29 cfr 1910 subpart o machine guarding oshas most cited serious violations in general industry : fy...
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OSHA’s Most Cited Serious Violations in General Industry : FY 2007Standard #Cited $Penalty Description
04 19100147 4,110 $4,179,992.00lockout/tagout
09 19100212 2,832 $3,588,784.00General requirements for all machines
14 19100219 1,884 $1,184,518.00Mechanical power-transmission apparatus
18 19100215 1,566 $620,760.00Abrasive wheel machinery
35 19100213 892 $587,495.00Woodworking machinery
50 19100242 587 $362,474.00Hand and portable powered tools and equipment
51 19100217 559 $597,741.00Mechanical power presses
12,430 $11,121,764.00
Montana Public Sector Citations:CY 2008Standard # Cited
19100215 Abrasive wheels 63
19100212 General Requirements 35
19100219 Power transmission 16
19100213 Woodworking 14
128
Subpart O Sections
• 1910.211 Definitions• 1910.212 General requirements for all machines• 1910.213 Woodworking machinery requirements• 1910.215 Abrasive wheel machinery• 1910.216 Mills and calenders - rubber & plastics
industries • 1910.217 Mechanical power presses • 1910.218 Forging machines • 1910.219 Mechanical power transmission apparatus
General Requirements1910.212(a)(1)
• Provide one or more methods of machine guarding o Protect operator and other employees in machine
area from hazards created by point of operation Ingoing nip points Rotating parts Flying chips Sparks Etc.
General Requirements: 1910.212(a)(2)• Guards must be
o Affixed to the machine where possibleo Secured elsewhere if attachment is not possibleo May not present hazard in itself
Point of Operation Must Be Guarded1910.212(a)(3)
• Point of Operationo Operator inserts or manipulates stock
Cutting, shaping, or forming o Material is positioned & work is performed
Shearing, punching, forming, or assembling.o All other points which may offer a hazard to operator or
others in area
General Requirements1910.212(a)(4)
• Revolving drums, barrels, and containerso Guard by enclosure interlocked with drive
mechanism
General Requirements1910.212(a)(5)• Guard fan blades
o Periphery of blades is less than 7' above the floor or working level
o Maximum guard openings - 1/2 inch
YESNO
Horizontal & Vertical Standards
• 1910.212 o A general, or horizontal, standard o Applies to all machines not specifically mentioned
elsewhere in Subpart O• Other sections are specific or vertical
o Apply to particular types of machines e.g., Section 1910.213 applies to woodworking machinery
Woodworking Machines: 1910.213• Free from sensible vibration when
o The largest size tool is mountedo Machine is run idle at full speed
• Firmly secure equipment
Guard: 1910.213(a)(9)
• Guard All belts, pulleys, gears, shafts, and moving parts according to 1910.219
Machine Controls: 1910.213(b)(1)• Operator must be able to cut off the power from
each machine without leaving position at the point of operation
Machine Controls: 1910.213(b)(3)• Prevent machines from automatically restarting
upon restoration of power
Special Hand Tools• Used for placing and removing material • Permit easy handling of material without operator
placing hand in danger zone• Are not substitutes for other required guarding
o Supplemental protectiono Not limited to woodworking
Foot Pedals: 1910.213(b)(6)
• Treadle to be protected against unexpected or accidental tripping
• Feeder attachments to be covered or guardedo Feed rolls o Other moving parts
• Also found under Power Presses
Foot Pedals• Must be protected to prevent unintended operation
o From falling or moving objectso By accidental stepping onto the pedalo Prevent bypassing
• Attach non-slip pad firmly to the pedal
Band Saws & Band Resaws
• Bladeso Enclose or guard all portions of the saw blade
Except for the working portion of the blade between the bottom of the guide rolls and the table
o Guard portion of blade between the sliding guide and the upper saw wheel guard Protect saw blade at front and outer side Self‑adjusting to raise and lower with the guide
Band Saws & Band Resaws• Fully encase band saw wheels
o Solid outside peripheryo Front and back enclosed by
