASHER,FLAT,1.063 X 2 X .134.....21377527

SCREW,HHC,1/2-13 X 1.25 GR5.....21059728

WASHER,FLAT,USS,1/2",Y.............4609529

NUT,NYLOCK,1/2-13.......................4619830

CYLINDER MOUNT ANGLE,SET30/36................................................1

2396431

(p/n 25581 replaced by p/n 23964)

SCREW,HHC,1/2-13 X 3.................21059832

CYLINDER MOUNT ANGLE,SET30/36................................................1

2396433


PIN,CLEVIS,1 X 3 LG......................13239934(p/n 24421 replaced by p/n 32399)

SCREW,PHILLIPS,PHM,10-24X.25.................................................8

2390635

WASHER,LOCK,#10 PLTD.............8660736

SWITCH,INTERLOCK,AWP I..........42339837

CASTER,PL,SW,5 X 2, 750 LBS.....25774138(p/n 23373 replaced by p/n 57741)

SCREW,HHC,3/8-16 X 1.25 GRD5.......................................................8

601939

DECAL,OUTRIGGER BASETUBE,AWP......................................1

2475740







103.1 OUTRIGGER ASSEMBLY


LEVELING JACK ASSEMBLY,AWP***109713--(from SN AWP07-58786) (includesitems 1, 2 and 8-19)

SCREW,HHC,M6 X 40....................1493771

NUT,NYLOCK,M6X1.00..................1493642

PIN,ROLL,.188 X .75.......................166083

SPRING-SWITCHACTUATION,AWP...........................1

234944

OUTRIGGER WELD. AWP19/24.....1236275

OUTRIGGER WELD. AWP30/36.....1239565A

NUT,NYLOCK,1/4-20.......................160916

SCREW,HHC,1/4-20 X 2.................142667

FOOTPAD SERVICE KIT.................11241638(to SN AWP07-58785) (includes items8-17)

PLATE,FOOTPAD RETAINER.........21097159(from SN AWP07-58786)

WASHER,LOCKSPLIT,6MM,11.8MM........................4

12479210

SCREW,HHC,M6-12MM..................412455211

LEVELING JACK CASTING,AWP....12490012

LEVELING ROD..............................110968913(from SN AWP07-58786)

FOOTPAD SERVICE KIT.................1124163--(to SN AWP07-58785)

NUT,HEX,M10X1.5.LP....................112456914

HANDLE,LEVELINGJACK,SHRT-ZINC............................1

821416

HANDLE BALL KNOB.....................1608217

SCREW,SHC,M10X1.5X55.............112456818

NUT,NYLOCK,M10X1.5..................114513719



103.1 OUTRIGGER ASSEMBLY


200 MAST COMPONENTS October 2010

201.1 MAST ASSEMBLY, AWP-19, VIEW 1


MAST SECTION,#1, AWP 19/24.....1247611

MAST SECTION,#2, AWP-19/24.....1247622

MAST SECTION,#3, AWP 19/24.....1247633


WASHER,LOCK,.375....................1360217

SCREW,FHS,3/8-16 X 2 GRD.8......866108

CHAIN TERM-UPR(2 SLOTLG)ZINC..........................................2

71399

PIN,GROOVED- .156 X .75.............8657010

PLATE,SHAFT SUPPORT,ZINCPLTD................................................6

650511

AXLE, IDLER WHEEL .75 X 4.01.....3654412

WASHER,SHIM,.75 X 1.125X.030.............................................12

656313

(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)

WASHER,SHIM,.765X1.312X.093**............................................6

656413A


IDLER WHEEL W/BEARING-LG.....4693014

SCREW,FHS,1/4-20 X 1.5...............11474015

CLEVIS BLOCK-4 SLOTSTL.CASTG.....................................1

1473716

SCREW,HHS,3/8-24 X .5,ZINC.....12661117

SPACER, IDLER WHEEL................21434118

CHAIN TERM-UPR(1 SLOTMED)ZINC.......................................2

653819

PIN,GROOVED- .200 X .75*...........4653420

Roller Installation - Composed of itemslisted below....................................16

33

ROLLER,NYLATRON 1.50 O.D.......121278--

BUTTON, .800 O.D. X .281..............121279--

BOLT-ROLLER,3/8-24 X1.69-ZINC........................................1

21280--

SHIM,.75 X.45 X.016.......................121441--(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)




WASHER,SHIM,.5 X .875 X .033.....18519--

ROLLER KIT(SL,PLC,AWP1) QTY 13170733A(includes one each of item 33 listedabove)

ROLLER KIT(SL,PLC,AWP1) QTY 163170933A(includes sixteen each of item 33 listedabove)

Roller Fasteners composed of itemslisted below......................................4

35

WASHER,LOCK,.375......................16021--

NUT,HEX,3/8-24..............................16054--

WASHER,FLAT,USS,3/8",Y.............16097--

Lower Roller Fasteners, No. 2 Mast -Composed of items listed below......2

36

NUT,LP NYLOCK,3/8-24.................15408--

WASHER,SHIM,.375 X.625X.033ST....................................................1

7268--

NUT,NYLOCK,3/8-16.......................8482840

Weldment - Lower Chain Terminal,No. 3 Mast........................................1

605946

CHAIN-LARGE(AL-444)-69.5".........22110247

LWR TERM-LG CHAIN W/5.5"ROD.................................................2

1230748

SCREW,RHM,10-32 X .38...............2606649

WASHER,LOCK,#10 PLTD.............2660750


200 MAST COMPONENTSOctober 2010



MAST SECTION,#4, AWP-19.........1247664

CARRIAGEW/DECALS,AWP19/24....................1

258215

(Includes items 25, 27-32 and 40)


WASHER,LOCK,.375....................1360217

PIN,GROOVED- .156 X .75.............8657010


650511


WASHER,SHIM,.75 X 1.125X.030.............................................12

656313


WASHER,SHIM,.765X1.312X.093**............................................6

656413A


SCREW,HHS,3/8-24 X .5,ZINC.....12661117

IDLER WHEELW/BEARING-MEDIUM....................2

692921

SPACER, IDLER WHEEL"CONDUIT"......................................1

1031922

SCREW,HHC,3/8-16 X 1.25 GRD5.......................................................2

601923

LATCH,HOLD DOWN,BLUE............123623P24

NUTSERT,3/8-16 STEEL CADPLTD................................................1

1169725

OUTRIGGER STORAGEWLD.--AWP2...................................1

2392926

DECAL,AWP PLAT.CONTROLOPER..............................................1

2365527

DECAL,BEFORE OPER-REMOVEPLUG...............................................1

2372628

DECAL,8 AMP MAX........................11859729

DECAL,AWP SAFETY RULES........12365430

DECAL,300LB.CAP./NOTINSULATED.....................................1

2365131

SCREW,HHC,3/8-16 X 1.................5617532


33



BUTTON, .800 O.D. X .281..............121279--


21280--




WASHER,SHIM,.5 X .875 X .033.....18519--


ROLLER KIT(SL,PLC,AWP1) QTY 163170933A(includes sixteen each of item 33 listedabove)

Carriage Roller Fasteners - Composedof items listed below........................2

34

ROD COUPLING 3/8-24,DRILLED.........................................1

17851--

WASHER,LOCK,.375......................26021--

NUT,HEX,3/8-24..............................46054--

COUPLING,ROD,3/8-24..................16180--

THREADED ROD,(3/8-24),2.25".....16181--

WELDMNT.CHAINTERM.,LWR.,AWP...........................1

2329037

CHAIN MEDIUM, (BL-423)-70.5".....2807238

LWR TERM-MED CHAIN W/4.25"ROD.................................................2

1231139

NUT,NYLOCK,3/8-16.......................8482840

LOWER CHAIN TERM WELD.#4NARRW...........................................1

650641

CHAIN, LARGE, (AL-444)-70.5"......2815342


1230643

SCREW,FHM,10-32 X 1..................2687344

FILLER STRIP,#4COL.BOTTOM-5..............................1

657145






202.1 MAST ASSEMBLY, AWP-24, AWP-30, AWP-36, VIEW 1


MAST SECTION,#1, AWP-36.........1250891

MAST SECTION,#1, AWP-30.........1250951A

MAST SECTION,#1, AWP 19/24.....1247611B

MAST SECTION,#2, AWP-36.........1250902

MAST SECTION,#2,AWP-2509030.................................1

250962A

MAST SECTION,#2, AWP-19/24.....1247622B

MAST SECTION,#3, AWP36...........1250913

MAST SECTION,#3, AWP30...........1250973A

MAST SECTION,#3, AWP 19/24.....1247633B


WASHER,LOCK,.375....................1860218

SCREW,FHS,3/8-16 X 2 GRD.8.....1266109

CHAIN TERM-UPR(2 SLOTLG)ZINC..........................................2

713910

PIN,GROOVED- .156 X .75...........12657011


650512


WASHER,SHIM,.75 X 1.125X.030.............................................16

656314


WASHER,SHIM,.765X1.312X.093**............................................8

656414A


IDLER WHEEL W/BEARING-LG.....1693015

SCREW,FHS,1/4-20 X 1.5...............11474016

CLEVIS BLOCK-4 SLOTSTL.CASTG.....................................1

1473717

SCREW,HHS,3/8-24 X .5,ZINC.....16661118

SPACER, IDLER WHEEL................21434119

CHAIN TERM-UPR(1 SLOTMED)ZINC.......................................2

653820

PIN,GROOVED- .200 X .75*...........4653421


39


BUTTON, .800 O.D. X .281..............121279--



21280--




WASHER,SHIM,.5 X .875 X .033.....18519--


ROLLER KIT(SL,PLC,AWP1) QTY 203170839A(includes twenty each of item 39 listedabove)

Roller Fasteners - Composed of itemslisted below......................................6

41

WASHER,LOCK,.375......................16021--

NUT,HEX,3/8-24..............................16054--

WASHER,FLAT,USS,3/8",Y.............16097--

Lower Roller Fasteners - No. 2 Mast- Composed of items listed below.....2

42

NUT,LP NYLOCK,3/8-24.................15408--

WASHER,SHIM,.375 X.625X.033ST....................................................1

7268--

NUT,NYLOCK,3/8-16.....................10482846

WASHER,LOCK,#10 PLTD.............4660751


650652

LOWER CHAIN TERM WELD. #3WIDE...............................................1

650956

CHAIN-LARGE(AL-444)-103.5".......22582957

CHAIN-LARGE(AL-444)-84.5".........22583057A

CHAIN-LARGE(AL-444)-69.5".........22110257B

LWR.TERM.,LG.CHAIN,W/4.25"ROD.42582858


1230758A





MAST SECTION,#4, AWP36...........1250924


MAST SECTION,#4, AWP-24.........1247644B

MAST SECTION,#5, AWP36...........1250935


MAST SECTION,#5, AWP-24.........1247655B


258226


258216A

(Includes Index No's 31, 33 thru 38,46)


