2engineering - cope plastics

ISO 9001:2008 REGISTERED

www.copeplastics.comPRODUCTS & APPLICATIONS GUIDE

Updated March 2013

We understand the customer’s needs and will

carry the message to every phase of our

business to insure customer satisfaction.

D.W. Cope, Founder

Owner’s PhilosophyThe shareholders of Cope Plastics, Inc. believe that,in order for all of the company’s employees to fullyunderstand the foundation of the company, their valuesand philosophy should be shared with each employee.

• Family is the foundation of our lives.• Honesty builds integrity.• Loyalty strengthens relationships.• Respect must be earned.• Working together, everything is achievable.

Cope Plastics MissionStatement–

Cope Plastics VisionStatement–We are committed to be a leading organization bycontinually improving our partnerships, services, quality,communities, families and ourselves.

Cope Plastics QualityPolicy–

COPE PLASTICS

OWNER’S PHILOSOPHY • MISSION • VISION • QUALITY

Your Vision ~ Our Quality ~ One Partnership

To be the premier provider of fabricated and distributed plastic shapes in North America by providing a highly-trained sales force, a robust supply chain, high quality standards, industry-best material selection and leading-edge fabrication technology.

Cope Plastics EnvironmentalStatement–Cope Plastics is committed to making the world a better place. This commitment involves partnering with suppliers, customers, and the community to minimize the negative environmental impact while increasing sustainability and green initiatives through innovation, education and social responsibility.

C OR P OR AT E INFOR MAT ION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iFAB R IC AT ION C APAB IL IT IE S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi

1-69P L AS T IC S OVE R VIE W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1S E L E C T ION & DE S IG N G UIDE L INE S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3P R ODUC T C OMPAR IS ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

E NG INE E R ING P L AS T IC P R ODUC T SNYLON PRODUCTS - Nylon 101, Nylatron, NylOil, Nycast, Nymetal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14ACETAL PRODUCTS - Acetron GP & Delrin Acetal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28ERTALYTE PET-P Polyester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30MACHINE GRADE Polycarbonate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33PSU 1000 Polysulfone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34RADEL R (PPSU) Polyphenylsulfone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35ULTEM (PEI) Polyetherimide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35FLUOROSINT Filled PTFE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37TECHTRON & QUADRANT (PPS) Polyphenylene Sulfide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40KETRON (PEEK) Polyetheretherketone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41TORLON (PAI) Polyamide-Imide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42CELAZOLE (PBI) Polybenzimidazole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44SEMITRON - Static Dissipative Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

OT HE R E NG INE E R ING MAT E R IAL S

Industrial Laminates - Rod & Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Polyurethane Cast Rod & Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52PTFE - (The Fluorocarbon Family) - Sheet, Rod, Tubing, Shapes, etc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54UHMW - TIVAR ENGINEERING PLASTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57UHMW - DURA-SURF Pressure Sensitive Tape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69UHMW - ULTRAWEAR Profile Shapes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

70-89

ABS (Acrylonitrile butadiene styrene) Sheet & Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70KYDEX (acrylic/PVC alloy) Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71KYNAR (PVDF) Sheet & Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75Polyethylene - High Density (HDPE) & Low Density (LDPE) Sheet & Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76Polypropylene (PP) Sheet & Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78PVC (Polyvinyl chloride) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80CPVC (Chlorinated Polyvinyl Chloride) Sheet & Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82PVC Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84PVC Clear EXCELON R-4000 Schedule 40 Pipe & Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84STRONGWELL Products (EXTREN, DURADEK, DURAGRATE, DURAGRID& SAFRAIL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

90-112

S AINT-G OB AIN P E R FOR MANC E P L AS T IC S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110-116Tygon Beverage & General Application B-44-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94Tygon Bulk Transfer B-44-4X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94Tygon Pressure Tubing B-44-4X I.B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95Norprene Food Grade A-60-F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95Norprene Pressure Tubing A-60-F I.B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96Tygon Laboratory Tubing R-3603 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96Tygon Vacuum R-3603 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96PharMed Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96Tygon Ultra-Soft Tubing R-1000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96Versilic High Strength Silicone Tubing SPX-50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97Versilic High Strength Silicone Pressure Tubing SPX-70 I.B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97Tygon Sanitary Silicone R-3350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97Tygon Sanitary Silicone Pressure Tubing 3370 I.B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97Tygon Medical / Surgical S-50-HL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98Tygon Microbore Tubing S-54-HL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98Tygon High Purity Tubing 2275 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98Tygon High Purity Pressure Tubing 2275 I.B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98Tygon Ultra Chemical Resistant Tubing 2075 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99Tygon Plasticizer Free Tubing 2001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99Tygon Long Flex Life PumpTubing LFL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99Norprene Industrial Grade Tubing A-60-G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99Tygon Fuel and Lubricant F-4040-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100Tygothane Precision Polyurethane Tubing C-210-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100Tygothane Precision Polyurethane Pressure Tubing C-544-A I.B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100Tygon UV Resistant Tubing R-3400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100Fluran Severe Environment Tubing F-5500-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101Tygon Inert Tubing SE-200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101Chemfluor FEP Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101Chemfluor PFA Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101Chemfluor PTFE Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Typical Physical Properties of Tygon & Other Saint-Gobain Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102Suggested MaximumWorking Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104Availability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

OT HE R P L AS T IC T UB INGNYLAFLOW Nylon Pressure Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108Polycarbonate - Clear Rigid Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110Polyethylene Low Density (LDPE) Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110PTFE Flexible Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111PTFE Spaghetti Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111Vinyl Fexible Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

5 SHEET PLASTICS - For Glazing and Other Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113-130

Acrylic Sheet PLEXIGLAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113Acrylic Sheet - Impact Modified DURAPLEX & IMPLEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121Acrylic Sheet - Mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121Copolyester Sheet - VIVAK (PETG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121Optix Acrylic Flat Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122Polycarbonate Sheet MAKROLON & MAKROLON HYGARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124Polycarbonate Sheet TUFFAK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130Polycarbonate Twin Wall Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

6 SPECIALTY INDUSTRIAL PRODUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131-132

ACRYLIC ROD - Cast & Extruded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131TUBING - Cast & Extruded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131COROPLAST - Corrugated Polypropylene Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132CHEMFLUOR SEAMLESS FEP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

7 GLOSSARY & SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133-138

Glossary of Engineering Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133Preliminary Guide to Identifying Basic Types of Plastics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136SpecificationsASTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137FEDERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137MILITARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

8 INDEX & TERMS OF SALE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139-141

All statements, technical information and recommendations contained in this publication are presented in good faith, based upon tests believed to bereliable. The user is cautioned, however, that Cope Plastics, Inc. does not guarantee the accuracy or completeness of this information and it is the user’sresponsibility to determine the suitability of products in any given application. We strongly recommend that you test all products under end-use conditions.All products discussed are sold without warranty, either expressed or implied, and buyer assumes all responsibility for loss or damage arising from thehandling or use, whether done in accordance with directions or not. Statements concerning the possible use of products are not intended asrecommendations to use any product in the infringement of any patent.

651 Lambert Point Dr. 1600 Murphy Drive 2995 Wall Triana Hwy, Ste #A7Hazelwood, MO 63042-4419 Maumelle, AR 72113-6176 Huntsville, AL 35824-1531(314)-344-0436 (501) 803-3344 (256) 464-0774TOLL FREE (800) 325-9188 TOLL FREE (800) 643-5530 TOLL FREE (800) 545-8428FAX (314) 344-0413 FAX (501) 803-0033 FAX (256) 464-0775

630 High Point Lane 1751 S.W. 41st Street 1729 Research DriveEast Peoria, IL 61611 Topeka, KS 66609-1252 Louisiville, KY 40299-2201(309) 694-0305 (785) 267-0552 (502) 499-8884TOLL FREE (800) 322-2826 TOLL FREE (800) 255-2941 TOLL FREE (800) 884-9588FAX (309) 694-0433 FAX (785) 267-7416 FAX (502) 495-0998

8110 - 42nd Street, West 3331 S. University Drive 14535 Grover StreetRock Island, IL 61201-7325 Fargo, ND 58104-6291 Omaha, NE 68144-3241(309) 787-4465 (701) 232-6412 (402) 597-9300TOLL FREE (800) 447-1242 TOLL FREE (800) 437-4752 FAX (402) 597-9356FAX (309) 787-4466 FAX (701) 234-0018 TOLL FREE (800) 988-6207

920 N. Compton Drive N30W22377 Green Rd. Suite D 6399 Shelby View Drive, Suite 110Hiawatha, IA 52233-2204 Waukesha, WI 53186-8869 Memphis, TN 38134-7666(319) 393-5575 (262) 650-0085 (901) 372-2883TOLL FREE (800) 332-7257 TOLL FREE (800) 242-5530 TOLL FREE (800) 541-9173FAX (319) 393-5939 FAX (262) 650-0086 FAX (901) 373-3974

980 Berwood Ave East, Suite 150 1751 S.W. 41st Street 310 N.E. 31st StreetVadnais heights, MN 55110 Topeka, KS 66609-1252 Oklahoma City, OK 73105-4004(651) 228-1448 (913) 722-1550 (405) 528-5697TOLL FREE (866) 834-4792 TOLL FREE (800) 542-9182 TOLL FREE (800) 654-9139FAX (651) 228-1449 FAX (913) 722-1551 FAX (405) 525-7214

One Territorial Court, Suite B 4441 Industrial DriveBolingbrook, IL 60440-3672 Alton, IL 62002-5939(630) 226-1664 TOLL FREE (800) 851-5510TOLL FREE (866) 246-5015 618-466-0221FAX: (630) 226-1728 FAX: 618-466-7975

i

Solutions

EngineeringMaterialsTubing

SheetPlasticsSpecialty Industrial Products

ManufacturingDesignAssistance

SERVICE & SUPPLYCorporateInformation

Products

Today's demanding business climate requires the selection of bus inesspartners who can support corporate commitments . A vendor partner must bereliable for: product availability, product performance, superior quality, on-time delivery and unparalleled service. For more than 60 years , C ope P lasticshas partnered with our customers to supply products , solve problems and to

help our partners meet their bus iness objectives . S OLUTIONS we have provided have frequently helped put ourcustomers ahead of their competitors .

Cope Quality StatementC .O.P.E . - C ontinuously Offering People E xcellence

People associated with C ope P lastics are of the utmost importance. We will develop partnerships with ourcustomers , vendors , and employees based on the highest moral and ethical standards and practices .

Business Partners

ii

Cope Plastics has a long history of providing SOLUTIONS. Starting with one small o�ce in St. Louis, Missouri in 1946, CopePlastics has continually been recognized by industrial �rms as the dependable source for plastic stock shapes and fabricatedmachine parts. Our reliable and consistent performance has allowed us to grow to our current size, with corporate o�ces atGodfrey, Ill and 16 branch locations, employing over 350 people, with sales approaching $100 million annually. Although wehave grown considerably in size and scope, our commitment to customer satisfaction has remained consistent. This isre�ected in our quality statement; C.O.P.E. – Continuously O�ering People Excellence.

Responsiveness is one of our core competencies. We pride ourselves on our highly experiencedsales sta�and continually provide education and training on products and customer service skills.Complete service is at the heart of what we do. Delivery must be the right product, on time, everytime, but just as importantly, we meet other requirements and expectations routinely.

If you need customized bar coding, vendor-managed inventory, application engineering, e-commerce,EDI, assistance with material selection, we perform. If you have other needs, we want to be part of theSOLUTION. Our goal is to be viewed as a critical component in our customer's success.

Cope Plastics surpasses industry standards for quality. ISO 9001:2008 registration, and a true commitment to continuousimprovement provide our customer partners with an unmatched resource for reliable service.

Whatever your requirements or expectations, we want to provide SOLUTIONS for you.

CALL TODAY!

Service

ISO 9001 Quality

Corporate Information cont.

Cope Plastics has one of the largest product inventories in our industry.We stock a wide variety of plastic sheet, rod and tubing to accommodate your every requirement. The inventorythroughout our 17 locations encompasses over 300,000 square feet of warehouse space. Our advancements inwarehousing technology and logistics provide you with a dependable source of supply.

• Cycle counting ensures accurate inventory information and timelystock replenishment. It means fewer back-orders to you.

• Material for your needs is allocated at time of order entry.• Barcode accuracy means fewer errors.• To insure prompt arrival of your order, we ship orderssixteen hours a day from our corporate warehouse.

To meet your everyday needs, we support• Blanket orders • Yearly contracts • Multi-year contracts.

To accommodate your demanding schedules, Cope Plastics o�ers multiple delivery options• FedEx • UPS • Motor freight • Scheduled delivery by our company trucks.

Local delivery or shipments around the world, your product will be delivered on time.To handle your motor freight shipments, we have selected a limited number of "core carriers" that have demonstratedsuperior service. Assured of their superior service, our volume enabled us to negotiate maximum discounts for freightsavings to you. Of course, we will use a carrier of your choice, if you prefer.

Product Inventories

iii


iv

Types of Plastics/Basic Properties/Performance Profile

Advantages of Plastics

Product Compliance/Regulatory Information

Design Guidelines/Bearing & Wear or Structural

Assistance With Component Design

Metal to Plastics Conversion

Opportunities for Reverse Engineering When Converting Metals to Plastics

Engineering: We understand the language. We speak the language.When Design Engineers, Production Engineers or Maintenance Engineers speak, we listen.

One on One Small Team Groups

When engineers tell us about their company goals, or tell us about their problems, we respond with SOLUTIONS.Discussions or Presentations - At Your Plant, at our Branch Office or at our Corporate Fabrication Facility.

When the environment is abrasive.When the temperature variation is - 100 F to 800 F.When moisture is a problem.When you need parts requiring FDA compliance.When you encounter heat and wear and must have a non-abrading surface.When other plastics have failed.When a component must be sacrificial.When the application may not be appropriate for plastics.When variations in plastic manufacturing can reduce the overall cost.When metal should be part of the plastic component.When a lower cost plastics can provide a SOLUTION.

Material Selection and Design Assistance

Cope Plastics - Your Partner for Material Selection & Design Assistance

Material Selection Design Assistance


v

Cast metal part was successfully replaced with a non-corrosive plastic. Reverse engineering provided unexpectedeconomy.

Original stainless steel part was reverse engineered andproduced as a problem solving UHMW component.

Cam Path - Overall dimensions,1-1/2” x 28 x 29” Requires complex machining.

Guide Rail for Conveyor LineNearly 3’ x 6’.

1” thick Acrylic Lid for Vacuum PackagingMachine.Similar capability can be found onlyin Europe.

Material Selection and Design Assistance cont.


vi

Fabrication Capabilities

CNC Routers(1) VR804 Komo Router

5’ x 8’ Table(4) Main Spindles(2) Sub-Spindles

(2) VR1005 Komo Routers(2) 5’ x 5’ Tables(4) Main Spindles(4) Sub-Spindles

(1) VR512 Komo Router(1) 5’ x 12’ Table(4) Main Spindles(4) Sub-Spindles

(1) VR512 Komo Router(1) 5’ x 12’ Table(2) 8 Station AutomaticTool Changers

(1) VR100TSTT Mach III(2) 5’ x 5’ Tables(3) Spindle w 12 toolmagazine

(1) Komo Router Mach III(2) 5’ x 5’ TablesAggregate heads with12 tool changer

(2) W525 Onsrud Routers

Operator utilizes efficiency of VR 512 byrunning 4 parts simultaneously.

High performanceSchelling CNC

panel saw can cutup to 4" stack

height. Accuraciesof +/-0.015" are

routine.

CNC Panel Saws(2) Schelling Panel Saws

10’ x 20’ x 4”Both loaded with AutomaticSheet Loader

(2) Schelling Panel Saws12’ x 12’ x 4”Both loaded with AutomaticSheet Loader

CNC Vertical Mills(2) Okuma Cadet Mill 4020

(1) Rotary Table20 Station AutomaticTool Changer

(1) Fadal VMC1020” x 16” x 16”20 Station AutomaticTool Changer

(1) Tree Knee Mill30” x 16” x 30”

CNC Turning Center(1) LT15-MY Okuma Turning

Center(2) 12 Station Turrets(2) 2.75” Thru Bore SpindlesLive Tooling in Any StationOn TurretAutomatic Barfeed

CNC Horizontal Mill(1) Mx40 Horizontal Mill

20” x 20” x 20”Automatic Pallet Changer30 Station Automatic Tool Changer

(1) Mazak HCN 4000 IIHorizontal Mill– Dual Pallet

OtherClausing Hydraulic Press Brake – 45 ton

Forced Air Oven – 60” x 120” Rack

Forced Air Oven – 60” x 96” Rack or Shelp

Bermaq edge finishing/polishingmachine – 6 1/2”

Bermaq edge finishing/polishingmachine – 10”

Thermobend 2000 wire heater – 2 boom heater

Thermobend 2000 wire heater – 4 boom heater,accepts 96” width

Thermo Elite 120 wire heater – 4 boom,accepts 120” width

Thermo Elite 48 wire heater – 2 boom, accepts48” width

Bead BlasterDuel Belt Sander - 51” Wide Belts


vii

Operator Robin Mahan likes the challenges in his job at Cope Plastics. Here, he'schecking the ID, OD and screw diameter dimensions of a nylon bushing beingmachined in an Okuma LT-15MY twin-spindle with live tooling.

CNC Lathe(1) Okuma Crown Lathe

12 Station Turret2.75’ Thru Bore SpindleAutomatic Barfeed

(1) L1420 Okuma Crown Lathe12 Station Turret4” Thru Bore SpindleAutomatic Barfeed

(1) Mazak Quick Turn 158 Station Turret2” Thru Bore Spindle

(1) LeBlond Lathe24” Chuck9” Hollow Spindle

(1) Mazak QTN35ON4” Thru Bore SpindleBar FeederLive Tooling

(1) Mazak QTN45ON7” Thru Bore SpindleBar FeederLive Tooling

(1) LU400 Okuma LatheTwin TurretSingle Spindle

VR 1005 Komo Router has four head capacity to routeparts from full sheets. The cutting step is eliminated.

While the Okuma MX-40HA horizontalmachining center with high-speedspindle runs, John Bogard puts jam nutsfor crane wear pads into the nexttombstone fixture. The machine willpush the nuts into proper position aspart of its operation

Okuma machine tools were chosen for dependability,consistency, flexibility and ease of use. A wide range ofoptions enhance efficiency and quality of parts.


Fabrication Capabilities cont.

viii

Cope Plastics supplies these SOLUTIONS for thebottling industry

Food Industry Components

Wear Pads Sheaves & Pulleys

Gears & Timing Components Parts for Heavy Equipment Industry

Fabrication Capabilities cont.Prototypes & Production Parts

ix

WearWearDowntimeWearCorrosionMaintenanceMaintenanceAbrasionWeight & CostNoiseLubricationHarsh environments

When 8 hours of lubrication are requiredfollowing every 10 hours of operation, ourcustomer/partner wanted to reduce oreliminate this laborious task for their customers.

The combination of heat, wear, and an abrading surfacewere the ingredients in a puzzle that required ourcustomer/partner to regularly shut down production for atleast four hours.

Design Engineers at one of our customer/partners werechallenged to find a material that had good wearresistance, good impact strength, and could withstandtemperature variations of -100 F up to 400 F.

Metal on metal contact on a conveyor line requiredcontinuous lubrication, generated a high level of noise,and wore so badly that the drive sprockets and theentire length of chain had to be regularly replaced.Cost to our customer/partner was almost $40,000annually.

SOLUTIONSProvided

Faster assemblyBetter jobLower costCapacity improvementQuicker delivery

Fabrication Capabilities cont.Cope Plastics has SOLUTIONSSOLUTIONS for:

When sprockets wear chain.

When wear is accelerated by weight.

When seals fail & cause downtime.

When metal bearings wear & seize.

When corrosion shortens life expectancy.

When maintenance is high & productivity is lost.

When maintenance is a nuisance on metal drive gears, idler gears & wheels.

When metal contact arms abrade production parts.

When steel components are too heavy & too costly.

When metal on metal generates a high level of noise.

When too much time is required for lubrication.

When you need a chain guide material for harsh environments.

SOLUTIONS Provide:

When re-design can lead to faster assembly.

When plastics can do a better job than metals.

When part costs can be lowered by re-design.

When lift capacity can be improved by reducing weight.

When deliveries are extended for imported replacement parts.

Details about a few of the SOLUTIONS provided for our customer/partners

x

Increase Customer Satisfaction

Improve Product Service Life

Improve Equipment

Performance

Reduce Replacement Part Cost

Lower Maintenance Cost for Customers

Reduce the Need For Replacements

Improve Design

Improve Durability

Eliminate / Reduce Line Shutdown

Reduce Downtime

Reduce Maintenance

Improve Productivity

Reduce Waste

Increase Throughput

Reduce Noise Levels

Eliminate / Reduce “Safety Inventory”

GIVE US THEOPPORTUNITY TO

PROVIDE SOLUTIONSTO YOU AS OUR

CUSTOMER/PARTNER

Producers

Bakery Goods

Food Preparation Ingredients

Paper Products

Copper Products

Manufacturers

Wood Millwork

Hardwood Veneer

Plywood

Plastic Plumbing Fixtures

Gypsum Products

Metal Doors

Wire Products

Farm Machinery

Lawn and Garden Tractors

Construction Machinery

Overhead Traveling Cranes

Forklifts

Cutting Tools

Food Products Machinery

Service Industry Machinery

Motor Vehicles

Motor Vehicles Accessories

Aircraft Parts

Optical Instruments

Sporting and Athletic Goods

GOALS

Fabrication Capabilities cont.

We have provided SOLUTIONSto companies within theseindustries

1

2EngineeringM

aterials

Plastics increasingly replace traditional materials such as bronze, stainless steel, cast iron and ceramics.They are chosen for improved performance and cost reduction. Plastics can:

• Reduce Weight • Reduce Noise

• Improve Wear Performance in Unlubricated Conditions • Eliminate Corrosion

• Insulate & Isolate, Both Thermally and Electrically • Increase Part Life

A comparison of typical properties for common engineering materials is shown in Table 1.

Typical applications for engineering plastics range from semiconductor processing equipment components to heavyequipment wear parts, to food processing industry components.

Machinable plastic stock shapes (sheet, rod, and tubular bar) are now available in more than 50 grades, spanning theperformance/price range of both ferrous and non-ferrous metals to specialty ceramics. Plastics capable of long termservice up to 800°F (425°C), with short term exposures to 1,000°F (540°C) are now available. As the number of materialoptions has increased, so has the difficulty of selecting the right material for a specific application. This overview will helpyou understand basic categories of plastic materials.

Table 1 : Typical Properties of Engineering Materials

* Torlon is a registered trademark of Solvay Advanced Polymers.

Property Units Nylon Torlon* PAI Bronze Steel (A36) Aluminum

Density g/cm3 1.15 1.41 8.80 7.84 2.70

Tensile Strength psi 12,000 18,000 22,000 36,000 30,000

Modulus of Elasticity psi 0.4 x 106 0.6 x 106 16 x 106 30 x 106 10 x 106

Relative Strength

to Weight Steel = 1.0 2.27 2.78 0.54 1.0 2.41

Coefficient of Linear

Thermal Expansion in./in./°F 50 x 10-6 14 x 10-6 10 x 10-6 6.3 x 10-6 12 x 10-6

PLASTICS OVERVIEWEngineering Materials

NOTES

2

2EngineeringM

aterials

EngineeringMaterials cont.

Imidized Polybenzimidazole (PB I) C elazole* PB I Highest heat resistance & strengthPolyimide (PI) Duratron® PI Low wear rate, high purityPolyamide-imide (PAI) Torlon* PAI Highest strength to 500°F,

dimensionally stableC rystalline High Polyetheretherketone (PEEK ) K etron® PEEK C hemical, wear and heat resistancePerformance Polyphenylene sulfide (PPS) Techtron® or R yton* PPS C hemical resistance, strength, and

wear resistanceFilled PTFE Fluorosint® C hemical resistance and dimensional stabilityPolytetrafluoroethylene (PTFE) Excellent dielectric properties,

chemical resistanceAmorphous High Polyetherimide (PEI) Ultem* PEI High strength and heat resistance to 400°FPerformance Polyphenylsulfone (PPSU) R adel* R PPSU High strength, steam and impact resistance

Polysulfone (PSU) PSU 1000 Polysulfone High strength and heat resistance to 300°FC rystalline Polyethylene Terephthalate (PET-P) Ertalyte® PET–P Dimensional stability and wear resistanceEngineering Polyoxymethylene (POM)- Acetal Acetron® or Delrin* Acetal Machinability and dimensional stability

Polyamide (PA) - Nylon MC ® or Nylatron® Toughness, wear resistance & strengthUltra high mole. wt. Polyethylene (UHMW-PE) TIVAR Toughness and abrasion resistance

Amorphous Polycarbonate (PC ) PC 1000 Polycarbonate Impact and heat resistance to 250°FEngineering Polyphenylene oxide, modified (PPO) Noryl* Heat resistance, toughness and

thermoformabilityPolymethyl methacrylate (PMMA) –Acrylic C larity and formabilityAcrylonitrile butadiene styrene (AB S) Medium strength, toughness and

Standard thermoformabilityEngineering Polystyrene (PS) R igid, Light weight, thermoformable

Polyvinyl chloride (PVC ) Light weight, easily processedPolypropylene (PP) PR OTEUS C hemical resistance, medium strengthHigh Density Polyethylene (HDPE) C hemical resistance, low costLow Density Polyethylene (LDPE) C hemical resistance, formability, low cost

P B I

P I

PAIPE I

PPS UPS U

PCPPOAcrylic

AB S

PVC

PS

PPSPE E K

PTFE

PE T- PNylon (PA)

UHMW-PE

Acetal (POM)

PP

HDPE

LDPE

C rys tallineAmorphous

Imidized Materials

Extreme Service EnvironmentsHigh Temperature

High PurityChemical Resistance

Advanc ed E ngineering Plastic s

Hot Water or Steam ResistanceThermoformableTransparent/Translucent

E ngineering Plastic sGeneral Purpose StructuralThermoformableBondable

Most Common Bearing & Wear Mtls.Good Chemical Resistance

General Purpose Bearing & Wear

Non-Critical, Low Stress Applications-Good Chemical Resistance

S tandard Plastic sNon-Critical, Low StressApplications-Good bondability and formability

Superior Chemical ResistanceGood Wear Resistance

Performanc e

Performanc e Family Material Trade name Performanc e Profile

Ac etron, Duratron, E rtalyte, Fluoros int,K etron, MC , Nylatron and Tec htron areregistered trademarks of QuadrantE ngineering Plastic Produc ts .C elazole is a registered trademark ofC elanese Ac etate. *Torlon and R adel areregistered trademarks of Amoc oPerformanc e Produc ts .Delrin is a registered trademarkof E .I. DuPont. *Ultem and Noryl areregistered trademarks of G E Plastic s .

The Materials Pos itioning Triangle shown inc ludes the most c ommon thermoplastic s grouped ac c ording to generalperformanc e c harac teris tic s . Materials within a spec ific group have s imilar general c harac teris tic s as defined by the grouppositioning statement. The materials are ranked ac c ording to heat res is tanc e.

PLASTICS OVERVIEW cont.

Ad

vanc

edE

ngin

eerin

gP

last

ics

Eng

inee

ring

Pla

stic

sS

tand

ard

Pla

stic

s

450°

250°

150°

3

Engineering Materials cont.

2EngineeringM

aterials

SELECTION & DESIGN GUIDELINESWith the many plastic materials available today, selecting the best one can be an intimidating proposition.Here are guidelines to assist those less familiar with plastics.

• Longer part life • Elimination of lubrication• Reduced wear on mating parts • Faster operation of equipment / line speeds• Less power needed to run equipment • Corrosion resistance and inertness

STEP 1 — Determine whether the component is a:Bearing and Wear Application (i.e., frictional forces) or Structural (static or dynamic) Application.

STEP 2 — Consider the thermal requirements of your application using both typical and extreme conditions.A material’s heat resistance is characterized by both its heat deflection temperature (HDT) and continuous servicetemperature. HDT is an indication of a material’s softening temperature and is generally accepted as a maximumtemperature limit for moderately to highly stressed, unconstrained components. Continuous service temperature isgenerally reported as the temperature above which significant, permanent physical property degradation occurs after longterm exposure. This guideline is not to be confused with continuous operation or use temperature reported by regulatoryagencies such as Underwriters Laboratories (UL).

The melting point of crystalline materials and glass transition temperature of amorphous materials are the short-termtemperature extremes to which form stability is maintained. For most engineering plastic materials, using them at or abovethese temperatures should be avoided.

STEP 3 — Consider chemical exposure during use and cleaning.Nylon, acetal and Ertalyte® PET-P are generally suitable for industrial environments. Crystalline high performance materialssuch as Fluorosint® filled PTFE, Techtron® PPS and Ketron® PEEK are more suitable for aggressive chemical environments(See Page 6). We strongly recommend that you test under end-use conditions.

STEP 4 — Before proceeding to steps 5-7 it may be appropriate to consider additional material characteristics including:

• Relative Impact Resistance/Toughness • Dimensional Stability • Regulatory/Agency Compliance

Materials with higher tensile elongation, Izodimpact and tensile impact strengths aregenerally tougher and less notch sensitive forapplications involving shock loading.

Engineering plastics can expand andcontract with temperature changes 10 to 15times more than many metals including steel.The coefficient of linear thermal expansion (CLTE)is used to estimate the expansion rate forengineering plastic materials. CLTE isreported both as a function of temperatureand as an average value. Page 4 shows howmany different engineering plastics react toincreased temperature.

Modulus of elasticity and water absorption alsocontribute to the dimensional stability of amaterial. Be sure to consider the effects ofhumidity and steam.

Agencies such as the Food and DrugAdministration (FDA), U.S. Department ofAgriculture (USDA), UnderwritersLaboratory (UL), 3A-Dairy Association andAmerican Bureau of Shipping (ABS)commonly approve or set specificguidelines for material usage within theirindustrial segments.

Mechanical Property Comparisons

Tensile Compressive Flexural Elongation Izod WaterStrength Strength Modulus Impact Absorp.psi psi psi % (73°F) (24 hr.)

Nylatron® NSM Nylon 11,000 14,000 475,000 20 0.5 0.30Acetron® GP Acetal 9,500 15,000 400,000 30 1.0 0.20Ertalyte® PET-P 12,400 15,000 490,000 20 0.5 0.07Radel® R PPSU 11,000 13,400 345,000 30 2.5 0.37Ultem® 1000 16,500 22,000 500,000 80 0.5 0.25Ultem® 2300 17,000 32,000 850,000 3 1.0 0.18Fluorosint® 500 1,100 4,000 500,000 10 0.9 0.10Techtron® PPS 13,500 21,500 575,000 15 0.6 0.01Quadrant GF40 PPS 5,000 24,000 1,000,000 1 1.0 0.02Ketron® (Extd) PEEK 16,000 20,000 600,000 40 1.0 0.10Ketron GF30 Peek (Extd) 14,000 22,000 1,000,000 2 .8 0.10Torlon® 4203 PAI 18,000 24,000 600,000 10 2.0 0.4Torlon® 4301 PAI 15,000 22,000 800,000 3 0.8 0.4Torlon® 5530 PAI 15,000 27,000 900,000 3 0.7 0.30Duratron® XP PI 16,000 24,000 600,000 4 1.4 0.4Duratron® 150 PI 9,600 17,000 610,000 1.5 0.5 0.4Celazole® PBI 20,000 50,000 950,000 3 0.5 0.40


2

4

2EngineeringM

aterials


STEP 5 — Select the most cost-effective shape for your part.Cope Plastics, Inc. offers designers broad size and configuration availability. Be sure to investigate all of the shape possibilities––youcan reduce your fabrication costs by obtaining the most economical shape.

Note: From process to process, many material choices remain the same. However, there are physical property differencesbased upon the processing technique used to make the shape. For example:

• Injection molded parts exhibit the greatest anisotropy (properties are directionally dependent).• Extruded products exhibit slightly anisotropic behavior.• Compression molded products are isotropic –– (equal properties in all directions.)

STEP 6 — Determine the machinability ofyour material options.Machinability can also be a material selectioncriterion. All of the Quadrant products are stressrelieved to enhance machinability. In general,glass and carbon reinforced grades areconsiderably more abrasive on tooling and aremore notch sensitive during machining thanunfilled grades. Reinforced grades arecommonly more stable during machining.Because of their extreme hardness, imidizedmaterials (i.e., Torlon* PAI, Duratron® PI andCelazole* PBI) can be challenging to fabricate.Carbide and polycrystalline diamond toolsshould be used during machining of thesematerials. To aid you in assessing machinability,a relative rating for each material can be foundon the property comparison charts. See line 42 under product description.

STEP 7 — Make sure you receive what you specify.The properties listed here are for Quadrant Engineering Plastic Products’ materials only. Be sure you are not purchasing aninferior product. Request product certifications when you order.

Coefficients of Linear Thermal Expansion

Engineering Notes: All materials have inherent limitations that must be considered when designing parts. To make limitations clear, each material profiled hasan Engineering Notes section dedicated to identifying these attributes.

For: Choose:

Long lengths, Small diameters ExtrusionRod, sheet, tubular bar, bushing stock

Large stock shapes, Near net shapes CastingRod, sheet, tubular bar, custom cast parts

Various shapes in advanced engineering materials CompressionMolding Rod, disc, sheet, tubular bar

Small shapes in advanced engineering materials Injection MoldingRod, disc, sheet, tubular bar

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2EngineeringM

aterials

5

Celazole* PBI 650°FDuratron® PI 580°FFluorosint® filled PTFE’s 500°FTorlon* PAI (4301,4501, 4540, 4347, 7130) 500°FKetron® PEEK 480°FKetron® PEEK HPV 480°FKetron® 30% CF PEEK 480°FQuadrant Bearing Grade PPS 450°FTechtron® HPV 430°FMC® 901 nylon 260°FErtalyte® PET-P / Ertalyte® TX 210°FNylon 101 210°FNylatron® GS nylon 210°FNylatron® NSM nylon 200°FNylatron® GSM Blue nylon 200°FNylatron® GSM nylon 200°FMC® 907 nylon 200°FAcetron® GP Acetal / Delrin* 150 180°FDelrin* AF Blend 180°FUHMW-PE TIVAR 160°F

Duratron® 150 PI 41,500Celazole* PBI 37,500Ketron® 30% CF PEEK 25,000Quadrant Bearing Grade PPS 25,000Torlon* PAI (4301,4501, 4540, 4347, 7130) 22,500Techtron® HPV 8,750Nylatron® NSM Nylon 15,000Ketron® PEEK HPV 20,000Delrin* AF Blend 8,300Fluorosint® 500 filled PTFE 8,000Fluorosint® 207 filled PTFE 8,000Ertalyte® TX 6,000Ketron® PEEK 8,500Nylatron® GSM Blue nylon 5,500Nylatron® GS / GSM nylons 3,000MC® 901 / MC® 907 nylon 3,000Ertalyte® PET-P 2,800Nylon 101 2,700Acetron® GP Acetal / Delrin* 150 2,700UHMW-PE TIVAR 2,000

Celazole* PBI 650°F Duratron® PI 580°F Torlon* PAI grades 500°F Fluorosint® filled PTFE 500°FSemitron® ESd 500HR 500°F

PTFE 500°FKetron® PEEK 480°FKetron® 30% GF or 30% CF PEEK 480°FQuadrant 40% GF PPS 450°FTechtron® PPS 425°FQuadrant CM PPS 425°FSemitron® ESd 410C 410°FUltem* 1000 PEI , Ultem* 2300 PEI 340°FRadel* R PPSU 300°FPSU 1000 Polysulfone 300°FPolycarbonate 250°FErtalyte® PET-P 210°F30% GF Nylon 210°FNylon 101 / Nylatron® GS Nylon 210°FMC® 901 / MC® 907 Nylons 200°FSemitron® ESd 225 180°FAcetron® GP Acetal / Delrin* 150 180°FUHMW-PE 160°F

73°F 150°F 300°FCelazole* PBI 12,500 11,500 10,500Ultem* 2300 PEI 6,200 4,600 3,000Ketron® 30% GF PEEK 6,000 4,000 2,000Ketron® 30% CF PEEK 6,000 4,000 2,000Torlon* PAI grades 5,000 4,500 3,000Duratron® XP PI 5,000 4,700 4,250Quadrant 40% GF PPS 5,000 4,000 750Semitron® ESd 410C 4,000 3,000 2,000Radel* R PPSU 3,000 2,200 1,500Ultem* 1000 PEI 3,800 2,700 1,70030% GF Nylon 3,500 2,500 ––Ketron® PEEK 3,500 1,750 750PSU 1000 Polysulfone 3,000 2,200 1,000Ertalyte® PET-P 2,300 2,000 ––Acetal/Delrin* 150 2,200 1,800 ––Techtron® PPS 2,100 2,000 500Quadrant CM PPS 2,100 2,000 500Polycarbonate 2,000 1,200 ––Nylons 2,000 1,200 ––Semitron® ESd 225 1,800 1,500 ––UHMW-PE TIVAR 1,800 400 ––Fluorosint® PTFE 1,500 1,000 500Semitron® ESd 500HR 1,500 1,000 500

PTFE 500 250 100

Select only materials rated above.

Select only materials rated above service PV

Select only materials rated above service pressure

Quadrant Engineering Plastic Product's material selectoris designed to help simplify the sometimes difficult taskof choosing an appropriate thermoplastic stock shapematerial using application design criteria. This selectorshould only serve as a guide, and not a fail safesubstitute for thorough design engineering.

Any material selection should be reviewed andthoroughly tested prior to actual use.

To Convert from °C: (°C x 1.8) + 32 =°F

Acetron, Duratron, Ertalyte, Fluorosint, Ketron, MC, Nylatron, Semitron and Techtron are registered trademarks of Quadrant Engineering Plastic Products.Delrin is a registered trademark of E.I. DuPont. * Torlon and Radel are registered trademarks of Amoco Performance Products.

Ultem is a registered trademark of GE Plastics. * Ryton is a registered trademark of Phillips 66 Company.Celazole is a registered trademark of Celanese Acetate.