Solid material or By wire mesh or perforated metal
Lathes: 1910.213(o)
• Lathes used for turning long pieces of wood stock held only between the two centers o Equip with long curved guards extending over the tops
of the lathes To prevent the work pieces from being
thrown out of the machines
SANDING MACHINES: 1910.213(p)• Belt sanding machines
o Provide with guards at each nip point where the sanding belt runs on to a pulley
• Guards to effectively prevent hands or fingers from coming in contact with nip points
• Unused run of sanding belt to be guarded against accidental contact
Inspection & Maintenance of Woodworking Machinery: 1910.213(s)
• Immediately remove from service o Dull, badly set, improperly filed, or improperly tensioned
saws • Maintain cleanliness around woodworking
machinery • Provide push sticks or other hand feeding tools
ABRASIVE WHEEL MACHINERY: 1910.215(a)(2)
General requirements• Guards must cover
o The spindle endo Nuto Flange projections
ABRASIVE WHEEL MACHINERY: 1910.215
Excluded machinery• Natural sandstone wheels• Metal, wooden, cloth, or paper discs
o With a layer of abrasive on the surface
ABRASIVE WHEEL MACHINERY: 1910.215
• Work Restso Rigid constructiono Maximum opening of 1/8 “o No adjustment with wheel in motion
• Tongue GuardsoHelps keep pieces inside should wheel
shatter o May never exceed 1/4 “
FLANGES
• All abrasive wheels must always mounted between flangeso Not be less than 1/3 diameter of the wheel.o Some specific exceptions requiring other %
WHEEL INSPECTIONS
• Closely inspect & sound all wheelso Conduct ring test
• Assure no damage • Check spindle speed of the machine before
mounting wheelo Never exceed maximum operating speed marked on
the wheel
RING TEST
• Gently tap wheels with a light nonmetallic implemento The handle of a screwdriver for light wheelso A wooden mallet for heavier wheels
• Tap about 45 degrees each side of the vertical centerline, about 1 or 2” from edge
• Rotate wheel 45 degrees & repeat test
RING TEST• A sound and undamaged wheel will give a clear
metallic tone• If cracked, there will be a dead sound and not a
clear "ring."oDo Not Use
MECHANICAL POWER TRANSMISSION APPARATUS: 1910.219
• Belts• Flywheels• Nip-point belt & pulley guard• Chains & Gears
POWER TRANSMISSION• Prime movers
o Steam, gas, oil, and air engineso Motorso Steam and hydraulic turbineso Other equipment used as a source of power
POWER TRANSMISSION• Cover all types and shapes of power‑transmission
beltso Some specific exceptions
• Guard any part 7 feet or less above floor or platformo Or more
FLYWHEEL GUARDING: 1910.219(b)
• Enclosure of sheet, perforated, or expanded metal, or woven wire
• Guard rails placed not less than 15” nor more than 20” from rimo If flywheel extends into pit or is within 12” of floor,
need a standard toeboard
Guarding Shafts: 1910.219(c)
• Protect all exposed parts of horizontal shafting seven (7) feet or less from floor or working platform
Projecting Shaft Ends: 1910.219(c)(4)
• Smooth edge and end• May not project more than ½
diameter of shaft, or• Guard by non-rotating caps
or safety sleeves • Fill or cover unused keyways
PULLEY Guarding: 1910.219(d)• Guard any parts 7’ or less from floor or working
platform• Broken pulleys may not be used
o Pulleys with crackso Pieces broken out of rims
GEARS: 1910.219(f)
• Gearso Completely encloseo Use standard guard at least 7’ high extending 6”
above mesh point of gears
SPROCKETS & CHAINS: 1910.219(f)(3)
• All sprocket wheels and chains must be fully enclosed o Unless more than 7’ above floor
May still be inadequate• If drive extends over other machine or working
areaso Provide protection against falling
KEYS, SETSCREWS, AND OTHER PROJECTIONS: 1910.219(h)
• All projecting keys, set screws, and other projections in revolving parts must be o Removedo Made flush or o Guarded by metal cover
Wood Guards: 1910.219(o)(2)
• Wood guards only allowed ino Woodworking and chemical industrieso Industries where presence of fumes or
manufacturing conditions would cause rapid deterioration of metal guards
o Construction work and in locations outdoors where extreme cold or extreme heat make metal guards and railings undesirable