WASHER,LOCK,.375....................1860218

SCREW,FHS,3/8-16 X 2 GRD.8.....1266109

PIN,GROOVED- .156 X .75...........12657011


650512


WASHER,SHIM,.75 X 1.125X.030.............................................16

656314


WASHER,SHIM,.765X1.312X.093**............................................8

656414A


SCREW,HHS,3/8-24 X .5,ZINC.....16661118

IDLER WHEELW/BEARING-MEDIUM....................2

692922


1031923

FILLER STRIP,(COL.#4 TOP)--3".....1710824

SCREW,FHM,10-32 X 1..................3687325

CHAIN TERM-UPR(1 SLOTSM)-ZINC........................................2

714526


770127

IDLER WHEEL W/BEARING-SM.....2692828

SCREW,HHC,3/8-16 X 1.25 GRD5.......................................................3

601929

LATCH,HOLD DOWN,BLUE............123623P30


NUTSERT,3/8-16 STEEL CADPLTD................................................1

1169731

OUTRIGGER STORAGEWLD.--AWP2...................................1

2392932


2365533


2372634

DECAL,8 AMP MAX........................11859735



2365137

DECAL,250LB./NOT INSULATED....12381537A

SCREW,HHC,3/8-16 X 1.................5617538


39


BUTTON, .800 O.D. X .281..............121279--


21280--




WASHER,SHIM,.5 X .875 X .033.....18519--


ROLLER KIT(SL,PLC,AWP1) QTY 203170839A(includes twenty each of item 39 listedabove)

Carriage Roller Fasteners - Composedof items listed below........................2

40

ROD COUPLING 3/8-24,DRILLED.........................................1

17851--

WASHER,LOCK,.375......................26021--

NUT,HEX,3/8-24..............................46054--

COUPLING,ROD,3/8-24..................16180--





THREADED ROD,(3/8-24),2.25".....16181--

Roller Fasteners - Composed of itemslisted below......................................6

41

WASHER,LOCK,.375......................16021--

NUT,HEX,3/8-24..............................16054--

WASHER,FLAT,USS,3/8",Y.............16097--

WELDMNT.CHAINTERM.,LWR.,AWP...........................1

23290--

CHAIN, SMALL, (AL-422),103.5".....22582344

CHAIN, SMALL, (AL-422),84.5"......22582444A

CHAIN, SMALL, (AL-422)-70.5"......2807344B

LWR TERM-SM CHAIN W/4.25"ROD.................................................2

1231345

NUT,NYLOCK,3/8-16.....................10482846

LOWER CHAIN TERM WELD. #3WIDE...............................................1

650947

CHAIN, MEDIUM,(BL-423),103.5"...............................2

2582548

CHAIN MEDIUM, (BL-423) 84.5".....22582648A

CHAIN MEDIUM, (BL-423)-70.5".....2807248B

LWR TERM-MED CHAIN W/4.25"ROD.................................................2

1231149

WASHER,LOCK,#10 PLTD.............4660750

WASHER,LOCK,#10 PLTD.............4660751


650652

CHAIN, LARGE, (AL-444),102.5".....22582753

CHAIN, LARGE, (AL-444)-83.5"......2815253A

CHAIN, LARGE, (AL-444)-70.5"......2815353B

LWR.TERM.,LG.CHAIN,W/4.25"ROD.42582854


1230654A

FILLER STRIP,#4COL.BOTTOM-5..............................1

657155



202.2 MAST ASSEMBLY, AWP-24, AWP-30, AWP-36, VIEW 2(continued)




202.2 MAST ASSEMBLY, AWP-24, AWP-30, AWP-36, VIEW 2(continued)



203.1 DESCENT SEQUENCING CABLES AND MAST COVER PLATE


BRACKET-SEQ.CABLE,UPPER-BLUE..................................3

23578P1

AWP-19

BRACKET-SEQ.CABLE,UPPER-BLUE..................................4

23578P1A

AWP-24, AWP-30, AWP-36

NUT,NYLOCK,1/4-20.......................360912AWP-19

NUT,NYLOCK,1/4-20.......................460912AAWP-24, AWP-30, AWP-36

CABLE ASSY,DESCENTSEQUENCE....................................3

253963

AWP-19; Includes Index 2-6

CABLE ASSY,DESCENTSEQUENCE....................................4

253963A

AWP-24, AWP-30, AWP-36; IncludesIndex 2-6

NUT,HEX,5/16-18............................360374AWP-19

NUT,HEX,5/16-18............................460374AAWP-24, AWP-30, AWP-36

WASHER,LOCK,.313......................368865AWP-19

WASHER,LOCK,.313......................468865AAWP-24, AWP-30, AWP-36

SCREW,HHC CABLE RETAINER....3253956AWP-19

SCREW,HHC CABLE RETAINER....4253956AAWP-24, AWP-30, AWP-36

SCREW,M.,PHILLIPS,10-24X.437.............................................14

239047

AWP-19

SCREW,M.,PHILLIPS,10-24X.437.............................................17

239047A


WASHER,LOCK,#10 PLTD...........1466078AWP-19

WASHER,LOCK,#10 PLTD...........1766078AAWP-24, AWP-30, AWP-36

BRACKET,ANCHOR,SEQ.CABLE,AWP.1236299

BRACKET-SEQ.CABLE,LOWER-BLUE.................................3

23600P10

AWP-19

BRACKET-SEQ.CABLE,LOWER-BLUE.................................4

23600P10A


SCREW,SHS,10-24 X .625..............3658411AWP-19


SCREW,SHS,10-24 X .625..............4658411AAWP-24, AWP-30, AWP-36

WASHER,FLAT,USS,1/4"Y..............3663812AWP-19

WASHER,FLAT,USS,1/4"Y..............4663812AAWP-24, AWP-30, AWP-36

PULLEY-SEQUENCING-NYLATRON.32134813AWP-19

PULLEY-SEQUENCING-NYLATRON.42134813AAWP-24, AWP-30, AWP-36

NUT,HEX,10-24...............................32562514AWP-19

NUT,HEX,10-24...............................42562514AAWP-24, AWP-30, AWP-36

SCREW,FHS,1/4-20 X .5 BLACK.....22390315

MAST COVER WELDMENT,AWP....12460016(Steel) (If you are ordering this item toreplace P.N. 23887, you must alsoorder Index No. 17 (Mast Cover Flap)

WELDMENT,COVER,MAST............12388716A(Aluminum) (replaced by p/n 24600)

FLAP,MAST COVER-4SECT.MAST....................................1

2389117

AWP-19

FLAP,MAST COVER-5SECT.MAST....................................1

2388817A




203.1 DESCENT SEQUENCING CABLES AND MAST COVER PLATE



204.1 LOADING BUMPER ASSEMBLY, AWP-19, AWP-24


SCREW,HHC,1/4-20 X 1.25............489151

WASHER,LOCK,.25........................463562


DECAL,LOWER STOP BRACKET...1237244

PLATE-PIVOT STOP BRACKET.....1236445

BLOCK-PIVOT STOP BRACKET.....2236456

WASHER,LOCK,.375......................960217

WASHER,SHIM,.5 X .875 X .063.....260528

WASHER,FLAT,NYLON.515X.88X.093.2119789

PIVOT RETAINER HOOK **............12469710(p/n 24697P replaced by p/n 24697)

SCREW,SHS,3/8-16 X .5.................11133511

BUTTON, .800 O.D. X .281..............42127912


2128013

ROLLER,NYLATRON 1.50 O.D.......42127814

WASHER,SHIM,.5 X .875 X .033.....4851915

WASHER,FLAT,USS,3/8",Y.............4609716

COUPLING,ROD,3/8-24..................1618017

NUT,HEX,3/8-24..............................3605418

SCREW,HHC,3/8-16 X 1.25 GRD5.......................................................4

601919

BRACKET,WLD, PIVOTSLIDER,AWP...................................1

2339120

BAR,REINFORCEMENT,PIVOT......12363121

TUBE,BUMPER SUPPORT............22446322

RUBBER EXTRUSION,DRILLED.....12414123



204.1 LOADING BUMPER ASSEMBLY, AWP-19, AWP-24



205.1 MAST BATTERY SUPPORT, AWP-19, AWP-24


HANDLE GRIP, RUBBER .75 X4.5....................................................2

65871

WELDMENT,LOWER MASTBRACKET........................................1

246142

SCREW,HHC,3/8-16 X 1.................461753

WASHER,LOCK,.375......................460214

NUT,NYLOCK,3/8-16.......................448285(p/n 6022 replaced by p/n 4828)

BATTERY BOX HANGER WELD.19/24................................................1

236986



205.1 MAST BATTERY SUPPORT, AWP-19, AWP-24



206.1 LOADING WHEEL ASSEMBLY, AWP-19, AWP-24


WHEEL,POLY,6X2, 3/4**.................2577881(p/n 6566 replaced by p/n 57788)

WASHER,SHIM,.75 X 1.125X.030...............................................4

65632

MAST BRACKETWELD.SET,AWP..............................1

233833


SCREW,HHC,3/8-16 X 1.................261754

WASHER,LOCK,.375......................260215


CLIP,HAIR PIN .125 X 2..................2212537

PIN,ROLL,.188 X 1.25**..................2225478



206.1 LOADING WHEEL ASSEMBLY, AWP-19, AWP-24



207.1 NO. 1 MAST ATTACHED PARTS, AWP-30 AND 36


No. 1 Mast Section1(Shown only for reference)

OUTRGR STORAGE, WLD.SUPPRT,UP.....................................1

255892

MAST BR.ANCHOR, WLD,AWP(LWR)......................................1

255903

WELDMENT,BATT.BOXHANGER.........................................1

239834

STAB.RET.PIN ASSY,DPL / AWP.....18525--

Sierial Number Plate........................15(Consult factory for ordering)

SCREW,HHC,3/8-16 X 1.25 GRD5.......................................................4

60196

WASHER,LOCK,.375....................1060217

SCREW,HHC,3/8-16 X 1.50............685168



207.1 NO. 1 MAST ATTACHED PARTS, AWP-30 AND 36



208.1 TILT-BACK INSTALLATION, AWP-30, AWP-36


TILTBACKWELDMENT,W/DECALS,AWP........1

255541

(Includes Index No's 1, 2, 6, 140

DECAL,TILT-BACK TRANS.,AWP....2250262

SCREW,HHC,5/16-18 X 1 GR5.......8130023

NUT,LP NYLOCK,5/16-18...............860024

CASTER, PL SW W/SB 5X1.25......265195

DECAL,OPER.& SAFETY,AWPTILTBK.............................................1

247556

SPRING HOUSING,AWPTILT-BACK.......................................1

250857

SPRING PLUNGER,AWPTILT-BACK.......................................1

250868

SPRING,AWP TILT-BACK................1250849

BRACKET,PIVOT STOP..................12396010


Roller Installation - Composed of itemslisted below......................................8

12


BUTTON, .800 O.D. X .281..............121279--

BOLT,ROLLER-SHORTSTEM,.63.........................................1

21437--

SHIM,.75 X.45 X.032.......................121442--

SHIM,.75 X.45 X.064.......................121443--

WASHER,LOCK,.375......................16021--

WASHER,SHIM,.5 X .875 X .033.....18519--

Pivot Hook Installation - Composed ofitems listed below............................2