6

2Engineering Materials

6

Fluorosint® 207 filled PTFEErtalyte® TXErtalyte® PET-P (Natural & Black)Nylon 101MC® 907 nylonAcetron® GP Acetal (Natural, Black & Colors)Delrin* 150 Acetal (Natural)UHMW-PE TIVARNylatron LFG

Fluorosint® Fluorosint®

UHMW-PE TIVAR UHMW-PE TIVARKetron® PEEK Ketron® PEEKKetron® PEEK 30% CF Ketron® 30% CF PEEKKetron® PEEK HPV Ketron® PEEK HPVTechtron® HPV Techtron® HPVQuadrant BG PPS Quadrant BG PPS

Fluorosint® Fluorosint® Ketron® PEEK UHMW-PE TIVARKetron® PEEK 30% CF Ketron® PEEKTechtron® HPV Ketron® 30% CF PEEKQuadrant BG PPS Ketron® PEEK HPVKetron® PEEK HPV Ertalyte® PET–PAcetron® GP Acetal Ertalyte® TX

ROD SHEET(DIAMETERS) (THICKNESS)

Acetal / Delrin*150 1/4" – 6" 1/4" – 3"Celazole* PBI� 1" – 4-3/4" 1/2" – 2"Delrin* AF Blend 1/4" – 6" 1/4" – 3"Duratron® PI� 1" – 4-3/4" 1/2" – 1-1/2"Ertalyte® PET-P 1/4" – 7" 1/4" – 4"Ertalyte® TX 3/8" – 6" 3/8" – 4" Fluorosint® PTFE 1/2" – 8-3/4" 1/4" – 3"Ketron® PEEK 1/4" – 4" 1/4" – 2"MC® 901 / 907 nylon 2" – 38" 3/16" – 4"Nylatron® GS nylon 3/16" – 2" 1/32" – 2"Nylatron® GSM Blue 2" – 38" 3/16" – 4"Nylatron® GSM nylon 2" – 38" 3/16" – 4"Nylatron® NSM nylon 2" – 38" 3/16" – 4"Nylon 101 1/32" – 6" 1/32" – 3"Ketron® PEEK 30% CF� –– –– Ketron® PEEK HPV 1/4" – 3" 1/4" – 2-1/2"Quadrant BG PPS� 1" – 12" 3/8" – 2-3/8"Techtron® HPV 1/4" – 4" 3/8" – 2" Torlon* 4301 PAI 1/4" – 2" 3/16" – 1"Torlon* 4501 & 4540� 1" – 15" 3/8" – 2"

Fluorosint® 207 filled PTFEUltem* 1000 PEIPSU 1000 PolysulfonePC 1000 Polycarbonate��Ertalyte® PET-P (Black & Natural)Nylon 101 (Natural)MC® 907 NylonAcetron® GP Acetal/Delrin* 150 (Natural)UHMW-PE TIVARRADEL

PTFE PTFEFluorosint® Fluorosint® UHMW-PE UHMW-PE TIVARKetron® PEEK Ketron® PEEKTechtron® PPS PPS productsQuadrant 40% GF PPS Radel* R PPSURadel* R PPSU PolysulfoneUltem* 1000 PEIPC 1000 PolycarbonatePSU 1000 Polysulfone

PTFE PTFEFluorosint® 500 Fluorosint® 500 Ketron® PEEK UHMW-PE TIVARTechtron® PPS Ketron® PEEKRadel* R PPSU PPS productsUltem* 1000 PEI Ertalyte® PET-PPSU 1000 Polysulfone Radel* R PPSU

Ultem* 1000 PEI

ROD SHEET(DIAMETERS) (THICKNESS)

Celazole* PBI� 1" – 4-3/4" 1/2" – 2"Delrin* 150 1/32" – 8" 1/32" – 4"Duratron® PI� 1" – 4-3/4" 1/2" – 1-1/2"Ertalyte® PET-P 1/4" – 7" 1/4" – 4"Fluorosint® PTFE 1/2" – 8-3/4" 1/4" – 3"Ketron® 30% CF PEEK 1" – 3" –––Ketron® 30% GF PEEK 1" – 2-1/4" –––Ketron® PEEK 1/4" –4" 1/4" – 2"MC® 901 / 907 nylon 2" – 38" 3/16" – 4"Nylon 101 / GS 1/32" – 6" 1/32" – 3"Polycarbonate 1/32" – 6" 1/4" – 3"Polysulfone 1/32" – 6" 1/4" – 3"Radel* R PPSU 1/4" – 6" 1/4" – 3"Quadrant 40% GF PPS� 1" – 12" 3/8" – 2-3/8”Semitron® ESd 225 ––– 1/4" – 3"Semitron® ESd 410C 1" – 4-3/4" 3/8" – 2"Semitron® ESd 500HR 1/2" – 8-3/4" 1/4" – 3"Techtron® PPS 1/4" – 3" 1/4" – 2"Torlon* 4301, 4203 1/4" – 2" 1/2" – 1"Torlon* 5530, 4503� 1" – 15" 3/8" – 2"Ultem* 2300 PEI 1/4" – 6" 3/8" – 2-1/2"Ultem* 1000 PEI 1/32" – 6" 1/4" – 3"30% GF Nylon 3/8" – 6" 1/32" – 3"

For resistance toother chemicals,

contact Cope Plastics, Inc.Technical Service.

(Custom sizes includingdisc and tubular bar arealso available in cast and

compression molded materials.)

� Products arecompression molded andtypically available in rod,sheet, tubular bar anddiscs. Rod and tube

lengths range from 3” to12”. Sheet sizes are 12”

x 12”, 13-1/4” x 14-1/4”, and 14” x 28”.

�� FDA compliant by special order only.

BEST

Note: CF = Carbon fiber reinforcedGF = Glass fiber reinforced BG = Bearing gradeESD = Electrostatic dissipativeCM = Compression molded

BEST

Contact Cope Plastics for complete

details on all materials.

Acetron, Duratron, Ertalyte, Fluorosint, Ketron, MC, Nylatron, Semitron and Techtron are registered trademarks of Quadrant Engineering Plastic Products.Delrin is aregistered trademark of E.I. DuPont. * Torlon and Radel are registered trademarks of Amoco Performance Products.

Ultem is a registered trademark of GE Plastics. * Ryton is a registered trademark of Phillips 66 Company. Celazole is a registered trademark of Celanese Acetate.

BEST

BEST

7


7

H2O Absorp.CLTE (Saturation)

Quadrant BG PPS 1.7 x 10-5 0.03Celazole* PBI 1.3 x 10-5 5.00Torlon* PAI grades 1.4 x 10-5 1.50Ketron® 30% CF PEEK 1.7 x 10-5 0.50Ketron® PEEK HPV 1.7 x 10-5 0.30Duratron® 150 PI 1.9 x 10-5 1.50Fluorosint® 500 2.5 x 10-5 3.00Ketron® PEEK 2.6 x 10-5 0.50Techtron® HPV 3.3 x 10-5 0.10Ertalyte® PET-P 3.3 x 10-5 0.90Ertalyte® TX 4.5 x 10-5 0.50Delrin* 150 Acetal 4.7 x 10-5 0.90Delrin* AF Blend 5.0 x 10-5 1.00Acetron® GP Acetal 5.4 x 10-5 0.90Fluorosint® 207 5.7 x 10-5 2.00MC® 901 / 907 nylon 5.0 x 10-5 7.00Nylatron® GSM nylon 5.0 x 10-5 7.00Nylatron® GS nylon 4.0 x 10-5 7.00Nylatron® NSM nylon 5.5 x 10-5 7.00Nylon 101 5.5 x 10-5 7.00Nylatron® GSM Blue 5.5 x 10-5 7.00UHMW-PE TIVAR 11 x 10-5 0.01

Tough Materials Notc h S ens itiveMC® 901 / MC® 907 nylon MaterialsNylatron® GSM nylon Nylatron® GS nylonNylatron® GSM Blue nylon Ertalyte® PET–PUHMW-PE TIVAR Ketron® PEEK HPVAverage Toughnes s Ketron® 30% CF PEEKNylon 101 Nylatron® NSM nylon Techtron® HPVAcetron® GP Acetal Quadrant BG PPSDelrin* 150 Acetal Duratron® PIDelrin* AF Blend Celazole* PBIErtalyte® TXFluorosint® filled PTFEKetron® PEEKTorlon* PAI

BEST

Select a material with the lowestcoefficient of linear thermalexpansion (in. / in. / °F) or

lowest water absorption.

Select the most impactresistant material if

toughness is critical.

*Applications requiringCelazole* PBI are typically

dry due to hightemperatures.

H2O Absorp.CLTE (Saturation)

Celazole* PBI 1.3 x 10-5 5.00Torlon* PAI grades 1.7 x 10-5 1.50Ultem* 2300 PEI 1.1 x 10-5 0.90Ketron® 30% GF PEEK 1.4 x 10-5 0.50Semitron® ESd 410C 1.8 x 10-5 1.25Duratron® PI 2.0 x 10-5 1.50Fluorosint® 500 2.1 x 10-5 3.00Quadrant 40% GF PPS 2.5 x 10-5 0.03Ketron® PEEK 2.6 x 10-5 0.50Techtron® PPS 2.8 x 10-5 0.0330% GF Nylon 3.1 x 10-5 7.00Radel* R PPSU 3.1 x 10-5 1.10Ultem* 1000 PEI 3.1 x 10-5 1.25PSU 1000 Polysulfone 3.1 x 10-5 0.60Ertalyte® PET-P 3.3 x 10-5 0.90PC 1000 Polycarbonate 3.9 x 10-5 0.40Acetal / Delrin* 150 4.7 x 10-5 0.90MC® 901 / 907 nylon 3.5 x 10-5 7.00Nylatron® GS nylon 4.0 x 10-5 7.00Nylon 101 5.5 x 10-5 7.00Fluorosint® 207 5.7 x 10-5 0.03Semitron® ESd 500HR 5.7 x 10-5 2.00UHMW-PE TIVAR 9.2 x 10-5 0.01Semitron® ESd 225 9.3 x 10-5 2.00

PTFE 10.0 x 10-5 0.01

Tough Materials MC® 901 / MC® 907 nylon Radel* R PPSU PC 1000 Polycarbonate

PTFE UHMW-PE TIVARAverage Toughnes sNylon 101 Semitron® ESd 225

BEST

All statements, technical information and recommendations contained in the Quadrant Product section are presented in good faith, based upontests believed to be reliable and practical field experience. The reader is cautioned however; that neither Quadrant Engineering Plastic Productsnor Cope Plastics, Inc. guarantee the accuracy or completeness of this information. It is the customer’s responsibility to determine the suitability

of products in any given application. Acetron, Duratron, Ertalyte, Fluorosint, Ketron, MC, Nylatron, Semitron and Techtron are registeredtrademarks of Quadrant Engineering Plastic Products. Delrin is a registered trademark of E.I. DuPont. * Torlon and Radel are

registered trademarks of Amoco Performance Products. Ultem is a registered trademark of GE Plastics. * Ryton is a registered trademarkof Phillips 66 Company. Celazole is a registered trademark of Celanese Acetate.

Acetron® GP Acetal / Delrin*150Fluorosint® filled PTFEs Torlon* PAI gradesKetron® PEEKUltem* 1000 PEITechtron® PPSPSU 1000 PolysulfoneTechtron® CM PPSSemitron® ESd 500HR

All cost are estimatesrelative to Nylon 101.Please note that size

availability and near netshapes can reduce

material cost.

Celazole* PBI 76.4Ketron® 30% CF PEEK 55.0Ketron® PEEK HPV 30.3Torlon* PAI grades 28.1Techtron® HPV 22.0Ketron® PEEK 19.8Quadrant BG PPS 17.8Fluorosint® filled PTFE 12.1Delrin* AF Blend 3.5Ertalyte® PET-P 1.6Ertalyte® TX 1.8Nylatron® NSM nylon 1.4Acetron® GP Acetal / Delrin 1.2Nylatron® GSM Blue nylon 1.2Nylatron® GS nylon 1.2Nylatron® GSM nylon 1.0MC® 901/MC® 907 nylon 1.0Nylon 101 1.0UHMW-PE TIVAR 0.5

Celazole* PBI 76.4Ketron® 30% CF PEEK 55.0Semitron ESd 500HR 45.8Semitron ESd 520HR 36.4Ketron 30% GF PEEK 34.0Torlon* PAI grades 28.1Ketron® PEEK 19.8Techtron CM PPS 18.5Semitron ESd 410C 17.3Techtron PPS 15.9Fluorosint® 500 filled PTFE 12.1Radel R PPSU 9.0Quadrant 40% GF PPS 8.1

Notc h S ens itiveMaterialsNylatron® GS nylonErtalyte® PET-P30% GF NylonSemitron® ESd 410CUltem* 2300 PEIKetron® 30% GF or CF PEEKQuadrant 40% GF PPSDuratron® PICelazole* PBI

Ultem 2300 PEI 7.030% GF Nylon 4.5PSU 1000 Polysulfone 4.0Ultem 1000 PEI 3.9Semitron ESd 225 3.3

PTFE 3.0PC 1000 Polycarbonate 1.7Ertalyte® PET-P 1.6Acetal/Delrin 150 1.2Nylatron® GS nylon 1.2Nylatron® 101 1.0MC® 901/MC® 907 nylon 1.0UHMW-PE TIVAR 0.5

98



8

Units

TestMethodASTM

QuadrantNylon101

Nylatron®

GSNylatron®

GF30Nylatron®

MC® 901Nylatron®

MC® 907

UnfilledPA66

MoS2 filled

PA66

30% GlassFilled PA66

Blue, HeatStabilizedPA6Unfilled PA6

1 Specific Gravity, 73°F. - D792 1.15 1.16 1.29 1.15 1.15 1.16

2 Tensile Strength, 73°F. psi D638 12,000 12,500 13,500 12,000 12,000 11,000

3 Tensile Modulus of Elasticity, 73°F. psi D638 425,000 480,000 675,000 400,000 400,000 400,000

4 Tensile Elongation (at break), 73°F. % D638 50 25 5 20 20 30

5 Flexural Strength, 73°F. psi D790 15,000 17,000 21,000 16,000 16,000 16,000

6 Flexural Modulus of Elasticity, 73°F. psi D790 450,000 460,000 650,000 500,000 500,000 500,000

7 Shear Strength, 73°F. psi D732 10,000 10,500 - 11,000 11,000 10,500

8 Compressive Strength, 10% Deformation, 73°F. psi D695 12,500 16,000 18,000 15,000 15,000 14,000

9 Compressive Modulus of Elasticity, 73°F. psi D695 420,000 420,000 600,000 400,000 400,000 400,000

10 Hardness, Rockwell, Scale as noted, 73°F. - D785 M85 (R115) M85 (R115) M75 M85 (R115) M85 (R115) M80 (R11)

11 Hardness, Durometer, Shore “D” Scale, 73°F. - D2240 D80 D85 - D85 D85 D85

12 Izod Impact (notched), 73°F. ft. lb./in. of notch D256 Type “A” 0.6 0.5 - 0.4 0.4 0.5

13 Coefficient of Friction (Dry vs. Steel) Dynamic - QTM 55007 0.25 0.2 - 0.2 0.2 0.2

14 Limiting PV (with 4:1 safety factor applied) ft. lbs./in.2 min QTM 55007 2,700 3,000 - 3,000 3,000 3,000

15 Wear Factor “k” x 10-10 in.3-min/ft. lbs. hr. QTM 55010 80 90 - 100 100 90

16 Coefficient of Linear Thermal Expansion (-40°F to 300°F) in./in./°F E-831 (TMA) 5.5 x 10-5 4 x 10-5 2.0 x 10-5 5.0 x 10-5 5.0 x 10-5 5.0 x 10-5

17 Heat Deflection Temperature 264 psi °F D648 200 200 400 200 200 200

18 Tg-Glass transition (amorphous) °F D3418 N/A N/A N/A N/A N/A N/A

19 Melting Point (crystalline) peak °F D3418 500 500 500 420 420 420

20 Continuous Service Temperature in Air (Max.) (1) °F - 210 220 220 200 260 200

21 Thermal Conductivity BTU in./hr. ft.2 °F F433 1.7 1.7 1.7 1.7 1.7 -

22 Dielectric Strength, Short Term Volts/mil D149 400 350 350 500 500 400

23 Surface Resistivity ohm/square EOS/ESD S11.11 >1013 >1013 - >1013 >1013 >1013

24 Dielectric Constant, 106 Hz - D150 3.6 - - 3.7 3.7 3.7

25 Dissipation Factor, 106 Hz - D150 0.02 - - - - -

26 Flammability @ 3.1 mm (1⁄8 in.) (5) UL 94 V-2 V-2 V-2 HB HB HB

27 Water Absorption Immersion, 24 Hours % by wt. D570 (2) 0.3 0.3 0.3 0.6 0.6 0.6

28 Water Absorption Immersion, Saturation % by wt. D570 (2) 7 7 5.5 7 7 7

29 Acids, Weak, acetic, dilute hydrochloric or sulfuric acid @73°F L L L L L L

30 Acids, Strong, conc. hydrochloric or sulfuric acid @73°F U U U U U U

31 Alkalies, Weak, dilute ammonia or sodium hydroxide @73°F L L L L L L

32 Alkalies, Strong, strong ammonia or sodium hydroxide @73°F U U U U U U

33 Hydrocarbons-Aromatic, benzene, toluene @73°F A A A A A A

34 Hydrocarbons-Aliphatic, gasoline, hexane, grease @73°F A A A A A A

35 Ketones, Esters, acetone, methyl ethyl ketone @73°F A A A A A A

36 Ethers, diethyl ether, tetrahydrofuran @73°F A A A A A A

37 Chlorinated Solvents, methylene chloride, chloroform @73°F L L L L L L

38 Alcohols, methanol, ethanol, anti-freeze @73°F L L L L L L

39 Continuous Sunlight @73°F L L L L L L

40 FDA Compliance Y N N Y N N

41 Relative Cost (4) $ $ $ $ $ $

42 Relative Machinability (1-10, 1=Easier to Machine) 1 1 4 1 1 1

PRODUCT DESCRIPTION

MECHA

NICA

LTHERMAL

ELECTRICAL

CHEM

ICAL (3)

OTHER

PRODUCT COMPARISON

Nylatron®

GSM

MoS2

filledPA6

EXTRUDED CAST

10



9

(1) Data represent Quadrant’s estimated maximum long term service temperature based on practical field experience.

(2) Specimens 1/8” thick x 2” dia. or square.

(3) Chemical resistance data are for little or no applied stress. Increased stress, especially localized may result in more severe attack.Examples of common chemicals also included.

(4) Relative cost of material profiled ($ = Least Expensive and $$$$$$ = Most Expensive)

(5) Estimated rating based on available data. The UL 94 Test is a laboratory test and does not relate to actual fire hazard. Contact CopePlastics for specific UL “Yellow Card” recognition number.

1 1.14 1.14 1.15 1.15 1.11 1.41 1.41 1.5 1.33 1.41 1.44 1.78

2 9,900 9,900 10,000 11,000 9,000 9,500 11,000 8,000 5,400 12,400 10,500 7,000

3 465,000 465,000 500,000 410,000 400,000 400,000 450,000 435,000 200,000 460,000 500,000 300,000

4 50 50 30 20 15 30 30 15 15 20 5 100

5 15,000 15,000 15,000 16,000 13,000 12,000 13,000 12,000 7,300 18,000 14,000 8,000

6 525,000 525,000 500,000 475,000 360,000 400,000 450,000 445,000 220,000 490,000 360,000 290,000

7 9,300 9,300 - 10,000 - 8,000 9,000 7,600 6,000 8,000 8,500 -

8 13,500 13,500 13,000 14,000 10,000 15,000 16,000 16,000 8,000 15,000 15,200 10,000

9 330,000 330,000 425,000 400,000 360,000 400,000 450,000 350,000 175,000 420,000 400,000 160,000

10 M85 (R120) M85 (R120) M80 (R117) M80 (R110) M65 M88 (R120) M89 (R122) M85 (R115) M50 (R108) M93 (R125) M94) M75

11 - - - D85 - D85 D86 D83 D76 D87 D80 D78

12 1.0 1.5 0.9 0.5 0.7 1 1 0.7 1.5 0.5 0.4 3.0

13 0.14 0.14 0.18 0.18 0.14 0.25 0.25 0.19 0.29 0.2 0.19 -

14 6,000 6,000 5,500 15,000 17,000 2,700 2,700 8,300 2,000 2,800 6,000 -

15 90 90 65 12 26 200 200 60 30 60 35 -

16 5.6 x 10-5 5.6 x 10-5 5.5 x 10-5 5.5 x 10-5 4.9 x 10-5 5.4 x 10-5 4.7 x 10-5 5 x 10-5 9.3 x 10-5 3.3 x 10-5 4.5 x 10-5 6.6 x 10-5

17 200 200 200 200 200 220 250 244 225 240 180 230

18 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

19 420 420 420 420 420 335 347 347 320 491 491 340

20 220 220 200 200 200 180 180 180 180 210 210 300

21 - 2.0 1.9 1.3 1.8 1.6 2.5 - - 2 1.9 1.5

22 - - - 400 - 420 450 400 - 385 533 260

23 - - >1013 >1013 >1012 >1013 >1013 >1013 109 - 1010 >1013 >1013 <1013

24 - - - - - 3.8 3.7 3.1 4.31 3.4 3.6 6.4

25 - - - - - 0.005 0.005 0.01 .036 0.02 .02 0.165

26 HB HB HB HB HB HB HB HB HB HB HB V-O

27 0.3 0.3 0.3 0.3 0.3 0.2 0.2 0.2 2 0.07 0.06 .03

28 6 6 6 7 7 0.9 0.9 1 8 0.9 0.47 .05

29 L L L L L L L L L A A A

30 U U U U U U U U U L L A

31 L L L L L A A A A A A L

32 U U U U U U U U U U U U

33 A A A A A A A A A A A A


35 A A A A A U U U A A A A

36 A A A A A A A A A A A L

37 L L L L L L L L L U U L

38 L L L L L A A A A A A A

39 L L L L L L L L L L L L

40 N Y N N N Y Y N N Y Y Y

41 $ $ $ $$ $$ $ $ $$ $$ $$ $ $

42 2 2 1 1 1 1 1 1 1 2 2 3

Ertalyte®

TXErtalyte®

PET-P

Semi-crystalline

PET

Premium,Solid

BubricantFilled PET

Nylatron®

LIGNylatron®

NSMNylatron®

GSM Blue

PremiumPorosity-freePOM-C

Delrin®

AcetalNylatron®

703XLDelrin® AFBlend

Semitron®

ESd 225Acetron®

GP

OIL FilledPA6

Premium,Solid

LubricantFilled PA6

MoS2 andOil FilledPA6 POM-H

PTFE FilledPOM-H

StaticDissipative

POM

Nylatron®

LFG

FDACompliant

Oil Filled PA6

Symalit®

PVDF

UnfilledPVDF

NOTE: Property data shown are typical averagevalues. A dash (-) indicates insufficient data availablefor publishing.

Key:A = Acceptable Service

L = Limited Service

U = Unacceptable

QTM = Quadrant Test Method

PRODUCT COMPARISON cont.

CAST

Premium,Solid

LubricantFilled PA6

EXTRUDED

1110



10

Units

TestMethodASTM

PRODUCT DESCRIPTION

MECHA

NICA

LTHERMAL

ELECTRICAL

CHEM

ICAL (3)

OTHER

Fluorosint®

207

FDACompliantMica Filled

PTFE




4 Tensile Elongation (at break), 73°F. % D638 15 5 4 1 1 50


6 Flexural Modulus of Elasticity, 73°F. psi D790 575,000 370,000 535,000 820,000 1,000,000 350,000

7 Shear Strength, 73°F. psi D732 9,000 - - - - 1,700


9 Compressive Modulus of Elasticity, 73°F. psi D695 430,000 410,000 342,000 800,000 1,300,000 225,000

10 Hardness, Rockwell, Scale as noted, 73°F. - D785 M95 (R125) M93 (R125) M84 M93 (R126) M94 (R125) R50

11 Hardness, Durometer, Shore “D” Scale, 73°F. - D2240 D85 D85 - D86 D86 D65

12 Izod Impact (notched), 73°F. ft. lb./in. of notch D256 Type “A” 0.6 0.6 1.4 1 1 1

13 Coefficient of Friction (Dry vs. Steel) Dynamic - QTM 55007 0.4 0.4 0.2 0.2 - 0.1

14 Limiting PV (with 4:1 safety factor applied) ft. lbs./in.2 min QTM 55007 3,000 3,000 8,750 25,000 - 8,000

15 Wear Factor “k” x 10-10 in.3-min/ft. lbs. hr. QTM 55010 2,400 >2,000 62 800 - 30

16 Coefficient of Linear Thermal Expansion (-40°F to 300°F) in./in./°F E-831 (TMA) 2.8 x 10-5 2.8 x 10-5 3.3 x 10-5 1.7 x 10-5 2.5 x 10-5 5.7 x 10-5


18 Tg-Glass transition (amorphous) °F D3418 N/A N/A N/A N/A N/A N/A

19 Melting Point (crystalline) peak °F D3418 540 540 536 540 540 621


21 Thermal Conductivity BTU in./hr. ft.2 °F F433 2 2 2.1 2.2 2.1 -

22 Dielectric Strength, Short Term Volts/mil D149 540 540 500 - 385 200

23 Surface Resistivity ohm/square EOS/ESD S11.11 >1013 >1013 >1013 >105 >1013 >1012

24 Dielectric Constant, 106 Hz - D150 3 3 - - - 2.65

25 Dissipation Factor, 106 Hz - D150 0.0013 0.0013 - - - 0.008

26 Flammability @ 3.1 mm (1⁄8 in.) (5) UL 94 V-O V-O V-O V-O V-O V-O


28 Water Absorption Immersion, Saturation % by wt. D570 (2) 0.03 0.03 0.09 0.03 0.03 0.2

29 Acids, Weak, acetic acid, dilute hydrochloric or sulfuric acid @73°F. A A A A A A

30 Acids, Strong, conc. hydrochloric or sulfuric acid @73°F. L L L A L A

31 Alkalies, Weak, dilute ammonia or sodium hydroxide @73°F. A A A A A A

32 Alkalies, Strong, strong ammonia or sodium hydroxide @73°F. A A A A A U

33 Hydrocarbons-Aromatic, benzene, toluene @73°F. A A A A A A

34 Hydrocarbons-Aliphatic, gasoline, hexane, grease @73°F. A A A A A A

35 Ketones, Esters, acetone, methyl ethyl ketone @73°F. A A A A A A

36 Ethers, diethyl ether, tetrahydrofuran @73°F. A A A A A A

37 Chlorinated Solvents, methylene chloride, chloroform @73°F. A A A A A A

38 Alcohols, methanol, ethanol, anti-freeze @73°F. A A A A A A

39 Continuous Sunlight @73°F. L L L A A A

40 FDA Compliance Y N Y N N Y

41 Relative Cost (4) $$$$ $$$ $$$$ $$$$$ $$$$$ $$$$


Techtron®

PPS

UnfilledPPS

QuadrantBGPPS

Techtron®

HPVQuadrantPPS

UnfilledPPS

40%Glass Filled

PPS

Premium,Solid

LubricantFilled PPS


EXTRUDEDCOMPRESSION

MOLDED EXTRUDEDCOMPRESSION

MOLDED

BearingGradePPS

QuadrantGF40PPS

12



11








L = Limited Service

U = Unacceptable


Fluorosint®

500NorylPPO

Ketron®

1000PEEK

QuadrantPC 1000

Ketron®

GF30PEEK

Ketron®

CMPEEK

Ketron®

UHP320PEEK

Ultra-highPurityPEEK

Mica FilledPTFE

UnfilledPPO

UnfilledPEEK

UnfilledPC

UnfilledPEEK

30%Glass FilledPEEK

Semitron®

ESd 480

Ketron®

HPVPEEK

Ketron® CMGF30PEEK

Ketron®

CA30PEEK

Ketron®

CM CA30PEEK

Premium,Solid

Lubricant FilledPEEK

StaticDissipativePEEK

30%Glass FilledPEEK

30% CarbonFiber FilledPEEK

30% CarbonFiber FilledPEEK

1 2.32 1.08 1.2 1.31 1.32 1.31 1.51 1.65 1.41 1.42 1.44 1.47

2 1,100 8,300 10.500 16,000 15,000 16,000 14,000 7,400 19,000 14,000 11,000 14,500

3 300,000 367,000 320,000 630,000 450,000 500,000 1,000,000 850,000 1,100,000 800,000 850,000 940,000

4 10 23 100 40 10 35 2 1.0 5 2 2 1.5

5 2,200 12,900 13,000 25,000 25,000 25,000 23,000 12,000 25,750 30,000 27,500 21,000

6 500,000 397,000 350,000 600,000 600,000 600,000 1,000,000 900,000 1,250,000 1,300,000 1,100,000 1,000,000

7 2,1000 8,300 9,200 8,000 - 8,000 14,000 - - 11,000 10,000 -

8 4,000 13,200 11,500 20,000 17,000 20,000 22,000 19,000 29,000 25,000 20,000 26,500

9 250,000 316,000 300,000 500,000 450,000 500,000 550,000 500,000 - 550,000 500,000 570,000

10 R55 M92 M75(R126) M100(R126) M90(R125) M100(R126) M103(R126) M103(R124) M102 M97(R125) M85 M107(R122)

11 D70 - D80 D85 D85 D85 D89 D86 D93 D86 - -

12 0.9 2.9 1.5 1 1 1.0 0,8 1.0 1.03 1.4 ,7 1.0

13 0.15 - - 0.4 0.4 0.4 - - 0.2 0.24 .21 0.20

14 8,000 - - 8,500 12,500 - - - 25,000 41,000 20,000 17,000

15 600 - - 375 350 - - - 150 160 100 -

16 2.75 x 10-5 3.56 x 10-5 3.9 x 10-5 2.6 x 10-5 2.6 x 10-5 2.6 x 10-5 1.2 x 10-5 1.4 x 10-5 1 x 10-5 1.7 x 10-5 1.7 x 10-5 1.7 x 10-5

17 270 260 290 320 320 320 450 450 518 450 383 500

18 N/A 284 293 N/A N/A N/A N/A N/A N/A N/A N/A N/A

19 621 N/A N/A 644 644 644 644 644 644 644 644 644

20 500 200 250 480 480 480 480 480 482 480 482 475

21 5.3 - 1.3 1.75 1.75 1.75 2.98 2.98 6.4 6.37 1.7 -

22 275 701 400 480 480 480 500 550 32 - - -

23 >1013 - >1013 >1013 >1013 >1013 >1013 >1013 >105 - - 106 - 109

24 2.85 - 3.17 3.3 3.3 3.3 - - - - - 10.9

25 0.008 - 0.0009 0.003 0.003 0.003 - - - - - .518

26 V-O V - 1 HB V-O V-O V-O V-O V-O V-O V-O V-O V-O

27 0.1 0.10 0.2 0.1 0.15 0.10 0.1 0.15 .06 0.15 .05 0.18

28 0.3 - 0.4 0.5 0.5 0.50 0.3 0.5 .3 0.5 .3 1.65


30 A U U L L L L L L L L L


32 U U U A A A A A A A A A

33 A U U A A A A A A A A A

34 A L L A A A A A A A A A


36 A L U A A A A A A A A A



39 A L L L L L L L A A A A

40 N N N Y Y N N N N N N N

41 $$$$ $$$ $$ $$$$$ $$$$$ $$$$$ $$$$$ $$$$$ $$$$$ $$$$$ $$$$$ $$$$$

42 2 6 3 5 5 5 7 7 7 7 7 4


COMPRESSIONMOLDED EXTRUDED


COMPRESSIONMOLDED EXTRUDED EXTRUDED

COMPRESSIONMOLDED

COMPRESSIONMOLDED

1312



12

Units

TestMethodASTM

PRODUCT DESCRIPTION

MECHA

NICA

LTHERMAL

ELECTRICAL

CHEM

ICAL (3)

OTHER




4 Tensile Elongation (at break), 73°F. % D638 30 80 3 2 2 1.5


6 Flexural Modulus of Elasticity, 73°F. psi D790 400,000 500,000 850,000 850,000 650,000 910,000

7 Shear Strength, 73°F. psi D732 9,000 15,000 - 9,000 8,020 -


9 Compressive Modulus of Elasticity, 73°F. psi D695 375,000 480,000 625,000 600,000 370,000 545,000

10 Hardness, Rockwell, Scale as noted, 73°F. - D785 M82 (R128) M112 (R125) M114 (R127) M115 (R125) M118 M110 (E78)

11 Hardness, Durometer, Shore “D” Scale, 73°F. - D2240 D80 D86 D86 D85 D85 -

12 Izod Impact (notched), 73°F. ft. lb./in. of notch D256 Type “A” 1.3 0.5 1 0.8 1 0.5

13 Coefficient of Friction (Dry vs. Steel) Dynamic - QTM 55007 - 0.42 - 0.18 0.28 -

14 Limiting PV (with 4:1 safety factor applied) ft. lbs. ft./in.2 min QTM 55007 - 0.42 - 0.18 0.28 -

15 Wear Factor “k” x 10-10 in.3-min/ft. lbs. hr. QTM 55010 - 2,900 - 125 100 -

16 Coefficient of Linear Thermal Expansion (-40°F to 300°F) in./in./°F E-831 (TMA) 3.1 x 10-5 3.1 x 10-5 1.1 x 10-5 1.8 x 10-5 1.95 x 10-5 1.5 x 10-5


18 Tg-Glass transition (amorphous) °F D3418 374 410 410 410 410 420

19 Melting Point (crystalline) peak °F D3418 N/A N/A N/A N/A N/A N/A


21 Thermal Conductivity BTU in./(hr. ft.2 °F) F433 1.8 0.85 1.56 2.45 1.51 -

22 Dielectric Strength, Short Term Volts/mil D149 425 830 770 N/A - -

23 Surface Resistivity ohm/square EOS/ESD S11.11 >1013 >1013 <1013 104 - 106 106 - 109 106 - 109

24 Dielectric Constant, 106 Hz - D150 3.14 3.15 3.7 3 5.63 -

25 Dissipation Factor, 106 Hz - D150 0.0008 0.0013 0.0015 0.0013 .266 -

26 Flammability @ 3.1 mm (1⁄8 in.) (5) UL 94 HB V-O V-O V-O V-O V-O


28 Water Absorption Immersion, Saturation % by wt. D570 (2) 0.6 1.25 0.9 1.1 2.9 1.4

29 Acids, Weak, acetic acid, dilute hydrochloric or sulfuric acid 73°F A A A A A A

30 Acids, Strong, conc. hydrochloric or sulfuric acid 73°F U U U U U U

31 Alkalies, Weak, dilute ammonia or sodium hydroxide 73°F A A A A A A

32 Alkalies, Strong, strong ammonia or sodium hydroxide 73°F U U U U U U

33 Hydrocarbons-Aromatic, benzene, toluene 73°F U U U U U U

34 Hydrocarbons-Aliphatic, gasoline, hexane, grease 73°F L L L L L L

35 Ketones, Esters, acetone, methyl ethyl ketone 73°F U U U U U U

36 Ethers, diethyl ether, tetrahydrofuran 73°F L A A A A A

37 Chlorinated Solvents, methylene chloride, chloroform 73°F U U U U U U

38 Alcohols, methanol, ethanol, anti-freeze 73°F A A A A A A

39 Continuous Sunlight 73°F L A A A A A

40 FDA Compliance Y YNNNN

41 Relative Cost (4) $$$ $$$ $$$$$$$$$$$$$$$$$


QuadrantPSU 1000

Ultem®

1000

Semitron®

ESd 420Semitron®

ESd 410C

UnfilledPSU

UnfilledPEI

30%Glass Filled

PEI

StaticDissipative

PEI

StaticDissipative

PEI

Ultem®

2300


Semitron®

ESd 420W

StaticDissipative

PEI

COMPRESSIONMOLDEDEXTRUDED

14



13








L = Limited Service

U = Unacceptable


Radel®

ElectricalGradePAI

Torlon®

4301Torlon®

4501

UnfilledPPSU

ElectricalGradePAI

BearingGradePAI

BearingGradePAI

Torlon®

4503Torlon®

4203

1 1.29 1.41 1.4 1.45 1.45 1.46 1.61 1.60 1.47 1.58 1.4 1.3

2 11,000 20,000 18,000 15,000 10,000 13,000 15,000 23,000 22,000 12,000 16,000 20,000

3 340,000 600,000 500,000 900,000 440,000 575,000 900,000 1,000,000 1,200,000 800,000 583,000 850,000

4 30 10 5 3 3 5 3 4 2.5 3% 4 3

5 15,000 24,000 24,000 23,000 20,000 24,000 20,000 30,000 - 20,000 20,000 32,000

6 345,000 600,000 600,000 800,000 650,000 680,000 900,000 980,000 - 850,000 600,000 950,000

7 9,000 16,000 - 16,400 - - - - - 12,600 - -

8 13,400 24,000 18,000 22,000 16,000 17,000 27,000 40,000 37,000 30,000 24,000 50,000

9 280,000 478,000 350,000 950,000 359,000 350,000 600,000 700,000 1,000,000 600,000 450,000 900,000

10 M80(R120) E80(M120) E80(M119) E70(M106) E70(M106) E66(M107) E85(M125) E90 E91 M108 M110 E105(M125)

11 D80 - D90 - D90 D90 D90 - - - - D94

12 2.5 2 1.5 0.8 0.5 1.1 0.7 1.0 0.9 0.8 1.4 0.5

13 - 0.35 0.3 0.2 0.2 0.2 0.2 - .30 0.24 0.23 0.24

14 - 12,500 7,500 22,500 22,500 7,500 20,000 - 14,000 27,000 32,500 37,500

15 1000 50 >1,000 10 4.5 315 - - 75 300 50 60

16 2.0 x 10-5 1.7 x 10-5 1.5 x 10-5 1.4 x 10-5 2 x 10-5 2 x 10-5 2.6 x 10-5 .9 x 10-5 .5 x 10-5 2.8 x 10-5 2.7 x 10-5 1.3 x 10-5

17 405 532 532 534 534 534 520 530 540 520 680 800(DMA)

18 428 527 527 527 527 527 527 527 527 527 613 750(DMA)

19 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

20 300 500 500 500 500 500 500 500 500 500 580 600

21 2.4 1.8 1.8 3.7 3.7 - 2.5 2.5 3.6 2.6 1.53 2.8

22 360 580 600 - - - 700 700 - 475 700 550

23 >1013 >1013 >1013 >1013 >1013 >1013 >1013 - - 1010 - 1012 >1013 >1013

24 3.44 4.2 4.2 5.4 5.4 - 6.3 4.4 - 5.76 3.41 3.2

25 0.0017 0.026 0.031 0.037 0.042 - 0.05 0.05 - 0.182 0.0038 0.003

26 V-O V-O V-O V-O V-O V-O V-O V-O V-O V-O V-O V-O

27 0.37 0.4 0.35 0.4 0.3 0.3 0.3 .3 .3 0.6 0.4 0.4

28 1.1 1.7 1.7 1.5 1.5 1.5 1.5 1.5 1.5 4.6 1.3 5

29 A A A A A A A A A A A L

30 L L L L L L L L L L L U

31 A L L L L L L L L L L L

32 A U U U U U U U U U U U

33 L A A A A A A A A A A A


35 U A A A A A A A A A A A


37 U A A A A A A A A A A A


39 L L L A A A L A A L L L

40 Y N N N N N N N N N N N

41 $$$ $$$$$ $$$$$ $$$$$ $$$$$ $$$$$ $$$$$ $$$$$$ $$$$$$ $$$$$ $$$$$ $$$$$

42 3 5 6 5 6 6 8 8 8 4 5 10

Torlon®

4540

BearingGradePAI

PRODUCT COMPARISON cont

Torlon®

5530

30%Glass Filled

PAI

Semitron®

ESd520HR

Duratron®

XP

30%Glass Filled

PAI

30% CarbonFiber Filled

PAI

StaticDissipative

PAIUnfilledPI

Torlon®

4XCFTorlon*4XG

Celazole®

PBI

UnfilledPBI

COMPRESSIONMOLDEDEXTRUDED EXTRUDED


COMPRESSIONMOLDED

1514



14

First Choice for All General Purpose Wear and Structural Components

� Broadest size range availability � Good mechanical & electrical properties� Ideal balance of strength & toughness � Heat stabilized � Cast as finished parts & near net shapes (nylon 6) � Many grade options: FDA compliant,

Internally lubricated

Nylon’s toughness, low coefficient of friction and good abrasion resistance make it an ideal replacement for a wide varietyof materials from metal to rubber. It weighs only 1/7 as much as bronze. Using nylon reduces lubrication requirements,eliminates galling, corrosion and pilferage problems, and improves wear resistance and sound dampening characteristics.Nylon has a proven record of outstanding service in a multitude of parts for such diverse fields as paper, textiles,electronics, construction, mining, metalworking, aircraft, food and material handling.