13

SCREW,SHS,3/8-16 X .5.................111335--

WASHER,FLAT,NYLON.515X.88X.093.211978--

PIVOT RETAINER HOOK **............124697--(p/n 24697P replaced by p/n 24697)

WASHER,LOCK,.375......................16021--

WASHER,SHIM,.5 X .875 X .063.....16052--

WASHER,SHIM,.5 X .875 X .033.....18519--

DECAL,PINLOCATION/OPER.,AWP.................1

2475614

PIVOT SLIDER W/RUBR.AWPI30/36................................................1

2555615

COUPLING,ROD,3/8-24..................2618016

WASHER,LOCK,.375......................2602117

NUT,LP NYLOCK,3/8-24.................2540818

NUT,NYLOCK,3/8-16.......................2482819


SCREW,HHC,3/8-16 X 2.5..............2817820

SPRING PLUNGER........................12408521

NUT,HEX,JAM,1/2-13......................1603422

DECAL,TILT-BACK STRUT,AWP.....12475823

Shock Assembly - AWP-30..............124(refer to Figure 209.1)

Shock Assembly - AWP-36..............124A(refer to Figure 209.1)

WASHER,FLAT,USS,1/2",Y.............2609525

NUT,NYLOCK,1/2-13.......................1619826

SCREW,HHC,1/2-13 X 3.................11059827



208.1 TILT-BACK INSTALLATION, AWP-30, AWP-36



209.1 TILT-BACK SHOCK ABSORBER ASSEMBLY


TILTBACK SHOCK ASSY,AWP3025970--

TILTBACK SHOCK ASSY,AWP3625971--(Includes items 1- 10)

TUBE,GASSPRING,UPPER,AWP30/36...........1

256071

GAS STRUT MOUNTBLOCK,UPPER...............................1

244442

AWP-30, AWP-36

SCREW,HHC,3/8-16 X 2.25............167083

NUT,NYLOCK,3/8-16.......................148284

NUT,NYLOCK,M8X1.25..................2253685(p/n 24695 replaced by p/n 25368)

GAS SPRING TILT BACK................1239766

TUBE,GASSPRING,LOWER,PAINTED.............1

256067

AWP-30, AWP-36

SPRING,TILTBACK,PAINTED.........124435P8

GROMMET,RUBBER .38 X .13 X.63....................................................1

246479

GAS STRUT MOUNTBLOCK,LOWER..............................1

2444510

AWP-30, AWP-36



209.1 TILT-BACK SHOCK ABSORBER ASSEMBLY


300 POWER GROUPS October 2010

301.1 BATTERY PACK ASSEMBLY


BATT. PACK, ASSY,AWP 110/60HZ23513--

BATT.PACK,AWP,NO BATT. 110/6024202--

BATT. PAK, ASSY, AWP,110/5025376--

BATT. PAK, ASSY AWP,110/50 UK25377--

BATT. PAK ASSY,AWP,220/5025378--

BATT. PAK, ASSY, AWP, 230/6025379--

BATT.PAK-AWP,W/O BATT.110/5025380--

BATT.PAK-AWP,W/OBATT.110/50UK

25381--



BATT.CABLE ASSY ANDERSON....1216881(Includes item 2)

BOOT,BATTERYTERMINAL,RED..............................2

181892

CHARGER,100-115/60,PL(C),AWPS.166713

CHARGER,100-115/50-PL,PLC,AWP................1

66883A

CHARGER-230/60, PLC STYLE.....1167943B

CHARGER, 200-230/50-PLI,AWP....168513C

CABLE 1/8 7 X 19GALV.-BULK.......................15-inches

45004

CABLE OVAL SLEEVE, 1/16...........22238--

SCREW,HHC,1/4-20 X .7..............1760905

WASHER,FLAT,USS,1/4"Y............1966386

NUT,LP NYLOCK,1/4-20...............1768897

WASHER,LOCK,.25........................263568

BATTERY BOX, AWP, PLASTIC......1236109

DECAL,BATTERY & CHARGERSAFETY...........................................1

2365910

TERMINAL,MALECOUPLER,10-12GA........................2

2303611

BATTERY TERMINALPROTECTORS................................2

5716212


BATTERY,12V GRP 27,105 AH,DRY.................................................1

5715913

(replaced 23852 from s/n 3899-11801,threaded post)

HANDLEWELDMENT,RH,PAINTED..............1

23624P14

PLATE,HINGE BACK-UP................12416515

HINGE-PAINTED.............................123519P16


RIVET,MAGNALOK,.192 #4..........101131417

HANDLEWELDMENT,LH,PAINTED...............1

23633P18

DECAL,BATTERYCONNECTION,Z30.........................1

2366319

SCREW,HHC,1/4-20 X 1.5..............2614520


300 POWER GROUPSOctober 2010

301.1 BATTERY PACK ASSEMBLY



302.1 BATTERY CHARGER ASSEMBLY


CHARGER-230/60, PLC STYLE16794--(Lester Model No. 6670)

CHARGER,100-115/60,PL(C),AWPS6671--(Lester Model No. 6685)

CHARGER, 100-115/50-PL,PLC,AWP6688--(Lester Model No. 6675)

CHARGER, 200-230/50-PLI,AWP6851--(Lester No. 6680)

FUSE,15 AMP,TYPE 3AG...............2458441(p/n 16366 replaced by p/n 45844)

FUSE HOLDER,PANELMOUNTED......................................2

207332

AMMETER-(6685,6675CHARGER)**...................................1

148093

CORDSET,AC-6671CHARG.,MD#6685..........................1

163694

(Model No. 6671 Charger)

CORDSET-AC (6688 CHARGER)....1177434A(Model No. 6688 Charger)

CORDSET-AC (16794CHARGER).....................................1

177424B

(Model No. 16794 Charger)

CORDSET-AC (6851 CHARGER)....1177414C(Model No. 6851 Charger)

PLUG,16 AMP,3PIN,(BRITISH)UK............................1

12153--

(U.K. models only)

KNOB,TIMER..................................189925

BUSHING-6671 CHARG.,MOD#6685.................................................1

163646

TIMER,12HR,CHARGERMOD.#2002**...................................1

89917

(Model No. 6671, 6688)

TIMER-12 HR,230/60(16794CHGR).............................................1

177407A

(Model No. 16794)

TIMER,12HR,CHARGERMOD.#8563.....................................1

95007B

(Model No. 6851)

HEATSINK--MODEL #06685CHARGER.......................................1

144508

CAPACITOR,2.0MFD,660 VAC3820.................................................1

89249



302.1 BATTERY CHARGER ASSEMBLY



303.1 D.C. GROUND CONTROL BOX ASSEMBLY


ENCLOSURE,ELEC.,STOCK,7X7X4.1149481

LOCKNUT,ELEC,1/2"......................469352

CONN. SQZ,1/2NPT .39-.56MED.................................................3

70573

PIGTAIL,ASSY,AC/DC SJO14/3**...............................................1

358464


PLUG,16 AMP,3PIN,(BRITISH)UK............................1

12153--

FUSE HOLDER,.25 TAB,PLATEMNT.................................................1

239265

FUSE,15 AMP,TYPE 3AG...............1458446

RELAY,SPDT,12V(AUTO)**.............1192747

#6 SQ.DR.SELF DRILL/TAPSCREW...........................................2

203428

KIT,KEYSWITCH,A/IWP/DPL,2PKS............................1

1246429

(this is an update kit; the original keyswitch is no longer available from thesupplier. Please note, if this kit hasalready been installed on the unit,please refer to the part numbers listedbelow.

KEY,SINGLE***21982--

KEYS,10 PACK***............................137947--

KEYSWITCH,2POS.MNTNDW/BASE**

58462--

CONTACT,N.O.***66816--

CONTACT,NC66818--

BASE,WITHOUT CONTACTS66821--

LED W/RESISTOR,12 VOLT...........42349510

KIT,ESTOP, A/IWP/DPL...................112464111(this is an update kit; the originale-stop button is no longer availablefrom the supplier. Please note, if thiskit has already been installed on theunit, please refer to the part numberslisted below.

E-STOP BUTTON66812--

CONTACT,NC66818--


DECAL,GROUND STATION,AWP.................................................1

2349912

Ref. Base, E-stop.............................113(refer to item 11)

Ref. Base, Keyswitch.......................114(refer to item 9)


SCREW,RHM,6-32 X .75.................21234815

WASHER,LOCK,#6.........................21180616

NUT,HEX,6-32.................................21180417

TERMINAL STRIP,12 CIRCUIT.......12186218

SCREW,PHIL,PHM,6-32X.38,SF.TAP.41015319

PLATE,RELAY MOUNTING,6 X5.5....................................................1

1494720


705621



303.1 D.C. GROUND CONTROL BOX ASSEMBLY



304.1 A.C. GROUND CONTROL BOX ASSEMBLY


ENCLOSURE,ELEC.,STOCK,7X7X4.1149481

LOCKNUT,ELEC,1/2"......................569352

PLATE,RELAY MOUNTING,6 X5.5....................................................1

149473

CONN. SQZ,1/2NPT .39-.56MED.................................................3

70574

PIGTAIL,ASSY,AC/DC SJO14/3**...............................................1

358465

(replaced 12565)

FUSE HOLDER,.25 TAB,PLATEMNT.................................................1

239266

#6 SQ.DR.SELF DRILL/TAPSCREW...........................................5

203427

FUSE,10 AMP.................................1130978

CONTACTOR, MOTOR, 50/60110V................................................1

71579

CONTACTOR, MOTOR, 50/60220V................................................1

71609A

KIT,KEYSWITCH,A/IWP/DPL,2PKS............................1

12464210

(p/n 23734 & 33320 replaced by p/n124642) (This is an update kit; theoriginal keyswitch is no longeravailable from supplier. If this kit hasalready been installed on unit, pleaserefer to 10A.)

KEYSWITCH,2POS.MNTNDW/BASE**

5846210A

KEY,SINGLE***...............................121982--

CHAIN ASSY.104.5"COL. S SERIES37997--

CONTACT,N.O.***66816--

NEON LIGHT W/RESISTOR,110V................................................1

2350611

NEONLIGHT,W/RESISTOR,250V.............1

2476811A

KIT,ESTOP, A/IWP/DPL...................112464112(p/n 23498 & 33321 replaced by124641) (This is an update kit; theoriginal E-stop button is no longeravailable from supplier. If this kit hasalready been installed on unit, pleaserefer to 12A.)

E-STOP BUTTON6681212A

INSTRUCTION,ZA2 TO ZB5***105570--

CONTACT,NC66818--



DECAL,GROUND STATION,AWP.................................................1

2349913

REF; BASE,1 N.C. CONTACT.........114(refer to item 12)

REF; BASE,PSH BUTTONW/N.O.CNTACT...............................1

15

(refer to item 10)

CONTROL RELAY,120VAC,AWP.....12349616

RELAY,CONTROL,220V,AWP.........12476916A

RELAY,TIME DELAY-1SECOND-120V................................1

2453817

SCREW,PHM,10-32X1,SF.TAP.SLOT.11109718



705620

CONN. SQZ,1/2NPT.5-.625,90DEG.................................1

2392321



304.1 A.C. GROUND CONTROL BOX ASSEMBLY



305.1 HYDRAULIC INSTALLATION, AWP-19, AWP-24


SCREW,HHC,1/4-20 X 1.................168881

NUT,NYLOCK,1/4-20.......................160912

MAST MOUNT PLATE,PAINTED.....123609P3

CLAMP,0.50,#8 X 1/4,RUB CUSH....268334

MOTOR COVERMNT.PLATE,DRILLED.....................1

241345

DECAL,AWP EMERGENCYLOWERING.....................................1

236526

DECAL,DEXRON II ATF ONLY"......1194807

COVER,MOTOR W/DECALS, AWP2***..................................................1

580918


SCREW,PHIL,PHM,10-24X.38,SEMS......................................4

210189

SCREW,HHC,5/16-18 X 1 GR5.......41300210

WASHER,LOCK,.313......................4688611

WASHER,FLAT,USS,1/4"Y..............4663812

ELBOW,070220-4-6.........................21234013

HOSE ASSY,VENT,AWP.................12409714

HOSE ASSY,PRESSURE,AWP......12409815

ELBOW,080220-4-4.........................11783416

ELBOW,080201-4-4.........................11783617

CONNECTOR,070102-4-4..............2669318

CONNECTOR,080103-4-4..............1923619

TUBE ASSY,STEEL,VENT,AWP.....12409520

CONNECTOR,080102-4-4..............11783721

TUBEASSY,STEEL,PRESSURE,AWP.....1

2409622

VALVE,FLOW CONTROLA8-2101-00......................................1

656723

CYLINDER,HYD-1.5X 53.25X 66.....1696924

SEAL KIT,FOR 1.13 ROD(LANTEX)........................................1

8931--

PIN,CLEVIS,.75 X 2........................1654525

PIN,COTTER,.125 X 1.5..................1536126

A.C. Hydraulic Power UnitAssembly.........................................1

27

(refer to figure 502.1)

CONN. SQZ,1/2NPT .39-.56MED.................................................1

705728

D.C. Hydraulic Power UnitAssembly.........................................1

29

(Refer to Figure 501.1)


LOCKNUT,ELEC,1/2"......................1693530

GRD.CONN.,1/2",INSULATED........1878531





SCREW,HHC,1/4-20 X 1.................168881

NUT,NYLOCK,1/4-20.......................160912

MAST MOUNT PLATE,PAINTED.....123609P3

CLAMP,0.50,#8 X 1/4,RUB CUSH....268334

MOTOR COVERMNT.PLATE,DRILLED.....................1

241345

DECAL,AWP EMERGENCYLOWERING.....................................1

236526

DECAL,DEXRON II ATF ONLY"......1194807

COVER,MOTOR W/DECALS, AWP2***..................................................1

580918

SCREW,PHIL,PHM,10-24X.38,SEMS......................................4

210189

SCREW,HHC,5/16-18 X 1 GR5.......41300210

WASHER,LOCK,.313......................4688611

WASHER,FLAT,USS,1/4"Y..............4663812

ELBOW,070220-4-6.........................21234013

HOSE ASSY,AWP30/36..................22566014

ELBOW,070202-4-4.........................1664715

VALVE,FLOW CONTROLA8-2401-00......................................1

2938816

ELBOW,080201-4-4.........................11783617

CYLINDER,HYD.,AWP30................12405618(obsolete, no longer available)

SEAL KIT,24056 & 23968CYLINDR.........................................1

25661--

AWP-30, AWP-36

VENT TUBE ASSY,AWP30.............125662--(to SN 3891-516)

CYLINDER,HYD.,AWP36................12396818A

SEAL KIT,24056 & 23968CYLINDR.........................................1

25661--

AWP-30, AWP-36

VENT TUBE ASSY,AWP36.............125663--(to SN 3891-523)

PIN,CLEVIS,1 X 3 LG......................13239919(p/n 24421 replaced by p/n 32399)

WASHER,FLAT,1.063 X 2 X .134.....21377520

PIN,COTTER,.125 X 1.5..................2536121

A.C. Hydraulic Power UnitAssembly.........................................2

22

(refer to 502.1)

CONN. SQZ,1/2NPT .39-.56MED.................................................1

705723


D.C. Hydraulic Power UnitAssembly.........................................1

24

(refer to 501.1)

LOCKNUT,ELEC,1/2"......................1693525

GRD.CONN.,1/2",INSULATED........1878526






307.1 CONTROL CABLE ASSEMBLY, AWP-19


SCREW,HHC,1/4-20 X 1.................268881

NUT,NYLOCK,1/4-20.......................260912

BRACKET,SPRINGTERMINATION................................1

241333

SPRING,CONTROL CABLE,AWP.................................................1

233964

BRACKET,CONTROL CABLETENSION.........................................1

23787-S5

BUSHING,STRAIN RELIEF,53/64"..............................................1

237886

PULLEY,ELEC.CNTRL.CABLE,AWP.3233947

SPACER, SHEAVE, NYLON............3236708

WASHER,SHIM,.375 X.625X.033ST..................................................12

72689

SHEAVE BRACKET WELDMENT....32357910

RING,RETAINER,EXT,.375.............32363011

SPACER, SLEEVE, .25 X.44X.058...............................................6

2389912

BRACKET-CABLE ATTACH.,PAINTED.........................................3

23620P13

SCREW,HHC,1/4-20 X .7................6609014

WIRECABLE,16/6,SO,BULK.....312-inches

654015






237881


23787-S2


233963

WELDMENT,LOWER MASTBRACKET........................................1

246144



WASHER,SHIM,.375 X.625X.033ST..................................................12

72687

SHEAVE BRACKET WELDMENT....1235798


SPACER, SLEEVE, .25 X.44X.058...............................................8

2389910


23620P11

SCREW,HHC,1/4-20 X .7................8609012

COIL CORD,16/6,18"COIL, 285ST....................................................1

2337813






309.1 CONTROL CABLE ASSEMBLY, AWP-30, AWP-36



237881


23787-S2


233963

SCREW,HHC,1/4-20 X .7................260904

NUT,NYLOCK,1/4-20.......................260915



WASHER,SHIM,.375 X.625X.033ST..................................................12

72688



SPACER, SLEEVE, .25 X.44X.058...............................................8

2389911


23620P12

SCREW,HHC,1/4-20 X .7................8609013

COILCORD,16/6,25",RETRACTED............................1

2395814

COIL CORD,16/6, SO,53" COIL......12030614A(replaced 24128 and 24128)



309.1 CONTROL CABLE ASSEMBLY, AWP-30, AWP-36


400 PLATFORM COMPONENTS October 2010

401.1 STANDARD ALUMINUM PLATFORM ASSEMBLY


PLAT. ASSY,STANDARD,AWP24086--(Includes items 6-12 and 15-17)

Carriage Assembly1(refer to 201.1 and 202.1)

Platform Control Box Assembly2(refer to 404.1)

U-BOLT,3/8-16X 1.5 X2.5 X1.25......265503

WASHER,LOCK,.375......................460214


RAILING WELDMENT,AWP I & II.....1233706(includes item 7)

SLIDING MIDRAIL KIT, NOPAINT..............................................1

1394507

MIDRAIL GUIDE ( HOOK )..............212443--

TUBE,SLIDING MIDRAIL,20.69IN.....................................................1

53819--


NUT,NYLOCK,1/4-20.......................26091--

WASHER,FLAT,USS,1/4"Y..............46638--

SCREW,HHC,1/4-20 X 1.................26888--

TAPE,NON-SKID,DIE CUT,6"X 2'.....2245378

WELDMENT,TOEBOARDFORMING,AWP...............................1

233869

DECAL,GENIE AWP.......................12365610

SCREW,HHC,1/4-20 X 1.75............8663711

NUT,NYLOCK,1/4-20.....................10609112

SCREW,HHC,1/4-20 X 1.................2688813

WASHER,FLAT,USS,1/4"Y..............2663814


2365115


DECAL,250LB./NOT INSULATED....12381515AAWP-36

RIVET,STL,STL.MAN,P,.25 X .25.....2627116

CLAMP,1.88,#30 X 1/4,RUBCUSH..............................................2

665317

INSTRUCT.TUBE W/CAPS-1.75 X12.....................................................1

660018

DECAL,DANGER,FAIL.READ,1.5X5.12372519


400 PLATFORM COMPONENTSOctober 2010

401.1 STANDARD ALUMINUM PLATFORM ASSEMBLY



402.1 NARROW ALUMINUM PLATFORM ASSEMBLY


PLAT. ASSY,NARROW,AWP-I24759--(Includes items 6-16 and 19)

Carriage Assembly1(Refer to 201.1 and 202.1)

Platform Control Box Assembly2(Refer to 404.1)

U-BOLT,3/8-16X 1.5 X2.5 X1.25......265503

WASHER,LOCK,.375......................460214


WELDMENT,PLAT.RAILING,NRRW..1239346(Includes item 11)



66008

CLAMP,1.88,#30 X 1/4,RUBCUSH..............................................2

66539


SLIDING MIDRAIL ASSY-NRRW.....11244911

MIDRAIL GUIDE ( HOOK )..............212443--

TUBE-NARROWSLI.MIDRAIL-15.06.........................1

12447--

NUT,NYLOCK,1/4-20.......................26091--

WASHER,FLAT,USS,1/4"Y..............46638--

SCREW,HHC,1/4-20 X 1.................26888--

TAPE,NON-SKID,DIE CUT,6"X 2'.....22453712

TOEBOARDFORMING,NRRW,AWP%%............1

2407613

SCREW,HHC,1/4-20 X 1.75............8663714

NUT,NYLOCK,1/4-20.....................10609115

DECAL,GENIE AWP.......................12365616

SCREW,HHC,1/4-20 X 1.................2688817

WASHER,FLAT,USS,1/4"Y..............2663818


2365119





402.1 NARROW ALUMINUM PLATFORM ASSEMBLY



403.1 FIBERGLASS PLATFORM ASSEMBLY


PLAT. ASSY,FIBER BASKET23848--(Includes items 1-10 and 12-16)



CLAMP,1.88,#30 X 1/4,RUBCUSH..............................................2

66534


66005


DECAL,8 AMP MAX........................1185977


237268


236559


2365110

AWP-19, AWP-24


Carriage Assembly..........................111(Refer to 201.1 and 202.1)

SPACER,NYLON .257 X .5 X .75"....2814912

NUT,LP NYLOCK,1/4-20.................2688913

WASHER,FLAT,USS,1/4"Y..............2663814

SCREW,PPHMS,1/4-20X1.75Z,GR2.25858715(replaced 23838)