Nylon is easily fabricated into precision parts using standard metalworking equipment. Its good property profile combinedwith a broad size range availability have made the material very popular since first introduced in 1946. Today, a variety ofextruded and cast nylon grades are available to match specific application demands.

Nylon 6/6 grades are extruded and available in the following cross sections: rod, tubing and sheet.

Nylon 6 products are cast from Quadrant caprolactam–providing you with single source traceability and quality control fromraw material to finished product. It is typically supplied in rod, sheet, tubular bar or custom shapes including near netcastings. All Quadrant standard extruded and cast nylon grades are profiled on the following page.

ENGINEERING NOTES

Nylons can absorb up to 7% (by weight) water under high humidity or submerged in water. This can result in dimensionalchanges up to 2% and a corresponding reduction of physical properties. Proper design techniques can frequentlycompensate for this factor.

PROVEN APPLICATIONS

Nylatron® NSM nylon offers up to 10times longer part life than standard type6 nylon in this pivot bushing on a miningdump truck. (Prior material: Bronze)

Nylon offers better wear resistance,compressive strength and fatigueresistance than other materials in avariety of wear applications. (Priormaterials: Steel, Aluminum, UHMW–PE,Injection Molded Nylon)

Wear pads made of Nylatron® NSM nylonare light weight, able to support heavyloads, are non-abrasive to matingsurfaces. (Prior material: Bronze and castiron covered with UHMW-PE)

Gears made of Nylatron® NSM nylon runquieter and wear longer without the needfor lubrication on processing equipment.(Prior materials: Bronze and steel)

MC® 901 is custom cast to size savingfabrication time and money in this portcap and diffuser nozzle application. It alsoweighs only 1/7 the former parts makingparts easier to handle and install. (Priormaterial: Stainless Steel)

NYLON PRODUCTS NYLON 101, NYLATRON (GS, GSM, GSM BLUE, NSM, LFG, LIG, 703XL), NYLOIL (FG, MDX)NYCAST (XHA BLUE, 6PA NATURAL, 6PA-MoS2, CP, 6MP, 12, GF, RX, GX), NYMETAL

BEARINGS

ROLLERS, WHEELS, WEAR COMPONENTS

WEAR PADS

NOZZLE

GEARS

16



15

Acetron, Duratron, Ertalyte, Fluorosint, Ketron, Nylatron and Techtron are registered trademarks of Quadrant Engineering Plastic Products. * Delrin is a registeredtrademark of E.I. DuPont. * Torlon is a registered trademark of Amoco Performance Products. * Celazole is a registered trademark of Celanese Acetate.

Nylatron® GSMBlue Nylon 200 5,500 65 0.18 13,000 1.2

UHMW-PE TIVAR 160 2,000 111 0.12 4,000 0.5Acetron®GPAcetal 180 2,700 200 0.25 15,000 1.2Delrin* AF Blend

Acetal 180 8,300 60 0.19 16,000 3.5Nylatron® NSM

Nylon 200 15,000 12 0.18 14,000 1.4Nylatron® GSM

Nylon 200 3,000 90 0.20 14,000 1.0Nylon 101 210 2,700 80 0.25 12,500 1.0Ertalyte® TX

PET-P 210 6,000 35 0.19 15,250 -Ertalyte® PET-P 210 2,800 60 0.20 15,000 1.6Nylatron®

GS Nylon 220 3,000 90 0.20 16,000 1.2Techtron® HPV 430 8750 62 0.20 15,500 22.0Quadrant BG PPS 450 25,000 800 0.20 15,000 17.830% CF Ketron® PEEK (CM) 480 41,000 160 0.24 25,000 55.0

Ketron®

PEEK(extruded) 480 8500 375 0.40 20,000 19.8Ketron® PEEK HPV 482 20,000 100 0.21 20,000 30.3Torlon* 4301

PAI (extruded) 500 22,500 10 0.20 22,000 28.1Fluorosint® 500 500 8,000 600 0.15 4,000 12.1Fluorosint® 207 500 8,000 30 0.10 3,800 14.5Duratron® 150 PI 580 41,500 5 0.27 17,000 63.5Celazole* PBI 600 37,500 60 0.24 50,000 76.4

LimitingPV “k” Factor

CompressiveStrength

Coefficient of Friction (Dynamic)

Estimated CostFactor

ContinuousService Temp. °FMaterial

Bearing & Wear Properties Comparison

NYLON PRODUCTS cont.

Small/Screw Machine NylonParts (Extruded Type)

Nylon 101— Of all the unmodified nylons,Nylon 101 is the strongest, most rigid and hasone of the highest melting points. It is commonlyspecified for screw machined electricalinsulators and food contact parts. It is stocked inboth natural and black. Other colors areavailable on a custom basis. Nylon 101 naturalis FDA, USDA, NSF, and 3A-Dairy compliant.

Larger or Near Net Nylon Shapes(Cast Type 6 Nylons)

For general purpose wear and structuralparts (FDA grades available)

For improved load bearing capability

30% Glass-reinforced Nylon 6/6 —For applications requiring higher compressivestrength and rigidity, 30% glass reinforcedNylon 6/6 is also available. It is stocked indiameters ranging from 10mm to 150mm (or.394” to 5.910” in meter lengths).

Nylatron® GS Nylon — Molybdenumdisulphide (MoS2) filled nylon offeringimproved strength and rigidity. With a lowercoefficient of linear thermal expansion thanNylon 101, Nylatron® GS parts maintain betterfit and clearances, and have less tendency toseize as bearings.

For best wear resistance and lowestcoefficient of frictionSee Ertalyte® TX information.

For high load applications where a lowercoefficient of friction is needed

For general purpose wear and structural parts (FDA grades available)MC® 901 Nylon — Heat stabilized nylon offering long-term thermal stability to 260°F. It is blue in color and used in a variety of bearing and structural applications suchas wheels, gears, and custom parts. MC® 907 Nylon — Unmodified type 6 nylon offering the highest strength and hardness of the nylon 6 grades. MC 907 natural is FDA, USDA and 3A-Dairy compliant. Itis off-white in color and primarily used for food contact parts.

For improved load bearing capabilityNylatron® GSM Nylon — Nylatron GSM contains finely divided particles of molybdenum disulphide (MoS2) to enhance its load bearing capabilities while maintainingthe impact resistance inherent to nylon. It is the most commonly used grade for gears, sheaves, sprockets and custom parts. It is grey-black in color.

For best wear resistance and lowest coefficient of frictionNylatron® NSM Nylon — Still the best bearing and wear nylon product available today. Proprietary type 6 nylon formulation produced using Quadrant’s Monocast®

process. Solid lubricant additives impart self-lubricating, high pressure/velocity and superior wear resistance characteristics. Nylatron NSM was developed specifically fordemanding applications where larger size parts are required. It is ideal for bearings, gears and wear pads. In wear applications, Nylatron NSM lasts up to 10 times longerthan standard Type 6 nylon.

For high load applications where a lower coefficient of friction is neededNylatron® GSM Blue Nylon — The first cast nylon to combine both molybdenum disulphide (MoS2) and oil for the load capability of Nylatron GSM nylon, plusimproved frictional characteristics. It excels in higher pressures, and at low speeds–up to 40 fpm. It offers 20% lower coefficient of friction, 50% greater limiting PV, and alower “k” factor than Nylatron GSM, making it ideal for slide pads, thrust washers and trunion bearings. Nylatron GSM Blue should be considered for any oil-filled nylonapplication. It is dark blue in color.

For food contact applications where higher loads and a lower coefficient of friction are beneficialNylatron® LFG — Nylatron LFG takes the performance of Nylatron LIG and adds FDA compliance for applications where food contact is possible. Food packaging andprocessing equipment users can now benefit from the wear resistance, toughness and low coefficient of friction of this nylon material.

For industrial applications where a lower coefficient of friction is beneficialNylatron® LIG — Nylatron LIG combines the toughness of cast PA6 with an oil-based lubricant that is encapsulated within the nylon matrix. It increases the loadbearing performance of the material when compared to unfilled nylons and reduces the coefficient of friction. It is an ideal material for industrial application in conveyingand processing industries.

The ultimate in control and load handling capabilityNylatron® 703XL — This ultra-high performance bearing grade of PA6 provides wear resistance near the levels of Nylatron NSM with superior load bearing capabilityand an industry first - a near zero level of “stick-slip.” This elimination of chatter provides an extraordinary amount of control for high-precision applications.

1716



16

NYLON SHEET, ROD, AND SHAPE


PRODUCT Dimensions 1/16” 3/32” 1/8” 3/16” 1/4” 5/16” 3/8” 7/16” 1/2” 9/16” 5/8”

Nylon 101 Nat. Rod Diameter � � � � � � � � � � �

Nylon 101 Black Rod Diameter � � � � � �

Nylatron GS Rod Diameter � � � � �

Nylatron GSM Rod Diameter

Nylatron GSM Blue Rod Diameter

MC 901 Rod Diameter

MC 907 Rod Diameter

Nylatron NSM Rod Diameter

Nylon 101 Hexagonal Dim. across flats � � � � � � �

& Square Rod Dim. across flats � � � � �

Nylon 101 Sheet (Nat.) 24” x 48” � � � � � � � �

Nylon 101 Sheet (Nat.) 24” x 144” � � �

Nylon 101 Sheet (Black) 24” x 48” � �

Nylatron GS Sheet 24” x 48” � � � � � � � �

Nylatron GS Sheet 24” x 144” � �

Nylatron GSM Sheet 24” x 48” � � � � �

Nylatron GSM Sheet 48” x120” � � �

Nylatrron GSM Blue 24” x 48” � � � �

Nylatrron GSM Blue 48” x120” � �

MC 901 Sheet 24” x 48” � � � �

MC 907 Sheet 24” x 48” � � � �

Nylatron NSM 24” x 48” � � � �

PRODUCT Dimensions 3/4” 7/8” 1” 1-1/8” 1-1/4” 1-3/8” 1-1/2” 1-5/8” 1-3/4” 2” 2-1/8”

Nylon 101 Nat. Rod Diameter � � � � � � � � � � �

Nylon 101 Black Rod Diameter � � � �

Nylatron GS Rod Diameter � � � � � � � � � �

Nylatron GSM Rod Diameter �

Nylatron GSM Blue Rod Diameter �

MC 901 Rod Diameter �

MC 907 Rod Diameter �

Nylatron NSM Rod Diameter �

Nylon 101 Hexagonal Dim. across flats � � �

& Square Rod Dim. across flats � �

Nylon 101 Sheet (Nat.) 24” x 48” � � � � � �

Nylon 101 Sheet (Nat.) 24” x 144”

Nylon 101 Sheet (Black) 24” x 48” � � � �

Nylatron GS Sheet 24” x 48” � � � � �

Nylatron GS Sheet 24” x 144”

Nylatron GSM Sheet 24” x 48” � � � � � � �

Nylatron GSM Sheet 48” x120” � � � � � �

Nylatrron GSM Blue 24” x 48” � � � � � �

Nylatrron GSM Blue 48” x120” � � �

MC 901 Sheet 24” x 48” � �

MC 907 Sheet 24” x 48” � � � � �

Nylatron NSM 24” x 48” � � � � �


1/16” - 5/8” AVAILABILITY

3/4” - 2-1/8” AVAILABILITY

18



17

PRODUCT Dimensions 5-1/4” 5-1/2” 5-3/4” 6” 6-1/4” 6-1/2” 7” 7-1/2” 8” 8-1/2” 9”

Nylon 101Nat. Rod Diameter �

Nylatron GSM Rod Diameter � � � � � � � � � � �

Nylatron GSM Blue Rod Diameter �

MC 901 Rod Diameter � � � � � � � �

MC 907 Rod Diameter � � � � � � �

Nylatron NSM Rod Diameter � � � � �

PRODUCT Dimensions 2-1/4” 2-1/2” 2-3/4” 3” 3-1/4” 3-1/2” 3-3/4” 4” 4-1/4” 4-1/2” 4-3/4” 5”

Nylon 101Nat. Rod Diameter � � � � � � � � � �

Nylatron GSM Rod Diameter � � � � � � � � � � � �

Nylatron GSM Blue Rod Diameter � � � � � � � � �

MC 901 Rod Diameter � � � � � � � � � � �

MC 907 Rod Diameter � � � � � � � � � � �

Nylatron NSM Rod Diameter � � � � � � � �

Nylatron GSM Sheet 24” x 48” � � � � � � �

MC 901 Sheet 24” x 48” � � �

MC 907 Sheet 24” x 48” � � � � �

Nylatron NSM 24” x 48” � � �


NYLON

NYLON


2-1/4” - 5” AVAILABILITY



Nylon 101 Nylatron GS

Up to 2.75” Dia. - 8’ nom. Up to 2.00” Dia. - 8’ nom.

3.00” & above - 4’ nom.

8’ Lengths +1.00”/-.000” 8’ Lengths +1.00”/-.000”

.062” - 1.00” +.003”/-.000” .187” - 1.00” +.003”/-.000”

>1.00” - 2.00” +.005”/-.000” >1.00” - 2.00” +.005”/-.000”

>2.00” - 2.75” +.015”/-.000”

>2.75” - 4.75” +.187”/-.000”

>4.75” - 6.00” +.250”/-.000”

.062” - .125” +/- .005” .062” - .125” +/- .005”

>.125” - 2.00” +.025”/-.000” >.125” - 2.00” +.025”/-.000”

>2.00” - 3.00” +.050”/-.000”

24”Width +.500”/-.000” 24”Wide +.500”/-.000”

48” & 144” long +1.00”/-.000” 48” long +1.00”/-.000”

Std. 8’ lengths all sizes

+.000”/-.005” across flats

MC 901, 907 Natural Nylatron NSM &

& Nylatron GSM GSM Blue

Up to 4.00” 4’ nom. (GSM only 10’) Up to 5.75” 2’ nom.

4.25” to 5.75” 2’ nom. 6.00” & above 1’ nom.

6.00” & above 1’ nom.

2.00” - 2.75” — +.015”/.000” 2.00” - 2.75” — +.015”/.000”

>2.75” — +.250”/.000” >2.75” — supplied oversize

2 x 4 Sheets .187” - 1.000” +.025”/-.000” 2 x 4 Sheets .250” - 3.75” +.025”/-.000”

1.000” - 2.000” +.040”/-.000” >3.75” as cast

2.000” - 3.750” +.080”/-.000” 4x10 Sheets .187” - 1.000” +.025”/-.000”

>1.000” - 2.000” +.040”/-.000”

>2.000” - 3.75 +.080”/-.000”

24”Wide +.500”/-.000” 24”Wide +.500”/-.000”

48”Wide +1.500”/-.000”

48” long +1.00”/-.000” 48” long +1.00”/-.000”

120” long +1.50”/-.000” 120” long +1.50”/-.000”

Std. Rod Lengths

Dia.Tolerances

Sheet ThicknessTolerances

Sheet Width&Length Tol.

Sq. & Hex Rod

NYLON ROD & SHEET Tolerances

PRODUCT Dimensions 9-1/2” 10” 10-1/2” 11” 12”

MC 901 Rod Diameter � �

MC 907 Rod Diameter � � �

Nylatron NSM Rod Diameter �

1918



18

NYLON 6/6 & 6/6 MoS FILLED STRIP

• Thickness - from .010” to .125”• Standard available widths - from .350” to 12” wide can be slit to specifications (Widths >12” up to 24” are available as a custom run. Custom runs require at least 250 lbs.)

• Slit coils are supplied on a core - inner diameter options; 3”, 6” or 16”

Please inquire about availability and minimums for standard widths & thickness.Incremental thickness, widths, lengths and other materials can be custom run. Advise us of your needs.

Standard thickness tolerances: Standard widths tolerances:.010” +.003”/-.000” Up to 6” +.015”/-.020”.015” & .020” +/-.002” 6” to 12” +/-.125”.025”, .031” & .040” +/-.003”.047” +/-.004” Custom Widths:.062” +.005”/-.002” >12” to 24” +.500”/-.000”.093” +.006”/-.004”.125” +/-.005”

AVAILABILITY

NYLATRON® GS PROFILE SHAPES

Dwg. No. Size A B C D E Length40.922 1/16 .050 .175 .067 .280 .055 500’ coil40.923 1/8 .065 .270 .130 .310 .095 500’ coil40.924 1/4 .075 .425 .265 .370 .225 12’40.925 3/8 .085 .565 .385 .435 .305 12’40.926 1/2 .097 .750 .535 .500 .475 12’40.927 3/4 .118 1.025 .780 .610 .675 12’40.928 1 .130 1.330 1.050 .725 .900 12’

SNAP-ON PROFILE OPTIONS

2

AVAILABILITY


.230

.120

.286.320

.055

.031 MAX

40-101 40-105.250

.092

.156

.219 .594

.030 .031 MAX

40-106

.062

.248.124

.500.438

.312

.375

.120

.156

.170

40-137

40-175.375.250

.500.438

.062

.050 MAX

40-226

.045

.190

.450900

0.0621.000

.093

40-238.094 R

.550

.250

.380 R

.312 R

.860

40-241.094 R

.481

.175.725

.050

.0450.062

1.000

900.500

.320 .187

40-242 SNAP-ON PROFILE

For Drawings 40-922-928

BC

D

E

A

.230

.120

.286.320

.055

.031 MAX

40-101 40-105.250

.092

.156

.219 .594

.030 .031 MAX

40-106

.062

.248.124

.500.438

.312

.375

.120

.156

.170

40-137

40-175.375.250

.500.438

.062

.050 MAX

40-226

.045

.190

.450900

0.0621.000

.093

40-238.094 R

.550

.250

.380 R

.312 R

.860

40-241.094 R

.481

.175.725

.050

.0450.062

1.000

900.500

.320 .187



BC

D

E

A

.230

.120

.286.320

.055

.031 MAX

40-101 40-105.250

.092

.156

.219 .594

.030 .031 MAX

40-106

.062

.248.124

.500.438

.312

.375

.120

.156

.170

40-137

40-175.375.250

.500.438

.062

.050 MAX

40-226

.045

.190

.450900

0.0621.000

.093

40-238.094 R

.550

.250

.380 R

.312 R

.860

40-241.094 R

.481

.175.725

.050

.0450.062

1.000

900.500

.320 .187



BC

D

E

A

.230

.120

.286.320

.055

.031 MAX

40-101 40-105.250

.092

.156

.219 .594

.030 .031 MAX

40-106

.062

.248.124

.500.438

.312

.375

.120

.156

.170

40-137

40-175.375.250

.500.438

.062

.050 MAX

40-226

.045

.190

.450900

0.0621.000

.093

40-238.094 R

.550

.250

.380 R

.312 R

.860

40-241.094 R

.481

.175.725

.050

.0450.062

1.000

900.500

.320 .187



BC

D

E

A

.230

.120

.286.320

.055

.031 MAX

40-101 40-105.250

.092

.156

.219 .594

.030 .031 MAX

40-106

.062

.248.124

.500.438

.312

.375

.120

.156

.170

40-137

40-175.375.250

.500.438

.062

.050 MAX

40-226

.045

.190

.450900

0.0621.000

.093

40-238.094 R

.550

.250

.380 R

.312 R

.860

40-241.094 R

.481

.175.725

.050

.0450.062

1.000

900.500

.320 .187



BC

D

E

A

.230

.120

.286.320

.055

.031 MAX

40-101 40-105.250

.092

.156

.219 .594

.030 .031 MAX

40-106

.062

.248.124

.500.438

.312

.375

.120

.156

.170

40-137

40-175.375.250

.500.438

.062

.050 MAX

40-226

.045

.190

.450900

0.0621.000

.093

40-238.094 R

.550

.250

.380 R

.312 R

.860

40-241.094 R

.481

.175.725

.050

.0450.062

1.000

900.500

.320 .187



BC

D

E

A

.230

.120

.286.320

.055

.031 MAX

40-101 40-105.250

.092

.156

.219 .594

.030 .031 MAX

40-106

.062

.248.124

.500.438

.312

.375

.120

.156

.170

40-137

40-175.375.250

.500.438

.062

.050 MAX

40-226

.045

.190

.450900

0.0621.000

.093

40-238.094 R

.550

.250

.380 R

.312 R

.860

40-241.094 R

.481

.175.725

.050

.0450.062

1.000

900.500

.320 .187



BC

D

E

A

.230

.120

.286.320

.055

.031 MAX

40-101 40-105.250

.092

.156

.219 .594

.030 .031 MAX

40-106

.062

.248.124

.500.438

.312

.375

.120

.156

.170

40-137

40-175.375.250

.500.438

.062

.050 MAX

40-226

.045

.190

.450900

0.0621.000

.093

40-238.094 R

.550

.250

.380 R

.312 R

.860

40-241.094 R

.481

.175.725

.050

.0450.062

1.000

900.500

.320 .187



BC

D

E

A

.230

.120

.286.320

.055

.031 MAX

40-101 40-105.250

.092

.156

.219 .594

.030 .031 MAX

40-106

.062

.248.124

.500.438

.312

.375

.120

.156

.170

40-137

40-175.375.250

.500.438

.062

.050 MAX

40-226

.045

.190

.450900

0.0621.000

.093

40-238.094 R

.550

.250

.380 R

.312 R

.860

40-241.094 R

.481

.175.725

.050

.0450.062

1.000

900.500

.320 .187



BC

D

E

A

.230

.120

.286.320

.055

.031 MAX

40-101 40-105.250

.092

.156

.219 .594

.030 .031 MAX

40-106

.062

.248.124

.500.438

.312

.375

.120

.156

.170

40-137

40-175.375.250

.500.438

.062

.050 MAX

40-226

.045

.190

.450900

0.0621.000

.093

40-238.094 R

.550

.250

.380 R

.312 R

.860

40-241.094 R

.481

.175.725

.050

.0450.062

1.000

900.500

.320 .187



BC

D

E

A

Length: 100 or 1000 FT Coils Length: 100 or 500 FT Coils Length: 100 or 500 FT Coils Length: 500 FT Coils

Length: 100 or 500 FT Coils Length: 100 or 500 FT Coils Length: 12 FT Length: 12 FT

Length: 12 FT

20



19

O.D. I.D. 26” 78” O.D. I.D. 26” 78” O.D. I.D. 26” 78”

2.000” 1.000” � � 4.000” 2.000” � � 5.250” 1.250” � NA1.125” � � 2.250” � � 2.000” � NA1.250” � � 2.500” � � 2.250” � �1.500” � � 2.750” � � 3.000” � �

3.000” � � 3.250” � �2.250” 1.000” � � 3.250” � � 3.500” � �

1.250” � � 3.500” � � 3.750” � �1.500” � � 4.000” � �1.750” � � 4.250” 1.250” � NA 4.250” � �

1.500” � � 4.500” � �2.500” 1.000” � � 1.750” � � 4.750” � �

1.250” � � 2.000” � �1.500” � � 2.250” � � 5.500” 1.500” � NA1.750” � � 2.750” � � 2.250” � NA2.000” � � 3.000” � � 3.000” � �

3.250” � � 3.500” � �2.750” 1.250” � � 3.500” � � 3.750” � �

1.500” � � 3.750” � � 4.000” � �1.750” � � 4.250” � �2.000” � � 4.500” 1.500” � NA 4.500” � �2.250” � � 2.000” � � 4.750” � �

2.500” � � 5.000” � �3.000” 1.000” � � 2.750” � �

1.250” � � 3.000” � � 5.750” 2.000” � NA1.500” � � 3.250” � � 2.250” � NA1.750” � � 3.500” � � 2.750” � NA2.000” � � 3.750” � � 3.000” � �2.250” � � 4.000” � � 3.750” � �2.500” � � 4.000” � �

4.750” 1.000” � NA 4.250” � �3.250” 1.250” � � 1.250” � NA 4.500” � �

1.500” � � 1.500” � NA 4.750” � �1.750” � � 1.750” � � 5.000” � �2.000” � � 2.000” � � 5.250” � �2.250” � � 2.750” � �2.500” � � 3.000” � � 6.000” 2.000” � NA2.750” � � 3.250” � � 2.500” � NA

3.500” � � 3.000” � �3.500” 1.500” � � 3.750” � � 3.500” � �

1.750” � � 4.000” � � 4.000” � �2.000” � � 4.250” � � 4.250” � �2.250” � � 4.500” � �2.500” � � 5.000” 1.250” � NA 4.750” � �2.750” � � 2.000” � � 5.000” � �3.000” � � 2.250” � � 5.250” � �

2.500” � � 5.500” � �3.750” 1.750” � � 3.000” � �

2.000” � � 3.250” � � 6.250” 2.250” � NA2.250” � � 3.500” � � 2.500” � NA2.500” � � 3.750” � � 2.750” � NA2.750” � � 4.000” � � 3.000” � NA3.000” � � 4.250” � � 3.250” � NA3.250” � � 4.500” � � 3.750” � NA

4.000” � NA4.250” � NA4.750” � NA5.250” � NA5.500” � NA

NYLATRON® GSM, MC 901, MC 907 NATURAL TUBULAR BAR AVAILABILITY


2120



20

O.D. I.D. 13” 26” 78” O.D. I.D. 13” 26” 78” O.D. I.D. 13” 26” 78”

6.500” 2.500” � � NA 9.000” 5.000” � � NA2.750” � � NA 5.500” � � NA 12.00” 8.50” � � NA3.000” � � NA 6.000” � � NA 9.00” � � NA3.500” � � NA 6.500” � � NA 9.50 � � NA4.000” � � NA 7.000” � � NA 10.0” � � NA4.500” � � NA 7.500” � � NA 10.50” � � NA5.000” � � NA 8.000” � � NA 11.00” � � NA5.500” � � NA 8.250” � � NA 11.25” (Custom) NA5.750” � � NA 11.50” (Custom) NA

9.500” 5.500” � � NA6.750” 2.750” � � NA 6.000” � � NA 13.00” 6.00” � � NA

3.000” � � NA 6.500” � � NA 6.50” � � NA3.500” � � NA 7.000” � � NA 7.00” � � NA3.750” � � NA 7.500” � � NA 7.50” � � NA4.000” � � NA 8.000” � � NA 8.00” � � NA4.250” � � NA 8.500” � � NA 8.50” � � NA4.500” � � NA 8.750” � � NA 9.00” � � NA4.750” � � NA 9.50” � � NA5.250” � � NA 10.00” 6.00” � � NA 10.00” � � NA5.750” � � NA 6.50” � � NA 10.50” � � NA6.000” � � NA 7.00” � � NA 11.00” � � NA

7.50” � � NA 11.50” � � NA7.000” 3.000” � � NA 8.00” � � NA 12.00” (Custom) NA

3.500” � � NA 8.50” � � NA4.000” � � NA 9.00” � � NA4.500” � � NA 9.25” � � NA 14.00” 11.00” � � NA5.000” � � NA 12.00” � � NA5.500” � � NA 10.50” 6.00” � � NA 12.50” � � NA6.000” � � NA 6.50” � � NA 13.00” (Custom) NA6.250” � � NA 7.00” � � NA

7.50” � � NA7.500” 3.000” � � NA 8.00” � � NA 15.00” 7.00” � � NA

3.500” � � NA 8.50” � � NA 7.50” � � NA4.000” � � NA 9.00” � � NA 8.00” � � NA4.500” � � NA 9.50” � � NA 8.50” � � NA5.000” � � NA 9.75” � � NA 9.00” � � NA5.500” � � NA 9.50” � � NA6.000” � � NA 11.00” 5.50” � � NA 10.00” � � NA6.500” � � NA 6.00” � � NA 10.50” � � NA6.750” � � NA 6.50” � � NA 11.00” � � NA

7.00” � � NA 11.50” � � NA8.000” 4.000” � � NA 7.50” � � NA 12.00” � � NA

4.500” � � NA 8.00” � � NA 13.00” � � NA5.000” � � NA 8.50” � � NA 13.50” � � NA5.500” � � NA 9.00” � � NA 14.00” � � NA6.000” � � NA 9.50” � � NA 14.50” � NA NA6.500” � � NA 10.00” � � NA7.000” � � NA 10.25” � � NA 15.50” 13.00” � � NA7.250” � � NA

11.50” 9.50” � � NA 16.00” 8.00” � � NA8.500” 4.500” � � NA 10.00” � � NA 8.50” � � NA

5.000” � � NA 10.50” � � NA 9.00” � � NA5.500” � � NA 10.75” � � NA 9.50” � � NA6.000” � � NA 10.00” � � NA6.500” � � NA 12.00” 6.00” � � NA 11.00” � � NA7.000” � � NA 6.50” � � NA 12.00” � � NA7.500” � � NA 7.00” � � NA 13.00” � � NA7.750” � � NA 7.50” � � NA 14.00” � � NA

8.00” � � NA 14.50” � NA NA(Continued in Next Col.) 15.00” � NA NA

NYLATRON® GSM, MC 901, MC 907 NATURAL TUBULAR BAR AVAILABILITY


22



21

O.D. I.D. 13” 26” 78”

17.00” 9.00” � � NA10.00” � � NA11.00” � � NA12.00” � � NA13.00” � � NA14.00” � � NA15.00” � � NA

NYLATRON® GSM, MC 901, MC 907 NATURAL TUBULAR BAR

Tubes are supplied with the OD sufficiently oversized and the ID sufficientlyundersized to be finished to the dimension listed.

26” lengths +.500” /-.000”13” lengths +.250” /-.000”78” lengths supplied as cast

AVAILABILITY


O.D. I.D. 13” 26” 78”

18.00” 10.00” � � NA11.00” � � NA12.00” � � NA13.00” � � NA14.00” � � NA15.00” � � NA16.00” � � NA

NYLATRON® GSM, MC 901, MC 907 NATURAL TUBULAR BAR Tolerances

NYLOIL®

Only NYLOIL from Cast Nylons Ltd. offers three grades of self-lubricating Nylon bearing material tailored to meet your specificapplication.

A cast nylon with built-in oil lubrication, NYLOIL provides superior machinability, performance, and durability compared to otherplastic and traditional bearing materials. Three grades of NYLOIL are available to fit the most demanding applications: originalGreen Nyloil for most bearing applications; food-grade, Natural Nyloil-FG for direct contact with food; and MoS2 filled GrayNyloil-MDX with slightly higher compressive load capabilities than original NYLOIL.

The incorporation of an oil lubricant package into the nylon matrix provides significantadvantages over other bearing materials:

• Lubrication results in 25% lower coefficient of friction than other grades of nylon.• Performs in harsh environments where lubrication is difficult, impossible, or undesirable.• Operates efficiently in direct contact with abrasive slurries.• Works successfully in marine applications.• Reduced water absorption promotes higher dimensional stability. • Works and machines as easily as brass.• Oil will not spin out, dry out, or drain out, even under the harshest operating conditions.

During NYLOIL’s manufacturing process, an oil lubricant package is completely dispersed within the cast nylon matrix, making itan integral part of the casting’s structure. Although not evident by sight or touch, the oil lubricant in NYLOIL is always at thesurface regardless of the amount of material removed during finish machining or normal wear.

NYLOIL-FG is a self lubricating nylon bearing material which meets the provisions of FDA Regulations 21 CFR, Section 177.15(and others) and USDA 3A Sanitary Standards 20-17 for direct contact with food. This is a particularly useful material whereadditional lubrication is not desirable because of cleanability, contamination, or other considerations.

Gray NYLOIL-MDX is formulated with a Molybdenum Disulfide filler which promotes higher crystallinity in the cast polymer, inaddition to the oil lubricant package. This yields a bearing material with more consistent intermolecular structure andgenerally a narrower distribution within the range of physical property values, while retaining the advanced friction propertiesof unfilled Nyloil.

WEAR COEFFICIENT COMPARATIVEMATERIAL FACTOR OF FRICTION WEAR RATE

K(1) DYNAMIC(1) TO NYLOIL

NYCAST NYLOIL 4 .12 1

ACETAL/PTFE FILLED 16 .15 4

NYLATRON NSM(2) 33 .17 8

NYCAST 6PA MoS2 FILLED 274 .22 68

NYLON 6/6 900 .43 225

BRONZE (ASTM B-147) 3,000 .34 750

(1) Measures on thrust washer testing machine, unlubricated @ 40 fpm and 50 lb./sq.

in.

350x Magnification of NYLOIL sample showingoil dispersion.

WATER ABSORPTION

23



22

NYLOIL® cont.DIMENSIONAL STABILITY

With their higher crystallinity, all NYCAST® products exhibit improved dimensional stability compared to their extrudednylon counterparts. But NYLOIL provides even better dimensional stability than regular grades of cast nylon. Its oil dropletsfill gaps in the amorphous structure of the polymer, allowing less room for water to be absorbed into these areas. Themoisture absorption graph (page 21) shows that despite a slow absorption rate, NYLOIL stabilizes at approximately 2.5%moisture content - less than half the moisture content of other unfilled nylons.

Physical Properties - Because of the presence of oil in the matrix of the nylon, NYLOIL exhibits superior physical properties including notched load impact (NYLOIL is two times less likely to break under load impact than a regular cast nylon), improved elongation (twice the elongation of 6PA Natural), coefficient of friction (because oil is constantly present at the material’s surface) and water absorption (the oil in the matrix leaves less room for water to be absorbed).

TYPICAL APPLICATIONSGears SleevesBearings InsulatorsBushings Scraper BladesSprockets Wear StripsWear Pads RollersSheaves Die Wear PlatesPulleys Telescoping Boom Wear PadsGuides Slipper BlocksTooling Fixtures SupportsCams Form ToolsFeed Screws Star WheelsWear Rails Valve SeatsHousings Wear RingsWear Shoes SealsConveyor Wheels WheelsBuffer Plates Rubbing Blocks

STOCK SHAPE AVAILABILITYRod 1” Diameter to 12” Diameter

Plate 1/4” to 1” Thk (in 1/8” increments).1-1/4” to 4” Thk (in 1/4” increments)Available in 24” x 48”, 28” x 57” and 36” x 48”, and 36” x 60”.

Tubular Bar 2” to 40” O.D. (wall sections, 1/4” to 4”)Standard lengths: 13”, 26” and 39”.

Discs 12 1/2” to 58” Diameter (Thickness starts at 2”)

Rings Call for specific sizes

Rectangular Bar Call for specific sizes

Custom Casting Available upon request.

TEST OR PUBLISHEDSP GRAV.TENSILE STRENGTHTENSILE ELONGATIONTENSILE MODULUSCOMPRESSIVE STRENGTH (@ 10% OFF SET)COMPRESSIVE MODULUSFLEXURAL STRENGTHFLEXURAL MODULUSSHEAR STRENGTHNOTCHED IZODTENSILE IMPACTROCKWELLMELT POINTCOEF. OF LINEAR THERMAL EXP.DEFORM UNDER LOADDEFLECT. TEMP. 264 PSI 66 PSICONT SERV. TEMP.INTER. SERV. TEMP.WATER ABSORPTION24 HR.SAT.COEFF. OF FRICTIONDYNAMICMAX PV.UNLUBED @ 40 FPMWEAR FACTOR K

PSI%PSIPSIPSIPSIPSIPSI

FT-LBS/INFT-LBS/SQ.IN

RDEG. F

IN/IN/DEG.F%

DEG.FDEG.FDEG.FDEG.F

%%

PSI X FPM

D792D638D638D638D695D695D790D790D732D256

D1822D785D789D696D621

D648D648

D570D570

1.14-1.159,500-11,000

45-55375,000-475,000

12,000-14,000275,000-375,000

14,000-16,000375,000-475,000

8,000-9,0001.4-1.833-36

100-115450+/-105.0X10-5

0.7-0.8

200-400400-430

230330

.5-.62.0-2.5

.12

16,0004

1.14-1.159,500-11,000

45-55375,000-475,000

12,000-14,000275,000-375,000

14,000-16,000375,000-475,000

8,000-9,0001.4-1.833-36

100-115450+/-105.0X10-5

0.7-0.8

200-400400-430

230330

.5-.62.0-2.5

.12

16,0004

1.14-1.1510,500-11,000

35-45425,000-475,000

13,500-14,000325,000-375,000

15,000-16,000425,000-475,000

8,000-9,0001.4-1.833-36

100-115450+/-105.0X10-5

0.7-0.8

200-400400-430

230330

.5-.62.0-2.5

.12

16,0004

ASTM PROPERTY UNITS TEST METHOD NYLOIL NYLOIL-FG NYLOIL-MDX

24



23

NYCAST® RX (RED) & NYCAST® GX (GRAY)

SOLID LUBRICANT-FILLED NYLONS

NYCAST® RX & GX are solid lubricant-filled nylon 6 designed to provide lowcoeffiecient of friction and superior wear resistance, making them an excellentchoice in high load, low-speed applications. Developed after years of researchas an alternative to other “solid lubricated” cast nylons, RX and GX giveengineers another superior choice for the NYCAST® family of premium gradecast nylons.