SLIDING MIDRAIL ASSY, FIBER.....12384916

Bolt - HHC, 3/8 - 16 x 2.25 inch.......4670917

WASHER,FLAT,USS,3/8",Y.............6609718

NUT,NYLOCK,3/8-16.......................6482819

WASHER,FLAT,502 X 1.747 X.04....61401620

SCREW,HHC,3/8-16 X 2.5..............2817821



403.1 FIBERGLASS PLATFORM ASSEMBLY



404.1 PLATFORM CONTROL BOX, A.C. AND D.C.


--

NUT,NYLOCK,1/4-20.......................260911

SCREW,PHM,10-32X1,SF.TAP.SLOT.4110972

PLATE-SWITCH MOUNTING,BLUE...............................................1

23512P3

SCREW,HHC,1/4-20 X 1.................268884

NIPPLE,1/2" CONDUIT...................1124565

Ref. Contactor Block........................16(refer to item 8)

Ref. Contactor Block........................17(refer to item 8)

CONTROL BOX,THREEBUTTON..........................................1

1002568

(from SN AWP04-3039)

BUTTON,PUSH,BLACK W/SEAL80076--(from SN AWP04-3039)

BUTTON,STOP,RED80713--(from SN AWP04-3039) (for push/twistto release E-stop)

CONTACTOR BLOCK,N.O.80714--(from SN AWP04-3039)

CONTACTOR BLOCK,N.C.80715--(from SN AWP04-3039)

SWITCH,SELECTOR,BLACK80716--(from SN AWP04-3039)

KIT,BLACK SELECTOR SWITCH1249758A(to AWP04-3039) (this is an update kitwhich contains the components listedin item 8A; the original selector switchis no longer available. If this kit hasalready been installed on unit,components may be orderedindividually)

CONTACT,N.O.***66816--(to SN AWP04-3038)

BASE,WITHOUT CONTACTS66821--(to SN AWP04-3038)

SWITCH,SELECTOR,BLACK80716--(to SN AWP04-3038)

OUTLET CONVERSION KIT...........1311539(p/n 10776 replaced by p/n 31153)


OUTLET CONVERSION KIT...........13115311(p/n 10778 replaced by p/n 31153)

CONN. SQZ,1/2NPT.5-.625,90DEG.................................1

2392312


CONN. SQZ,1/2NPT .39-.56MED.................................................1

705713

T-BOX,2.75 X 4.5 X 2.0....................11077514



404.1 PLATFORM CONTROL BOX, A.C. AND D.C.


500 HYDRAULIC COMPONENTS October 2010

501.1 D.C. POWER UNIT ASSEMBLY


POWER UNIT,DC,DB00339--(component no longer available)

MOTOR KIT-STONE 12V DCREPLA**..........................................1

159421

BRUSH KIT,15942/29416MOTOR***.......................................1

25664--

RELIEF VALVE KIT**.......................1723212(p/n 8718 replaced by p/n 72321)



SERIALPLATE,OUTRIG.,PLC/AWP.............1

240495

COIL,12VDC,25048 N.O.VALVE......1256116

VALVE,CART(ONLY)W/NUT,23375NC...................................................1

250487

(includes item 5)

CHECK CAP & SEALRING--STONE.................................1

142198

SPRING & BALL (CHECK)STONE,DC......................................1

87479

END HEAD MANIFOLD,23400PWR.UN..........................................1

2561210

O-RING,RESERVIOR,DC...............1869311

O-RING,17560/25674 PUMP..........22561312

PUMP KIT-DB1005,06.....................11756013

COVER ASSY,SUCTION.................12561414

SCREW,HHC,12-24 X.31"...............42567015

RESERVOIR,3 QUART,23400 PWRUN...................................................1

2561516

PLUG,PIPE,STL,SQ HEAD,3/8.......1697417

GAUGE,OIL SIGHT,19119 MTR......12296118

BREATHER CAP, ALUMINUMPRODUCT.......................................1

695019

FILTER, PICK-UP, 149MICRON**.......................................1

872320

COVER, EMERG. LOWERHANDLE..........................................1

1055421

LEVER, MANUAL RELEASE..........1694722

SOLENOID, STONE, DC.................1697723

VALVE,RELEASECARTRIDGE,STONE......................1

1243924

SOLENOID MTG. BRACKET..........1713425


SOLENOID MTG. BRKT. SIDECOVER............................................1

713526

PUMP MOTOR SOLENOID............1713227

STRAP, MOTOR TERMINAL...........1874828


500 HYDRAULIC COMPONENTSOctober 2010

501.1 D.C. POWER UNIT ASSEMBLY


500 HYDRAULIC COMPONENTS October 2010

502.1 A.C. POWER UNIT ASSEMBLY


MOTOR ASSY,AC W/PLT,KM156.....1288571(Includes items 30, 31)

RELIEF VALVE KIT**.......................1723212(replaced 8718)



SERIALPLATE,OUTRIG.,PLC/AWP.............1

240495

COIL,RELEASESOLENOID,110/15AC.....................1

127266

COIL,RELEASESOLENOID,220/30AC.....................1

127286A

VALVE,CART(ONLY)W/NUT,23375NC...................................................1

250487

(includes item 5)

CHECK CAP & SEALRING--STONE.................................1

142198

SPRING & BALL (CHECK)STONE,DC......................................1

87479

END HEAD MANIFOLD,23375........12567210

COUPLER,19119 POWER UNIT.....12295911

O-RING,RESERVIOR,DC...............1869312

O-RING,17560/25674 PUMP..........22561313

PUMP ASSY,PZ-0.8........................12567414

COVER ASSY,SUCTION.................12561415

SCREW,HHC,12-24 X.31"...............42567016

RESERVOIR,23375/27472PWR.UNIT.......................................1

2567517

Square Head Reservoir Plug...........1687418

GAUGE,OIL SIGHT,19119 MTR......12296119

BREATHER CAP, ALUMINUMPRODUCT.......................................1

695020

FILTER, PICK-UP, 149MICRON**.......................................1

872321

VALVE,RELEASECARTRIDGE,STONE......................1

1243922

COVER, EMERG. LOWERHANDLE..........................................1

1055423

LEVER, MANUAL RELEASE..........1694724

SOLENOID COVER........................1694625

SOLENOID ASSY. (50/60 120V).....1697526


SOLENOIDASSY,220V,S6-4001-08*.................1

697626A

SOLENOID MOUNTINGBRACKET........................................1

694527

RECTIFIER, 460 VOLT....................11155328

ADAPTER,MOTOR/ENDHEAD,23375.12566929

CAPACITOR COVER,22963(DOERR).........................................1

2566830

CAPACITORCOVER,22963(EMERSON)............1

2566630A

CAPACITOR,590-708MFD(DOERR).12566731

CAPACITOR,430-516MFD(EMERSON).12566531A


500 HYDRAULIC COMPONENTSOctober 2010

502.1 A.C. POWER UNIT ASSEMBLY

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.

PagePart Number

65100256 ......................45, 47, 6510153 ........................19, 23–2410319 ........................67, 6910554 ........................47105570 ......................11, 1310597 ........................13, 3710598 ........................6510775 ........................11, 1310777 ........................15109689 ......................15109713 ......................15109715 ......................47, 6511097 ........................4111314 ........................29, 3711335 ........................6911553 ........................19, 23–2411697 ........................4511804 ........................4511806 ........................29, 3711978 ........................43, 4512153 ........................19, 2412306 ........................17, 2112307 ........................19, 2412311 ........................2412313 ........................49, 5112340 ........................4512348 ........................15124163 ......................67, 6912439 ........................59, 6112443 ........................6112447 ........................6112449 ........................15124552 ......................6512456 ........................15124568 ......................15124569 ......................45, 47124641 ......................45, 47124642 ......................15124792 ......................65124975 ......................6912726 ........................6912728 ........................37, 49, 5113002 ........................4713097 ........................13, 5113775 ........................59139450 ......................6314016 ........................67, 6914219 ........................17, 2114341 ........................4314450 ........................15145137 ......................17, 2114737 ........................17, 2114740 ........................4314809 ........................45, 4714947 ........................45, 4714948 ........................6715942 ........................4316364 ........................4316369 ........................41, 4316794 ........................6717560 ........................4317740 ........................4317741 ........................4317742 ........................4317743 ........................4917834 ........................49, 5117836 ........................4917837 ........................19, 23–2417851 ........................4118189 ........................19, 23–24, 6318597 ........................4519274 ........................49, 5119480 ........................5720306 ........................45, 4720342 ........................

PagePart Number

4320733 ........................49, 5121018 ........................17, 2121102 ........................3321253 ........................17, 19, 21, 23–24, 29, 37

21278 ........................

17, 19, 21, 23–24, 29, 37

21279 ........................

17, 19, 21, 23–24, 29

21280 ........................

2721348 ........................3721437 ........................17, 19, 21, 23–2421441 ........................17, 19, 21, 23–24, 37

21442 ........................

17, 19, 21, 23–24, 37

21443 ........................

4121688 ........................4521862 ........................45, 4721982 ........................412238 ..........................3322547 ........................6922959 ........................67, 6922961 ........................4123036 ........................19, 2423290 ........................5923370 ........................11, 1323374 ........................5523378 ........................1123382P ......................3323383 ........................5923386 ........................2923391 ........................53, 55, 5723394 ........................53, 55, 5723396 ........................11, 1323398 ........................1523494 ........................4523495 ........................4723496 ........................45, 4723499 ........................4723506 ........................6523512P ......................4123513 ........................4123519P ......................2723578P ......................53, 5523579 ........................2723600P ......................49, 5123609P ......................4123610 ........................53, 55, 5723620P ......................19, 23–2423623P ......................4123624P ......................1523627 ........................2723629 ........................53, 55, 5723630 ........................2923631 ........................4123633P ......................2923644 ........................2923645 ........................19, 23–24, 59, 61, 63

23651 ........................

49, 5123652 ........................19, 23–24, 6323654 ........................19, 23–24, 6323655 ........................59, 6123656 ........................4123659 ........................4123663 ........................53, 55, 5723670 ........................3123698 ........................2923724 ........................59, 61, 6323725 ........................19, 23–24, 6323726 ........................53, 55, 5723787-S .....................53, 55, 5723788 ........................23–24, 59, 61, 6323815 ........................

PagePart Number

6323848 ........................6323849 ........................2723887 ........................2723888 ........................2723891 ........................53, 55, 5723899 ........................2723903 ........................2723904 ........................11, 1323906 ........................11, 13, 47, 6523923 ........................45, 4723926 ........................19, 23–2423929 ........................6123934 ........................1523956 ........................5723958 ........................3723960 ........................1323964 ........................5123968 ........................3923976 ........................3523983 ........................67, 6924049 ........................5124056 ........................6124076 ........................3724085 ........................5924086 ........................4924095 ........................4924096 ........................4924097 ........................4924098 ........................1124099 ........................1124100 ........................5324133 ........................49, 5124134 ........................2924141 ........................4124165 ........................11, 1324175 ........................1124181 ........................4124202 ........................3924435P ......................3924444 ........................3924445 ........................2924463 ........................59, 6124537 ........................4724538 ........................2724600 ........................31, 5524614 ........................3924647 ........................29, 3724697 ........................3724755 ........................3724756 ........................1324757 ........................3724758 ........................6124759 ........................17, 2124761 ........................17, 2124762 ........................17, 2124763 ........................23–2424764 ........................23–2424765 ........................1924766 ........................4724768 ........................4724769 ........................1524900 ........................3725026 ........................67, 6925048 ........................3725084 ........................3725085 ........................3725086 ........................23–2425088 ........................2125089 ........................2125090 ........................2125091 ........................23–2425092 ........................23–2425093 ........................2125095 ........................2125096 ........................