NYCAST® RX & GX are speciallyformulated, self-lubricatinggrades designed to:� Deliver low coefficient

of friction� High pressure/velocity

performance� Superior wear resistance� Low moisture absorption

Typical applications include:� Wear pads� Bearings� Thrust washers� Bearings� Gears

Typical industries include:� Construction� Mining� Material handling� Pulp & paper processing� Food processing

Plates: ”1/4” thickRods: 1” Diam.-12” Diam.Discs: From 12” OD to 60”OD

Thickness starts at 2”Tubular Bar: 2” OD - 40” ODRings & Custom Castings: available upon request

AVAILABILITY

The facts stated and recommendations contained herein are based on experiments and information believed to be reliable. No guarantee is madeof the accuracy, however, and the products are sold without warranty, expressed or implied, and upon the conditions that purchaser shall conducttheir own test to determine suitability for their intended use.

SPECIFIC GRAVITYTENSILE STRENGTHTENSILE ELONGATIONTENSILE MODULUSCOMPRESSIVE STRENGTHCOMPRESSIVE MODULUSFLEXURAL STRENGTHFLEXURAL MODULUSSHEAR STRENGTHNOTCHED IZOD IMPACTHARDNESS, ROCKWELLHARDNESS, SHORE DMELTING POINTCOEF. OF LINEAR THERMAL EXP.DEFORM UNDER LOADDEFLECT. TEMP. 264 PSI 66 PSICONT SERV. TEMP.INTER. SERV. TEMP.COEFFICIENT OF FRICTION: DYNAMIC STATICWATER ABSORPTION 24 HR. SATURATIONDIELECTRIC STRENGTHDIELECTRIC CONSTANT60 CYCLES1000 CYCLES100,000 CYCLES


FT-LBS/INRD

DEG.FIN./IN./DEG.

F


%%

V/MIL.

D792D638D638D638D695D695D790D790D732D256D785D2240D789D696D621

D648D648

D570D570D149D150

1.14-1.159,500-11,000

45-50375,000-475,000

12,000-14,000275,000-375,000

14,000-16,000375,000-475,000

8,000-9,0001.4-1.8

10378

450-4605.0X10-5

.7%-.8%

179413230330

.12.25-.35

0.4-0.54.0-5.0

TBDTBD

PROPERTY UNITS TEST METHOD NYCAST R-EX

NYCAST RX & GX PROPERTIES

Nycast 6PA6PA-Blue, 6PA-MoS2 3,600 14,000

Nycast 612 CP 3,600 14,000

Nycast Nyloil, Nyloil-FG 16,000 16,000

Nyloil-MDX 16,000 16,000

Btcast /GX/RX 16,00 16,000

*Measured on a Thrust Washer test machine,in accordance with ASTM D3702.The samples were run under normal testconditions, unlubricated @ 50ft/min and40psi.

Limiting PV

Unlubricated*ContinuouslyLubricated*

25



24

NYCAST® XHA BLUE, NYCAST® 6 PA NATURAL & NYCAST® 6PA MoS2

NYCAST® XHA BLUE and NYCAST 6PA NATURAL

Two of the most widely used cast nylons in the industry, NYCAST® XHA BLUE and NYCAST 6PA NATURAL have deliveredsuccessful performance - with and without lubrication - in a variety of diverse applications, particularly as a bearingmaterial. They are lightweight, offer extremely good wear resistance, high tensile strength and high modulus of elasticity.

Other significant properties include:� High impact resistance� Excellent vibration resistance� Resistance to brittleness and deterioration� Easy machinability and abrasion resistance� High heat distortion temperature

HEAT STABILIZATION PROPERTIES

NYCAST® XHA BLUE has a heat stabilizer that retards the loss of physical properties as temperature increases. This allowsthe material to function at approximately 10% higher temperatures than standard grades; meaning NYCAST XHA operatingat 200ºF will have approximately the same physical properties as a standard grade operating at 185ºF. Maximum intermittenttemperature for NYCAST XHA is 330ºF and continuous operating temperature is 250ºF (compared to 230ºF for standardgrades).

NYCAST® 6PA MoS2

NYCAST 6PA-MoS2 is a popular choice as a dry lubricant-filled bearing material. Manufactured to be a more crystallineproduct with improved wear resistance, NYCAST 6PA-MoS2 also offers improved compressive strength.

NYCAST® CPHighly resilient, with higher tensile elongation and impact strength than standard grades, NYCAST CP has proven itself inmany applications requiring an extra degree of toughness. A copolymer of caprolactam and laurinlactam, NYCAST CP wasoriginally developed specifically for use in ball valve seats in the oil and gas industry. This durable material provides aneconomical, high-performance bridge between NYCAST 6 and NYCAST 12 formulations.

NYCAST® 6MPDesigned to address the problems associated with impact loads, NYCAST 6MP formulations provide performance advantagesin applications that require improved impact properties over standard grades. NYCAST 6MP cushion pads protect the hammerfrom metal-to-metal damage in pile drivers and provide many performance advantages in certain gear, die block, valve seatand other applications.

This formulation also provides superior performance in extreme cold temperature applications, where standard grades areprone to impact failure.

NYCAST® CP & NYCAST® 6MP

26



25

NYCAST® 12, NYCAST® GF

NYCAST® 12

NYCAST 12 is the only cast nylon 12 material manufactured in North America.With its extremely low moisture absorption, the mechanical properties ofNYCAST 12 remain virtually unaffected in a wide range of environments. NYCAST 12 offers superior performance designin applications, where dimensional stability, chemical resistance, dielectrics, abrasion resistance and impact strength areimportant factors. In wet or dry environments, indoor or outdoor, the low deformation and superior fatigue resistanceproperties of NYCAST 12 deliver unmatched performance in many high-speed wheel and roller applications.

This material is also well-suited touse for power transmissioncomponents in material handlingand transportation environments,as well as in structural andenclosure elements in sensitiveelectronic and manufacturingequipment.

NYCAST 12 is speciallyformulated and designed to offer:� Very low moisture absorption� Superior wear resistance� Dimensional stability� Exceptional lubrication ability� Outstanding mechanical

characteristics� High impact strength� Lower thermal expansion

Typical applications include:� Wheels� Rollers� Bearings and Bushings� Gears� Valve Seals

Specify NYCAST 12 for applicationsin industries such as:� Power transmission� Amusement Park Rides� Valve and Seal Manufacturers� Food Processing� Marine

Rods: 2” -12” Diameter24 inches long

Custom Tube Sizes: quoted upon request

AVAILABILITY

NYCAST® GFOffering improved tensile,compressive and flexuralproperties over conventionalunfilled NYCAST grades,NYCAST GF (Glass Filled)-30% provides increased load bearing characteristics and is the choice in applications whereadded stiffness, rigidity and dimensional stability are required.

Quality cast nylon - available in your choice of color. CNL produces over 12 colors of NYCAST type 6 cast nylon. Customcolors are available.

The facts stated and recommendations contained herein are based on experiments and information believed to be reliable. No guarantee is madeof the accuracy, however, and the products are sold without warranty, expressed or implied, and upon the conditions that purchaser shall conducttheir own test to determine suitability for their intended use.

SPECIFIC GRAVITYTENSILE STRENGTHTENSILE ELONGATIONTENSILE MODULUSCOMPRESSIVE STRENGTHCOMPRESSIVE MODULUSFLEXURAL STRENGTHFLEXURAL MODULUSSHEAR STRENGTHNOTCHED IZOD IMPACTHARDNESS, ROCKWELLHARDNESS, SHORE DMELTING POINTCOEF. OF LINEAR THERMAL EXP.DEFORM UNDER LOADDEFLECT. TEMP. 264 PSI 66 PSICONT SERV. TEMP.INTER. SERV. TEMP.COEFFICIENT OF FRICTION: DYNAMICWATER ABSORPTION 24 HR. SATURATIONDIELECTRIC STRENGTHDIELECTRIC CONSTANT60 CYCLES1000 CYCLES100,000 CYCLES


FT-LBS/INRD

DEG.FIN./IN./DEG.

F


%%

V/MIL.

D792D638D638D638D695D695D790D790D732D256D785D2240D789D696D621

D648D648

D570D570D149D150

1.037,900>50

230,00010,000224,000

9,000238,000

6,1003.0210876351

5.5X10-5

.7%-.8%

124347250300

.2-.3.25-.35

0.120.66

500-600

3.73.73.7

PROPERTY UNITS TEST METHOD NYCAST 12

NYCAST 12 PROPERTIES

27

NYCAST® NEAR NET SHAPE CASTINGSOur process involves putting molten material directly into atool to make a type 6 nylon shape, offering an overall morecost-effective process than machining or molding partsfrom other materials. NYCAST Near Net Shapes are offeredin our full line of formulations.

NYCAST® CUSTOM CAST SHEAVESNYCAST® Custom Cast Sheaves offer equipment designersadvantages in reduced component weight, improved wire ropelife, and protection against corrosion. Other benefits include:� Low set-up costs� Large cross section geometry possible� Simple or complex shapes

STOCK - Please call with your specific needs as we may have stock items not listed that are applicable. We can also custompour shapes to meet your particular engineering requirements.



26

NYCAST® NEAR NET SHAPE CASTINGS AND SHEAVESGeneral Sizes AvailableROD: Diameter from 1” to 13”

Standard Lengths are 24” and 48”PLATE: Thickness from 1/4” to 4”

Width & Length 24x48, 36x48, 28x57,48x120 depending on thickness

TUBULAR BAR: Diameters from 2” to 40”Wall Thickness starting at 1/4”Lengths of 13”, 26” and 39”

DISCS: From 14” to 60”Thickness starting at 1”

RINGS: From 14” to 60”Thickness starting at 2”

RECTANGULAR BAR: Starting at 5” thick X 5” wide

NYMETAL

NYMETALBonding metal to nylon in a proprietary process produces a strong metal interface which stands up to the toughestapplications. NYMETAL billets are made exclusively with NYCAST grades (including food-grade materials) and a variety ofmetal cores. Combining the performance advantages of nylon and metal into one cohesive unit, NYMETAL offersadvantages that are not obtained from either material alone.

NYMETAL ADVANTAGESWhether you are considering a new application or redesigning an existing one, you should consider the NYMETALadvantages. This bond far exceeds the performance of mechanically bonded thermoplastic to steel components. The useof cast nylon produces a quiet running part, good vibration dampening, shock absorption, reduced part weight, longerwear, and the ability to reduce or eliminate lubrication. The metal core provides optimum strength in the bore for powertransmission and keyway integrity. All these advantages can be delivered at cost competitive prices.

NYMETAL APPLICATIONSNYMETAL billets can be manufactured into many different components, including gears of all types, rollers, sprockets, and augers. If youhave a difficult power transmission application, NYMETAL may provide you with the required solution. If you work in the food processingindustry, NYMETAL with NYLOIL-FG on stainless steel can offer you a food grade solution that is FDA, USDA, and 3A compliant.

NYMETAL AVAILABILITYEvery NYCAST formulation currently offered can be manufactured as a NYMETAL billet.Standard core materials include 1117 and 4140 steel and 303, 04, and 316 stainless steel. Metal core outside diametersare available in sizes from 1-1/2” to 6” and nylon outside diameters are available in sizes from 3” to 12”. All billets areavailable in standard 24” lengths. Refer to the chart below for standard size combinations.

Inches 1.5 2 2.5 3 3.5 4 4.5 5 63 �4 �5 � � �6 � � � � �7 � � � � � � �8 � � � � � � �9 � � � � � �10 � � � �11 � �12 �

Cast Nyon O.D.

Metal Core O.D., Rounded Knurled

AVAILABILITY

Standard BilletLengths are 24”

All cores aremanufacturedwith a standard 12pitch knurl

28



27

NYMETAL CUSTOM COMPONENTSOur NYMETAL product line includes more than just gears and sprockets. We have produced custom rollers of varying lengths upto 48” long in several outside diameter sizes. We have also made custom auger blanks primarily for the food processing andpackaging industries. Our expertise in the casting of nylon on metal allows us to quote on a variety of custom sizes and metalcore material combinations. Let our applications engineers design a custom NYMETAL component for your application.

TORQUE TESTINGThe torque-testing fixture determines the amount of torque required to separate the steel core from the NYCAST outer rim. TheNYMETAL part is mounted in the fixture body and the torque arm is attached to the steel core. The fixture is mounted in ahydraulic press and force applied to the torque arm which induces rotation of the steel core within the NYCAST rim. Note that thetorque arm applies force equally to both sides of the specimen, eliminating any bending movement created by a single torquearm attached to only one side of the specimen. A load cell positioned on the torque arm accurately measures applied force fromwhich torque values are determined. Torque capability at the nylon/metal interface is critical to successful NYMETAL partperformance. Testing has shown that torque values in NYMETAL parts are more than double those of nylon shrunk or press fit onto steel cores and up to 20 times greater than the torque transmission capabilities of gear teeth machined into the nylon rim. Thissuperior bond allows engineers to approach NYMETAL gear applications with confidence, knowing that they have the strength ofa metal core with the advantages of a NYCAST nylon rim and no loss of part integrity at the interface.

The facts stated and recommendations contained herein are based on experiments and information believed to be reliable. No guarantee is made of the accuracy, however, and the products are sold without warranty,expressed or implied, and upon the conditions that purchaser shall conduct their own test to determine suitability for their intended use.

SPECIFIC GRAVITY

TENSILE STRENGTH

TENSILE ELONGATION

TENSILE MODULUS

COMPRESSIVE STRENGTH

COMPRESSIVE MODULUS

FLEXURAL STRENGTH

FLEXURAL MODULUS

SHEAR STRENGTH

NOTCHED IZOD IMPACT

HARDNESS, ROCKWELL

HARDNESS, SHORE D

MELTING POINT

COEF. OF LINEAR

THERMAL EXP.

DEFORM UNDER LOAD

DEFLECT. TEMP.

264 PSI

66 PSI

CONT SERV. TEMP.

INTER. SERV. TEMP.

COEFFICIENT OF FRICTION:

DYNAMIC

WATER ABSORPTION

24 HR.

SATURATION

DIELECTRIC STRENGTH

DIELECTRIC CONSTANT

60 CYCLES

1000 CYCLES

100,000 CYCLES

PSI

%

PSI

PSI

PSI

PSI

PSI

PSI

FT-LBS/IN

R

D

DEG.F

IN./IN./DEG.

%

DEG.F

DEG.F

DEG.F

DEG.F

%

%

V/MIL.

D792

D638

D638

D638

D695

D695

D790

D790

D732

D256

D785

D2240

D789

D696

E831

D621

D648

D648

D570

D570

D149

D150

NYCAST BLUE TEST NYCAST 6PA NATPROPERTY UNITS METHOD NYCAST 6PA MO2 NYCAST XHA NYCAST CP NYCAST 6MP NYCAST GF NYCAST 12

Product Specifications

1.15-1.17

10,000-13,500

20-55

400,000-550,000

13,500-16,000

325,000-400,000

15,500-17,500

420,000-500,000

10,000-11,000

0.7-0.9

115-125

78-83

450±10

5.0X10-5

(Nat only) 6.1X10-5

0.5-2.5

200-400

400-430

230

330

0.22

0.5-0.6

5.0-6.0

500-600

3.7

3.7

3.7

1.03

7,900

> 50

230,000

10,000

224,000

9,000

238,000

6,100

3.02

108

76

351

5.5X10-6

122-126

343-351

250

300

.2-.3

0.1

0.7

500-600

3.7

3.7

3.7

1.15-1.17

12,00-13,500

20-30

485,000-550,000

15,500-18,000

300,000-350,000

15,000-17,500

420,000-500,000

10,000-11,000

0.7-0.9

115-125

78-83

450±10

5.0X10-5

0.5-2.5

200-400

400-430

250

330

0.22

0.5-0.6

5.0-6.0

500-600

3.7

3.7

3.7

1.10-1.13

8,700-11,500

25-80

240,000-330,000

11,000-12,500

200,000-300,000

15,000-20,000

285,000-385,000

7,600-9,000

0.9-1.4

100-115

75-81

410±10

5.0X10-5

0.4-0.7

200-400

400-430

210

300

0.22

0.5-0.6

4.0-5.0

500-600

3.7

3.7

3.7

1.14-1.16

9,700-10,800

25-35

375,000-440,000

12,500-15,100

280,000-345,000

12,000-13,000

330,000-350,000

10,000-11,000

0.82-0.91

110-115

76-78

450±10

4-4.5X10-5

1.0-2.0

200-400

400-430

230

330

0.22

0.5-0.6

5.0-6.0

500-600

3.7

3.7

3.7

1.32

9,700-11,500

2-5.5

550,000-750,000

17,000-17,500

410,000-445,000

17,500-18,500

500,000-570,000

0.6-0.9

116-120

84-85

500±1

3.8X10-5

0.4

245-255

360-370

230

330

0.5-0.6

1.1-1.2

2928


28

Porosity-free Acetron® GP acetalis intricately fabricated into thiselectrical test part with dozens oftight tolerance machined holesrequired at its centerline. (Priormaterial: Standard Acetal)

Delrin* acetal delivers outstandingfatigue and impact resistance in thiscontinuously loaded structural keelfor a prosthetic device. (Priormaterials: Nylon, Elastomer)

Guide rollers machined from Acetron® GP rod operatesmoothly and reliably in lift gate systems used to load cargoonto truck beds. (Prior materials: Cast iron, Cast Aluminum)

Delrin* AF Blend 60 .11-.21 .15-.23 8,300Delrin* AF 56 .08-.24 .11-.25 11,980Acetron® GP 200 .14-.20 .20-.24 2,700Delrin* 200 .08-.22 .18-.26 2,700Turcite* A (blue) 213 .30-.34 .20-.24 6,550Turcite* X1 (red) 72 .28-.32 .20-.24 8,125

Acetal offers excellent stability andgood wear resistance in a varietyof moist environments.

Acetron® GP maintains tight tolerances despite environmentaland clean in place chemical exposure on dairy equipment.(Prior materials: Bronze, Stainless Steel)

L ow Mois ture Abs orption No C enterline P oros ity in Ac etron® G PHigh S trength, S tiffnes s Many Formulation Options : Copolymer, Homopolymer, PTFE filled,

E as y to Mac hine and Internally Lubricated/Enhanced Wear Grade

Acetal provides high strength and stiffness coupled with enhanced dimensional stability and ease of machining. As a semi-crystalline material, acetal is alsocharacterized by a low coefficient of friction and good wear properties - especially in wet environments.

Because acetal absorbs minimal amounts of moisture, its physical properties remain constant in a variety of environments. Low moisture absorption results inexcellent dimensional stability for close-tolerance machined parts. In high moisture or submerged applications, acetal bearings out perform nylon 4 to 1. Acetal isideally suited for close tolerance mechanical parts and electrical insulators which require strength and stiffness. It also offers resistance to a wide range ofchemicals including many solvents.

Quadrant offers both homopolymer and copolymer grades of acetal including enhanced bearing grade materials. Acetron® GP acetal is porosity-free and offeredas our standard general purpose grade. For slightly higher mechanical properties, we offer a broad size range of the homopolymer acetal (Delrin*) products. Forimproved frictional properties PTFE-enhanced Delrin AF products are available.

ACETRON® GP ACETAL - Acetron® GP is Quadrant’s general purpose copolymer acetal and is the only porosity-free acetal product available today. Investments inprocess technology by Quadrant now provide the performance and machinability of acetal without center core porosity. Our in-line photometric quality procedureassures every sheet and rod is porosity-free as measured by Quadrant’s dye penetrant test making it the preferred acetal for food contact and medicalapplications. Acetron® GP natural is FDA, USDA, NSF, Canada AG and 3A-Dairy compliant.

DELRIN* ACETAL - Delrin, a homopolymer acetal, is also manufactured and stocked in rod and sheet. It offers slightly higher mechanical properties thanAcetron® GP Acetal, but may contain a low-density center, especially in larger cross-sections. Copolymer acetal also offers better chemical resistance thanhomopolymer acetal. Delrin is ideal for small diameter, thin-walled bushings that benefit from the additional strength and rigidity of homopolymer acetal.

DELRIN* AF BLEND - Delrin AF Blend is a unique thermoplastic material for use in moving parts in which low friction and long wear life are important. It is acombination of PTFE fibers uniformly dispersed in Delrin acetal resin. This combination offers better wear characteristics than unfilled Delrin.

DELRIN* AF 100 - Unblended Delrin AF, offers a slightly higher limiting PV and lower coefficient of friction due to additional PTFE content. This added PTFEtypically decreases the wear capability and impact strength. Delrin AF 100 is available on a custom basis.

In general, acetals do not perform as well in abrasive wear applications as nylons. Compensation for moisture related growth generally allows Nylatron® nylons to be usedfor wet, abrasive applications. If your application requires dimensional consistency in an abrasive, high humidity or submerged environment, Ertalyte® PET-P will often offerimproved performance. Delrin AF Blend, supplied as a 2: 1 blend of Delrin AF100 and Delrin 150 resins, has excellent sliding/friction properties. Bearings made of DelrinAF Blend can operate at higher speeds while exhibiting reduced wear. These bearings are also essentially free of slip-stick behavior because the static and dynamiccoefficient of friction are closer than with most plastics. Delrin AF Blend retains 90% of the strength that is inherent in unmodified Delrin acetal. Some properties arechanged due to the addition of the softer PTFE fiber. The natural color of Delrin AF Blend is dark brown.

30



29

ACETRON* GP natural & black is produced from resin certified to ASTM D 4181, POM 211. ACETRON* GP natural & black meets ASTM D 6100 S-POM 0211, LP (Low Porosity),ACETRON* GP natural meets FDA CFR 21, Section 177.2470 (b), (c) and (d)(2) and is 3-A Dairy approved. Delrin* 150E natural is produced from resin certified to ASTM D 4181, POM 111 and meets ASTM D 6100

S-POM 0111, FDA CFR 21 section 177.2480 Delrin* 150E black meets ASTM D 6100 S-POM 0111 Delrin* 150E black is produced from resin which meets ASTM D 4181 POM 100 Delrin* AF Blend meets ASTM D 6100 S-POM 0132

PRODUCT Dimensions 1/32” 1/16” 3/32” 1/8” 3/16” 1/4” 5/16” 3/8” 7/16” 1/2” 9/16” 5/8” 3/4” 7/8” 1” 1-1/8” 1-1/4” 1-3/8” 1-1/2” 1-5/8” 1-3/4” 1-7/8” 2”

Acetron GP Natural Rod Diameter � � � � � � � � � � � � � � � � � � � �

Acetron GP Black Rod Diameter � � � � � � � � � � � � � � � � � � �

Acetron GP Hex. Across Flats � � � � � � � � � � �

Acetron GP Square Across Flats � � � � � � � �

Delrin 150E Natural Rod Diameter � � � � � � � � � � � � � � � � �

Delrin 150E Black Rod Diameter � � � � � � � � � � �

Delrin AF Blend Rod Diameter � � � � � � � � � � � � �

Acetron GP Natural 24” x 48” � � � � � � � � � � � � � � � �

48” x 120” � � � � � � � � � � � � �

Acetron GP Black 24” x 48” � � � � � � � � � � � � � �

48” x 120” � � � � � �

Delrin 150E Natural 24” x 48” � � � � � � � � �

ACETAL PRODUCTS

Acetron GP (Natural) Acetron GP ( Black) Delrin 150 (Nat & Blk) Delrin AF BlendUp to 2.75” Dia. - 8’ nom. Up to 2.75” Dia. - 8’ nom. Up to 2.75” Dia. - 8’ nom. Up to 2.75” Dia. - 8’ nom.3.00” & above - 4’ nom. 3.00” & above - 4’ nom. 3.00” & above - 4’ nom. 3.00” & above - 4’ nom.

4’ & 8’ Lengths +1.00”/-.000” 4’ & 8’ Lengths +1.00”/-.000” 4’ & 8’ Lengths +1.00”/-.000” 4’ & 8’ Lengths +1.00”/-.000”

.125” - 1.00” +.003”/-.000” .125” - 1.00” +.003”/-.000” .250” - 1.00” +.003”/-.000” .250” - 1.00” +.003”/-.000”>1.00” - 2.00” +.005”/-.000” >1.00” - 2.00” +.005”/-.000” >1.00” - 2.00” +.005”/-.000” >1.00” - 2.00” +.005”/-.000”>2.00” - 2.75” +.015”/-.000” >2.00” - 2.75” +.015”/-.000” >2.00” - 2.75” +.015”/-.000” >2.00” - 2.75” +.015”/-.000”>2.75” - 8.00” +.250”/-.000” >2.75” - 4.75” +.187”/-.000” >2.75” - +.250”/- .000” >2.75” - +.250”/-.000”

>4.75” - 8.00” +.250”/-.000”

.031” - .125” +/- .005” .031” - .125” +/- .005” .250” - 2.00” +.250”/- .000” .250” - 3.00” +.025”/- .000” >.125” - 2.00” +.025”/-.000” >.125” - 2.00” +.025”/-.000” >2.00” - 3.00” +.050”/-.000”>2.00” - 3.00” +.050”/-.000” >2.00” - 3.00” +.050”/-.000”>3.00” up +.125”/-.000” >3.00” up +.125”/-.000”

24” & 48”Width +.500”/-.000” 24” width +.500”/-.000” 24”Wide +.500”/-.000” 24”Wide +.500”/-.000”48”Width +1.50”/.000”

48” long +1.00”/-.000” 48” & 120” long +1.00”/-.000” 48” long +1.00”/-.000” 48” long +1.00”/-.000”120” & 144” long +1.500”/-.000” (Black only +1.500”/.000”)

Std. 8’ lengths all sizes +.000”/-.005” across flats

Std. Rod Lengths

Dia.Tolerances

Sheet ThicknessTolerances

Sheet Width&

Length Tol.

Sq. & Hex Rod

ACETAL PRODUCTS

2-1/8” 2-1/4”2-3/8”2-1/2”2-3/4” 3” 3-1/4”3-1/2”3-3/4” 4” 4-1/4”4-1/2” 5” 5-1/2” 6” 6-1/2” 7” 7-1/2” 8” 9” 10”

Acetron GP Natural Rod Diameter � � � � � � � � � � � � � � � � � � � � �

Acetron GP Black Rod Diameter � � � � � � � � � � � � � � � � � �

Delrin 150E Natural Rod Diameter � � � � � � � � � �

Delrin 150E Black Rod Diameter � � �

Delrin AF Blend Rod Diameter � � � �

Acetron GP Natural 24” x 48” � � � �

Acetron GP Black 24” x 48” � � �

Delrin 150E Natural 24” x 48” �

ACETAL PRODUCTS

ACETAL PRODUCTS cont.

AVAILABILITY

AVAILABILITY

Tolerances

3130



30

Wear Resistance of Nylon, Dimensional Stability of Acetal

� Good for both wet and dry environments � High strength and rigidity––ideal for close tolerance parts

� Excellent stain resistance � Good wear resistance and excellent dimensional stability

� Better resistance to acids than nylon or acetal

ERTALYTE® PET-P - Ertalyte® is an unreinforced, semi-crystalline thermoplastic polyester based on polyethylene terephthalate (PET-P). It is manufactured from proprietaryresin grades. Only Quadrant can offer Ertalyte®. It is characterized as having the best dimensional stability coupled with excellent wear resistance, a low coefficient of friction,high strength, and resistance to moderately acidic solutions. Ertalyte®’s properties make it especially suitable for the manufacture of precision mechanical parts which arecapable of sustaining high loads and enduring wear conditions. Ertalyte®’s continuous service temperature is 210°F (100°C) and its melting point is almost 150°F higherthan acetals. It retains significantly more of its original strength up to 180°F (85°C) than nylon or acetal.

In addition, Ertalyte® PET-P offers good chemical and abrasion resistance. Its low moisture absorption enables mechanical and electrical properties to remain virtuallyunaffected by moisture. Ertalyte® PET-P can be machined to precise detail on standard metal working equipment.

Ertalyte® is FDA compliant in natural and black. Natural Ertalyte® is also USDA, 3A-Dairy and Canada AG compliant. Ertalyte® is an excellent candidate for parts used in thefood processing and equipment industries.

ENGINEERING NOTES

Because it is more rigid and offers greater thermal performance than nylon and acetal, Ertalyte machines differently. For best results, please request a copyof Quadrant’s design and fabrication guideline for Ertalyte® PET-P. Ertalyte® and other polyesters have less resistance to hot water than Acetron® GP acetal.

ERTALYTE® PET-P POLYESTER

PROBLEM: A manufacturer wasusing aluminum for precision workand acetal with expensive insertsfor less demanding applications.SOLUTION: Ertalyte® met designcriteria of the manufacturersproducts.BENEFITS: The design was able tomaintain the tight tolerancesneeded and offer improved stainand chemical resistance.

MANIFOLDS

PISTON AND VALVES

PROBLEM: Various materials werebeing used in a food filling line.SOLUTION: Standardizing onErtalyte® PET-P helped themanufacturer broaden the reach oftheir product by offering greateraccuracy and higher performance.BENEFITS: Ertalyte is verydimensionally stable and extremelyresistant to moisture. Theseproperties, combined with goodchemical resistance gave themanufacturer a system-wide solution.

32



31

PROBLEM: High process unittemperatures warped portioningunit components. Additional coolingequipment was required to packagehot products.SOLUTION: Ertalyte® TX formoderate temperature packagingand Ketron® 1000 PEEK for hightemperature use.BENEFITS: Ertalyte TX’s dimensionalstability and wear resistancedrastically improved part life. Morecostly Ketron 1000 PEEK was alsoused in specialty units where muchhigher temperatures were required,eliminating the chilling unit.

DISTRIBUTION VALVES

PROCESSING EQUIPMENT BEARINGPROBLEM: A food manufacturerwas tired of costly wear of stainlesssteel parts.SOLUTION: Ertalyte® TX bearingsreplaced stainless steel parts thatcaused contamination and requiredfrequent maintenance.BENEFITS: FDA compliant ErtalyteTX wears well against other plasticsand metals. Its solid lubricantreduces noise and lasts longer thanunfilled materials.

35

60

200

80

>300

50 100 150 200 250 300

P= 42 psi V=118 fpmHDT (°F)

WEAR RATE (k-factor)

WEAR RATE (LOWER IS BETTER)

ERTALYTE® TX

ERTALYTE® PET P

ACETAL® (POM-C)

NYLON

UHMW-PE

180°

240°

220°

200°

140°

ERTALYTE® TX - Ertalyte® TX is an internally lubricated thermoplastic polyester providingenhanced wear and inertness over general purpose nylon(PA) and acetal(POM) products.Containing uniformly dispersed solid lubricant, Ertalyte® TX provides a lower wear rate andcoefficient of friction than unmodified polyesters like PET or PBT and even internally lubricatedmaterials like Delrin® AF blend.

Ertalyte® TX excels under both high pressure and velocity conditions. It is also ideally suited forapplications involving soft metal and plastic mating surfaces.

33



32

Ertalyte® Sheet Natural & Black Standard SizeThickness .250” to 2.00” - +.025”/-.000” 24” x 48”>2.00” to 3.00” - + .050”/-.000 Over 3.00” - supplied oversizeWidth 24” wide - +.500”/-.000”Length 48” long - + 1.50”/.000”

Ertalyte® TX Rod.375” to 1.00” - +.003”/-.000” >1.00” to 2.00” - +.005/-.000” >2.00” to 2.75” - +.015”/-.000”>2.75” to 4.00” - +.250”/-.000” Length Tolerances All sizes - + 2.000”/1.000” Metric sizes available

Ertalyte® Rod Natural & Black.500” to 1.00” - + .003”/-.000” 96” long - + 1.00”/-0.00” >1.00” to 2.00” - + .005”/-.000” 48” long - + 0.50”/-0.00” >2.00” to 2.75” - + .015”/.000” >2.75” to 7.00 - + .250”/.000”

Ertalyte® TX Sheet Sheet SizeThickness - .250” to 2.00” - +.025”/.000” 24.03” x 39.40” Width (24.03”) - +.987”/-.000” 48” lengths available upon requestLength (39.40”) - +1.182”/-.000”

Metric sizes available

Specifications - Ertalyte® Rod Natural meets FDA CFR 21 section 177.1630, and is 3A Dairy approved. Resin meetsASTM D-5927. Ertalyte® Rod Black meets FDA CFR 21 section 178.3297 or 174.5(d).

Specifications - Ertalyte® Natural Sheet meets FDA CFR 21 CFR 177.1630, and is 3A Dairy approved. Resin meetsASTM D-5927. Ertalyte® Black meets FDA CFR 21 section 178.3297 or 174.5(d).

ERTALYTE PET-P Tolerances

Specifications - Ertalyte® TX PET-P natural rod meets ASTM D 5927, TPES 0200Compliance - Ertalyte® TX PET-P meets FDA CFR 21 CFR 177.1630, is USDA compliant and is 3A Dairy approved

Specifications - Ertalyte® TX PET-P natural sheet meets ASTM D 5927, TPES 0200Compliance - Ertalyte® TX PET-P meets FDA CFR 21 CFR 177.1630, is USDA compliant and is 3A Dairy approved

ERTALYTE® PET-P POLYESTER cont.

PRODUCT Dimensions 1/4” 3/8” 1/2” 5/8” 3/4” 7/8’’ 1” 1-1/8” 1-1/4” 1-3/8” 1-1/2” 1-5/8” 1-3/4” 1-7/8” 2”

Ertalyte Natural Rod Diameter � � � � � � � � � � � �

Ertalyte Black Rod Diameter � � � � � �

Ertalyte TX Rod Diameter � � � � � � � � �

Ertalyte Natural 24”x48” � � � � � � � � � �

Ertalyte Black 24”x48” � � � � � � � �

Ertalyte TX 24.03”x39.40” � � � � � � �

PRODUCT Dimensions 2-1/8” 2-1/4” 2-1/2” 2-3/4” 3” 3-1/4” 3-1/2” 3-3/4” 4” 4-1/2” 5” 5-1/2” 6” 7”

Ertalyte Natural Rod Diameter � � � � � � � � � � � � �

Ertalyte Black Rod Diameter � � � � � � �

Ertalyte TX Rod Diameter � � � �

Ertalyte Natural 24”x48” � � � � �

Ertalyte Black 24”x48” � � �

Ertalyte TX 24.03”x39.40”

NOTE: Specifications/Tolerances may vary if generic products or materials from other manufacturers are substituted.

ERTALYTE PET-P AVAILABILITY

34



33

MACHINE GRADE POLYCARBONATE

PROVEN APPLICATIONS

PRODUCT Dimensions 1/8” 1/4” 3/8” 1/2” 5/8” 3/4” 1” 1-1/4” 1-1/2” 1-3/4” 2” 2-1/2” 3” 4”

MACHINE GRADE Rod Diameter � � � � � � � � � � � � �

MACHINE GRADE 24”x48” � � � � � � �


MACHINE GRADE Polycarbonate

High Impact Strength with Heat Resistance to 250°F Continuous Use (120°C)

� Transparent � Economical thermal performance

� Good dielectric properties � Excellent impact resistance, toughness and elongation properties

MACHINE GRADE polycarbonate (PC) is a transparent amorphous thermoplastic which offers very high impact strength and high modulus of elasticity. The material has a290°F (145°C) heat deflection temperature at 264 psi, absorbs very little moisture and resists acidic solutions. These properties, in addition to good electrical characteristics,make MACHINE GRADE polycarbonate stock shapes an excellent choice for electrical/electronic applications. Its strength, impact resistance and transparency also make it anideal material for certain transparent structural applications such as sight glasses and windows.MACHINE GRADE polycarbonate is stress relieved making it ideal for close tolerance machined parts. Quadrant stock shapes are produced from polycarbonate resins whichmeet the requirements of ASTM D 3935.

A food grade polycarbonate that is compliant with FDA, NSF, Canada AG and USP Class VI regulations is available upon request.Please contact Cope Plastics for size availability and minimum quantities. A glass fiber reinforced polycarbonate grade is available upon request.

ENGINEERING NOTES

MACHINE GRADE polycarbonate is machine grade, not optically clear. It can be both mechanically and vapor polished to improve optical clarity. Caution:During machining, never use coolants with an aromatic base.

MACHINE GRADE Polycarbonate Rod Natural - Machine Grade Standard LengthUp to 1.00” - +.003”/-.000” Up to 2.50” diameter - 8 ft. nominal>1.00” to 2.00” - +.005”/-.000” 3.00” and larger - 4 ft. nominal>2.00” to 2.75” - +.015”/-.000”>2.75” to 4.00” - +.250”/-.000”Length Tolerance96” long - +1.00”/-.000”48” long - +.500”/-.000”

Specifications - MACHINE GRADE polycarbonate is produced from resin certified to ASTM D 3935 PC 130 B34720. Italso meets ASTM D 6098 S-PC 0111 and AMS 3628D except for notched izod impact (Par. 3.3.4.1)

AVAILABILITY

MACHINE GRADE Polycarbonate Tolerances

On gasoline tankers, a sight glass machinedfrom MACHINE GRADE Polycarbonatetubular bar permits drivers to easily inspecttank level. (Prior material Glass)

MACHINE GRADE Polycarbonate sheet iseasily machined into impact resistantmanifolds for a variety of industries. (Priormaterials Acrylic)

Insulators made of MACHINE GRADEPolycarbonate provide excellent dielectricstrength in electrical applications. (Priormaterial PTFE)

INSULATORS

SIGHT GLASSES MANIFOLDS

3534



34

MACHINE GRADE® POLYCARBONATE cont.

MACHINE GRADE Polycarbonate Sheet Natural - Machine Grade Standard Size

Thickness .500” to 2.00” - +.025”/-.000” 24” x 48” Width - 24” wide - +.500”/-.000” Length - 48” long - +1.50”/-.000”

Specifications - MACHINE GRADE polycarbonate is produced from resin certified to ASTM D 3935 PC 130 B34720.It also meets ASTM D 6098 S-PC 0111 and AMS 3628D except for notched izod impact (Par. 3.3.4.1)

Hot Water & Steam Performance to 300°F (150°C)

� Broad temperature range capability � Low ionic impurity

� Hydrolysis resistant � Good thermal and electrical insulation characteristics

� Radiation stability

PSU 1000 Polysulfone (PSU) is an amber semi-transparent, heat-resistant, high performance engineering thermoplastic. It offers excellent mechanical, electrical andimproved chemical resistance properties relative to polycarbonate. Polysulfone’s properties remain relatively consistent over a broad temperature range, from –150°F(–100°C) to 300°F (150°C).PSU 1000 Polysulfone is hydrolysis resistant for continuous use in hot water and steam at temperatures up to 300°F. Its flame resistance is UL 94-V-0 at 1/4” thickness(6.35mm) and UL 94-V-2 at 1/8” thickness (3.175mm).

PSU 1000 Polysulfone offers high chemical resistance to acidic and salt solutions, and good resistance to detergents, hot water and steam. In addition, polysulfone hasexcellent radiation stability, and offers low ionic impurity levels. PSU 1000 Polysulfone often replaces polycarbonate when higher temperatures, improved chemicalresistance or autoclavability is required. It is commonly used for analytical instrumentation, medical devices and semiconductor process equipment components.

Food-grade PSU 1000 Polysulfone and custom colors can be special ordered. Only food-grade PSU 1000 is FDA, USA, 3A-Dairyand NSF compliant under standards 51 and 61.

ENGINEERING NOTES

Polysulfone is not a wear material and may stress craze under high pressure in certain chemical environments.

PROVEN APPLICATIONS

PSU 1000 POLYSULFONE

PSU 1000 Polysulfone AVAILABILITY

Note: Please inquire about the availability of PSU 1000.

In the poultry industry, PSU 1000 Polysulfoneparts used on processing lines offerchemical resistance and minimal expansionrates. (Prior material: Stainless Steel)

Manifolds machined from PSU 1000Polysulfone sheet are optically transparent,able to be sterilized by radiation, and resistcracking from environmental stresses.(Prior material: Acrylic)

MANIFOLDS

DISTRIBUTOR VALVESInserts made of PSU 1000 Polysulfonereduce chemical attack on the nylondistribution block in hot water and steamcleaning equipment. (Prior material: Nylon)

Parts machined from PSU 1000 Polysulfoneare compatible with blood on dialysisequipment and can endure repeatedautoclaving cycles.(Prior assembly: Stainless Steel)

MEDICAL EQUIPMENT COMPONENTS

STEAM CLEANING EQUIPMENT INSERTS

36



35

Best Impact & Steam Resistance to 400°F (205°C)

� Impact resistant � High modulus of elasticity and heat resistance

� Highly resistant to steam autoclaving � FDA Compliant

Radel® R polyphenylsulfone (PPSU) is an amorphous high performance thermoplastic offering better impact resistance and chemical resistance than polysulfone andpolyetherimide (Ultem® PEI).Radel® offers superior hydrolysis resistance when compared to other amorphous thermoplastics as measured by steam autoclaving cycles to failure. In fact, Radel®R hasvirtually unlimited steam sterilizability. This factor makes it an excellent choice for medical devices as steam autoclaves are widely used to sterilize medical devices. It alsoresists common acids and bases–including commercial washing solutions– over a broad temperature range.Radel®R is stocked in natural (bone white) and available in transparent and custom colors. It is commonly used in sterilization trays, dental and surgical instrument handles,and in fluid handling coupling and fitting applications. Radel®R is USP Class VI compliant.It is suitable for use in electronic assembly equipment and devices that must withstand solder temperatures. Radel® has a heat deflection temperature of 405°F (207°C).

RADEL® R (PPSU) POLYPHENYLSULFONE

ENGINEERING NOTES

Radel®R has been approved for use in a variety of medical devices, it is FDA compliant and so it is appropriate for food contact applications. Radel® is not awear material, and its properties degrade when exposed to sunlight.

PROVEN APPLICATIONS

High Strength & Heat Resistance, Plus Excellent Dielectric Properties

� High dielectric strength � Available in glass-reinforced grades

� UL 94-V-0 rated with low smoke � High strength and performs in continuous use to 340°F (170°C)

Ultem® l000 polyetherimide (PEI) is an amorphous polymer offering high strength and excellent flame and heat resistance. It performs continuously to 340°F (170°C), makingit ideal for high strength/ high heat applications, and those requiring consistent dielectric properties over a wide frequency range. It is hydrolysis resistant, highly resistant toacidic solutions and capable of withstanding repeated autoclaving cycles.Ultem® 2100, 2200 and 2300 are glass-reinforced versions (10, 20, and 30%, respectively) of Ultem® 1000 which provide even greater rigidity and improved dimensionalstability while maintaining many of the useful characteristics of basic Ultem®. Ultem® 1000 is FDA and USP Class VI compliant. FDA compliant colors of Ultem® are alsoavailable on a custom basis.Ultem® commonly is machined into parts for reusable medical devices, analytical instrumentation, electrical/electronic insulators (including many semiconductor processcomponents) and a variety of structural components requiring high strength and rigidity at elevated temperatures.Quadrant offers Ultem® 1000 and Ultem® 2300 as standard products.

ENGINEERING NOTES

Since Ultem® is an amorphous material, selection of appropriate non-aromatic coolants during machining is important. Care must also be used in selectingadhesives and designing press fit components to avoid stress cracking. Call Cope Plastics for assistance. Ultem® is not designed for use in bearing andwear applications.

ULTEM® (PEI) POLYETHERIMIDE

RADEL® R POLYPHENYLSULFONE AVAILABILITYNote: Please inquire about the availability of RADEL® R.

Radel rod is intricately machined intosmooth, comfortable handles used asstructural components in medicalapplications. These handles offer superiorimpact resistance and autoclavability.(Prior material: Stainless Steel)

MEDICAL WANDSFor endoscopic surgical devices, apositioning ferrule on the instrumenthandle is intricately machined fromRadel R rod.(Prior material: Stainless Steel)

ENDOSCOPIC PROBE POSITIONINGFERRULE

3736



36

AVAILABILITY

29

PROVEN APPLICATIONS

ULTEM® (PEI) POLYETHERIMIDE cont.

ULTEM® 1000 Rod Natural Lengthup to 1.00” - +.003”/-.000” 2.70” and up to +.250/-.000” 96” long - +1.00”/-0.00”>1.00” to 2.00” - +.005/-.000” 48” long - +0.50”/-0.00” >2.00” to 2.75” - +.015”/-.000”Standard LengthUp to 2.50” diameter - 8 ft. nominal3.00” to 6.00” diameter - 4 ft. nominal

ULTEM® 1000 Sheet Natural Standard SizeThickness - .250” to 2.00” - +.025”/-.000” 24” x 48”Width - 24” wide - +.500”/-.000” Length - 48” long - +1.00”/-.000”

ULTEM® 2300 Rod Natural - 30% Glass Reinforced Standard LengthUp to 1.00” - +.003”/-.000” up to 2” diameter - 8 ft. nominal>1.00” to 2.00” - +.005”/-.000” 3” to 6” diameter - 4 ft. nominal>2.00” to 2.75” - +.015”/-.000” Over 2.75” - +.250”/-.000”Length96” long - +1.00”/-0.00”48” long - +.0.50”/-0.00”

Specifications - Utem® 1000 meets FDA CFR 21 section 177.1595 and is produced from resincertified to ASTM D 5205 PEI 0113.

Specifications - Utem® 1000 meets FDA CFR 21 section 177.1595 and is produced from resincertified to ASTM D 5205 PEI 0113.

Specifications - Utem® 2300 is produced from resin certified to ASTM D 5205 PEI 0110 G30A99169,(159 MPa, 208 C)

PRODUCT Dimensions 1/4” 3/8” 1/2” 5/8” 3/4” 1” 1-1/4” 1-1/2” 1-3/4” 2” 2-1/2” 3” 4” 5” 6”

Ultem 1000 Rod Diameter � � � � � � � � � � � � �

Ultem 2300 Rod Diameter � � � � � � � � �

Ultem 1000 24”x48” � � � � � � � � �

Ultem 2300 24”x48” � � � � � �NOTE: Specifications/Tolerances may vary if generic products or materials from other manufacturers are substituted.

ULTEM Polyetherimide

TolerancesULTEM Polyetherimide

ULTEM® 2300 Sheet Natural - 30% Glass Reinforced Standard SizeThickness .375” to 2.00” - +.025”/-.000” 24” x 48”Width - 24” wide - +.500”/-.000”Length - 48” long - +1.00”/-.000”

Specifications - Utem® 2300 is produced from resin certified to ASTM D 5205 PEI 0110 G30A99169,(159 MPa, 7586 MPa, 208 C)

In pharmaceutical process equipment,manifolds machined from Ultem® sheet offerresistance to hot chemical solutions anddaily sanitizing. (Prior material: Aluminum)

Surgical probes machined from Ultem® rodare autoclavable, and offer high strengthand rigidity. (Prior materials: Acetal,Polysulfone)

STRUCTURAL PROBES

MANIFOLDSHigh voltage and flame resistance of Ultem®

make it ideal for clamps used to connectprinted circuit boards to video display unitsused in airplanes, tanks and ships. (Priormaterial: Acetal)

High frequency insulators used inmicrowave communications equipmentare machined from Ultem® stock shapes.(Prior material: Ceramic)

INSULATORS

CLAMPS

38



37

AVAILABILITY

Fluorosint’s unique properties are the result of a proprietary process in which synthetically manufactured mica is chemically linked to PTFE. This bonding results in propertiesnot normally attainable in reinforced PTFE. Fluorosint grades offer an excellent combination of low frictional properties and dimensional stability.

Fluorosint® 500 - has nine times greater resistance to deformation under load than unfilled PTFE. Its coefficient of linear thermal expansion approaches the expansion rateof aluminum, and is 1⁄5 that of PTFE––often eliminating fit and clearance problems. It is 1⁄3 harder than PTFE, has better wear characteristics and maintains low frictionalproperties. Fluorosint® 500 is also non-abrasive to most mating materials.

Fluorosint® 207 - has unmatched dimensional stability, excellent creep resistance and white color uniquely position this material to serve FDA regulated applications. It isnon-permeable in steam and complies with the FDA’s regulation 21 CFR 175.300. Its relative wear rate is 1⁄20 the rate of PTFE below 300°F (150°C) making it an excellentchoice for aggressive service bearings and bushings.

ENGINEERING NOTES

Due to its PTFE matrix, Fluorosint’s physical strength characteristics are not as high as other advanced engineering plastics profiled in this guide (i.e.,Ketron® PEEK, Torlon* PAI).

PROVEN APPLICATIONS

FLUOROSINT® - SYNTHETIC MICA FILLED PTFE

PRODUCT Dimensions 1/4” 3/8” 1/2” 3/4” 1” 1-1/4” 1-1/2” 1-3/4” 2” 2-1/2”

Fluorosint 500 Rod Diameter � � � � � � � �

Fluorosint 500 12” x 12” � � � � � � �NOTE: Specifications/Tolerances may vary if generic products or materials from other manufacturers are substituted.

FLUOROSINT - Filled PTFE Rod & Sheet

Fluorosint® 500 - Mica Filled PTFE Rod (PTFE with Synthetic Mica) Standard Length

.500” to .750” - +.003”/-.000” .500” to 1.25” - 4 ft. nominal>.750” to 1.25” - +.010”/-.000” >1.25” to 4.75” - +.125”/-.000”Over 4.75” - +.250”/-.000” 1.50” to 8.75” - 1 ft. nominal

Fluorosint® 500 - Mica Filled PTFE Sheet (PTFE with Synthetic Mica) Standard Size

Thickness .250” to 3.00” - up to 15% oversize 12” x 12”Width 12” wide - +.250”/-.000”Length 12” long - +.250”/-.000”

Most Dimensionally Stable PTFE-Based Product

� Chemical resistance parallels PTFE � Compared to PTFE:� Continuous use temperatures to 500°F (260°C) - higher load carrying capability

- 1/9 of the deformation under load- lower coefficient of thermal expansion

TolerancesFLUOROSINT - Filled PTFE Rod & Sheet

These bearings made of Fluorosint® 207offer a 20 year service life, and FDAcompliance. (Prior material: PTFE)

Abradable seals in turbomachineryfabricated from Fluorosint® 500 tubularbar reliably perform in hostile chemicalenvironments while providing dramaticefficiency gains. (Prior materials:Aluminum, Bronze, Babbit)

LABYRINTH SEALS & SHROUDS

DISHWASHER ARM BEARING Seats fabricated from Fluorosint® 207excel in steam and hot air service due totheir non-permeability, excellentdimensional stability, and low wear rate.(Prior materials: PTFE, Filled PTFE)

Europe’s premier automobile manufacturerschoose Fluorosint® 500 over other filledPTFE for improved performance and servicelife capabilities. (Prior material: GF PTFE)

TRANSMISSION & POWER STEERING SEAL RINGS

VALVE SEATS

39



38 31

FLUOROSINT® - SYNTHETIC MICA FILLED PTFE cont.

O.D. I.D. 6” 12” O.D. I.D. 6” 12” O.D. I.D. 6” 12” O.D. I.D. 6” 12”

� 2.500” 0.875” �� 1.000” �� 1.250” �

1.500” �1.500” 0.437” � 1.750” �

0.500” � 2.000” �0.625” � 1.750” �0.750” �0.875” � 2.750” 0.500” �1.000” � 1.000” �

1.250” �1.750” 0.375” � 1.500” �

0.500” � 1.750” �0.625” � 2.000” �0.750” � 2.250” �0.875” �1.000” � 3.000” 0.437” �1.250” � 0.500” �

0.875” �1.875” 0.625” � 1.000” �

0.750” � 1.250” �0.875” � 1.500” �1.000” � 1.750” �1.125” � 2.000” �1.250” � 2.250” �1.375” � 2.500” �1.500” �

3.250” 0.500” �2.000” 0.500” � 0.750” �

0.625” � 1.000” �0.750” � 1.250” �0.875” � 1.500” �1.000” � 1.750” �1.125” � 2.000” �1.250” � 2.125” �1.375” � 2.250” �1.500” � 2.500” �

2.750” �2.250” 0.500” �

0.750” � 3.500” 1.000” �1.000” � 1.250” �1.250” � 1.750” �1.500” � 2.000” �1.750” � 2.250” �

2.500” �2.750” �3.000” �

FLUOROSINT 500 - FILLED PTFE TUBULAR BAR

3.750” 1.000” �1.250” �1.500” �1.750” �2.000” �2.250” �2.500” �2.750” �3.000” �3.250” �

4.000” 1.000” �1.250” �2.000” �2.250” �2.500” �2.750” �3.000” �3.250” �3.500” �

4.250” 0.875” �1.000” �2.000” �2.500” �3.000” �3.250” �3.500” �3.750” �

4.500” 1.000” �1.750” �2.000” �2.500” �2.750” �3.000” �3.250” �3.500” �3.750” �4.000” �

4.750” 2.500” �2.750” �3.000” �3.250” �3.500” �3.750” �4.000” �4.250” �

5.000” 0.875” �1.250” �2.750” �3.000” �3.500” �3.750” �4.000” �4.250” �4.500” �

5.250” 1.250” �3.500” �3.750” �4.000” �4.125” �4.250” �4.500” �

5.500” 2.000” �3.000” �3.500” �4.000” �4.500” �

5.750” 4.750” �

6.000” 1.000” �2.000” �3.000” �3.750” �4.000” �4.250” �4.500” �5.000” �

6.250” 1.250” �4.000” �5.000” �

6.500” 3.000” �4.000” �5.000” �5.500” �

7.000” 1.250” �1.750” �4.000” �5.000” �6.500” �

AVAILABILITY

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2EngineeringM

aterials

39

Fluorosint 500 - Filled PTFE Tubular BarTolerances OD ID Standard Size

1.25” to 4.75” OD +.125”/-.000” +.000”/-.060” 6” lengths - +.500”/-.000”5.00” to 12.00” OD +.250”/-.000” +.000”/-.125” 12” lengths - +1.00”/-.000”

7.250” 1.000” �1.500” �5.000” �5.500” �6.000” �6.500” �

7.500” 5.000” �6.000” �6.500” �7.000” �

7.750” 1.500” �2.750” �6.500” �

8.000” 1.250” 3”only1.500” 3”only5.500” �

O.D. I.D. 6” 12” O.D. I.D. 6” 12” O.D. I.D. 6” 12”

8.000” 6.000” �6.500” �6.750” �

8.250” 6.250” �

8.500” 6.000” �7.000” �

8.750” 8.250” �

9.000” 6.000” �7.000” �8.000” �

9.500” 6.000” �7.000” �8.000” �8.500” �

NOTES

FLUOROSINT® - SYNTHETIC MICA FILLED PTFE cont.

10.000” 6.000” �7.000” �8.000” �8.500” �

10.500” 6.000” �7.000” �7.500” �8.500” �

11.000” 5.500” �

12.000” 5.500” �7.000” �8.000” �8.500” �9.000” �10.000” �

Fluorosint 500 - Filled PTFE Tubular Bar AVAILABILITY

Tolerances

Fluorosint 207 tubular bar available on custom order. Fluorosint 207 meets FDA CFR21 section 175.300

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Excels in Corrosive Environments To 425°F (220°C)

� Excellent chemical resistance � Essentially zero moisture absorption

� Machines to tight tolerances � Excellent alternative to PEEK at lower temperatures

PPS (polyphenylene sulfide) products offer the broadest resistance to chemicals of any advanced engineering plastic. They have no known solvents below 392°F (200°C) andoffer inertness to steam, strong bases, fuels and acids. Minimal moisture absorption and a very low coefficient of linear thermal expansion, combined with Quadrant’sproprietary stress relieving processes, make these PPS products ideally suited for precise tolerance machined components. In addition, PPS products exhibit excellentelectrical characteristics and are inherently flame retardant. Techtron® PPS - Unlike reinforced PPS products, Techtron® PPS is easily machined to close tolerances. It is ideal for structural applications in corrosive environments oras a PEEK replacement at lower temperatures. Techtron® PPS is off white in color. FDA compliant.QUADRANT GF40 PPS - This product is the most recognized PPS. It is the compression molded analogue to Ryton R4 resin. It offers better dimensional stability andthermal performance than Techtron® PPS and maintains its strength to above 425°F (220°C).QUADRANT BG PPS - Bearing-grade PPS is internally lubricated and carbon fiber reinforced, offering a low coefficient of thermal expansion and uncompromised chemicalresistance. It is well suited for thrust or wear applications or when an electrically conductive material is required.Techtron® HPV - exhibits excellent wear resistance and a low coefficient of friction. It overcomes the disadvantages of virgin PPS caused by a high coefficient of friction,and of glass fibre reinforced PPS which can cause premature wear of the counterface in moving-part applications.

� Excellent wear and frictional behavior � Good electrical insulating and dielectric properties

� Excellent chemical and hydrolysis resistance � Inherent low flammability

� Very good dimensional stability � Excellent resistance against high energy radiation

ENGINEERING NOTES

All Quadrant PPS products offer dimensional stability and strength at moderate temperatures. They are rated for continuous service to 425°F (220°C), butstrength and stiffness vary based on temperature and grade. Unreinforced Techtron® PPS is generally not recommended for wear applications. Products like Techtron® HPV,Torlon® PAI, or Ketron® PEEK are better solutions for wear applications. When designing with Quadrant compression molded grades, it is important to note its relatively lowelongation and impact strength.

PROVEN APPLICATIONS

TECHTRON® & QUADRANT (PPS) POLYPHENYLENE SULFIDE

Precision machined, 40% Glass-reinforced Ryton components allow highefficiency in a broad range of chemicalpump environments. (Prior material:Stainless Steel)

Rings made of Bearing-grade Rytoneliminate galling and corrosionproblems in centrifugal mining pumps,and allow closer running clearances -reducing recirculation and increasingefficiency. (Prior material: Bronze)

LANTERN RINGS

PUMP HOUSINGS

Components used in high pressureliquid chromatography are fabricatedfrom Techtron® PPS stock shapes dueto its chemical inertness. (Priormaterials: PEEK, Stainless Steel,Titanium)

HPLC

Retaining rings used to retain wafers inchemical-mechanical polishing equipmentare fabricated from Techtron® PPS

Socket assemblies extensively machinedfrom Techtron® PPS sheet are used duringhigh power / high speed testing ofsemiconductor packages. (Prior material:Vespel* PI)

CHIP NESTS

RETAINING RINGS

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AVAILABILITY

Chemically Resistant Structural and Bearing & Wear Material for Continuous Use To 480°F (250°C)

� Excellent chemical resistance � Inherently good wear and abrasion resistance

� Very low moisture absorption � Unaffected by continuous exposure to hot water or steam

Ketron® PEEK grades offer chemical and hydrolysis resistance similar to PPS, but can operate at higher temperatures. PEEK 1000 offers steam and wear resistance, whilecarbon-reinforced PEEK provides excellent wear capabilities. PEEK HPV offers outstanding bearing performance. PEEK can be used continuously to 480°F (250°C) and inhot water or steam without permanent loss in physical properties. For hostile environments, PEEK is a high strength alternative to fluoropolymers. PEEK carries a V-Oflammability rating and exhibits very low smoke and toxic gas emission when exposed to flame.Ketron® PEEK 1000 - This general purpose grade is unreinforced and offers the highest elongation and toughness of all PEEK grades. The newly available black PEEK 1000is ideal for instrument components where aesthetics are important, as well as for seal components where ductility and inertness are important. Now FDA compliant.Ketron® PEEK GF30 - (30% Glass- reinforced) The addition of glass fibers significantly reduces the expansion rate and increases the flexural modulus of PEEK. Thisgrade is ideal for structural applications that require improved strength, stiffness or stability, especially at temperatures above 300°F (150°C).Ketron® PEEK CA30 - (30% Carbon fiber-reinforced) The addition of carbon fibers enhances the compressive strength and stiffness of PEEK, and dramaticallylowers its expansion rate. It offers designers optimum wear resistance and load carrying capability in a PEEK-based product. This grade provides more thermal conductivitythan unreinforced PEEK––increasing heat dissipation from bearing surfaces improving bearing life and capability. Ketron® PEEK HPV (BEARING GRADE) - Carbon fiber reinforced with graphite and PTFE lubricants, our newest grade of PEEK offers the lowest coefficient of frictionand the best machinability for all PEEK grades. An excellent combination of low friction, low wear, high LPV, low mating part wear and easy machining, make it ideal foraggressive service bearings.

KETRON® PEEK POLYETHERETHERKETONE FDACOMPLIANTUnfilled Grade

PRODUCT Dimensions 1/4” 3/8” 1/2” 5/8” 3/4” 1” 1-1/4” 1-1/2” 1-3/4” 2”

Techtron PPS Rod Diameter � � � � � � � � �

Techtron PPS 24”x48” � � � � � �

TECHTRON PPS

Techtron® PPS Rod Natural Standard Lengths

.375” to 1.00” - +/-.001” Up to 2.00” diameter - 8 ft. nominal>1.00” to 2.00” - +.005”/-.000”Length 96” long - +1.00”/-0.00” Specifications - Techtron® PPS meets ASTM D 6358 PPS 000 B33051

Techtron® PPS Sheet Natural Standard SizeThickness - .250” to 2.00” - +.025”/-.000” 24” x 48” Width - 24” wide - + .500”/-.000” Length - 48” long - +1.50”/-.000” Specifications - Techtron® PPS meets ASTM D 6358 PPS 000 B33050

TECHTRON® & RYTON® PPSPOLYPHENYLENE SULFIDE cont.

TolerancesTECHTRON PPS

PRODUCT ROD DISC SHEET TUBULAR BARQuadrant BG PPS 1” to 12” 6” to 12” diameter 12” x 12”; 14” x 28” From 1-1/2” OD by 3/4” ID

(3/8” to 2” thick) (3/8” to 2-3/8” thick) to 12-1/2” OD x 11-1/4” IDQuadrant GF 40 PPS 1” to 12” 6” to 12” diameter 12” x 12”; 14” x 28” From 1-1/2” OD by 3/4” ID

(3/8” to 2” thick) (3/8” to 2-3/8” thick) to 12-1/2” OD x 11-1/4” ID

RYTON PPS AVAILABILITY


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ENGINEERING NOTES

The stiffness of all PEEK grades drops off significantly and expansion rate increases above its glass transition temperature (Tg) of 300°F (150°C). A materiallike Torlon* PAI would be better suited for close tolerance bearings or seals operating at temperatures higher than 300°F (150°C).

PROVEN APPLICATIONS

KETRON® PEEK POLYETHERETHERKETONE cont.

Ketron® 1000 Unfilled PEEK Rod Rod Minimum Standard Lengths

Up to 1.00” - +.003”/-.000” .250” to 1.00” - 4 ft. Up to 2.50” diameter - 8 ft. nominal >1.00” to 2.00” - +.005”/-.000” 1.25” to 3.00” - 2 ft. 3.00”- 4 ft. nominal >2.00” to 2.75” - +.015”/-.000”Over 2.75” - +.250”/.000”

Ketron™ GF30 30% Glass Reinforced PEEK Rod Natural Minimum Standard Lengths

Up to 1.00” - +.003”/-.000” .500” to 1.00” - 4 ft. Up to 1.50” diameter - 8 ft. nominal >1.00” to 1.50” - +.005”/-.000”

Available Sizes - Eleven diameters available between 0.250” and 3.000”.Specifications - Ketron PEEK rod, natural meets FDA CFR 21 Section 177.2415 and 177.2416

Available Sizes - .500”, 1.000”, 1.250”, and 1.500” diametersSpecifications - Ketron™ GF30 is produced from resin certified to Mil-P-46183, Type II, Class 3,exception to elongation, 22, and meets ASTM-D-6262, S-PAEK 0122.

KETRON® PEEK AVAILABILITY & Tolerances

TORLON®(PAI) POLYAMIDE-IMIDEStiffness & Strength at Temperature Extremes

� Minimal expansion rate to 500°F (260°C) � Maintains strength and stiffness to 500°F (260°C)� Excellent wear resistance in bearing grades � Able to endure harsh thermal, chemical and stress conditions

With its versatile performance capabilities and proven use in a broad range of applications, Torlon* polyamide-imide (PAI) shapes are offered in extruded, injection molded,and compression molded grades.Torlon is the highest performing, melt processable plastic. It has superior resistance to elevated temperatures. It is capable of performing under severe stress conditions atcontinuous temperatures to 500°F (260°C). Parts machined from Torlon stock shapes provide greater compressive strength and higher impact resistance than mostadvanced engineering plastics.Torlon PAI’s extremely low coefficient of linear thermal expansion and high creep resistance deliver excellent dimensional stability over its entire service range. Torlon is anamorphous material with a Tg (glass transition temperature) of 537°F (280°C). Torlon stock shapes are post-cured using procedures developed jointly by Solvay AdvancedPolymers and Quadrant. This eliminates the need for additional curing by the end user in most situations. A post-curing cycle is sometimes recommended for componentsfabricated from extruded shapes where optimization of chemical resistance and/or wear performance is required.For large shapes or custom geometries like tubular bar, compression molded Torlon shapes offer designers the greatest economy and flexibility. Another benefit of selecting acompression molded grade is that resins are cured, or “imidized” prior to molding which eliminates the need to post-cure shapes or parts fabricated from compression

Ketron® PEEK is used for vacuum wandhandles during semiconductormanufacturing. They typically contact heatand common process chemicals in use(Prior materials: Nylon, Acetal)

Ketron® PEEK CA30 improves centrifugalpump efficiency by permitting closerrunning tolerances and eliminatingcorrosion, galling and wear problems.(Prior material: Bronze)

PUMP WEAR RINGS

STRUCTURAL PARTS

In applications ranging from aircraftto oilfield drilling, componentsmachined from Ketron® PEEKimprove performance and reliability.(Prior materials: Reinforced PTFE,PPS, Bronze)

BUSHINGS, BEARING, SEALS, BACK UP RINGS

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ENGINEERING NOTES

As Torlon PAI has a relatively high moisture absorption rate, parts used in high temperature service or made to tight tolerances should be kept dry prior toinstallation. Thermal shock resulting in deformation can occur if moisture laden parts are rapidly exposed to temperatures above 400°F (205°C).

molded shapes.Popular extrusion and injection molding grades of Torlon are offered as compression molded shapes.

For electrical or high strength applicationsTorlon* 4203/4203L (Extruded or Injection Molded) - Torlon 4203 polyamide-imide offers excellent compressive strength and the highest elongation of the Torlon grades. Italso provides electrical insulation and exceptional impact strength. This grade is commonly used for electrical connectors and insulators due to its high dielectric strength. Itsability to carry high loads over a broad temperature range makes it ideal for structural components such as linkages and seal rings. Torlon 4203 is also an excellent choice forwear applications involving impact loading and abrasive wear.

For general purpose wear and friction partsTorlon* 4301 (Extruded or Injection Molded) - This Torlon PAI is primarily used for wear and friction parts. It offers a very low expansion rate, low coefficient of friction andexhibits little or no slip-stick in use. Torlon 4301’s flexural modulus of 1,000,000 psi is higher than most other advanced engineering plastics. This grade excels in severeservice wear applications such as non-lubricated bearings, seals, bearing cages and reciprocating compressor parts.

Glass reinforced for improved load capacityTorlon* 4XG - (formerly Torlon 5030 PAI) is 30% glass-reinforced. It offers high rigidity, retention of stiffness, a low expansion rate and improved load carrying capabilities. Itis well suited for applications in the electrical/electronic, business equipment, aircraft and aerospace industries.

Carbon reinforced for non-abrasive wear performanceTorlon* 4XCF - (formerly Torlon 7130 PAI) is 30% carbon fiber-reinforced. It offers exceptional stiffness, non-abrasive wear performance and the lowest coefficient of thermalexpansion of all the materials profiled in this guide.

TORLON® (PAI) POLYAMIDE-IMIDE cont.

PROVEN APPLICATIONS

Torlon 4203 and 4301 PAI’s low expansionrate and excellent wear resistance enablemanufacturers to increase bearing speedsand extend part life. (Prior materials: SteelCages, Hardened Steel Balls, BronzeBushings)

Torlon 4203 and 5030 polyamide-imidesprovide outstanding electrical performanceand high temperature stability. (Priormaterials: Nylon, PPS, Ultem* PEI)

HIGH TEMP ELECTRICAL CONNECTORS

BEARING CAGES

Torlon 4540 PAI’s rub tolerance gives users andmanufacturers of turbocompressors efficiencygains and higher throughput capability by reducingseal clearances. (Prior material: Aluminum)(Torlon4540 PAI is compression molded)

Torlon 4203 PAI’s extraordinary compressivestrength and abrasion resistance permit higherproduction rates, longer part life, and increasedsupport of aluminum cans during printing. (Priormaterials: Nylon, UHMW, Ceramic-coated Steel)

CAN MANDREL

LABYRINTH SEALS

PRODUCT DIMENSIONS 3/32” 1/8” 3/16” 1/4” 3/8” 1/2” 5/8” 3/4” 1” 1-1/4”1-3/8”1-1/2” 2”

Torlon® 4203 Rod diameter � � � � � � � � � � � �

Torlon® 4301 Rod diameter � � � � � � � � � �

Torlon® 4XCF Rod diameter � � �

Torlon® 4XG Rod diameter � � � � �

Torlon® 4203 12”x 48” Sheet � � � � �

Torlon® 4301 12”x 48” Sheet � � � � � �

Torlon® 4XCF 4” X 48” Sheet �(Additional sizes & thickness will be made available, please inquire.)

TORLON® AVAILABILITY

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CELAZOLE* (PBI) POLYBENZIMIDAZOLE Best Mechanical Properties to 800°F (425°C)

� Highest heat deflection temperature � Highest mechanical properties of any plastic above

800°F (427°C), with a continuous service 400°F (204°C)

capability of 750°F (399°C) in inert environments, � Lowest coefficient of thermal expansion and highest

or 650°F (343°) in air with short term exposure compressive strength of all unfilled plastics

potential to 1,000°F (538°C)

Celazole* PBI is the highest performance engineering thermoplastic available today. It offers the highest heat resistance and mechanical property retention over 400°F of anyunfilled plastic. It has better wear resistance and load carrying capabilities at extreme temperatures than any other reinforced or unreinforced engineering plastic.As an unreinforced material, Celazole PBI is very “clean” in terms of ionic impurity and it does not outgas (except water). These characteristics make this material veryattractive to semiconductor manufacturers for vacuum chamber applications. Celazole PBI has excellent ultrasonic transparency which makes it an ideal choice for partssuch as probe tip lenses in ultrasonic measuring equipment.Celazole PBI is also an excellent thermal insulator. Other plastics in melt do not stick to PBI. These characteristics make it ideal for contact seals and insulator bushings inplastic production and molding equipment.

ENGINEERING NOTES

Celazole PBI is extremely hard and can be challenging to fabricate. Polycrystalline diamond tools are recommended when fabricating production quantities.Celazole tends to be notch sensitive. All corners should be radiused (0.040” min.) and edges chamfered to maximize part toughness. High tolerance fabricatedcomponents should be stored in sealed containers (usually polybags with desiccant) to avoid dimensional changes due to moisture absorption. Componentsrapidly exposed to temperatures above 400°F (205°C) should be “dried” prior to use or kept dry to avoid deformation from thermal shock.

Torlon® 4203 Rod - Electrical Grade Standard Lengths

.093” to .187” +.040”/-.050” Up to 2.00” diameterLength 96” long - +1.00” /-0.00” 8 ft. nominal 1.50” to 2.00” - 1 ft..192” to 2.00” - supplied oversized

Torlon® 4301 Rod - Bearing Grade Standard Lengths

.250” to 2.00” - Supplied Oversized Up to 2.00” diameter Length 96” long - +1.00”/-0.00” 8 ft. nominal

Torlon® 4301 Sheet - Bearing Grade

Thickness - .250” to 1.00” - +0.025/-0.000 Width - 12” wide - +.500”/-.000” Length - 48” long - +1.50”/-.000”

Torlon® 4203 Sheet - Electrical Grade Standard SizesThickness -.187” to 1.00”- + 0.015”/-.000” 12” x 48”Width - 12” wide - +.500”/-.000” Length - 12” x 48” long - +1.50”/-.000”

Specifications - Torlon® 4301 is produced from resin certified tomilitary specification MIL-P-46179A, Type II and AMS 3670B and3670/3B

Specifications - Torlon® 4301 is produced from resin certified to military specification MIL-P-46179A,Type II and AMS 3670B and 3670/3B

Specifications - Torlon® 4203 is produced from resincertified to military specification MIL-P-46179A, Type 1Class 1 and AMS 3670B and 3670/1B

Specifications - Torlon® 4203 is produced from resincertified to military specification MIL-P-46179A, Type 1Class 1 and AMS 3670B and 3670/1B

Torlon® 4XCF & Torlon 4XG RodAll sizes supplied oversized.

TORLON® Tolerances

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Celazole PBI .375” to 3.750” 3.500” to 8” dia. 12” x 12”; 12” x 24” ODS from 1.625” to 15”(3/8” to 2” thick) (.500” to 1.500” thick) ID’s .750” to 10.600”

CELAZOLE PBI AVAILABILITY


For an extra margin of safety, an aircraftengine manufacturer replaced connectorsexposed to temperatures over 400°F (205°C)with Celazole PBI. (Prior material: Vespel*PI)

Bushings used in hot runner plastic injectionmolds made of Celazole PBI allow the plasticbeing molded to remain in melt as the part“freezes” in the cool mold. Bushings lastlonger and ease clean up since hot moltenplastics do not stick to PBI. (Prior materials:Vespel* PI, Ceramic) Parts machined from Celazole PBI for

gas plasma etching equipment lastlonger than polyimide parts due toreduced high energy erosion rates.Because they need replacement lessoften, valuable production “uptime”is gained. (Prior material: Vespel* PI)

Seats manufactured from Celazole PBIexcel in high temperature fluid handlingservice. (Prior material: Metal)

The Semitron® ESd family of static dissipative products was designed by Quadrant for use where electrical discharge in operation is a problem. They are commonly used forsensitive electronic components including: integrated circuits, hard disk drives and circuit boards. Semitron products are also an excellent choice for material handlingapplications, and components in high speed electronic printing and reproducing equipment.Semitron® ESd products are inherently dissipative and electrically stable unlike many other “dissipative” plastic shapes. They do not rely on atmospheric phenomena toactivate, nor are surface treatments used to achieve dissipation. Static electricity is dissipated through these products as readily as it is dissipated along the surface. All ofthese products dissipate 5 KV in less than 2 seconds per Mil-B-81705C.

Semitron® ESd 225 - Static Dissipative Acetal - ideal for fixturing used in the manufacturing of hard disk drives or for handling in-process silicon wafers. It is tan incolor.

Surface resistivity: 1010 –1012 / sq. Thermal performance to 225°F (107°C) Good wear resistance

Semitron® ESd 410C - Static Dissipative PEI - ideal for handling integrated circuits through the test handler environment. It is black in color and opaque.

Surface resistivity: 104 –106 / sq. Thermal performance to 410°F (210°C) Low stress for tight tolerance machiningHigh strength and stiffness

Semitron® ESd 420 - Static Dissipative PES - the only, truly dissiptive plastic product for use in high temperature applications.

Surface resistivity: 106 –109 / sq. Thermal performance

Semitron® ESd 500HR - Static Dissipative PTFE - Reinforced with a proprietary synthetic mica, Semitron® ESd 500HR offers an excellent combination of lowfrictional properties and dimensional stability. Semitron® ESd 500HR should be considered wherever PTFE is used. It is ideal for applications where controlled bleedoff of static charges is critical. It is white in color.