PagePart Number

2125097 ........................23–2425098 ........................3925368 ........................4125376 ........................4125377 ........................4125378 ........................4125379 ........................4125380 ........................4125381 ........................4125382 ........................4125383 ........................2725395 ........................2725396 ........................3725554 ........................3725556 ........................1325575 ........................1325576 ........................1325577 ........................1325578 ........................1325579 ........................1325580 ........................1325583 ........................3525589 ........................3525590 ........................3925606 ........................3925607 ........................6725611 ........................6725612 ........................67, 6925613 ........................67, 6925614 ........................6725615 ........................2725625 ........................5125660 ........................5125661 ........................5125662 ........................5125663 ........................6725664 ........................6925665 ........................6925666 ........................6925667 ........................6925668 ........................6925669 ........................67, 6925670 ........................6925672 ........................6925674 ........................6925675 ........................19, 23–2425821 ........................23–2425822 ........................2425823 ........................2425824 ........................2425825 ........................2425826 ........................2425827 ........................21, 2425828 ........................2125829 ........................2125830 ........................3925970 ........................3925971 ........................1327321 ........................6928857 ........................5129388 ........................6531153 ........................17, 19, 21, 23–2431707 ........................21, 23–2431708 ........................17, 1931709 ........................13, 5132399 ........................45, 4735846 ........................4537947 ........................4737997 ........................154266 ..........................414500 ..........................43, 4545844 ........................11, 13, 17, 19, 21, 23–24, 31,

4828 ..........................


October 2010

Part Number Index

PagePart Number

33, 37, 39, 59, 61, 631549364 ........................1549377 ........................11, 13, 49, 515361 ..........................5953819 ........................17, 21, 375408 ..........................4157159 ........................4157162 ........................11, 1357741 ........................3357788 ........................49, 5158091 ........................45, 4758462 ........................6358587 ........................376002 ..........................13, 19, 23–24, 29, 35

6019 ..........................

11, 13, 17, 19, 21, 23–24, 29,

6021 ..........................

31, 33, 35, 37, 59, 61116033 ..........................11, 376034 ..........................276037 ..........................29, 376052 ..........................17, 19, 21, 23–24, 29

6054 ..........................

176059 ..........................176066 ..........................156082 ..........................11, 13, 41, 53, 55, 57

6090 ..........................

11, 15, 27, 49, 51, 53, 57, 59, 61, 65

6091 ..........................

13, 376095 ..........................11, 13, 17, 21, 24, 29, 63

6097 ..........................

416145 ..........................11, 13, 19, 23–24, 31, 33

6175 ..........................

19, 23–24, 29, 376180 ..........................19, 246181 ..........................13, 376198 ..........................59, 61, 636271 ..........................11, 13, 29, 376277 ..........................116353 ..........................13, 29, 416356 ..........................17, 19, 21, 23–246505 ..........................19, 21, 246506 ..........................21, 246509 ..........................376519 ..........................17, 216534 ..........................17, 216538 ..........................536540 ..........................17, 19, 21, 23–246544 ..........................11, 496545 ..........................59, 616550 ..........................11, 13, 17, 19, 21, 23–24, 33

6563 ..........................

11, 13, 17, 19, 21, 23–24

6564 ..........................

496567 ..........................17, 19, 21, 23–246570 ..........................19, 246571 ..........................276584 ..........................316587 ..........................59, 61, 636600 ..........................11, 13, 17, 21, 24, 27

6607 ..........................

156608 ..........................17, 21, 23–246610 ..........................17, 19, 21, 23–246611 ..........................59, 616637 ..........................11, 13, 27, 41, 49, 51, 59, 61, 63

6638 ..........................

PagePart Number

516647 ..........................59, 61, 636653 ..........................41, 436671 ..........................45, 4766812 ........................45, 47, 6566816 ........................45, 4766818 ........................45, 47, 6566821 ........................41, 436688 ..........................496693 ..........................396708 ..........................636709 ..........................11, 136714 ..........................11, 13, 49, 516833 ..........................41, 436851 ..........................19, 23–246873 ..........................696874 ..........................27, 49, 516886 ..........................49, 51, 53, 59, 61, 65

6888 ..........................

41, 636889 ..........................23–246928 ..........................19, 23–246929 ..........................17, 216930 ..........................45, 47, 49, 516935 ..........................696945 ..........................696946 ..........................67, 696947 ..........................67, 696950 ..........................496969 ..........................676974 ..........................696975 ..........................696976 ..........................676977 ..........................11, 13, 45, 477056 ..........................45, 47, 49, 51, 657057 ..........................23–247108 ..........................677132 ..........................677134 ..........................677135 ..........................17, 217139 ..........................23–247145 ..........................477157 ..........................477160 ..........................67, 6972321 ........................17, 21, 53, 55, 577268 ..........................23–247701 ..........................6580076 ........................6580713 ........................6580714 ........................6580715 ........................6580716 ........................19, 248072 ..........................248073 ..........................638149 ..........................248152 ..........................19, 248153 ..........................37, 638178 ..........................158214 ..........................358516 ..........................17, 19, 21, 23–24, 29, 37

8519 ..........................

358525 ..........................67, 698693 ..........................67, 698723 ..........................67, 698747 ..........................678748 ..........................49, 518785 ..........................298915 ..........................438924 ..........................498931 ..........................438991 ..........................438992 ..........................499236 ..........................439500 ..........................


October 2010

Part Number Index (continued)

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part isused on.

##6 SQ.DR.SELF DRILL/TAP SCREW.....45, 47

AA.C. Hydraulic Power Unit Assembly.....49, 51ADAPTER,MOTOR/ENDHEAD,23375.....69AMMETER-(6685,6675 CHARGER)**.....43AXLE, IDLER WHEEL .75 X 4.01....17, 19, 21, 23–24

AXLE,REAR,AWP 30/36.....13

BBAR,REINFORCEMENT,PIVOT.....29BASE ASSY,110/220V,AWP30/36.....13Base Weldment.....11, 13BASE,WITHOUT CONTACTS.....45, 47, 65BATT. PACK, ASSY,AWP 110/60HZ.....41BATT. PAK ASSY,AWP,220/50.....41BATT. PAK, ASSY AWP,110/50 UK.....41BATT. PAK, ASSY, AWP, 230/60.....41BATT. PAK, ASSY, AWP,110/50.....41BATT.CABLE ASSY ANDERSON.....41BATT.PACK,AWP,NO BATT. 110/60.....41BATT.PAK-AWP,W/O BATT.110/50.....41BATT.PAK-AWP,W/O BATT.110/50UK.....41BATT.PAK-AWP,W/O BATT.220/50.....41BATT.PAK-AWP,W/O BATT.230/60.....41BATTERY BOX HANGER WELD. 19/24.....31BATTERY BOX, AWP, PLASTIC.....41BATTERY TERMINAL PROTECTORS.....41BATTERY,12V GRP 27,105 AH, DRY.....41BLOCK-PIVOT STOP BRACKET.....29Bolt - HHC, 3/8 - 16 x 2.25 inch.....63BOLT,ROLLER-SHORT STEM,.63.....37BOLT-ROLLER,3/8-24 X 1.69-ZINC......17, 19, 21, 23–24, 29

BOOT,BATTERY TERMINAL,RED.....41BRACKET,ANCHOR,SEQ.CABLE,AWP.....27BRACKET,CONTROL CABLE TENSION....53, 55, 57

BRACKET,PIVOT STOP.....37BRACKET,SPRING TERMINATION.....53BRACKET,WLD, PIVOT SLIDER,AWP.....29BRACKET-CABLE ATTACH., PAINTED......53, 55, 57

BRACKET-SEQ.CABLE, LOWER-BLUE.....27BRACKET-SEQ.CABLE, UPPER-BLUE.....27BREATHER CAP, ALUMINUMPRODUCT.....67, 69

BRUSH KIT,15942/29416 MOTOR***.....67BUSHING,STRAIN RELIEF, 53/64"......53, 55, 57

BUSHING-6671 CHARG.,MOD# 6685.....43BUTTON, .800 O.D. X .281.......17, 19, 21, 23–24, 29, 37

BUTTON,PUSH,BLACK W/SEAL.....65BUTTON,STOP,RED.....65

CCABLE 1/8 7 X 19 GALV.-BULK.....41CABLE ASSY,DESCENT SEQUENCE.....27CABLE OVAL SLEEVE, 1/16.....41CAPACITOR COVER,22963 (DOERR).....69CAPACITOR COVER,22963(EMERSON).....69

CAPACITOR,2.0MFD,660 VAC 3820.....43CAPACITOR,430-516MFD(EMERSON).....69CAPACITOR,590-708MFD(DOERR).....69Carriage Assembly.....59, 61, 63Carriage Roller Fasteners - Composed of itemslisted below.....19, 23–24

CARRIAGE W/DECALS,AWP19/24......19, 23–24

CARRIAGE W/DECALS,AWP30/36.....23–24CASTER, PL SW W/SB 5X1.25.....37CASTER,PL,SW,5 X 2, 750 LBS.....11, 13CHAIN ASSY.104.5"COL. S SERIES.....47CHAIN MEDIUM, (BL-423) 84.5".....24CHAIN MEDIUM, (BL-423)-70.5".....19, 24CHAIN TERM-UPR(1 SLOT MED)ZINC.....17, 21

CHAIN TERM-UPR(1 SLOT SM)-ZINC......23–24

CHAIN TERM-UPR(2 SLOT LG)ZINC.....17, 21CHAIN, LARGE, (AL-444),102.5".....24CHAIN, LARGE, (AL-444)-70.5".....19, 24CHAIN, LARGE, (AL-444)-83.5".....24CHAIN, MEDIUM, (BL-423),103.5".....24CHAIN, SMALL, (AL-422),103.5".....24CHAIN, SMALL, (AL-422),84.5".....24CHAIN, SMALL, (AL-422)-70.5".....24CHAIN-LARGE(AL-444)-103.5".....21CHAIN-LARGE(AL-444)-69.5".....17, 21CHAIN-LARGE(AL-444)-84.5".....21CHARGER, 100-115/50-PL,PLC,AWP....41, 43CHARGER, 200-230/50-PLI,AWP.....41, 43CHARGER,100-115/60,PL(C),AWPS.....41, 43CHARGER-230/60, PLC STYLE.....41, 43CHECK CAP & SEAL RING--STONE.....67, 69CLAMP,0.50,#8 X 1/4,RUB CUSH........11, 13, 49, 51