Surface resistivity: 1010 –1012 / sq. Thermal performance to 500°F ( 260°C) Thermally insulativeVery low coefficient of friction Broad chemical resistance

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Semitron® ESD 225 Rod Std. Length.125” to 1.00” - +.003/-.000” 8 ft. Nominal lengths1.125” to 2.00” - +.005”/-.000” 2.125” to 2.75” - +.015”/-.000” Over 2.75” - +.250”/-.000”96” long - +1.00/-.000”

Semitron® ESD 225 Sheet Standard SizesThickness -.250” to 2.00” - +.025/-.000” 24” x 48”Width - 24.0” wide - +.500”/-.000” Length - 48.0” - +1.00”/-.000”

PRODUCT Dimensions 1/4” 3/8” 1/2” 3/4” 1” 1-1/4” 1-1/2” 1-3/4” 2” 2-1/4”2-1/2”2-3/4” 3”

Semitron ESD 225 Rod Diameter � � � � � � � � � � � � �

Semitron ESD 225 24”x48” � � � � � � � �


SEMITRON® AVAILABILITY

SEMITRON® Tolerances

Semitron® ESd 520HR - Static Dissipative Machining Stock - has an industry first combination of electrostatic dissipation (ESd), high strength and heatresistance. This new ESd material is ideal for making nests, sockets and contactors for test equipment and other device handling components. The key features of 520HR areits unique ability to resist dielectric breakdown at high voltages (>100V). Typical carbon fiber enhanced products become irreversibly more conductive when exposed to evenmoderate voltage.Only Semitron® ESd 520HR maintains its performance throughout the voltage range, while offering the mechanical performance needed to excel in demanding applications.

� Surface resistivity: 1010 –1012 � / sq.

ENGINEERING NOTES

It is important to know how applied voltage affects the resistance of a material. Some materials exhibit high resistance at low voltages, but when subjected toharsher conditions, they can fail. This is due to dielectric breakdown and is irreversible. Since static electricity can be several thousand volts, consistentperformance across the voltage range must be considered.

PROVEN APPLICATIONS

ConductiveMaterials

InsulativeMaterials

ConductiveRange

DissipativeRange

HighResistivity

Range

102 106 1010 1012

Trays manufactured fromSemitron® ESd 410Cdissipate static chargesreliably and aredimensionally stable. (Priormaterials: PPS, PEEK,Vespel® PI)

Wafer combs made ofSemitron® ESd 225 eliminatetransfer equipment dischargeproblems that cause millionsof dollars in lost wafers everyyear. (Prior materials: Nylon,Standard Acetal)

WAFER COMBS

HANDLING TRAYS

A test fixture manufacturer recently began using Semitron® ESd 520HR thatcombines electrostatic dissipation (ESD) and high mechanical strength, tomake integrated circuit test heads. The high mechanical strength ofSemitron® ESd 520HR results in longer useful life of the test heads and, thus,greater units (tested) per hour.Semitron® ESd 520HR is the first product to reliably meet all physicalperformance needs for test nests, sockets and contactors, combined withESd performance. It is both ESd (surface resistivity of 1010 to 1012

ohms/square) and has sufficient resistance to minimize the risk of ‘leakage’(cross-talk). Also significant is the ability of Semitron® ESd 520HR to retainits surface resistivity at electrical forces greater than 100 volts.

Static dissipative inserts machined from Semitron®ESd 500HR sheet reduce damage to sensitive devicesdue to static discharge. (Prior material: Ceramic)

INSERTS

IC DEVICE TESTING FIXTURES

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INDUSTRIAL LAMINATES ROD & SHEETThermoset plastic industrial laminates are uniformly dense and structurally strong materials that will not soften appreciably under the reapplication of heat.They are extremely durable plastics that are lightweight and moisture resistant. They are thermoset plastic resin impregnated reinforcing substrate materialsthat are cured under heat and pressure to form solid shapes having high mechanical and insulating properties. Industrial laminates are available in sheet,rod, tube and angle. Since these laminates are comprised of a combination of materials, they are also referred to as composites.

Thermoset plastic industrial laminates typically have a layered construction with no fewer than two components:The first is a reinforcing substrate such as woven glass cloth, random glass mat, glass filaments, woven canvas cotton fabric, woven linen cotton fabric,paper, woven aramid fabric, random mat aramid, woven graphite fabric, random mat graphite and others. The second is a thermoset plastic resin binderwhich serves to adhere the layers of reinforcing substrates to each other to form a solid unit. Resin binders include epoxies, melamines, phenolics,polyesters, silicones and others.

Unlike other groups of plastic materials, thermoset plastic industrial laminates have their own standards which are published by NEMA (National ElectricalManufacturers Association). In concert with member manufacturers, NEMA standards are set and “minimum values” published. The most commonly usedNEMA thermoset laminate grades are as follows:

Epoxy GradesNEMA grades G10 and FR4 Glass-Cloth Reinforced Epoxy – natural color is typically a yellowish to light green. The most versatile all-around laminate gradesare continuous glass woven fabric impregnated with an epoxy resin binder. Epoxy resins are among the most versatile and widely used plastics in theelectronics field – primarily because water absorption is virtually nil, rendering it an outstanding insulator. Beyond its electrical insulating properties, epoxyresins exhibit great dimensional stability (shrinkage is usually less than 1%) and superior adhesive properties. G10/FR4 has extremely high mechanicalstrength, good dielectric loss properties, and good electric strength. properties, both wet and dry. The main difference between NEMA Grades G10 and FR4is that FR4 is a fire retardant grade of G10. Therefore, FR4 can usually* be substituted where G10 is called out, while G10 can never be substituted whereFR4 is called for. G10 certifies to Mil-I-24768/2 GEE; FR4 certifies to Mil-1-24768/27 GEE-F.

NEMA grades G11 and FR5 Glass-Cloth Reinforced Epoxy – natural color is typically yellow green to amber. This grade is similar to G10/FR4 with theaddition of a higher operating temperature and some improved mechanical strength at elevated temperatures. The main difference between NEMA GradesG11 and FR5 is that FR5 is a fire retardant grade of G11. Therefore, FR5 can usually* be substituted when G11 is called for while G11 can never besubstituted where FR5 is called for. G11 certifies to Mil-I-24768/3 GEB; FIR certifies to Mil-I-24768/28 GEB-F.

*CAUTION: Certain instances i.e., synchronous generator applications (within the Power Generation Industry) andsome cryogenic applications which specify G-10 or G-11 may not be suitable for the substitution of FR-4 or FR-5.Circumstances could cause the release of hydrogen bromide gas, which is toxic and reactive with metals. Furtherresearch is suggested before substitution isconsidered.

Melamine GradesNEMA grades GG55 aanndd GG99 GGllaassss--CCllootthh RReeiinnffoorrcceeddMMeellaammiinnee – natural color is typically a grayish brown. These gradesare composed of a continuous glass woven cloth base impregnated witha melamine resin binder. (Melamine resins, once cured, are the hardest,most rigid and abrasion resistant of the standard resins employed in theproduction of industrial laminates. However, prolonged exposure to hightemperature can adversely affect its mechanical and electrical strengthproperties. Arc resistance, however, may remain unaffected despiteexcessive thermal exposure.) Melamines are the hardest of laminates,exhibiting good dimensional stability and arc resistance. It is also causticresistant. A key difference between NEMA Grades G5 and G9 is that G9is more resistant to the elements of the environment. Thus, G9 can besafely substituted where G5 is called for. GG55 certifies to Mil-I-24768/8GMG; GG99 certifies to Mil-I-24768/1 GME.

reinforcing substrate

resin binder

THERMOSET LAMINATE LAYERED CONSTRUCTION

Certain product information in this publication has been supplied by IAPD (International Association of Plastics Distributors).

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Silicone Grades

NEMA grade GG77 GGllaassss--CCllootthh RReeiinnffoorrcceedd SSiilliiccoonnee – natural color is typically cream to white. Composed of a continuous glass woven cloth baseimpregnated with a silicone resin binder, this grade has excellent heat and arc resistance. (Silicone thermosetting resins are among the best of all polymermaterials in resistance to temperature. Hence, silicone is broadly used for high temperature electronic applications requiring low electrical losses. Silicone isnot as strong as epoxies and phenolics upon aging at lower temperatures but is stronger upon aging over 400°F.) G7 has extremely good dielectric lossproperties under dry conditions and good electrical properties under humid conditions, although the percentage of change is high. GG77 certifies to Mil-I-24768/17 GSG.

Polyester Grades

NEMA grade GGllaassss--MMaatt RReeiinnffoorrcceedd PPoollyyeesstteerr –– GGPPOO--11 (tan color), GGPPOO--22 (red color) and GGPPOO--33 (red color). These grades are composedof random mat (non-woven) fiberglass reinforcement held together by a polyester resin binder. Polyesters are versatile resins which handle much likeepoxies. Of course, the basic resins are chemically different. It is their physical application forms which make them similar. Despite lower costs, theimportant disadvantages of polyesters, as compared with epoxies, is lower adhesion to most substrates, higher polymerization shrinkage, a greater tendencyto crack during cure or in thermal shock and greater change of electrical properties in a humid environment. GPO-2 offers superior arc resistance overGPO-1 while GPO-3 offers both arc and track resistance. GGPPOO--11 certifies to Mil-I-24768/4 GPO1, GGPPOO--22 certifies to Mil-I-24768/5 GPO2 and GGPPOO--33 certifies to Mil-I-24768/6 GPO3.

Phenolic Paper Grades

NEMA grades XX,, XXXX aanndd XXXXXX PPaappeerr RReeiinnffoorrcceedd PPhheennoolliicc – natural color is typically light tan to brown. These grades are composed of a paperbase impregnated with a phenolic resin binder. (Phenolics are the oldest, best-known general purpose thermoset resins. They are among the lowest costand easiest to process. Phenolics are quite adequate for a fair percentage of electrical applications. Generally speaking, they are not equivalent to epoxiesin resistance to moisture, humidity, dimensional stability, shrinkage and retention of electrical properties in extreme environments.) The paper reinforcedphenolic has good electric strength properties with fair mechanical strength and are outstanding for use as template material and/or backup material. Agood rule of thumb in selecting a paper grade is to remember the more X’s the better the electrical properties while the fewer X’s represent superiormechanical properties. Paper grades can be modified by adding plasticizers to make them more conducive to part punching resulting in a P suffix added tothe X designation, i.e., XP, XXP, XXXP. Grade XX certifies to Mil-I-24768/12 PBM, grade XXXX to Mil-I-24768/11 PBG, and grade XXXXXX to Mil-I-24768/10PBE

Phenolic Cotton Grades

NEMA grades CC aanndd CCEE CCaannvvaass CCoottttoonn--CCllootthh RReeiinnffoorrcceedd PPhheennoolliicc – natural color is typically light tan to brown. These grades arecomposed of a continuous cotton woven cloth impregnated with a phenolic resin binder. (Phenolics are the oldest, best-known general purpose thermosetresins. They are among the lowest cost and easiest to process. Phenolics are quite adequate for a fair percentage of electrical applications. Generallyspeaking, they are not equivalent to epoxies in resistance to moisture, humidity dimensional stability, shrinkage, and retention of electrical properties inextreme environments.) These grades contain a medium weave canvas and are known primarily for their mechanical properties. These grades are notrecommended for primary electrical insulation. Grade CC certifies to Mil-I-24768/16 FBM; grade CCEE certifies to Mil-I-24768/14 FBG.

NEMA grades LL aanndd LLEE LLiinneenn CCoottttoonn--CCllootthh RReeiinnffoorrcceedd PPhheennoolliicc – natural color is typically light tan to brown. This grade is composed of acontinuous cotton woven cloth impregnated with a phenolic resin binder. This grade contains a fine weave linen and, like the canvas phenolic, is known forits mechanical properties. The finer weave allows for machining more intricate details than canvas grade, such as gear teeth, etc. These grades are notrecommended for primary electrical insulation but grade LE exhibits superior moisture resistance to grades L, C & CE and thus is an adequate insulator fora fair number of applications. Grade LL certifies to Mil-I-24768/15 FBI; grade LLEE certifies to Mil-I-24768/13 FBE.

INDUSTRIAL LAMINATES cont.

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THERMOSET INDUSTRIAL LAMINATE PROPERTIESMinimum Values

NEMA grades GG1100,,FFRR44 GG1111,,FFRR55 GG55,,GG99 GG77 GGPPOO 11 GGPPOO 33 XX XXXX XXXXXX CC,,CCEE LL,,LLEEPPrrooppeerrttiieess reinforcements glass cloth glass cloth glass cloth glass cloth glass mat glass mat paper paper paper canvas linen

resin binders epoxy epoxy HT melamine silicone polyester polyester phenolic phenolic phenolic phenolic phenolic

TTeennssiillee ssttrreennggtthhlengthwise, psi 40,000 40,000 37,000 23,000 12,000 11,000 20,000 16,000 15,000 9,500 12,500crosswise, psi 35,000 35,000 30,000 18,000 — — 16,000 13,000 12,000 7,500 8,750

CCoommpprreessssiivvee ssttrreennggtthhflatwise, psi 60,000 60,000 70,000 45,000 40,000 30,000 36,000 34,000 32,000 37,000 37,000

edgewise, psi 35,000 35,000 25,000 14,000 — — 19,000 23,000 25,500 23,500 25,000

FFlleexxuurraall ssttrreennggtthhlengthwise, psi 55,000 55,000 55,000 23,000 23,000 20,000 25,000 15,000 13,500 17,000 15,000crosswise, psi 45,000 45,000 35,000 20,000 — — 22,000 14,000 11,800 15,000 13,750

MMoodduulluuss ooff eellaassttiicciittyy iinn fflleexxlengthwise, psi 103 2,700 2,700 2,500 1,400 — — 1,800 1,400 1,300 950 1,050crosswise, psi103 2,200 2,200 2,000 1,200 — — 1,300 1,100 1,000 850 850

SShheeaarr ssttrreennggtthh (psi) 19,000 19,000 20,000 17,000 — — 12,000 11,000 10,000 11,500 11,750IImmppaacctt,, IIzzoodd

flatwise, ft-lb/in of notch 7 7 12 8.5 — — 4 1.3 1 3.2,2.3 2.5,1.8edgewise, ft-lb/in of notch 5.5 5.5 8 7.5 — — 0.5 0.35 0.35 1.9,1.4 1.1,1

HHaarrddnneessss, Rockwell M 110 110 120 100 — — 110 105 110 104 105SSppeecciiffiicc ggrraavviittyy 1.82 1.82 1.9 1.68 1.8 1.85 1.36 1.34 1.32 1.35 1.34

CCooeeffffiicciieenntt ooff tthheerrmmaall eexxppaannssiioonncm/cm-°Cx10-5 .9 .9 1.00 1.00 — — 6 2 1.40 2 2

WWaatteerr aabbssoorrppttiioonn.062" thk, % per 24 hrs 0.25 0.25 0.8 0.3 0.35 0.4 6 2 1.4 4.4,2.2 2.5,1.95.125" thk, % per 24 hrs 0.15 0.15 0.7 0.2 — — 3.3 1.3 0.95 2.5,1.6 1.6,1.3.500" thk, % per 24 hrs 0.10 0.10 0.4 0.15 — — 1.1 0.55 0.45 1.2,0.75 0.9,0.7

DDiieelleeccttrriicc ssttrreennggtthh (V/mil)perpendicular to

laminations; short.062" thk 500 500 400 400 370 400 700 700 650 200,500 200,500.125" thk 400 400 350 350 — — 500 500 470 150,360 150,360

DDiissssiippaattiioonn ffaaccttoorrcondition A, 1 megacycle 0.025 0.025 0.017 0.003 — — 0.06 0.045 0.038 0.1,0.055 0.1,0.055

DDiieelleeccttrriicc ccoonnssttaannttcondition A, 1 megacycle 5.2 5.2 7.12 4.2 — — 6 5.5 5.3 – , 5.8 – , 5.8

IInnssuullaattiioonn rreessiissttaanncceeCondition: 96 hrs @ 90% relative

humidity (in megaohms) 200,000 200,000 10,000 200,000 — — — — — — —

FFllaammee rreessiissttaanncceeUnderwriter Labs, Classification 94V-0 94V-0 94V-0 94V-0 94HB 94V-0 94HB 94HB 94HB 94HB 94HB

BBoonndd ssttrreennggtthh (lbs) 2,000 1,600 1,700 650 — — 700 800 950 1,800 1,600

MMaaxx ooppeerraattiinngg tteemmppeerraattuurreeapprox. °F continuous 285 300 285 465 265 265 285 285 285 265 265

sheet mil spec: Mil-l-24768 / _ _, — — — 17 4 6 12 11 10 — —type 27,GEE-F 28,GEB-F 1,GME GSG GPO1 GPO3 PBM PBG PBE 14,FBG 13,FBE


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Rolled & Molded (M) Ground from Sheet (G) Dia. XX,XXX C,CE L,LE G10,FR4 G11 G5,G9 G7.062” G G G G G.093” G G G G G.125” G G G G G G.156” G G G G G.187” G G G M/G M/G G G.250” M/G M/G M/G M/G M/G M/G G.312” M/G M/G M/G M/G M/G M/G G.375” M/G M/G M/G M/G M/G M/G G.437” M/G M/G M/G M/G M/G M/G G.500” M/G M/G M/G M/G M/G M/G G.562” M/G M/G M/G M/G M/G M/G G.625” M/G M/G M/G M/G M/G M/G G.750” M/G M/G M/G M/G M/G M/G G.875” M/G M/G M/G M/G M/G M/G G1.000” M/G M/G M/G M/G M/G M/G G1.125” M/G M/G M/G M/G G M/G1.250” M/G M/G M/G M/G G M/G G1.375” M/G M/G M/G G G G1.500” M/G M/G M/G G G G G1.625” M/G M/G M/G G G G1.750” M/G M/G M/G G G G2.000” M/G M/G M/G G G G2.250” M/G M/G G G G2.500” M/G M/G G G G2.750” M/G M/G G3.000” M/G M/G G G3.500” M/G M/G G3.750” G G G G4.000” M/G M/G G G4.500” G G G5.000” G G G6.000” G G G

INDUSTRIAL LAMINATED ROD AVAILABILITY

Industrial laminated rod is available in natural and black. It is sold in standard lengths only which vary from 3 ft. to 4 ft. Minimum order is onestandard length.

Molded Rod Rod Ground from SheetLengths: Tolerances: Lengths: Tolerances:

(all grades) 35” to 48” Random Under 2” +/-.005” (all grades) 4’ Random .062” - 1.250” dia. +/- .001”2” & over +/-.008” Inquire about special lengths 1.375” & over +/- .003”

INDUSTRIAL LAMINATED ROD Tolerances


INDUSTRIAL LAMINATED TUBING AVAILABILITY

Resins used to make Industrial laminate tubing include phenolics, melamines, epoxies, and silicones. Reinforcement materials include paper, cotton cloth,and glass cloth. All grades are available in a choice of standard lengths, diameters, and wall thicknesses. Tubing with special characteristics or dimensionscan be made to order. Please inquire about availability.

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Type Thickness Sheet

Type Thickness SheetType Thickness Sheet

Industrial laminated sheet is a hard, durable composition made by laminating multi-sheets of paper, nylon, cotton fabrics, glass fibers and otherformulations with phenolic, silicones, melamines or epoxy resins. Outstanding mechanical, chemical, thermal, electrical and physical properties are achievedby the various laminations. We stock the four grades: canvas, paper, linen and glass. More grades are available on factory order. When less than standardsheets are required, we cut to size. Cut to size pieces are sold in even foot multiples such as 12” x 12”, 24” x 36”, 12” x 24”, etc. For example, a piece 81/2” x 19 3/4” would be priced as a 12” x 24”. Other sheet sizes besides those listed below are available. Please call for prices and availability. All materials listed meet NEMA specifications, military and federal specifications. See table.

Paper

(in.) (in.)X NAT .030 40 X 48X NAT .060 48 X 96X NAT .125 48 X 96X NAT .187 48 X 96X NAT .250 48 X 96X NAT .375 48 X 96X NAT .500 48 X 96X NAT .750 48 X 96X NAT 1.000 48 X 96X NAT 1.500 48 X 96X NAT 2.000 48 X 96

G10 Glass or FR-4Type Thickness Sheet

(in.) (in.)G10 NAT .030 36 X 48G10 NAT .060 36 X 48G10 NAT .093 36 X 48G10 NAT .125 36 X 48G10 NAT .187 36 X 48G10 NAT .250 36 X 48G10 NAT .375 36 X 48G10 NAT .500 36 X 48G10 NAT .750 36 X 48G10 NAT 1.000 36 X 48

Linen

(in.) (in.)LE NAT .030 39 X 79LE NAT .060 48 X 96LE NAT .125 48 X 96LE NAT .187 48 X 96LE NAT .250 48 X 96LE NAT .375 48 X 96LE NAT .500 48 X 96LE NAT .750 48 X 96LE NAT 1.000 48 X 96LE NAT 1.500 48 X 96LE NAT 2.000 48 X 96

GRADE SHEET GROUND ROD MOLDED ROD

X MIL-I-24768/12 PBM MIL-I-24768/12 PBM

XX MIL-I-24768/11 PBG MIL-I-24768/11 PBG MIL-P-79C PBE

XXX MIL-I-24768/10 PBF MIL-I-24768/10 PBF MIL-P-79C PBE

XPC MIL-I-24768/20 PBM-PC MIL-I-24768/20 PBM-PC

L MIL-I-24768/15 FBI MIL-I-24768/15 FBI MIL-P-79C FBE

LE MIL-I-24768/13 FBE MIL-I-24768/13 FBE MIL-P-79C FBE

C MIL-I-24768/16 FBM MIL-I-24768/16 FBM MIL-P-79C FBG

CE MIL-I-24768/14 FBG MIL-I-24768/14 FBG MIL-P-79C FBG

G-3 MIL-I-24768/18 GPG MIL-I-24768/18 GPG

G-5 MIL-I-24768/8 GMG MIL-I-24768/8 GMG MIL-P-79C GMG

G-9 MIL-I-24768/1 GME MIL-I-24768/1 GME MIL-P-79C GMG

C 7 MIL-I-24768/17 GSG MIL-I-24768/17 GSG

FR-4 MIL-I-24768/27 GEE-F MIL-I-24768/27 GEE-F

G-11 MIL-I-24768/3 GEB MIL-I-24768/3 GEB

G-10A MIL-I-24768/2 GEE MIL-I-24768/2 GEE

Canvas

(in.) (in.)CE NAT .030 36 X 48CE NAT .060 48 X 96CE NAT .125 48 X 96CE NAT .187 48 X 96CE NAT .250 48 X 96CE NAT .375 48 X 96CE NAT .500 48 X 96CE NAT .750 48 X 96CE NAT 1.000 48 X 96CE NAT 1.500 48 X 96CE NAT 1.750 48 X 96CE NAT 2.000 48 X 96C NAT 3.000 48 X 96C NAT 3.500 48 X 48C NAT 4.000 48 X 48C NAT 5.000 untrimmed

Other sheet sizes are available. A specific grade in a specified sheet size may require an up-charge. In the table below, a “�” indicates that specificthickness in that specific grade is available. Please call for pricing.

Grade Thickness Thickness Thickness Thickness ThicknessOver .010”-.015” Over .015”-.025” Over .025”-.035” Over .035”-.050” Over .050”

G-3 � � � �G-5 & G-9 � � � � �G-7 � � �G-11 � � � � �FR-4 � � � � �

Military Specifications

INDUSTRIAL LAMINATED SHEETAVAILABILITY

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Polyurethane is available in several different forms such as thermoplastic, thermoset, coatings and foams (flexible, semi-rigid and integral skin). A variety ofprocesses are used to produce parts, including injection molding,extrusion, RIM, spray and casting. Most can be supplied in polyether orpolyester base formulations. The ethers are generally better for use incontact with water and have higher heat resistance. The esters havehigher abrasion and oil resistance.

Thermoset and some foam types are supplied in standard shapes(sheet, rod, bar and tube) as well as custom molded parts. Advantagesof the cast types are low cost tooling and short production runs.Injection and extrusion will generally result in lower piece prices, buttooling can be quite expensive.

Polyurethanes are versatile engineering materials designed to provideproperties not available in conventional rubbers, metals and plastics.Typically they have higher oil and solvent resistance, along with greaterabrasion and tear resistance. Impact strength, low compression set andsuperior load bearing capacity are also important engineeringcharacteristics.

POLYURETHANE CAST ROD & SHEET

PHYSICAL PROPERTIES OF POLYURETHANE

ASTM Test PropertyD676 NNoommiinnaall HHaarrddnneessss

Shore A 20-95Shore D 50-80

D412 TTeennssiillee ssttrreennggtthh (psi) 2,000-12,000D624 TTeeaarr ssttrreennggtthh ddiiee CC 100-1,200D395B CCoommpprreessssiioonn sseett 15-45D2632 BBaasshhoorree rreebboouunndd (%) 25-60D1630 NNBBSS aabbrraassiioonn iinnddeexx 100-500

PPoollyyuurreetthhaannee EEllaassttoommeerrss

Papermaking rolls —

Metal-forming wiper dies —

Nonspark hammers —

Solid truck tires —Metal-forming die pads —

Idler rolls —Abrasive-handling pads —

Silk screen wiper blades —

Door seals —

Can tester pads —

Printing rolls —

Conventional Plastics � & Rubbers �

— Phenolics �

— Acrylics �

— Polycarbonate �

— Nylon �

— Polystyrene �

— Polypropylene �

— Auto tire treads �

— Inner tubes �

— Rubber bands �

HHaarrddnneessssSSccaalleess

Durometer A

Durometer D

Rockwe

ll R

POLYURETHANE HARDNESS

95 —

90 —

80 —

70 —

60 —

50 —

40 —

30 —

20 —

80 —

70 —

60 —

50 —

40 —

30 —

150—

140 —

130 —

120 —

110 —

100 —

90 —

70 —

50 —

NOTES

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POLYURETHANE PRODUCT PHYSICAL PROPERTIES

MECHANICAL PROPERTY ASTM DUROMETERTEST 30A 60A 75A 85A 90A 95A 75D

Tensile PropertiesBreak, psi D-412 380 4500 5500 6000 4500 5500 7500100 % modulus, psi D-412 80 250 350 600 1100 1800 5500300 % modulus, psi D-412 170 600 1000 1500 2100 4000 -Elongation, % D-412 515 500 500 500 450 320 225Modulus of Elasticity, psi D-638 - 5 15 25 50 90 -Method B @ 70°C D-395 9 10 15 25 30 40 -Durometer, Shore + /- 5 D-2240 30A 60A 75A 85A 90A 95A 75DTear Properties, pli, Die C D-624 90 200 250 400 400 450 850Abrasion Resistance, TaborH18 @ 1000gm. load, C-501 - 30 40 40 30 40 450mg. loss per 1000 cycles

Specific Gravity D-792 1.20 1.26 1.26 1.26 1.10 1.14 1.20Base Ester Ester Ester Ester Ester Ether Ether

Cast polyurethane Sheet

Cast urethane elastomer, a material for tough impact and abrasion applications, combines the best properties ofmetals, rubbers and plastics. The cast urethane will take the pounding of an automatic rifle’s recoil or the abrasionand gouging that a conveyor belt guide rail gets day after day. Cast urethane elastomer simply does not breakunder ASTM D-256 izod impact testing, has 40 times the Taber abrasion resistance of rigid PVC and has 7 timesthat of high density polyethylene. The following formulations are available: (shore durometer) 60A, 75A, 85A, 95Aand 75D. Please specify the formulation desired on order. Minimum order is one standard sheet.

24” x 24”24” x 48”48” x 48”

Tolerance (thickness)Sheet Sizes Thickness (inches)

1/45/163/8

1/25/83/4

11-1/41-1/2

Cast polyurethane Rod

Minimum order on cast polyurethane rod is one 3 foot length. The following formulations are available: (shore durometer) 60A,70A, 80A, 95A and 75D.

3 Ft.

TolerancesStandard Length Diameter (inches)

1/25/8

3/47/8

11-1/4

1-1/21-3/4

POLYURETHANE CAST ROD & SHEET cont.

CAST POLYURETHANE SHEET AVAILABILITY & Tolerances

To .500” +/- 1/64”.500” up +/- 2%

CAST POLYURETHANE ROD AVAILABILITY & Tolerances

to 2” +.020”/-.010”Length Diameter above 2”+1/4”/-.000” +1%/-.5%

22-1/4

2-1/2

1-3/42

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In general, the fluoroplastic family offers plastics with chemical resistance, low and high temperature capability, resistance to weathering, low frictionproperties, electrical and thermal insulation and “slipperiness.” We must remember, though, that none of the fluoroplastics can be readily joined by gluing orsolvent cementing. Also, all of the fluoroplastics will burn when exposed to flame. But they will not continue to burn when the flame is removed.

PTFE (polytetrafluoroethylene) was the first fluorocarbon. It is the most chemically resistant plastic known. Only a few chemicals react with it. Its mechanicalproperties are low compared to other engineering plastics, but its properties remain at a useful level over a great temperature range (-400° to 500°F).Mechanical properties can be improved by the addition of fillers such as glass fiber, carbon, graphite, molybdenum disulfide and bronze. PTFE has excellentthermal and electrical insulation properties. And it has a low coefficient of friction. It is difficult to make anything adhere to PTFE. A material may stick to it,but the material can be peeled off or rubbed off. PTFE is not melt processible. It cannot be injection or blow molded, extruded by conventional means, norvacuum formed. The resin must be compressed, then sintered (a controlled heat treatment) to produce a useful plastic.

FEP (fluorinated ethylene propylene) processes by conventional means. It is extruded and injection molded. It has the chemical resistance, mechanical andelectrical properties of PTFE but a more narrow temperature range – maximum temperature is 400°F. A plastic converter can apply knit fiberglass to oneside of an FEP sheet. Fabricators can weld glass backed sheets together over cylindrical molds and vessel closure molds (flat or dishod or conical heads).They then overwrap this “liner” with fiberglass reinforced thermoset resin to make chemical resistant tanks, vessels and columns for the corrosive chemicalindustry.

PVDF (poly-vinylidene fluoride) is a melt processible fluoropolymer capable of being injection and compression molded and screw extruded. It is stiffer andresists cold flow better than PTFE, FEP and PFA. However, its chemical resistance, antistick properties, lubricity, electrical properties and useful temperaturerange (-80° to 300°F) are lower than PTFE, FEP and PFA. Glass backed sheets of PVDF make liners for vessels as does FEP. Pipe and fittings of PVDF areone of the most economical and chemical resistant, high temperature solid pipe systems available.

PFA (perfluoroalkoxy) is also melt processible. Its properties are those of PTFE and include resistance to practically all chemicals, the useful temperaturerange of PTFE, resistance to weathering, low friction coefficient and excellent electrical insulation characteristics. It is, however, more expensive than PTFEand FEP resins.

ETFE (ethylenetetrafluoroethylene) is a copolymer of ethylene and tetrafluoroethylene and is readily processed by conventional methods. It has good thermalproperties (maximum service temperature of 300°F) and abrasion resistance. It has greater strength and stiffness than PTFE, FEP and PFA and has excellentimpact strength.

PCTFE (polychlorotrifluoroethylene) is melt processible. Within its service temperature range, it has greater tensile and compressive strength than PTFE, FEPor PFA. At high temperatures it is subject to stress cracking. It does not have the solvent resistance of PTFE, FEP, PFA or ETFE. However, its radiationresistance is better.

ECTFE (ethylene-chlorotrifluoroethylene) is a copolymer of ethylene and PCTFE. It is melt processible. It has excellent electric insulating properties. Atambient temperatures its mechanical properties compare to those of nylon 6. It has excellent impact resistance at ambient and sub ambient temperatures.Glass backed sheets of ECTFE make liners for vessels like FEP and PVDF. Its service temperature ranges from -80° to 300°F.

PVF (polyvinyl fluoride) has outstanding resistance to weathering and good resistance to abrasion and staining. It is used as a surfacing film for industrial,architectural and decorative building materials.

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PTFE fluorocarbon resin performs well in many applications without filler. In fact, fillers can lessen its outstanding electrical and chemical properties. Inmechanical applications, however, compounds of PTFE and inorganic fillers offer improved wear resistance, reduce creep and initial deformation, andincreased stiffness and conductivity. Hardness is increased, and the coefficient of thermal expansion is decreased. Compounds can therefore make itpossible to gain the advantages of PTFE in applications where the unfilled resin cannot be used.

Glass Fiber Glass in the form of short fibers is the most widely used filling material. The most popular compounds are 15% or 25% glass (by weight). It issometimes combined with graphite or MoS2. Glass has little effect on most of the electrical properties of PTFE. It resists acids and oxidation, but it can beattacked by alkali.

Carbon A typical carbon filler is high-purity coke powder. It is often used in combination with graphite in concentrations of 25% to 35% glass (by weight).Compounds of PTFE and carbon have excellent wear resistance, both dry and in water. They are compatible with most chemicals and can carry heavy loadsunder rubbing contact.

Graphite This crystaline form of carbon is used alone or in combination with glass or amorphous carbon. A typical compound is 15% graphite by weight.The addition of graphite helps reduce the wear of soft metal mating parts and improves frictional and wear properties when mixed with other fillers. Likeother forms of carbon, it serves well in corrosive environments.

Bronze Round or irregularly-shaped bronze particles are often used at 60% by weight, or 55% with 5% MoS2. Compounds of bronze and PTFE are creep-resistant and easily machined. They deliver good wear performance, low friction, and relatively high thermal conductivity.

MoS2 Used in concentrations of approximately 5% by weight in compounds with glass or bronze, MoS2 can increase surface hardness and lowercoefficient of friction and wear rate.

Intermediate sizes are availableand will be quoted on request.Virgin grade PTFE rod to MIL-P-19468A can be furnished.Please call for pricing.

1/8” - 5” 12 ft.5” & Up 1 ft.

up to 19/32” +.002”-.000”5/8” to 15/16” +.004”-.000”1” - 1-7/8” +.010”-.000”2” and above as extruded

1/83/161/4

5/16

E lec tric al G rade. Only the 12” width of .002” thickness is stocked for immediate delivery. The other widths of .002” thick stock, as well as all widthsof .003” and .005” stock, are available on factory order. Please inquire about the availability of PTFE Skived Tape with adhesive on one side.

12” Width1/2” - 12” + 1/32” -.000”

.002 .0005 .002 525

.003 .0005 .034 355

.005 .0005 .060 250

3/87/161/2

9/16

5/83/47/81

1-1/81-1/41-3/81-1/2

Molded PTFE tube is available in many sizes and lengths, pleasecall your customer service representative for availability and pricing.

1-5/81-3/41-7/8

2

PTFE EXTRUDED ROD / MECHANICAL GRADE AVAILABILITY & Tolerances

PTFE SKIVED TAPE AVAILABILITY & Tolerances

PTFE MOLDED TUBE AVAILABILITY & Tolerances

48” x 48” 1/32 .381/16 .753/32 1.11/8 1.53/16 2.25

Any of the above PTFE sheets may be purchased with one side etched for bonding.

PTFE SHEET AVAILABILITY

1/4 3.03/8 4.51/2 6.05/8 7.53/4 9.0

1 12.01-1/4 15.01-1/2 18.01-3/4 21.02 24.0

48 X 120 G AUG E available (inc hes )1/161/8

3/161/4

1/43/81/23/8

5/83/41

1/2

1 1/41 1/21 3/41, 2

58


57

Unique properties place TIVAR® as a major engineering materialWood, concrete, steel, ceramic - used historically by industries for theirperformance benefits. Now, TIVAR’s unique blend of attributes updates thedesign possibilities for engineers, equipment manufacturers and end-users.

Low-Friction SurfaceTIVAR® ’s low coefficient of friction approaches that of PTFE and canoutperform polished stainless steel in moving difficult materials andmechanisms. Its clean, self-lubricating surface allows moving parts, like beltsand chains, to move smoothly; without premature wear or putting unduetension on expensive components. Powdery or cohesive materials slide freelyacross its surface, as do objects like bottles and packages.

Wear ResistanceTIVAR® ’s unique molecular structure makes it inherently superior in withstanding sliding abrasion. In the SandSlurry and Sand on Wheel Abrasion Tests, TIVAR® outperforms standard work surfaces. It compares favorablyagainst AR sheet, HDPE, nylon and acetal. TIVAR® linings protect expensive structures from premature wearand replacements.

Impact StrengthMany materials can’t take it: shock from heavy or repeated blows. They crack, shatter, splinter or show stressfatigue. TIVAR® material does not break when subjected to the single notch ASTM D-256 Izod Impact test. Itwill not break at temperatures even in cryogenic ranges.

Corrosion ResistanceTIVAR® withstands attack from harsh chemicals, and it exhibits zero water absorption. Steam cleaning, washdowns, salt water and caustic compounds, likesodas, do not damage TIVAR® . Its smooth surface keeps machinery moving without lock-ups caused by corroded metal edges.

TIVAR® Ceram P - A shatter-resistant alternative to ceramics. Ceram Pis noted for dimensional stability and is a proven performer in highspeed, high load operations. Color: (yellow-green)

TIVAR® Polysteel - Designed for paper mill wood yard applications.Metal filler is magnetically detectable. Higher density of ease ofseperation. Color: (Black)

TIVAR® DS is composed of virgin polymer and additives to exhibithigher intrinsic viscosity and molecular weight. It has increased wearresistance, excellent machinability and improved thermal anddimensional stability. Color: (yellow)

TIVAR® Rubber-backed is a hybrid product combining .060” thickrubber backing and TIVAR® 1000. The rubber backing allows it to beglued to surfaces where metal fasteners cannot be used.

48 X 120 G AUG E available (inc hes )1/4

3/161/4

3/81/25/8

3/41

1 1/4

1 1/21 3/4

2

TIVAR® DrySlide - Modified with special additives forenhanced coefficient of friction and antistatic properties.Effective in dusty environments where components needlubrication without build-up.

TIVAR® Oil Filled - Meets FDA and USDA guidelines forfood and pharmaceutical handling. Has an oil additive tolubricate mating surfaces. Specified for demandingapplications requiring higher PV (pressure velocity) values.TIVAR® Oil Filled is used extensively in closed loopcontinuous chain applications. Not recommended for dustyenvironments. Color: (brown or gray)

59

TIVAR® ESD (Electro Static Dissipative) - Protects parts sensitive to build-up of static electricity. Permits partial transmission of electrical charge,thus dissipating static build-up. Surface resistivity is in the range of 10 5 and 10 9 (ohms/cm2). Color: (black)

TIVAR® CleanStat® - It eliminates static build-up problems, meets FDA and USDA guidelines for food contact and exhibits a longer wearing, lowercoefficient of friction, as a sliding surface, than stainless steel. Color: (black)

TIVAR® Recycled (Uniblend and Marble) - A blend of virgin and regenerated TIVAR® polymers that maintains an acceptable combination of propertiesfor less demanding, non-FDA applications. Color: (black or green)

TIVAR® UV Resistant & TIVAR® 1000 Black - To retain key properties during outdoor use. Color: (black)



58

TIVAR® H.O.T. (Higher Operating Temperature)

Change in Izod Impact

-50

-40

-30

-20

-10

0

10

0 4 8 12 16 20 24 28 36 48 63

kJ/m

m2

Dotted line represents TIVAR H.O.T.®

Solid line represents standard UHMW-PE

Note: In the Abrasion Index, the lower the number the better.