CLAMP,1.88,#30 X 1/4,RUB CUSH......59, 61, 63

CLEVIS BLOCK-4 SLOT STL.CASTG....17, 21CLIP,HAIR PIN .125 X 2.....33COIL CORD,16/6, SO,53" COIL.....57COIL CORD,16/6,18"COIL, 285 ST.....55COIL,12VDC,25048 N.O.VALVE.....67COIL,RELEASE SOLENOID,110/15AC.....69COIL,RELEASE SOLENOID,220/30AC.....69COILCORD,16/6, 25",RETRACTED.....57CONDUIT,PLASTIC.....11CONN,SQUEEZE,1/2NPT .38-.50,SM.......11, 13, 45, 47

CONN. SQZ,1/2NPT .39-.56 MED........45, 47, 49, 51, 65

CONN. SQZ,1/2NPT .5-.625,90DEG.....11, 13, 47, 65

CONNECTOR,070102-4-4.....49CONNECTOR,080102-4-4.....49CONNECTOR,080103-4-4.....49CONTACT,N.O.***.....45, 47, 65CONTACT,NC.....45, 47CONTACTOR BLOCK,N.C......65CONTACTOR BLOCK,N.O......65CONTACTOR, MOTOR, 50/60 110V.....47CONTACTOR, MOTOR, 50/60 220V.....47CONTROL BOX,THREE BUTTON.....65CONTROL RELAY,120VAC,AWP.....47CORDSET,AC-6671 CHARG.,MD#6685.....43CORDSET-AC (16794 CHARGER).....43CORDSET-AC (6688 CHARGER).....43

CORDSET-AC (6851 CHARGER).....43COUPLER,19119 POWER UNIT.....69COUPLING,ROD,3/8-24.....19, 23–24, 29, 37COVER ASSY,SUCTION.....67, 69COVER, EMERG. LOWER HANDLE.....67, 69COVER,BLANK.....11, 13COVER,MOTOR W/DECALS, AWP 2***.....49, 51

CYLINDER MOUNT ANGLE,SET 30/36.....13CYLINDER,HYD-1.5X 53.25X 66.....49CYLINDER,HYD.,AWP30.....51CYLINDER,HYD.,AWP36.....51

DD.C. Hydraulic Power Unit Assembly.....49, 51DECAL,250LB./NOT INSULATED...23–24, 59, 61, 63

DECAL,300LB.CAP./NOT INSULATED.......19, 23–24, 59, 61, 63

DECAL,8 AMP MAX......19, 23–24, 63DECAL,AWP EMERGENCY LOWERING...49, 51

DECAL,AWP PLAT.CONTROL OPER........19, 23–24, 63

DECAL,AWP SAFETY RULES....19, 23–24, 63DECAL,BATTERY & CHARGER SAFETY....41DECAL,BATTERY CONNECTION,Z30.....41DECAL,BEFORE OPER-REMOVE PLUG..19, 23–24, 63

DECAL,DANGER,FAIL.READ,1.5X5.....59, 61, 63

DECAL,DEXRON II ATF ONLY".....49, 51DECAL,GENIE AWP.....59, 61DECAL,GROUND STATION, AWP.....45, 47DECAL,LOWER STOP BRACKET.....29DECAL,OPER.& SAFETY,AWP TILTBK.....37DECAL,OUTRIGGER BASE TUBE,AWP.....13DECAL,PIN LOCATION/OPER.,AWP.....37DECAL,TILT-BACK STRUT,AWP.....37DECAL,TILT-BACK TRANS.,AWP.....37DROP-OUT CYLINDER WELD-PAINTED.....11

EE-STOP BUTTON.....45, 47ELBOW,070202-4-4.....51ELBOW,070220-4-6.....49, 51ELBOW,080201-4-4.....49, 51ELBOW,080220-4-4.....49ENCLOSURE,ELEC.,STOCK,7X7X4.....45, 47END HEAD MANIFOLD,23375.....69END HEAD MANIFOLD,23400 PWR.UN.....67

FFILLER STRIP,#4 COL.BOTTOM-5.....19, 24FILLER STRIP,(COL.#4 TOP)--3".....23–24FILTER, PICK-UP, 149 MICRON**.....67, 69FLAP,MAST COVER-4 SECT.MAST.....27FLAP,MAST COVER-5 SECT.MAST.....27FOOTPAD SERVICE KIT.....15FUSE HOLDER,.25 TAB,PLATE MNT.........45, 47

FUSE HOLDER,PANEL MOUNTED.....43FUSE,10 AMP.....47FUSE,15 AMP,TYPE 3AG.....43, 45


October 2010

Part Description Index

GGAS SPRING TILT BACK.....39GAS STRUT MOUNT BLOCK,LOWER.....39GAS STRUT MOUNT BLOCK,UPPER.....39GAUGE,OIL SIGHT,19119 MTR......67, 69GRD.CONN.,1/2",INSULATED.....49, 51GROMMET,RUBBER .38 X .13 X .63.....39

HHANDLE BALL KNOB.....15HANDLE GRIP, RUBBER .75 X 4.5.....31HANDLE WELDMENT,LH,PAINTED.....41HANDLE WELDMENT,RH,PAINTED.....41HANDLE,LEVELING JACK,SHRT-ZINC.....15HEATSINK--MODEL #06685 CHARGER.....43HINGE-PAINTED.....41HOSE ASSY,AWP30/36.....51HOSE ASSY,PRESSURE,AWP.....49HOSE ASSY,VENT,AWP.....49Hydraulic Cylinder Assembly.....11, 13

IIDLER WHEEL W/BEARING-LG.....17, 21IDLER WHEEL W/BEARING-MEDIUM......19, 23–24

IDLER WHEEL W/BEARING-SM.....23–24INSTRUCT.TUBE W/CAPS-1.75 X 12........59, 61, 63

INSTRUCTION,ZA2 TO ZB5***.....47

JJUNCTION BOX,AWP BASE.....11, 13

KKEY,SINGLE***.....45, 47KEYS,10 PACK***.....45KEYSWITCH,2POS.MNTND W/BASE**.....45, 47

KIT,BLACK SELECTOR SWITCH.....65KIT,ESTOP, A/IWP/DPL.....45, 47KIT,KEYSWITCH, A/IWP/DPL,2PKS.....45, 47KNOB,TIMER.....43

LLATCH,HOLD DOWN,BLUE.....19, 23–24LED W/RESISTOR,12 VOLT.....45LEVEL,BUBBLE.....11, 13LEVELING JACK ASSEMBLY,AWP***.....15LEVELING JACK CASTING,AWP.....15LEVELING ROD.....15LEVER, MANUAL RELEASE.....67, 69LOCKNUT,ELEC,1/2".....45, 47, 49, 51LOWER CHAIN TERM WELD. #3 WIDE.....21, 24

LOWER CHAIN TERM WELD.#4NARRW.....19, 21, 24

Lower Roller Fasteners - No. 2 Mast -Composed of items listed below.....21

Lower Roller Fasteners, No. 2 Mast - Composedof items listed below.....17

LWR TERM-LG CHAIN W/3.50" ROD.....19, 24LWR TERM-LG CHAIN W/5.5" ROD.....17, 21LWR TERM-MED CHAIN W/4.25" ROD.....19, 24

LWR TERM-SM CHAIN W/4.25" ROD.....24LWR.TERM.,LG.CHAIN,W/4.25"ROD.....21, 24

MMAST BR.ANCHOR, WLD, AWP(LWR).....35MAST BRACE,L.S.FRONT,AWP30/36.....13MAST BRACE,L.S.MID.,AWP30/36.....13MAST BRACE,L.S.REAR,AWP30/36.....13MAST BRACE,LH,AWP 19/24.....11MAST BRACE,R.S.FRNT,AWP30/36.....13MAST BRACE,R.S.MID.,AWP30/36.....13MAST BRACE,R.S.REAR,AWP30/36.....13MAST BRACE,RH,AWP 19/24.....11MAST BRACKET WELD.SET,AWP.....33MAST COVER WELDMENT,AWP.....27MAST MOUNT PLATE,PAINTED.....49, 51MAST SECTION,#1, AWP 19/24.....17, 21MAST SECTION,#1, AWP-30.....21MAST SECTION,#1, AWP-36.....21MAST SECTION,#2, AWP-19/24.....17, 21MAST SECTION,#2, AWP-2509030.....21MAST SECTION,#2, AWP-36.....21MAST SECTION,#3, AWP 19/24.....17, 21MAST SECTION,#3, AWP30.....21MAST SECTION,#3, AWP36.....21MAST SECTION,#4, AWP-19.....19MAST SECTION,#4, AWP-24.....23–24MAST SECTION,#4, AWP30.....23–24MAST SECTION,#4, AWP36.....23–24MAST SECTION,#5, AWP-24.....23–24MAST SECTION,#5, AWP30.....23–24MAST SECTION,#5, AWP36.....23–24MIDRAIL GUIDE ( HOOK ).....59, 61MOTOR ASSY,AC W/PLT,KM156.....69MOTOR COVER MNT.PLATE,DRILLED.....49, 51

MOTOR KIT-STONE 12V DC REPLA**.....67

NNEON LIGHT W/RESISTOR, 110V.....47NEON LIGHT,W/RESISTOR,250V.....47NIPPLE,1/2" CONDUIT.....65No. 1 Mast Section.....35NUT,HEX,10-24.....27NUT,HEX,3/8-24.....17, 19, 21, 23–24, 29NUT,HEX,5/16-18.....27NUT,HEX,6-32.....45NUT,HEX,JAM,1/2-13.....11, 37NUT,HEX,M10X1.5.LP.....15NUT,LP NYLOCK,1/4-20.....41, 63NUT,LP NYLOCK,3/8-24.....17, 21, 37NUT,LP NYLOCK,5/16-18.....37NUT,NYLOCK,1/2-13.....13, 37NUT,NYLOCK,1/4-20.....11, 15, 27, 49, 51, 53, 57, 59, 61, 65

NUT,NYLOCK,3/8-16.....11, 13, 17, 19, 21, 23–24, 31, 33, 37, 39, 59, 61, 63

NUT,NYLOCK,M10X1.5.....15NUT,NYLOCK,M6X1.00.....15NUT,NYLOCK,M8X1.25.....39NUTSERT,3/8-16 STEEL CAD PLTD....19, 23–24

OO-RING,17560/25674 PUMP.....67, 69O-RING,RESERVIOR,DC.....67, 69OUTLET CONVERSION KIT.....65OUTRGR STORAGE, WLD. SUPPRT,UP.....35OUTRIGGER STORAGE WLD.--AWP2......19, 23–24



PPIGTAIL,ASSY,AC/DC SJO 14/3**.....45, 47PIN,CLEVIS,.75 X 2.....11, 49PIN,CLEVIS,1 X 3 LG......13, 51PIN,COTTER,.125 X 1.5.....11, 13, 49, 51PIN,GROOVED- .156 X .75......17, 19, 21, 23–24

PIN,GROOVED- .200 X .75*.....17, 21PIN,LOCK,SHORT W/PULL RING.......11, 13, 29, 37

PIN,ROLL,.188 X .75.....15PIN,ROLL,.188 X 1.25**.....33Pivot Hook Installation - Composed of itemslisted below.....37