TIVAR® is a registered trademark of Poly Hi Solidur, Inc.©2001 Poly Hi Solidur, Inc.

Sand Wheel Testing-Ambient Temperature

0

500

1000

1500

0 2 4 6 8 10 11Ab

rais

ion

Ind

ex (

AI)

Tensile

02040

6080

0 6 12 18 24 30 48

Ten

sile

(M

Pa)

Weeks exposed at 275� F







TIVAR® H.O.T. (Higher Operating Temperature)Sand Wheel Testing

Tensile Change in Izod Impact Ambient Temperature

TIVAR® is a registered trademark of QUANDRANT EPP, Inc.

UHMW TIVAR® cont.

48 X 120 GAUGE available (inches)TIVAR® 88TIVAR® 88-2TIVAR® 88 w/Burnguard

1/43/81/2

5/83/41

1 1/41 1/21 3/4

2

TIVAR® 88 - Recognized worldwide as the premium lining material forbulk material handling, it is highly abrasion, chemical and corrosionresistant. Comes in two formulations, standard (blue) and antistatic(black).

TIVAR® 88-2 - A modified weldable formulation of TIVAR® 88. It has allthe key properties of TIVAR® 88, but can be welded to create aseamless, drop-in liner. TIVAR® 88-2 comes in two formulations,standard (blue) and antistatic (black).

TIVAR® 88 W/Burnguard™ - Designed for applications where flameretardance is necessary. UL 94 V-O Listed. MSHA Approved. MeetsASTM D-4020-01a of 4.0 to 5.4-million molecular weight. Color:(Black)

TIVAR® 1000 Natural 24 X 48, 48 X 96, 48 X 120,60 X 120, 48 X144

1/161/83/16

1/43/81/2

5/83/41

1 1/41 1/21 3/4

TIVAR® 1000 Natural - Meets FDA, USDA and 3-A dairyguidelines. An excellent high wear material. Color: (white)

TIVAR® Higher Operating Temperature (H.O.T.) -Formulated to maintain key performance properties in anextended temperature range, TIVAR® H.O.T. will excel in avariety of industrial manufacturing environments wheretemperatures range up to 275°F. Color: (white)

48 X 120 GAUGE available (inches)TIVAR® H.O.T. 1/16

1/83/16

1/43/81/2

5/83/41

1 1/41 1/21 3/4

22 1/42 1/2

2 3/43

3 1/4

3 1/24

4 1/2

56

2

GAUGE available (inches)

1/161/83/161/43/8

1/25/83/41

1 1/4

1 1/21 3/42

2 1/42 1/2

2 3/43

3 1/43 1/24

4 1/256

48 X 120 GAUGE available (inches)TIVAR® CleanStat®

TIVAR® Recycled1/161/83/161/43/8

1/25/83/41

1 1/4

1 1/21 3/42

2 1/42 1/2

2 3/43

3 1/43 1/24

4 1/256

48 X 96 & 48 X 120 GAUGE available (inches)TIVAR® AntiStaticTIVAR® UV Resistant& 1000 Black

60


59

The load capacity of plastic bearings can be expressed as a pressure/velocity (PV) factor.

P = Pounds per square inch on the projected bearing areaV = Velocity in feet per minute on the shaft surfaceP V = PxV

Example:

Shaft OD = 3/4”Bearing length = 1”Bearing load = 20 lbs.Shaft RPM = 250V (FPM) = .262 x (Shaft Dia.)x (Shaft RPM)

= .262” x .750 x 250 RPM= 49 FPM

P (PSI) = Bearing Load(Bearing Dia.) x (Bearing Length)

= 20 lbs..75”x1”

= 26.67 PSITherefore, PV = 49 FPM x 26.67 PSI

= 1306.8 FPM • PSI

Material Max PV Max P (PSI) Max V (FPM) Max Temp.°FTIVAR® 1000 2300 1400 100 180Nylon w/oil 6000 2000 400 200Nylon Type 6 3600 2000 400 200Nylon, Type 6/6 2700 2000 400 200Delrin 3000 1000 100 200PTFE 1000 500 400 500PTFE, Glass Filled 1000 500 400 500

TIVAR® with Yellow Lube Strip* 4000 1400 100 180

*A 30 minute break-in period is required for yellow lube strip bearings. Bearingsshould not exceed 50% of maximum PV values as noted above during the break-inperiod.

Want to get the best performance? Faster quotes? Shorter lead times from prototypes to production? Answering these questions below will help us give you the excellent results you want.

Meeting FoodHandling Guidelines

Noise Reduction

Self Lubricating,Wear-Resistant

Surface

No MoistureAbsorption

or Rust

CorrosionResistance

Anti-StaticProperties

UV-Resistance

61



60

ClearancePlastic bearing clearances should be much greater than those recommended for metallic bearings. Adequate consideration for shaft clearance needs to be

followed due to frictional heat build-up that can significantly change the dimensions of the bearing.

Press Fitting TIVAR® Bearings� Add .8 to 1.0% to the nominal OD on bearing:

� B = Do - Df/Df (100) where B = .8 to 1.0%, Do = bearing OD, Df = mating bore diameter

� Bearing length to diameter should be equal to or less than 1.5: L/D ≤ 1.5� For each .004” or .10mm added to the nominal bushing OD for press-fitting into a housing, the bushing ID will close in .001” or .02mm.

Shaft Diameters/TIVAR® Bearings� To produce a running fit, increase the nominal bearing ID by .001” or .03mm for shaft diameters less than 1” or 25mm in size.

� To produce a running fit on shafts 1” or 25mm and larger, increase the nominal bearing ID by .003” or .07mm for each 1” or 25mm size.

� Recommended bearing wall thickness is 1/10th of shaft diameter when designing a TIVAR® bearing.

� Increase the wall thickness for shock load conditions and decrease the wall thickness for applications near PV limits.

� It is recommended that the length of a TIVAR® bearing be equal to the shaft diameter, unless under a high load, where more surface area is required to resistcreep.

LubricationLubricants reduce the static and dynamic coefficients of friction and permit materials to operate at higher PVs than without lubrication. While most plastics do

not require lubrication, some type of lubricant will generally enhance bearing performance. In many cases, water will provide sufficient lubrication and coolingduring bearing operation. At the time a plastic bearing is installed, it is a good idea to apply a light film of grease on the ID of the bearing prior to mounting on theshaft.

General Compliance Information

TIVAR 1000 Virgin UHMW PE (Natural)ASTM D-4020 “UHMW-PE Molding and Extrusion Materials”

ASTM D-1248 (Mil-P-23536) “Type II, Class M, Category 5, Grade 5”

ASTM D-4976 “Group 2, Class 2, Grade 5, Table A 424”

FDA21CFR177.1520 Sec. C

USDA “Acceptable for use in processing, transporting and storage areas for contact with meat or poultry food products prepared under Federalinspection, provided the inspector approves the performance.”

3-A “Sanitary Standards for Multiple-Use Plastic Materials Used As Product Contact Surfaces for Dairy Equipment.”

NSF Compliant

Federal Spec L-P-390 Type I, Class M, Category 5, Grade 1-2

Federal Spec L-P-512 Type I, Class M, Grade 2

Mil-B-17901 “Bearing Components”

Mil-21922 “Plastics Tube and Rod”

Ag Canada Compliant

TIVAR Oil Filled UHMW-PE (Brown or Gray)

FDA 21 CFR177.1520 Sec. C

FDA 21 CFR178.3297 FDA accepted pigments sanctioned for food contact usage

USDA “Acceptable for use in processing, transporting and storage areas for contact with meat or poultry food products prepared under Federal inspection,provided the inspector approves the performance.”

TIVAR CleanStat UHMW-PE (Black)

FDA 21 CFR177.1520 Sec. C

FDA 21 CFR178.3297 FDA accepted pigments sanctioned for food contact usage

USDA “Acceptable for use in processing, transporting and storage areas for contact with meat or poultry food products prepared under Federal inspection,provided the inspector approves the performance.”

UHMW TIVAR® cont.

62



61

TIVAR® 88� Promotes reliable, steady bulk material flow � Low coefficient of friction

� Abrasion-, chemical- and corrosion-resistant � No moisture absorption

Recognized worldwide as the premium lining material for bulk material handling, TIVAR®88 is noted for its performance in promoting bulk solids flow of cohesiveor non-free flowing materials due to its low surface friction. TIVAR®88 linings are the perfect solution when you need to reduce or eliminate arching, ratholing anderratic material flow challenges in bins, bunkers, hoppers and chutes, railcars, etc.

TIVAR®88 comes in two formulations, standard (blue) and antistatic (black). It is available in 48” x 120” sheets with gauge sizes ranging from 1⁄4” to 2”.

Cement Belt scrapers Dust collection hopper liners Silo liners WearstripsGypsum Bunker liners Front end loader bucket liners Slider bedsMining Chain conveyor flights Hopper liners Storage bin linersPower Plants Chute liners Offroad truck beds Surge bin linersPulp & Paper Conveyor skirting Railcar liners Transfer chute linersSteel Mills Cyclones Reclaimer buckets Under chain wearstrips or guidesTransportation Drag chain conveyor liners Screw conveyor liners Vibrating bin dischargers

Dragline buckets Self-unloading ships Vibratory feeder liners

TIVAR® 88-2

TIVAR® 88-2 is a modified weldable formulation of TIVAR® 88. It has all the key properties of TIVAR® 88, but can be welded to create a seamless, drop-inliner, making installation a breeze.

TIVAR®88-2 comes in two formulations, standard (blue) and antistatic (black). It is available in 48” x 120” sheets with gauge sizes ranging from 1⁄4” to 2”.

Industries Applications

UHMW TIVAR® cont.

TIVAR® 1000� Meets FDA and USDA guidelines; 3-A Dairy-approved (natural) � Reduces noise � Non-toxic, low-friction surface

� Meets ASTM-D-4020-81 of 4.0 to 5.4 million molecular weight � Self-lubricating � No moisture absorption

� Chemical-corrosion-and wear-resistant

TIVAR® 1000 sets the standard for engineered polymers with a unique combination of wear and corrosion resistance, low friction surface and impactstrength.

TIVAR® 1000 is resistant to chemical attack and moisture absorption, and retains key physical properties to -30° C. An excellent general-purpose material, TIVAR® 1000 (natural) is a cost-effective solution for food handling problems, and meets FDA, USDA and 3-A Dairyguidelines for food processing and handling. Poly Hi Solidur also offers custom colors compounded with FDA/USDA approved pigments, which meet FDAand USDA guidelines for food processing and handling. Whether your business is grain, pharmaceuticals, pizza dough or frozen poultry, TIVAR® materialwill reliably move your materials and products.

TIVAR® 1000 comes in natural and custom colors, and is available in oversize sheets as well as three standard sheet sizes:

� 48” x 96”sheets with gauge sizes ranging from 1/16” to 6”

� 48” x 120” sheets with gauge sizes ranging from 1/16” to 6”

� 60” x 120” with gauge sizes ranging from 3/8” to 1”. It is also available as extruded rod, board, tube, profiles and compression molded parts. All can be

manufactured and colored to your exact specifications.

Agriculture Augers Flights Mixer paddles Vent and filter platesBottling Bearings Flight wearshoes Plow blades WearstripsCanning Chain sprockets Gears Roller chainsConveyor manufacturers Chain guides Grain strippers Scraper bladesFood processing Chain tensioners Guide rails and rollers Spiral freezersPackaging Chute liners Hopper liners SpreadersMaterial handling Deboning tables Idlers SprocketsWaste water treatment Filter press plates Mixer bushings Trough liners


63



62

TIVAR® ESD (Electro Static Dissipative)� Corrosion-resistant � Reduces noise

� No moisture absorption � Self-lubricating

� Protects against electrical charge build-up

If static electricity poses a significant problem in your manufacturing environment, take action by choosing TIVAR® ESD.

With a surface resistivity range of 105 to 109 (ohms/cm2) TIVAR® ESD handles tough conditions where dust and static electricity can cause problems.

TIVAR® ESD is an ideal material to use when potentially volatile conditions exist, such as those in grain elevators and munitions plants, effectivelysafeguarding against static discharges. In addition, it resists heat and protects robotics and other products that are sensitive to dust accumulation andelectrical charge buildup.

Black TIVAR® ESD is available in two standard sheet sizes: 48” x 120” sheets with gauge sizes ranging from 1/16” to 6”; 60” x 120” sheets with gaugesizes ranging from 3/8” to 1”. It is also available in rod, board, tube, tape and profiles.

Chemicals - explosives, munitions Assembly conveyor components Conveyor components Robotics parts Trough linersElectronics Bearings Discharge spout liners Slide liners Wearstrips Grain Handling Chain guides Flights Table surfacesPackage Handling Chute liners Guide rails Transfer plates

TIVAR® Ceram P®

� Corrosion-resistant � Reduces noise � High tensile strength � High load, high-speed applications

� No moisture absorption � Self-lubricating � Wear-resistant

For high load, high speed and severe sliding abrasion applications, TIVAR® Ceram P® should be THE material of choice. Its high tensile strength and wearresistance have been successful in the lumber, paper, steel and agricultural industries. Composed of virgin polymer and premium additives, TIVAR® CeramP® is a shatter-resistant alternative to sintered ceramics, reducing parts wear and machine maintenance downtime.

Easily recognizable by the lime-green color, Ceram P is available in 48” x 120” sheets with gauge sizes ranging from 1/16” to 2”. It is also available ingauge sizes 3⁄4” to 3” in 20’ lengths. Ceram P does not meet FDA or USDA guidelines for food handling/processing.

Agriculture Bearing Pads RollersLumber Processing Bushings Telescoping boom padsMaterial Handling CAMS for fruit pitting machines Steel MillsPulp & Paper Mills Conveyor components-bearings, belt guides, Wear ring in Sulser pump

chain guides, curves, guide rails, wearstrips Wire Belt Pulleys Pump impellers

TIVAR® CleanStat™� Corrosion-resistant � Reduces noise � Anti-static

� No moisture absorption � Self-lubricating � Meets FDA and USDA guidelines

� Meets ASTM D-4020-81 of 4.0- to 5.4-million molecular weight

TIVAR® CleanStat™ can cut downtime and fines build-up in a variety of applications. It eliminates static build-up problems, meets FDA and USDA guidelines forfood contact and exhibits a longer wearing, lower coefficient of friction sliding surface than stainless steel.TIVAR® CleanStat™ can be easily fabricated into components and replacement parts that reduce noise levels in plants and require less frequent cleaning.Its welded design capabilities result in seamless welded components TIVAR® CleanStat™ is black in color and available in 48” x 120” sheets with gaugesizes ranging from 1⁄4” to 3”. It is also available in specific tube and rod sizes and custom fabricated parts.

FDA Industries (food packaging/processing) Chute liners Vibratory feeder pansFabricated components Hopper liners




UHMW TIVAR® cont.

64



63

TIVAR® DS� Easily machinable � Reduces material creep � Wear- and corrosion-resistant

� No moisture absorption � Low coefficient of friction

TIVAR® DS is composed of virgin polymer and other additives to exhibit higher intrinsic viscosity and molecular weight.

TIVAR® DS has increased wear resistance, excellent machinability and better thermal and dimensional stability.

TIVAR® DS is yellow and available in 48” x 120” sheets with gauge sizes ranging from 1/16” to 2”. 3⁄4” through 3” gauge is available in 20’ lengths.

Amusement Parks Bearings Conveyor wear components WearstripsPulp & Paper Mills Chain guides Impact rails for slider beds Wear padsRecreation

TIVAR® Oil Filled� Corrosion-resistant � Reduces noise � Meets FDA and USDA guidelines


TIVAR® Oil Filled is the material of choice for packaging, bottling, and food processing and handling applications requiring FDA and USDA compliance.

This advanced product uses oil filled polymers to lubricate mating surfaces with a dynamic coefficient of friction less than 0.14. With TIVAR® Oil Filled,conveyors operate more effectively, without the effort and added expense of unnecessary lubrication. On TIVAR® Oil Filled guides, sprockets and conveyorcomponents, chains move easily with less tension, stretching or binding.

TIVAR® Oil Filled comes in either a dark brown or gray color and is available in 48” x 120” sheets with gauge sizes ranging from 1/8” to 2”. It is alsomanufactured in rod, molded parts and some profiles.

Agriculture Bottling conveyor cam guides Fabricated chain bow curvesBottling Chain radius guides Roll-end bearingsDairy Chain tensioners Roller chain guidesFood Processing/Handling Chain wearstrips SprocketsPackaging Continuous chain under chain slide strips Spur gears

Conveying components: bearings, belt guides, Star wheelschain guides, curves, guide rails, wearstrips Timing screws

Entry/exit tables Underchain wearstrips



UHMW TIVAR® cont.

TIVAR® DrySlide� Corrosion-resistant � Reduces noise � Ideal for dusty environments � Anti-static

� No moisture absorption � Helps reduce surging �Won’t mar packaging or products � Self-lubricating (dry lubricant formulation)

Modified with special dry lubricants, TIVAR® DrySlide has the lowest coefficient of friction of any of the TIVAR® products.

The enhanced coefficient of friction and anti-static properties make TIVAR® DrySlide an excellent performer in dusty environments. Even damp boxes or parcelscovered in shrink-wrap won’t stick to TIVAR® DrySlide. In addition, the enhanced surface lubricity won’t mar packaging or products, but allow them to movefreely without jamming from dirt, grit or static build-up.

TIVAR® DrySlide is black and available in 48” x 120” sheets, with gauge sizes ranging from 1⁄4” to 2”.

Bulk Material Handling Belt skirting Dead plates Liners for gravity flow applicationsConveyor Equipment Chute liners Diverter bars Roller coversParcel Handling/Distribution Centers Conveying components: bearings, Guide rollers Transfer plates

belt guides, chain guides, curves, Hitch plates Under belt wearstripsguide rails, wearstrips Hopper liners


65



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TIVAR® Recycled� Low coefficient of friction � Reduces noise � Corrosion- and wear-resistant


TIVAR® Recycled offers a lower cost, high quality material for less demanding, non-FDA applications. It is available in two grades, as well as in UV andantistatic formulations. Marble grade is a multicolored blend of virgin and reclaimed TIVAR, while Uniblend grade achieves more uniform colors throughstringent separation of colors. Both TIVAR® Recycled Uniblend and TIVAR® Recycled Marble come in a black or green color and are available in 48” x120” sheets with gauge sizes ranging form 1/16” to 6”.

Forest Products Amusement park under chain strips Sand/salt boxesPulp & Paper Mills Belt conveyor wipers and skirt boarding Shank protectorsRecreation Chain wear plates Snowplow blades

Drag conveyor flights for grain and wood chips SpreadersFabricated wood chip screens Wear platesLinings Woodyard conveyor “jackladder” chainPlowboard liners

TIVAR® Rubber-backed� Increased impact resistance � Reduces noise

� Corrosion- and wear-resistant � Low coefficient of friction

� Adheres to a variety of surfaces

TIVAR® Rubber-backed is a hybrid product combining .060” thick rubber backing and TIVAR® 1000. The rubber backing allows it to be glued to surfaceswhere metal fasteners cannot be used.

TIVAR® Rubber-backed is “natural” in color and available in 48” x 120” sheets with gauge sizes ranging from 1/8” to 2”. All gauge sizes include 1/16”rubber backing.

Agriculture Conveyor Equipment Chain guides HoppersBottling Material Handling Chutes Slide bed impact barsCanning Packaging Guide rails Wearstrips

TIVAR® UV Resistant� Excellent outdoor stability � Reduces noise � Corrosion-resistant


� Retains key properties up to three times longer during outside use than non-UV formulations

Outdoor applications for TIVAR® UV Resistant are endless. The modified formula retains all the key properties of TIVAR® - low friction surface, wear andcorrosion resistance, impact strength - and, exhibits enhanced stability for outdoor, UV-exposed applications.

In agricultural applications, TIVAR® UV Resistant extends the life and performance of field equipment. Parts made from TIVAR® UV Resistant are self-lubricating andwon’t corrode or freeze, offering extended life and improved performance whether used on new machinery or as retrofits on weathered equipment.

TIVAR® UV Resistant is available in black and custom colors, in 48” x 120” sheets with gauge sizes ranging from 1/16” to 2”. It is also available in rod,board, tape, tube and molded parts.

Agriculture Airboat bottoms Rink kick plates Snowplow mold boardsMarine/seaports Amusement park wear components Salt spinners SpreadersRecreation Boat rubrails Sand/salt boxes SprocketsTransportation Combine skid plates Shank protectors Trough liners

Dock fender facings Skateboard heel stops Water slide linersDump trailer liners Snowmobile belly pan liners WearstripsIce rinks Snowmobile ski skinsPlow board liners Snowplow blades




UHMW TIVAR® cont.

66


65

Additional lubrication requirements

Frequent washdowns

Dusty environment

Food contact

Marred packaging

Static electricity build-up

Higher operating temperatures

Sub-freezing temperatures

Excessive noise

Excessive wear

Degradation from sunlight

Corrosive environment

C omparis on of Dynamic C oeffic ient ofFric tion on P olis hed S teel

Abras ion Wear R es is tanc eS and S lurry Tes t: E ac h material was rotated 24 hours @ 1750 r.p.m.with 50/50 s and/water s lurry. C arbon s teel = abras ive rating of 100.Weight los s for eac h material is relative to 100. T he lower the figure,the better the abras ion res is tanc e.

FRIC

TIO

N

AB

RA

SIV

E R

AT

ING

0.15

0.12

0.09

0.06

0.03

0

.10

.05

T IVAR 1000 Nylon 6®

.15.14

.04 .04

PTFE Delrin®

.10

DR Y WE T

.15

600

500

400

300

200

100100

015 31 44 72 84

193

571

High C arbonS teel

T IVAR1000

Nylon HMW-P E T FE S tainles sS teel

P hos phorB ronze

P henolicL aminate

67



66

* Values are averages and not specifications.** ASTM test methods are under current procedures.*** Maximum operating temperatures may reach 250°F (121°C) under no load conditions for steam cleaning purposes.

TIVAR® UHMW Product Specifications

Material Selection

Property* Units Test Method** TIVAR® 1000 TIVAR® TIVAR® 1000 TIVAR® Ceram P® TIVAR® TIVAR® TIVAR® TIVAR® 1000 TIVAR® TIVAR®

Marble/Uniblend ESD DrySlide Oil Filled CleanStat SuperPlus PolySteel UV Resistant DS

DENSITY GM/CC ASTM D-792 0.93 .935 - .945 0.93 0.93 0.964 0.928 0.94 0.95 1.45 0.93 0.93

TENSILE PROPERTIES ASTM D-638

Yield Strength PSI 3050 2800 - 3553 3000 2770 2800 2600 3075 2700 2334 3000 3205

Tensile at Break PSI 5800 3600 - 5200 4000 4815 3800 6527 5163 5280 2755 4000 5990

Elongation at Break PERCENT 200 50 - 350 140 200 300 280 200 300 125 140 400

TENSILE MODULUS PSI ASTM D-638 120,000 90,100 - 127,500 156,900 118,643 130,970 76,000 118,900 101,900 N/A 156,900 154,900

FLEXURAL MODULUS ASTM D-790B

(1% Scant) PSI 110,000 86,000 - 101,000 100,000 106,459 99,933 63,818 110,230 85,000 108,750 100,000 92,390

IMPACT STRENGTH

Izod Impact ASTM D-256A NO BREAK NO BREAK NO BREAK NO BREAK NO BREAK NO BREAK NO BREAK NO BREAK NO BREAK NO BREAK NO BREAK

Tensile Impact FT-LBS/IN2 ASTM D-1822 715 255 - 540 400 653 750 1366 702 343 250 400 1200

WEAR PROPERTIES

Sand on Wheel MG WEIGHT LOSS ASTM G-64 100 100 - 250 100 100 85 100 130 91 240 100 90

Abrasion Index 1018 STEEL=100 SAND SLURRY 10 10 - 22 10 10 8 12 N/A 9 N/A 10 9

COEFFICIENT OF

THERMAL EXPANSIONASTM D-696

-30° To +60°C IN/IN/°C 2 x 10- 4 1.8 X 10- 4 2 X 10- 4 2 X 10- 4 1.6 X 10- 4 2 X 10- 4 2 x 10- 4 1.6 x 10- 4 1.8 x 10- 4 2 x 10- 4 2 x 10- 4

-54° To +140°F IN/IN/°F 1.1 x 10- 4 1 X 10- 4 1.1 X 10- 4 1.1 X 10- 4 .9 X 10- - 4 1.1 X 10- - 4 1.1 x 10- 4 .9 x 10- 4 1 x 10- 4 1.1 x 10- 4 1.1 x 10- 4

COEFFICIENT OF

FRICTION ASTM D-1894

(Polished Steel)

Static .15 - .20 .15 - .20 .15 - .20 0.15 0.18 .20 - .25 0.15 .20 .20 .15 - .20 0.18

Kinetic .10 - .14 .10 - .14 .10 - .14 0.08 0.12 .10 - .15 0.12 .17 .14 .10 - .14 0.12

HARDNESS SHORE D ASTM D-2240 68 64 - 70 68 68 70 68 68 70 64 68 68

ELECTRICAL PROPERTIES

Static Decay Time SECONDS FTS-101C < 0.1 SEC < 0.1 SEC

Dielectric Constant ASTM D-150 2.30 - 2.35

Dissipation Factor ASTM D-150 < .5 X 10 - 3

Surface Resistivity OHMS ASTM D-257 10 17 10 17 10 5 - 10 9 10 5 - 10 9 10 17 10 17 10 7 - 10 10 10 17 10 17 10 5 - 10 9 10 15

Volume Resistivity OHMS-CM ASTM D-257 10 17 10 17 10 5 - 10 9 10 5 - 10 9 10 17 10 17 10 7 - 10 10 10 17 10 17 10 5 - 10 9 10 15

FDA STANDARDS YES NO NO NO NO YES YES NO NO NO NO

TEMPERATURE RANGEASTM D-648

MAXIMUM***

CONSTANT ° F 180 180 180 180 220 180 180 180 180 180 180

INTERMITTENT ° F 200 200 200 200 240 200 200 250 200 200 200

MINIMUM N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

UHMW TIVAR® cont.

68



67

Property Method Unit Tivar 1000 Tivar HOT Tivar 88

Density ASTM D-792 lbs/ft3 58.01 58.8 58.9

Yield Point ASTM D-638 psi 3050 3584 3250

Elongation at Yield ASTM D-638 % 15 13.7 12

Tensile Break ASTM D-638 psi 5800 7618 5600

Elongation at Break ASTM D-638 % 250 242 330

Tensile Modulus ASTM D-638 psi 120000 120000 155900

Flexural Modulus ASTM D-790 psi 110000 110000 107900

Izod Impact ASTM D-256A ft-lbs/in No Break No Break No Break

Izod Impact (dbl.notched) ASTM D-4020 ft-lbs/in2 34 29

Tensile Impact DIN 53448 ft-lbs/in2 1050 1050

Sand Wheel Wear ASTM G-65 AR-01Steel=100 90 90 95

Hardness ASTM D-2240 Shore D 68 68 69

Static Friction ASTM D-1894 Unitless 0.15 0.15 0.17

Dynamic Friction ASTM D-1894 Unitless 0.12 0.12 0.14

Coefficient of Thermal Exp. ASTM D-696 °F-1 0.00011 0.00011 0.00011

Melt Point ASTM D-3417 °F 278-289 278-289 278-289

Maximum Operating Temp. °F 180 275

Compressive Modulus ASTM D-695 psi 77750 77750 69650

Compressive Deformation ASTM D-621 %at1000psi 6-8 6-8 6-8

Volume Resistivity ASTM D-257 Ohm-cm >1015 >1015 >1015

Surface Resistivity ASTM D-257 Ohm >1015 >1015 >1015

Water Absorption ASTM D-570 % nil nil nil

Comparative Physical Properties

* Values are average and are not specifications.** ASTM test methods are under current procedures.IMPORTANT: Most plastics will ignite and sustain flame under certain conditions. Caution is urged where any material may be exposed to open flame or heat-generated equipment. Use MaterialSafety Data Sheets to determine auto-ignition and flashpoint temperatures of materials, or consult Cope Plastics if additional information is needed. The information contained herein is believed to bereliable, but no representations, guarantees or warranties of any kind are made as to its accuracy, suitability for particular applications or the results to be obtained therefrom. The information is basedon laboratory work with small-scale equipment and does not neccesarily indicate end product performance. Because of the variations in methods, conditions and equipment used commercially inprocessing these materials, no warranties or guarantees are made as to the suitability of the products for the applications disclosed. Full-scale testing and end product performance are theresponsibility of the user. Neither Cope Plastics nor Quadrant AEP shall be liable and the customer assumes all risk and liability of any use or handling of any material. THE SELLER MAKES NOWARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Nothing contained herein is tobe considered as permission, recommendation, nor as an inducement to practice any patented invention without permission of the patent owner.

TIVAR® is a registered trademark of QUANDRANT EPP, Inc.

UHMW TIVAR® cont.

TIVAR® materials come in these products

TIVAR® Sheet Rod Tube Board Tape Chain Solid Tracks Guide Rails BearingsMaterial Guides & Wearstrips

Ceram P � Selected Selected Selected � � Selected �

CleanStat � Selected Selected

DrySlide � Selected � � � � Selected �

Oil Filled � � � Selected � � � �

AntiStatic � � � � � � � � �

UV Resistant � � � � �

DockGuard � � � � �

1000 � � � � � � �

Recycled � Selected Selected � � Selected

Custom Colors

Sheet Minimum No. Thickness Sheets

1/16” 20

1/8” 11

3/16” 10

1/4” 8

3/8” 5

1/2” 4

18469



68

PRODUCT Sheet Size 1/16” 1/8” 3/16” 1/4” 3/8” 1/2” 5/8” 3/4” 1” 11/4” 11/2” 13/4” 2” 21/4” 21/2” 23/4” 3” 31/4” 31/2” 4” 41/2” 5” 6”

TIVAR® 1000 Natural 48’ X 96” � � � � � � � � � � � � � � � � � � � � � � �

(Custom colors in 48” x 120” S S S S S S S S S S S S S S S S

minimum runs) 60” x 120” � � � � � �

48” x 144” � � � � � � � � � � � � � � � � � �

TIVAR® 1000 Recycled 48” x 120” � � � � � � � � � � � � � � � � � � � � � � �Uniblend Black, Uniblend

Green, Marble Black & 48” x 240” � � � � � � � � � � � � � � � � � � � � � � �Marble Green

TIVAR® AntiStatic 48’ X 96” � � � � � � � � � � � � � � � � � � � �

Clean Stat 48” x 120” � � � � � � � � � � � � � � � � � � � � � � �(both are Black)

TIVAR® H.O.T.(White) 48” x 120” � � � � � � � � � � � � �

48” x 240” � � � � � � � � � �

TIVAR® 88 (Blue) 48” x 120” S S S � S S � � � �

TIVAR® 88 W/Burnguard 48” x 120” S S S � S S �

TIVAR® 88-2 (Blue) & 48” x 120” S S S � S S � � � �

TIVAR® Dryslide (Black) 48” x 120” � � � � � � � � �

TIVAR® Oil Filled (Dr Brn) 48” x 120” � � � � � � � � � � � �

TIVAR® Ceram P & 48” x 120” � � � � � � � � � � � � �

TIVAR® DS (yellow) 48” x 120” � � � � � � � � � � � �

Polysteel 48” x 120” � � � � �

Rubber Back 48” x 120” � � � � � � � � �

TIVAR® Sheet AVAILABILITY

UHMW TIVAR® cont.

TIVAR® Sheet Tolerances

48” x 120”sheetsThickness Tolerances: 1/16” +.030”/-.010” 1/8” thru 3/8” +/- .020” 1/2” & above +/- 10%Plus Thickness Tolerance: Sheets 48” x 96” & 48” x 120” may be ordered with plus tolerance.

(Plus Tolerance Sheets may be planed to +/- .020” for a nominal charge)Width & Length Tolerances: + 1/2” / -1/4”

� = custom S = stock

TIVAR® Tubular Bar AVAILABILITY

OD ID0.750” 0.375”

0.875” 0.250”0.375”

1.000” 0.500”0.563”0.625”0.750”

1.250” 0.563”0.625”1.000”

1.375” 0.625”0.750”1.000”

1.500” 0.500”1.000”1.125”

1.625” 1.250”

1.875” 1.125”1.250”

2.000” 1.000”1.250”1.375”1.500”1.750”

2.250” 1.750”1.875”

2.375” 1.750”

2.500” 1.000”1.500”2.000”

2.625” 2.250”

2.750” 2.000”

3.000” 2.000”2.500”2.625”

3.125” 2.750”

TUBULAR BAR TOLERANCES: ALL OD’S ARE SUPPLIED SUFFICIENTLY OVERSIZE WITH ID’S SUFFICIENTLY UNDERSIZE. STANDARD LENGTH 10’

OD ID OD ID OD ID OD ID

70



69

Diameter (inches)

Dura-Surf is an ultra-high molecular weight polyolefin with exceptional toughness. Dura-Surf is highly resistant to abrasion and has a very low coefficient offriction. These properties, coupled with extremely low moisture absorption, make Dura-Surf an exceptional material for industrial impact, wear and slidingapplications. Each roll is packaged in an individual box and then repacked in cartons in 12-1” rolls, 6-2” rolls, 4-3” rolls or 3-4” rolls.

50 or 100 ft. roll Standard Thickness .015” (.010” tape plus .005” adhesive)

Standard Length Standard Thickness

*Flexible aluminum with EPP951 insert **Rigid aluminum with EPP951 insert

Part Numbers and Lengths

Part Number Standard LengthEPP112 10’ lengthsEPP301 10’ or 250’ coilEPP302 10’ lengths or 250’ coilEPP303 10’ lengths or 100’ coil

Part Number Standard LengthEPP801 10’, 100’, 250’, or 500’ coilsEPP804 10’, 100’, 250’ or coilsEPP951 10’, or 50’ coilsEPP952* 10’ lengthsEPP953** 10’ lengths

Part Number Standard LengthEPP304 10’ lengthsEPP351 10’ lengths or 250’ coilEPP602 10’ lengths or 20’ or 100’ coilEPP705 10’ lengths

PartNo. A B CEPP301 1/2” 3/4” 1”EPP302 3/8” 5/8” 7/8”EPP303 .294” 1/2” 11/16”

EPP304

EPP951

EPP952EPP953

PartNo. A B C DEPP801 1/2” 1/4” 1/2” 3/8”EPP804 9/32” 1/8” 11/32” 1/4”

PartNo. A B C DEPP112 .605” .730” 1” 1 1/4”

EPP351EPP705

EPP602

UHMW TIVAR® cont.

UHMW ROD AVAILABILITY

0.375 0.500 0.750 1.000 1.250 1.500 1.750 2.000 2.250 2.5002.750 3.000 3.500 3.750 4.000 4.500 5.000 6.000

UHMW DURA-SURF® PRESSURE SENSITIVE TAPE

UHMW ULTRA WEAR® PROFILE SHAPES

DURA-SURF® AVAILABILITY

ULTRA-WEAR UHMW POLYETHYLENE PROFILE SHAPES AVAILABILITY

A

B

C

R.3437 R.250

.500

.125

.125.250

.187

.750

.625

R.375

.562

.625

.562

.750

.3125.750

.438

.875

A

B

CD

C

AB

D

90o

1.000

1.000

1.000A

B

C

R.3437 R.250

.500

.125

.125.250

.187

.750

.625

R.375

.562

.625

.562

.750

.3125.750

.438

.875

A

B

CD

C

AB

D

90o

1.000

1.000

1.000

A

B

C

R.3437 R.250

.500

.125

.125.250

.187

.750

.625

R.375

.562

.625

.562

.750

.3125.750

.438

.875

A

B

CD

C

AB

D

90o

1.000

1.000

1.000

A

B

C

R.3437 R.250

.500

.125

.125.250

.187

.750

.625

R.375

.562

.625

.562

.750

.3125.750

.438

.875

A

B

CD

C

AB

D

90o

1.000

1.000

1.000A

B

C

R.3437 R.250

.500

.125

.125.250

.187

.750

.625

R.375

.562

.625

.562

.750

.3125.750

.438

.875

A

B

CD

C

AB

D

90o

1.000

1.000

1.000

A

B

C

R.3437 R.250

.500

.125

.125.250

.187

.750

.625

R.375

.562

.625

.562

.750

.3125.750

.438

.875

A

B

CD

C

AB

D

90o

1.000

1.000

1.000

A

B

C

R.3437 R.250

.500

.125

.125.250

.187

.750

.625

R.375

.562

.625

.562

.750

.3125.750

.438

.875

A

B

CD

C

AB

D

90o

1.000

1.000

1.000

A

B

C

R.3437 R.250

.500

.125

.125.250

.187

.750

.625

R.375

.562

.625

.562

.750

.3125.750

.438

.875

A

B

CD

C

AB

D

90o

1.000

1.000

1.000

A

B

C

R.3437 R.250

.500

.125

.125.250

.187

.750

.625

R.375

.562

.625

.562

.750

.3125.750

.438

.875

A

B

CD

C

AB

D

90o

1.000

1.000

1.000

70

3Plastics

ABS resins are terpolymers of acrylonitrile, butadiene and styrene. These medium-priced, amorphous thermoplastics are hard, rigid andtough, even at low temperatures. Various grades offer different levels of impact strength – a function of butadiene content. Heat resistant,flame-retardant and platable grades are also available. Most natural ABS resins are translucent to opaque, but they are also produced intransparent grades, and they can be pigmented to almost any color. Grades are available for injection molding, extrusion, blow molding,foam molding and thermoforming.

Some grades of ABS are compounded with other resins toachieve special properties. For example, ABS is alloyed withpolycarbonate to achieve a better balance of heat and impactproperties at an intermediate cost. Deflection temperature isimproved by the polycarbonate; molding ease is improved by theABS. Other ABS resins are used to modify rigid PVC for use inpipe, sheeting and molded parts.