PIVOT RETAINER HOOK **.....29, 37PIVOT SLIDER W/RUBR.AWPI 30/36.....37PLAT. ASSY,FIBER BASKET.....63PLAT. ASSY,NARROW,AWP-I.....61PLAT. ASSY,STANDARD,AWP.....59PLATE,FOOTPAD RETAINER.....15PLATE,HINGE BACK-UP.....41PLATE,RELAY MOUNTING,6 X 5.5.....45, 47PLATE,SHAFT SUPPORT,ZINC PLTD.......17, 19, 21, 23–24

PLATE-PIVOT STOP BRACKET.....29PLATE-SWITCH MOUNTING, BLUE.....65Platform Control Box Assembly.....59, 61PLUG,16 AMP,3 PIN,(BRITISH)UK.....43, 45PLUG,PIPE,STL,SQ HEAD,3/8.....67POWER UNIT,DC,DB00339.....67PULLEY,ELEC.CNTRL.CABLE,AWP....53, 55, 57

PULLEY-SEQUENCING-NYLATRON.....27PUMP ASSY,PZ-0.8.....69PUMP KIT-DB1005,06.....67PUMP MOTOR SOLENOID.....67

RRAILING WELDMENT,AWP I & II.....59RECTIFIER, 460 VOLT.....69REF; BASE,1 N.C. CONTACT.....47R E F ; B A S E , P S H B U T T O NW/N.O.CNTACT.....47

RELAY,CONTROL,220V,AWP.....47RELAY,SPDT,12V(AUTO)**.....45RELAY,TIME DELAY-1 SECOND-120V.....47RELIEF VALVE KIT**.....67, 69RESERVOIR,23375/27472 PWR.UNIT.....69RESERVOIR,3 QUART,23400 PWR UN.....67RING,RETAINER,EXT,.375.....53, 55, 57RIVET,MAGNALOK,.192 #4.....41RIVET,STL,STL.MAN,P,.25 X .25.....59, 61, 63ROD COUPLING 3/8-24, DRILLED......19, 23–24

Roller Fasteners - Composed of items listedbelow.....21, 24

Roller Fasteners composed of items listedbelow......17

Roller Installation - Composed of items listedbelow.....17, 19, 21, 23–24, 37

ROLLER KIT(SL,PLC,AWP1) QTY 1.....17, 19, 21, 23–24

ROLLER KIT(SL,PLC,AWP1) QTY 16.....17, 19ROLLER KIT(SL,PLC,AWP1) QTY 20........21, 23–24


October 2010

Part Description Index (continued)

ROLLER,NYLATRON 1.50 O.D......17, 19, 21, 23–24, 29, 37

RUBBER EXTRUSION,DRILLED.....29

SSCREW,FHM,10-32 X 1.....19, 23–24SCREW,FHS,1/4-20 X .5 BLACK.....27SCREW,FHS,1/4-20 X 1.5.....17, 21SCREW,FHS,3/8-16 X 2 GRD.8.....17, 21, 23–24

SCREW,HHC CABLE RETAINER.....27SCREW,HHC,1/2-13 X 1.25 GR5.....11, 13SCREW,HHC,1/2-13 X 3.....13, 37SCREW,HHC,1/4-20 X .7....11, 13, 41, 53, 55, 57

SCREW,HHC,1/4-20 X 1.....49, 51, 53, 59, 61, 65

SCREW,HHC,1/4-20 X 1.25.....29SCREW,HHC,1/4-20 X 1.5.....41SCREW,HHC,1/4-20 X 1.75.....59, 61SCREW,HHC,1/4-20 X 2.....15SCREW,HHC,12-24 X.31".....67, 69SCREW,HHC,3/8-16 X 1.....11, 13, 19, 23–24, 31, 33

SCREW,HHC,3/8-16 X 1.25 GRD 5.....13, 19, 23–24, 29, 35

SCREW,HHC,3/8-16 X 1.50.....35SCREW,HHC,3/8-16 X 2.25.....39SCREW,HHC,3/8-16 X 2.5.....37, 63SCREW,HHC,5/16-18 X 1 GR5.....37, 49, 51SCREW,HHC,M6 X 40.....15SCREW,HHC,M6-12MM.....15SCREW,HHS,3/8-24 X .5,ZINC......17, 19, 21, 23–24

SCREW,M.,PHILLIPS,10-24 X.437.....27SCREW,PHIL,PHM,10-24 X.38,SEMS....49, 51SCREW,PHIL,PHM,6-32X.38,SF.TAP.........45, 47, 65

SCREW,PHILLIPS,PHM,10-24 X.25.....11, 13SCREW,PHM,10-32X1,SF.TAP.SLOT.....47, 65SCREW,PPHMS,1/4-20X1.75Z,GR2.....63SCREW,RHM,1/4-20 X .5.....11SCREW,RHM,10-32 X .38.....17SCREW,RHM,6-32 X .75.....45SCREW,SHC,M10X1.5X55.....15SCREW,SHS,10-24 X .625.....27SCREW,SHS,3/8-16 X .5.....29, 37SEAL KIT,24056 & 23968 CYLINDR.....51SEAL KIT,FOR 1.13 ROD (LANTEX).....49SERIAL PLATE,OUTRIG.,PLC/AWP.....67, 69SHEAVE BRACKET WELDMENT.....53, 55SHIM,.75 X.45 X.016.....17, 19, 21, 23–24SHIM,.75 X.45 X.032.....17, 19, 21, 23–24, 37SHIM,.75 X.45 X.064.....17, 19, 21, 23–24, 37Shock Assembly - AWP-30.....37Shock Assembly - AWP-36.....37Sierial Number Plate.....35SLIDING MIDRAIL ASSY, FIBER.....63SLIDING MIDRAIL ASSY-NRRW.....61SLIDING MIDRAIL KIT, NO PAINT.....59SOLENOID ASSY,220V,S6-4001-08*.....69SOLENOID ASSY. (50/60 120V).....69SOLENOID COVER.....69SOLENOID MOUNTING BRACKET.....69SOLENOID MTG. BRACKET.....67SOLENOID MTG. BRKT. SIDE COVER.....67SOLENOID, STONE, DC.....67SPACER, IDLER WHEEL.....17, 21

SPACER, IDLER WHEEL "CONDUIT".......19, 23–24

SPACER, SHEAVE, NYLON.....53, 55, 57SPACER, SLEEVE, .25 X.44 X.058......53, 55, 57

SPACER,NYLON .257 X .5 X .75".....63SPRING & BALL (CHECK) STONE,DC.....67, 69

SPRING HOUSING,AWP TILT-BACK.....37SPRING PLUNGER.....37SPRING PLUNGER,AWP TILT-BACK.....37SPRING,AWP TILT-BACK.....37SPRING,CONTROL CABLE, AWP.......53, 55, 57

SPRING,TILTBACK,PAINTED.....39SPRING-SWITCH ACTUATION,AWP.....15Square Head Reservoir Plug.....69STAB.RET.PIN ASSY,DPL / AWP.....35STRAP, MOTOR TERMINAL.....67SWITCH,INTERLOCK,AWP I.....11, 13SWITCH,SELECTOR,BLACK.....65

TT-BOX,2.75 X 4.5 X 2.0.....65TAPE,NON-SKID,DIE CUT,6"X 2'.....59, 61TERMINAL STRIP,12 CIRCUIT.....45TERMINAL,MALE COUPLER,10-12GA......41THREADED ROD,(3/8-24),2.25".....19, 24TILTBACK SHOCK ASSY,AWP30.....39TILTBACK SHOCK ASSY,AWP36.....39TILTBACK WELDMENT,W/DECALS,AWP....37TIMER,12HR,CHARGER MOD.#2002**.....43TIMER,12HR,CHARGER MOD.#8563.....43TIMER-12 HR,230/60(16794 CHGR).....43TOEBOARD FORMING,NRRW,AWP%%.....61TUBE ASSY,STEEL,PRESSURE,AWP.....49TUBE ASSY,STEEL,VENT,AWP.....49TUBE,BUMPER SUPPORT.....29TUBE,GAS SPRING,LOWER,PAINTED.....39TUBE,GAS SPRING,UPPER,AWP30/36.....39TUBE,SLIDING MIDRAIL,20.69 IN.....59TUBE-NARROW SLI.MIDRAIL-15.06.....61

UU-BOLT,3/8-16X 1.5 X2.5 X1.25.....59, 61

VVALVE,CART(ONLY)W/NUT,23375 NC......67, 69

VALVE,FLOW CONTROL A8-2101-00.....49VALVE,FLOW CONTROL A8-2401-00.....51VALVE,RELEASE CARTRIDGE,STONE.....67, 69

VENT TUBE ASSY,AWP30.....51VENT TUBE ASSY,AWP36.....51

WWASHER,FLAT,1.063 X 2 X .134.....13, 51WASHER,FLAT,502 X 1.747 X.04.....63WASHER,FLAT,NYLON.515X.88X.093......29, 37

WASHER,FLAT,USS,1/2",Y.....13, 37WASHER,FLAT,USS,1/4"Y.......11, 13, 27, 41, 49, 51, 59, 61, 63

WASHER,FLAT,USS,3/8",Y......11, 13, 17, 21, 24, 29, 63

WASHER,LOCK SPLIT,6MM,11.8MM.....15

WASHER,LOCK,#10 PLTD.......11, 13, 17, 21, 24, 27

WASHER,LOCK,#6.....45WASHER,LOCK,.25.....13, 29, 41WASHER,LOCK,.313.....27, 49, 51WASHER,LOCK,.375....11, 13, 17, 19, 21, 23–24, 29, 31, 33, 35, 37, 59, 61

WASHER,LOCK,0.5".....11WASHER,SHIM,.375 X.625X.033 ST....17, 21, 53, 55, 57

WASHER,SHIM,.5 X .875 X .033....17, 19, 21, 23–24, 29, 37

WASHER,SHIM,.5 X .875 X .063.....29, 37WASHER,SHIM,.75 X 1.125 X.030......11, 13, 17, 19, 21, 23–24, 33

WASHER,SHIM,.765X1.312 X.093**.....11, 13, 17, 19, 21, 23–24

Weldment - Lower Chain Terminal, No. 3Mast.....17

WELDMENT,BATT.BOX HANGER.....35WELDMENT,COVER,MAST.....27WELDMENT,LOWER MAST BRACKET.....31, 55

WELDMENT,PLAT.RAILING,NRRW......61WELDMENT,TOEBOARD FORMING,AWP...59WELDMNT.CHAIN TERM.,LWR.,AWP.......19, 24

WHEEL,POLY,6X2, 3/4**.....33WHEEL,POLY.,BLUE,10 X.75 X2.50.....11, 13WIRE CABLE,16/6,SO,BULK.....53


October 2010




October 2010



October 2010

Fitting Cross References


October 2010

Fitting Cross References (Continued)


October 2010


Parts M

anualA

WP

from 3890-201 to 3891-1185

Part No.25832

Rev C3

25832 - parts manual - 3890-201 to 3891-1185

Documents

ac dc sjo 14 3

dexron ii atf

ensure close fit

flow control a8

control cable tension

dpl awp

awp emergency lowering

power unit assembly