ABS plastics offer a good balance of tensile strength, impact andabrasion resistance, dimensional stability, surface hardness,rigidity, heat resistance, low temperature properties, chemicalresistance and electrical characteristics. ABS parts have enoughspring to accommodate shallow, snap-fit assembly requirements.

Impact properties of ABS are exceptionally good at roomtemperature and, with special resin grades, at temperatures aslow as -40°F. General-purpose ABS grades may be adequate forsome outdoor applications (depending on design andperformance requirements) but prolonged exposure to sunlightcauses a color change and reduces surface gloss, impactstrength, hardness and elastic modulus. Pigmenting the resinsblack, laminating with opaque acrylic sheet and applying certaincoating systems provide optimum resistance to weathering.

Molded ABS parts are almost completely unaffected by water,salts, most inorganic acids, food acids and alkalines, but muchdepends on time, temperature and stress levels. Molded ABSproducts are used in both protective and decorative applicationsof many industrial and consumer products. Examples includefootball helmets, camper tops, housing for small appliances,communications equipment, business machines, automotiveinstrument panels, pipe and fittings and home security devices.Chrome-plated ABS has replaced die cast metals in plumbinghardware and automobile grills, wheel covers and mirrorhousings. Typical products vacuum-formed from extrudedABS sheet are refrigerator liners, luggage shells, tote trays,mower shrouds, boat hulls and large components for recreational vehicles.

TYPICAL PROPERTIES OF ABS––– STANDARD ABS GRADES –––

ASTM or PHYSICAL High Superhigh MediumUL Test Property Impact Impact Impact

D792 Specific gravity 1.04-1.20 1.02-1.05 1.06

MECHANICAL

D638 Tensile strength (psi) 5,100- 5,000- 5,300-5,900 6,300 5,500

D638 Elongation (%) 5-20 5-70 5-25D638 Tensile modulus (105 psi) 3.3 2.0-3.4 3.6-3.8D790 Flexural strength (psi) 8,000 6,000- 11,500

10,600 11,500D790 Flexural modulus (105 psi) 3.4 2.0-3.5 3.6-4.0D256 Impact strength,

Izod (ft-lb/in of notch) 6.5 7.0-8.0 4.0-5.5D785 Hardness, Rockwell R 103 69-105 107

THERMALD696 Coefficient of thermal

expansion (10-5 in/in-°F) 5.3 3.65-4.5 4.88D648 Deflection temp.† *(°F)

At 264 psi 188 192 179At 66 psi 203 208 200

UL 94 Flammability rating HB HB HBELECTRICAL

D149 Dielectric strength (V/mil)Short time, 1/8-in thk 400 350-500 350-500

D495 Arc resistance (s) 89 50-85 50-85*Density has a marked effect. †Unannealed. §0.060-in thick samples

1/4” - 2” dia. 8 ft.Over 2-1/4” 4 ft.

ABS ROD - Standard Length Diameter (inches)48” x 96” .062 .093 .125 .125 .250

ABS - Standard Sheet Thickness (inches)1/43/81/2

5/83/47/8

ABS (ACRYLONITRILE BUTADIENE STYRENE) SHEET & ROD

REDUCED WEIGHT, DURABILITY and/or CORROSION RESISTANCE

11-1/41-1/2

1-3/42

2-1/42-1/2

3456

PHYSICAL PROPERTIES OF UTILITY GRADE ABS ARE NOT CONSISTENTLYDEFINED. PLEASE ADVISE US OF YOUR CRITICAL REQUIRMENTS.

PLEASE INQUIRE ABOUT THE AVAILABILITY OF MEDIUM AND HIGH IMPACT ABS.UTILITY GRADE ABS IS AVAILABLE IN BLACK AND WHITE.

Certain product information in this publication has been supplied by IAPD (International Association of Plastics Distributors).

Please inquire about the availability of additional colors.

ABS UTILITY GRADE SHEET & ROD AVAILABILITY

Available in black and white. Hair cell oneside/smooth finish opposite side ABS rod is available in

a natural (beige) color.

Plastics

71

Plastics cont.

3Plastics

IMPACT RESISTANCENo other thermoplastic sheetstands up to impact, and gouginglike KYDEX® sheet. Depending ongrade, it offers Notched Izodimpact resistance to 18 ft-lbs/in.,and is available in thicknessesfrom .028 to .500 inch to withstandlevels of abuse from moderate toextreme. Due to its high degree oftoughness and resilience, KYDEX®

sheet can also be stretched at room temperature to twice its originaldimension without breaking.

Protect the long term performance and appearance of your products with damage-resistant KYDEX sheets

KYDEX® sheet is an extremely durable acrylic/PVC alloy extruded in a range of colors, patterns, textures, thicknesses, and grades to optimizelong-term performance, appearance, and cost effectiveness across demanding and diverse end-use applications. Specialized grades areoffered to satisfy requirements specific to thermoforming, membrane pressing, post-forming, brake-forming, and laminating, and to fit a broadrange of specialized applications ranging from medical equipment housings and aircraft tray tables to retail store fixtures and trade showdisplays.

FLAME RETARDANCYDepending on grade,KYDEX® sheet is availablewith fire ratings of UL Std. 94V-0, UL Std. 94 5V; FAR25.853 (a) and (d); FSTratings: ABD6031 D6-51377:FMVSS 302; Class I/A andothers as described in thefollowing pages.

CHEMICAL RESISTANCEFrom sulfuric acid to brake fluid tocarbon tetrachloride, highperformance grades of KYDEX®

acrylic/PVC alloys are moreresistant to a wider range ofconcentrated chemicals than anyother thermoplastic. In fact,KYDEX® sheet meets the higheststandards of chemical resistancefor thermoplastic materials asdefined in ASTM D-1784 standard for Class 12454-C rigid polyvinylchloride.

DIMENSIONAL STABILITYLow water absorption and a relatively low coefficient of thermalexpansion give parts made with KYDEX® sheet high dimensionalstability.

CLEANABILITYTough stains, scuffs, andgraffiti can be removedfrom KYDEX® surfacesusing strong cleansers withno staining, fading, orsurface damage.

DESIGN FREEDOMKYDEX® sheet offers unprecedented design and manufacturing flexibility since:

• Numerous grades are available to provide properties and certified ratingsrequired for specialized applications.

• An uncommonly wide variety of functional and aesthetic effects can be achievedsince certain individual grades can be manufactured using a variety of techniques.

• Many colors, patterns, textures, and thicknesses are common to grades intended for specific manufacturing methods allowing multi-component end products to contain a wide variety of matching parts.

KYDEX® (ACRYLIC/PVC ALLOY) SHEET

NOTE: Suggestions and data are believed to be reliable and are offered in good faith, but without guarantee. Cope Plastics recommends that the prospectiveuser determine the suitability of materials for their use. Statements concerning the use of products are not intended as recommendations to use thoseproducts in the infringement of any patent.

KYDEX® is a registered trademark of KYDEX, LLC.

72

3Plastics

Plastics cont.

KYDEX® 100KYDEX® TKYDEX® 510KYDEX® 550KYDEX® 150

KYDEX® 160KYDEX® 130

KYDEX® LKYDEX® 115KYDEX® 6200

KYDEX® 6565

KYDEX® 1900KYDEX® 6185

KYDEX® 107

Aircraft

BuildingProducts

Weatherable

Mass

Transit

Multi

purposeGRADE

Applications

KYDEX® 100

KYDEX®T

KYDEX® 510

KYDEX® 550

KYDEX® 150

KYDEX® 160

KYDEX® 130

KYDEX® L

KYDEX® 115

KYDEX® 6200

KYDEX® 6565

KYDEX® 1900

KYDEX® 6185

KYDEX® 107

GRADE

36StandardColors

Limited

Colors

GranitePatterns

PrintedGranite

Cap

CustomM

atchingAvailable

Fluorescents

Ultra high impact resistant, high performance, fire-rated sheet suitable for abroad range of demanding applications.

High impact resistant, high performance, fire-rated sheet. Cost competitivewith flame retardant ABS but with greater impact and extensibility.

KYDEX sheet of any color with a clear, weatherable cap. Caps alsoavailable with black/white or rust/gray granite patterns.

Weatherable, monolithic (no cap) sheet in limited light colors.Excellent impact resistance.

High performance sheet for building product applications. Rated Class I/A ingauges to 0.060”; Class II/B in gauges to 0.093”. UL listed.

High performance sheet for building product and clean room applications.Rated Class I/A and Class 10 in gauges to 0.125”. UL listed.

High performance sheet with integral granite pattern in five colors. RatedClass I/A for non-wallcovering applications. UL 94 V-0 and 5V fire rating.

Damage-resistant laminating material. Ratings of Class I/A and UL 94 V-0 ingauges to 0.040”. Can also be thermoformed and membrane pressed.

Rigid, sag-resistant ceiling panel grade in 0.080” thickness, available pre-cut.Class 10 rated for clean rooms. Also for food plants, computer rooms, etc.

High performance grade for mass transit vehicle interiors.Meets Federal Transit Administration (FTA) fire requirements.

High performance grade for aircraft interiors. Meets FAR 25.853 (a) and (d)fire requirements.

Mid-temperature grade with improved heat distortion characteristics for higherin-service temperatures (168-178ºF). Meets FAR 25.853 (a) requirement.

High-temperature grade with improved heat distortion characteristics for higherin-service temperatures (180-195ºF). Meets FAR 25.853 (a) requirement.

For National Sanitation Foundation applications. Numerous textures/sizes,limited colors. FDA approved raw materials. Cost competitive with ABS sheet.

Description

Colors

Over1600Custom

Colors

LIGHTCOLORS

Aircraft

BuildingProducts

Weatherable

Mass

Transit

Multi

purposeGRADE

Applications

KYDEX® cont.

73

Plastics cont.

3PlasticsKYDEX® cont.

AlltexturesexceptP-A

0.028”

0.040”-

0.500”

Selectedtextures

Alltextures

Features

(0.080”STD)

(0.080”STD)

18 335 6.1 94 173

15 360 6.1 94 168

15 360 6.1 94 168

15 340 6.1 93 175

18 335 6.1 94 173

2-4 370 6.1 97 160

3.5 344 6 101 170

15 360 6.1 94 168

5 325 6.4 104 195

12 320-340 5-6 NA 153

2-3 300.5 4.8 82 162

- 400 7.5 115 138

1.5 426 10.2 115 138

7 400 6.9 108 173

KYDEX® 100

KYDEX® T

KYDEX® 510

KYDEX® 550

KYDEX® 150

KYDEX® 160

KYDEX® 130

KYDEX® L

KYDEX® 115

KYDEX® 6200

KYDEX® 6565

KYDEX® 1900

KYDEX® 6185

KYDEX® 107

ImpactResistance

at73°F,(ft-lbs)

(ASTMD-256)

Modulus

ofElasticitypsi(x10

3)(ASTM

D-790)

TensileStrength

psi(x103)

(ASTMD-638)

HeatDeflectionTem

p.@264

psi(annealed)°F

(ASTMD-648)

RockwellHardness

(Rscale)

(ASTMD-785)

Properties

GRADE

KYDEX® 100

Most colors are stocked in .060”, .080”, .093” and .125”thicknesses, and some colors in .028”. Please call foravailability.

KYDEX® Surface textures include: 48” x 96” Thickness.028” & .040 ±18%.060” ±13%.080” & .093” ±10%.125” & Up ±7%

Standard Sheet Tolerances

P-A SmoothP-C Level HaircellP-E Smooth NapP-H Seville

P-K CashmereP-1 HaircellP-3 Velour MatteP-8 Suede

74

3Plastics

Plastics cont.KYDEX® cont.

ULStd.94

V-0(listed)

ULStd.94

V-0(independentlab)

FAR25.853

(a)60s,12s

(AircraftRating)

FAR25.853

(d)OSU,RHR

(AircraftRating)

UL7

46Cfor

Signage(listed)

ULStd.94

5V(listed)

Certifications

KYDEX®100

KYDEX® T

KYDEX® 510

KYDEX® 550

KYDEX® 150

KYDEX® 160

KYDEX® 130

KYDEX® L

KYDEX® 115

KYDEX® 6200

KYDEX® 6565

KYDEX® 1900

KYDEX® 6185

KYDEX® 107

GRADE

ClassI/A,UL

Std.723

(listed)

ClassI/A,UL

Std.723(independentlab)

MVSS

302(M

assTransitRating)

ASTME-662

NBSSm

oke(M

assTransitRating)

USDAApproved

ASTME-162

Flame

SpreadIndex

(Mass

TransitRating)

GAUGES>0.030”

GAUGES< “0.060”

GAUGES< “0.060”

GAUGES< “0.060”

GAUGES< “0.060”

GAUGES< “0.060”

.028 .197 30

.040 .281 20

.060 .422 16

.080 .562 12

.093 .653 10

.125 .878 8

.187 1.31 5

.250 1.76 4

Thickness (inches) Weight/Sq. ft. (lbs.) Sheets/Case

Colors available per Thickness Range

.028, .040, .060, .080, .093, .125, .187, .25072005 Beige � � � � � � � �

52000 Calcutta Black � � � � � � � �

42000 Cadet Blue � � � � � � � �

52001 Pewter Gray � � � � � � � �

12000 Red � � � � � � � �

62000 PolarWhite � � � � � � � �

72010 Chocolate � � � � � � �

62015 Ivory � � � � � � �

22031 Orange � � � � � � �

42031 Pastel Blue � � � � � �

72047 Cocoa � � � � � �

52002 DarkGray � � � � � �

75

3PlasticsK ynar® is a high molec ular weight thermoplastic polymer of vinylidene fluoride used extens ively in the c hemic al proc ess ingindustry. It is a tough, durable material that is easy to fabric ate. B ec ause of its unique c ombination of properties , greatstrength, superior c hemic al c orros ion res istanc e, abras ion res istanc e, and useful temperature range (80˚ to 300˚F), K ynar®

is the material c hoic e of the c hemic al industry. S tandard c olor is Natural beige. Minimum order is one standard sheet.

/1/ PVC is essentially amorphous with no sharp melting point. It softens and flows above 320˚F./2/ E = exc ellent, F = fair, P = poor /3/ Unfilled material

MeltingPoint ˚F 316 621 320/1/ 335Specific Gravity 1.78 2.18 1.38 94Flame resistance Good Excellent Good FairOxygen index, %O2 45 95 52 27Hardness, Rockwell, R 109 50 70 90TaberAbrasion, MG Loss/1000 Rev. 9 ~60 –– 25HeatDistortionTemp., ˚F (66 psi) 300 250/3/ 180 221Thermal Conductivity, Btu/hr/sq. ft./̊ F/in 3.0 6.0 4.0 2.8

Tensile Yield, psiTensile Break, psi 6,200 1,600 7,000 4,700ElongationAtBreak, % 6,000 4,000 8,500 5,500Compression Strength, psi 200 300 65 400Flexible Modulus, x103 psi 8,700 1,700 9,000 6,500Notched Impact, ft./lb./in. 3.0 2.5 0.8 .0.9

Volume resistivity, 73˚F - OHM/CM 2 x 1014 1018 1016 1016

Dielectric strength, volts/,mil, 1/8” thick 260 480 400 550

StrongAcids E E F FOxidants E E P PHalogens E E F FStrongBases P E F EChlorinatedSolvents E E P PHydrocarbonSolvents E E F PEsters & Ketones P E P F

NOTE: Suggestions and data are believed to be reliable andare offered in good faith, but without guarantee. C ope Plasticsrecommends that the prospective user determine thesuitability of materials for their use. Statements concerningthe use of products are not intended as recommendations touse those products in the infringement of any patent.

K ynar® is a registered trademark of AtofinaC hemic al C ompany

R OD DIME NS ION S HE E T S IZE(diameter) (inc hes) 12”X12” 12” X 48” 24” X 48” 48” X 48” 48” X 96”

1/4”3/8”1/2”5/8”3/4”7/8”1”

1-1/8”1-1/4”1-1/2”1-3/4”

2”2-1/2”

3”3-1/2”

4”

K YNAR (PVDF) R OD & S HE E T AVAILAB ILITY

S td. Lengths1/4”- 2” 96”2”-4” 48” or 96”Over 4” 48”

Please inquire about custom requirements

Toleranc eThic kness +/- 10%

Length & Width +.250” - .000”

+ Only

K YNAR (PVDF) R OD & S HE E T

PTFE

76

3Plastics

Plastics cont.POLYETHYLENE HIGH DENSITY (HDPE) & LOW DENSITY (LDPE) SHEET & RODPolyethylene, the largest volume thermoplastic polymer used today, is available in a wide variety of grades and formulations that have an equally wide rangeof properties. Some polyethylenes are flexible, others are rigid; some have poor impact strength, others are virtually unbreakable; some have good clarity;others are opaque. Service temperatures can range from -40° to +200°F. In general, however, polyethylenes are characterized by toughness, excellentchemical resistance and electrical properties, low coefficient of friction, near-zero moisture absorption, light weight (approximately one-eighth that of steel)and ease of processing.

Polyethylenes are classified into three categories, Low, Medium, and High density.

A fourth type, ultra-high-molecular-weight-polyethylene (UHMW-PE), is in the high-density range. In some cases, properties of this high-performance plasticare similar to other polyethylenes, but in other cases, can be dramatically different. Also available is crosslinked polyethylene, a special grade which, bychemical or irradiation treatment, becomes essentially a thermoset material with outstanding heat resistance and strength.

HIGH-DENSITY PE

Rigidity and tensile strength of the HDPE resins are considerablyhigher than those properties in the low and medium-densitymaterials. Impact strength is slightly lower, as is to beexpected in a stiffer material. But values are high, especiallyat low temperatures, compared to those of many otherthermoplastics.

HDPE resins are available with broad, intermediate andnarrow molecular weight distribution, which provides aselection to the processor to meet specific performancerequirements. As with the other polyethylene grades, veryhigh molecular weight copolymers of HDPE resins areavailable with improved resistance to stress cracking.

A specific category of HDPE, known as high-molecular-weight HDPE (HMW-HDPE), offers outstanding toughnessand durability. HMW-PE is also referred to as pipe gradePE and features a higher molecular weight than standardHDPE materials. HMW-PE is used in a wide variety ofapplications including flanges, stub ends and manholecovers for industrial piping systems. These characteristicsresult from a unique combination of high averagemolecular weight (250,000 to 500,000), a broadmolecular weight distribution, and generally, a distributionthat is bimodally shaped.

LOW-DENSITY PE

LDPE, the first of the polyethylenes to be developed, ischaracterized by good toughness and flexibility, relatively lowheat resistance, low-temperature impact resistance, andclarity in film form. Like the medium and high-densitygrades, LDPE has good resistance to chemical attack. Atroom temperature, it is insoluble in most organic solventsbut is attacked by strong oxidizing acids. At highertemperatures, it becomes increasingly more susceptible toattack by aromatic, chlorinated and aliphatic hydrocarbons.

Polyethylene is susceptible to environmental and somechemical stress cracking. Wetting agents such as detergents accelerate stress cracking. Some copolymers of LDPE are available with improved stress-crackresistance.

One of the fastest growing plastics today is linear low-density polyethylene (LLDPE), used mainly in film applications but also suitable for injection, rotational andblow molding. Properties of LLDPE are different from those of conventional LDPE and HDPE. Impact, tear, and heat-seal strengths and environmental stress-crack resistance of LLDPE are significantly higher.

TYPICAL PROPERTIES OF POLYETHYLENE

ASTM Low- High-Test Property Density Density

PHYSICAL

D792 Specific gravity 0.910-0.925 0.941-0.965D792 Specific volume (in3/lb) 30.4-29.9 29.4-28.7D570 Water absorption, 24 h, 1/8-in thk (%) <0.01 <0.01

MECHANICAL

D638 Tensile strength (psi) 600-2,300 3,100-5,500D638 Elongation (%) 90-800 20-1,000D638 Tensile modulus (105 psi) 0.14-0.38 0.6-1.8D790 Flexural modulus (105 psi) 0.08-0.60 1.0-2.0D256 Impact strength, Izod (ft-lb/in of notch) No break 0.5-20D785 Hardness, Rockwell R 10 65

THERMAL

C177 Thermal conductivity (10-4 cal-cm/sec-cm2-°C) 8.0 11.0-12.4D696 Coefficient of thermal expansion (10-5 in/in-°F) 5.6-12.2 6.1-7.2D648 Deflection temperature (°F)

At 264 psi 90-105 110-130At 66 psi 100-121 140-190

ELECTRICAL

D149 Dielectric strength (V/mil)Short time, 1/8-in thk 460-700 450-500

D150 Dielectric constantAt 1 kHz 2.25-2.35 2.30-2.35

D150 Dissipation factorAt 1 kHz 0.0002 0.0003

D257 Volume resistivity (ohm-cm)At 73°F, 50% RH 1015 1015

D495 Arc resistance (s) 135-160 —

OPTICAL

D542 Refractive index 1.51 1.54D1003 Transmittance (%) 4-50 10-50

77

Plastics cont.

3Plastics

Low density polyethylene is an extruded material available in a natural milky-white color. (LDPE)

1/163/321/8

3/161/43/8

1/25/83/4

Standard Sheet Thickness (inches) Tolerances

All high density polyethylene sheet is stress relieved. Please call for availability of special colors, sizes and thicknesses. (HDPE)

1/163/321/8

3/161/43/8


Low density polyethylene rod is available in the natural milky-white color. Diameters above 3” and up to 12” are available on factory order. Please call for availability.

1/43/81/2

5/83/47/8

11-1/41-1/21-3/4

Standard Lengths Diameter (inches) Tolerances

High density polyethylene rod is available in the natural color white. Black is available upon request. Diameters above 3” and up to 12” are available onfactory order. Please inquire.

1/25/83/41

Sufficiently oversize topermit finishing to size

1/43/81/2

5/83/47/8

11-1/41-1/2


POLYETHYLENE HIGH DENSITY (HDPE) & LOW DENSITY (LDPE) SHEET & ROD cont.

48” x 96” Thickness Width &Length.060” - 1/2”±5% +1/2” -.000”5/8” - 1”±10%

1

96” Sufficiently oversize topermit finishing to size

22-1/42-1/23

LOW DENSITY POLYETHYLENE ROD AVAILABILITY & Tolerances

48” x 96” 1-1/22

2-1/23

Thickness Width &Length.060” - 1/2”±5% +1/2” -.000”5/8” - 3” ±10%

HIGH DENSITY POLYETHYLENE SHEET AVAILABILITY & Tolerances

96” 1-3/42

2-1/4

2-1/23

HIGH DENSITY POLYETHYLENE ROD AVAILABILITY & Tolerances

LOW DENSITY POLYETHYLENE SHEET AVAILABILITY & Tolerances

Sanalite® is a new exciting cutting surface made of high density polyethylene that's approved by the F.D.A. and U.S.D.A., and certified by the N.S.F. Thislightweight, thermoplastic cutting board has eliminated cracking, peeling, warping and acid corrosion of the cutting surface.

The Best Way To Stay Sharp. Sanalite® has a unique self-healing quality that helps it retain its shape. Fibrous wood doesn't. It also keeps your knifesharp and productive. Here's how. The surface molecules give way to the knife blade, bouncing back, not fighting the cutting action like wood grain does.This gives you more time between sharpening.

Sanalite® Thermoplastic Cuts Odors. Because of its molecular makeup, Sanalite® won't absorb moisture. So it can't trap odors or harmful bacteria into thework surface. When it comes to cleanup, cleaning agents simply rinse away.

HIGH DENSITY SANALITE POLYETHYLENE SHEET AVAILABILITY

High Density Polyethylene PolypropyleneGauge (inches) 48x96 48x120 60x120 48x96

1/43/81/25/83/41

�

�

�

�

�

�

�

�

�

�

Sanalite Cutting BoardNatural Color, Pebble Finish NSFCertified to Standards 02 and 51.

Meets FDA Requirements forFood Contact (Regulation21CFR177.1520Agriculture Canada Accepted.

78

3Plastics

Plastics cont.POLYPROPYLENE (PP) SHEET & ROD

Polypropylene is a thermoplastic made by the polymerization of propylene gas, a by-product of petroleum refining. Various techniques can alter thephysical, chemical or mechanical properties of polypropylene.

Changes in the way the material is polymerized can show dramatic improvements in certain mechanical properties; example, random copolymersblock copolymers.

Copolymerization of an additional resin group can enhance physical properties. Addition of fillers can improve mechanical or thermal stability.

Homopolymer polypropylene is a light density (.91-.92 gm/cm3) thermoplastic. It can be stabilized to enhance prolonged use at elevated temperatures,prolonged life in exposure to ultra-violet light and improved flame retardancy.

Polypropylene fabricates with standard woodworking tooling. It can be butt welded, extrusion welded, fusion welded, and spun welded. It can bemachined with ordinary wood or metalworking equipment.

Polypropylene offers a good balance of thermal, chemical and electrical properties with moderate strength. It is a good strength to weight ratio.Because it has such a hard, high gloss surface, polypropylene is ideally suited to environments where there is concern for bacteria build up or build upthat can interfere with flow.

Polypropylene has good insulating properties, but dielectric strength shows some degree of change at elevated temperatures. Excellent track, arcresistance and dielectric strength allows polypropylene to be used extensively in electrical applications. It can also be modified to be conductive orantistatic.

As a homopolymer, polypropylene uses temperatures in the range of 30° to 210°F depending on specific chemistry; copolymers in the range of -20°to 180°F.

Resistance to chemicals and solvents is very good. It has good resistance to aqueous salts, acids or alkaline solutions. It also has very low permeabilityto water vapor and gases. Because of its excellent resistance to solvents, it finds extensive use in the semi-conductor industry. It performs well in thepresence of DI water. Care must be taken when in the presence of active oxidizing agents, especially with fabricated parts. Numerous chemicalresistance charts are based solely on press molded plaques and don’t take fabricated parts into consideration. The resins are attacked, however, byhalogens, fuming nitric acid and other active oxidizing agents, and by aromatic and chlorinated hydrocarbons at high temperatures.

Polypropylene can be used in direct contact with foods.

It can be processed via extrusion, injection molding,blow molding, compression molding, and rotationalmolding. It is extremely stable and relatively easy toprocess.

It is available in various forms such as, but not limitedto, films, sheets, blocks, pipes, hollow tubes, roundrods, square rods, profiles, fittings and valves.

Nonstandard shapes are possible through pressure,thermo or vacuum forming.

Great care should be used in designing withpolypropylene, taking into consideration its coefficientof thermal expansion, modulus of elasticity, and itscompressive strength.

TYPICAL PROPERTIES OF POLYPROPYLENE

ASTM orUL Test Property HPP* CPP**

D792 Specific gravity 0.90-0.91 0.89-0.91D570 Water absorption (%) 0.01-0.03 0.03D638 Tensile strength (psi) 4,500-6,000 4,000-5500D638 Elongation at break (%) 100-600 200-500D638 Tensile modulus (psi) 16,500-22,500 13,000-18,000D790 Flexural modulus (psi) 17,000-25,000 13,000-20,000D256 Impact strength, Izod (ft-lb/in of notch) 0.4-1.4 1.1-14D785 Hardness, Rockwell R 80-102 65-96C177 Thermal conductivity

(10-4 cal-cm/sec-cm2-°C) 2.8 3.5-4.0D696 Coefficient of thermal expansion

(10-5 in/in-°C) 8-10 6-10D648 Deflection temperature (°F)

At 264 psi 120-140 120-140At 66 psi 225-250 185-220

UL 94 UL flammability rating*** HB HB*Homopolymer polypropylene **Copolymer polypropylene ***V-2 ... V-1 ... V-0 ... V-5 ... grades available.

79

Plastics cont.

3Plastics

•Plating barrels•Tanks•Tank covers•Scrub stations•Piping•Semi-conductor processing•Electrical switch gear•Glove boxes•Fan shrouds•Appliance pumps•Water pumps•Solar collectors•Semi-conductor trays,

boxes•Inspection surfaces

•Scrubbers•Fume hoods•Orthopedic appliances•Battery cases•Cutting boards•Bottling machines•Insulation components•Plating tanks•Rinse tanks•Clicker plates•Wash booths•Fibers•Animal feeders•Acid tanks•Tank linings

•Etching equipment•Radio and TV equipment•Laboratory equipment•Exhaust equipment•Chemical process

equipment•Photographic processing

equipment•Playground equipment•Food wraps•Packaging•Irrigation•Machine cases

Material is also stress relieved and comes masked one side. The white pigment eliminates color inconsistencies and is opaque, not translucent.

1/161/83/16

1/43/81/2

3/41

1-1/4

1-1/21-3/4

2

Diameters over 3” are quoted on request.

1/83/161/4

3/81/25/8

3/47/81

1-1/81-1/41-3/8

1/163/321/83/16

1/43/81/25/8

3/41

1-1/41-1/2

1-3/42

1-1/21-3/42

2-1/42-1/22-3/4

3

Applications




POLYPROPYLENE (PP) SHEET & ROD cont.

POLYPROPYLENE SHEET - WHITE COLOR AVAILABILITY & Tolerances

POLYPROPYLENE ROD AVAILABILITY & Tolerances

POLYPROPYLENE SHEET - NATURAL COLOR AVAILABILITY & Tolerances

48” x 96” ThicknessWidth Length1/16”- 1” ±5% +1/2”/-.000” +3/4”/-.000”1 1/4” - 2” ±10%

48” x 96” ThicknessWidth Length±5% +1/2”/-.000” +3/4”/-.000”

96” Sufficiently oversize topermit finishing to size

NOTES

All material is stress relieved.

Plastics cont.

80

3Plastics

PVC (POLYVINYL CHLORIDE)

Polyvinyl Chloride (PVC) or “vinyl” is an amorphous thermoplastic material with excellent chemical resistance and dielectric properties, good tensile, flexuraland mechanical strength, low moisture absorption, exceptional dimensional stability and good flammability characteristics.

The maximum service temperature for PVC is 140°F. The physical properties of PVC can be readily altered by the addition of plasticizers, impact modifiersand other ingredients to develop and enhance specific properties.

Generally, there are two basic types of PVC available – rigid PVC and plasticized PVC. Additional subcategories of rigid and flexible PVC with desirablephysical properties targeted to a specific application can be developed by altering additives to the base resin (i.e., the addition of UV stabilizers to enhanceweatherability of rigid vinyl siding used in outdoor applications, etc.). PVC is available in a wide spectrum of colors as well as transparent variations.

PVC is manufactured into products by the injection molding process (e.g., pipe fittings), extrusion (e.g., pipe, shapes, siding, etc.), blow molding (e.g.,bottles, etc.) and calendering (e.g., sheet). Joining andfabrication of PVC is readily accomplished by the solventcementing process, thermal hot air welding, machining,thermoforming, and hot sheet welding. The wide range offormulations, processing characteristics, fabrication capabilities,durability and relatively stable cost provide an economicalmaterial for a broad range of applications.

Rigid PVC is the most common type of PVC used in themanufacture of pipe, fittings, valves, machining shapes, sheetand duct. Rigid PVC offers advantages for piping and relatedapplications due to its low cost, high strength to weight ratio,pressure bearing capability, corrosion and chemical resistanceand low friction loss characteristics.

The minimum physical properties of compounds for use tomanufacture rigid PVC are called out in ASTM Standard D1784.Within this standard, the compounds are separated into cellclassification numbers that reflect the actual minimum physicalproperties of the compound with regard to impact strength,tensile strength, modulus of elasticity, deflection temperatureunder load, flammability, and chemical resistance. Altering theamount of a specific ingredient to improve one desirableproperty can affect other properties. For example, addingplasticizers to improve flexibility and impact resistance canresult in a finished product with less rigidity and lower chemicalresistance. The cell classification called out within this standardhelp define and establish a basis for selecting and identifyingvarious grades of rigid PVC compounds for correlation tospecific applications.

Flexible (plasticized) PVC is vinyl which has been heavilyplasticized and is used to produce liners, film, packaging, wireand cable insulation jackets and many other products whichrequire flexibility and resistance to tear, puncture and abrasion.As with rigid PVC, flexible PVC can be formulated with additivesto achieve desirable physical characteristics for specificapplications and can be easily fabricated.

TYPICAL PROPERTIES OF POLYVINYL CHLORIDE (PVC)

ASTMTest Property Rigid Flexible

PHYSICALD792 Specific gravity 1.30-1.58 1.20-1.70D792 Specific volume (in3/lb) 19.1-20.5 —

D570 Water absorption, 24 h,1/8-in thk (%) 0.04-0.4 0.15-0.75

MECHANICALD638 Tensile strength (psi) 6,000-,8,000 1,500-3,500D638 Elongation (%) 50-150 200-450D638 Tensile modulus (105 psi) 3.5-10 —D790 Flexural modulus (105 psi) 3-8 —D256 Impact strength, Izod

(ft-lb/in of notch) 0.4-20.0 —

D785 Hardness, Shore D65-85 A50-100

THERMALC177 Thermal conductivity

(10-4 cal-cm/sec-cm2-°C) 3.5-5.0 3.0-4.0D696 Coefficient of thermal

expansion (10-5 in/in-°F) 1.2-5.6 3.9-13.9D648 Deflection temperature (°F)

At 264 psi 140-170 —At 66 psi 135-180 —

UL 94 Flammability rating V-0 (Cell Class —

12454-B)

ELECTRICALD149 Dielectric strength (V/mil)

Short time, 1/8-in thk 350-500 300-400D150 Dielectric constant

At 1 kHz 3.0-3.8 4.0-8.0D150 Dissipation factor

At 1 kHz 0.009-0.017 0.07-0.16D257 Volume resistivity (ohm-cm)

At 73°F, 50% RH >1016 1011-1015

D495 Arc resistance (s) 60-80 —

Applications

FLEXIBLE PVC

•Flexible tubing•Food/beverage grade tubing•Electrical/cable insulation

•Containment membrane•Protective gloves and clothing•Fabrics

•Automotive industry•Electrical tape•Toys and novelties

81

Plastics cont.

3PlasticsRIGID PVC

IInndduussttrriiaall PPiippiinngg AApppplliiccaattiioonnss SShheeeett,, RRoodd aanndd TTuubbee OOtthheerr ((PPiippee,, VVaallvveess,, FFiittttiinnggss,, SShheeeett))

• Chemical processing• High purity applications• Water and waste water treatment• Irrigation• Agriculture• Corrosive fume handling (duct)• Food contact applications• DWV/plumbing

• Corrosive resistant tanks and vessels• Corrosive resistance workstations and equipment• Nuts, bolts, fasteners• Pump and valve components• Spacers, hangers, stiffeners, hubs

and other mechanical components

• Vinyl siding• Credit cards• Decorative applications

PVC Clear SheetClear PVC sheet is water-clear and masked on two sides.

PVC Sheet Type IExtruded PVC sheet has normal impact and high corrosion resistance and comes in a dark gray color. Thismaterial meets federal specification L-P-535E. Press laminated PVC sheet offers normal impact and highcorrosion resistance and is available in thick gauges. It comes in a dark gray color. Other sizes are available onspecial quotation. Sold in standard sheets only, the thick gauges come one sheet per case.

PVC Type II SheetPVC Type II sheet has the same properties as regular PVC. However, it has been modified to provide higher impact strength. It is available in a light graycolor.

PVC RodPVC rod is type I, grade I. It has normal impact and normal corrosion resistance. Available in a dark gray color, the rod has unground diameters. Red and whitecolors available in selected sizes, please call your customer service representative for availability.

Applications

PVC (POLYVINYL CHLORIDE) cont.

NOTES

PVC & CPVC See Page 83 for AVAILABILITY & Tolerances

82

3Plastics

Plastics cont.CPVC (CHLORINATED POLYVINYL CHLORIDE) SHEET & ROD

CPVC

IInndduussttrriiaall PPiippiinngg AApppplliiccaattiioonnss SShheeeett,, RRoodd aanndd TTuubbee((PPiippee,, VVaallvveess,, FFiittttiinnggss,, SShheeeett))

• Chemical processing• Plating• Water and waste water treatment• Corrosive fume handling (duct)• Hot and cold water plumbing

Chlorinated polyvinyl chloride (CPVC) is created when PVC homopolymer undergoes a chlorination reaction resulting in additional chlorine atoms on the basemolecule. The result is an amorphous polymer similar to PVC in composition with a higher heat distortion temperature. This provides a material with hightemperature strength and excellent flammability properties that also exhibits many of the desirable physical characteristics of polyvinyl chloride such asexceptional corrosion resistance and good mechanical properties.

CPVC has an upper working temperature limit of 200°F orapproximately 60°F above that of PVC, which greatly increases theproduct’s application range and makes it advantageous for manyaggressive high temperature processing applications such as platingand chemical processing.

CPVC is used in the manufacture of pipe, fittings, valves, machiningshapes, sheet and duct, offering advantages for piping and relatedapplications due to its high glass transition temperature, high strengthto weight ratio, pressure bearing capability, corrosion and chemicalresistance, and low friction loss characteristics.

In addition to chemical inertness and mechanical strength, CPVCproducts have excellent flammability properties when compared toother plastics and many common building materials. It will not supportcombustion, is rated as self-extinguishing and has very low flame andsmoke characteristics. These unique fire resistance properties enableproduct applications that are unacceptable for many other plastics,such as use in fire resistant construction and fire sprinkler pipingapplications.

Similar to PVC processing, CPVC is manufactured into various productsby extrusion, injection molding and calendering. Joining and fabricationis also accomplished by solvent cementing, hot air welding,thermoforming, machining and hot sheet welding.

Although PVC and CPVC are similar in nature, they are not the same.Care should be used when investigating and comparing the chemicalresistance, processing, joining/fabrication techniques and applicationsof PVC and CPVC.

The minimum physical properties of compounds for use to manufactureCPVC are called out in ASTM Standard D1784. Within this standard,the compounds are separated into Cell Classification numbers thatreflect the actual minimum physical properties of the compound withregard to impact strength, tensile strength, modulus of elasticity,deflection temperature under load, flammability and chemicalresistance. The Cell Classifications called out within this standard helpdefine and establish a basis for selecting and identifying various gradesof CPVC compounds for correlation to specific applications.

TYPICAL PROPERTIES OF (CPVC)

ASTM Test Property CPVC

PHYSICALD792 Specific gravity 1.55 +/– 2D792 Specific volume (cm3/g) 0.645D570 Water absorption, 24 h, 1/8-in thk (%)

At 73°F +0.03

At 212°F +0.55

MECHANICALD638 Tensile strength (psi @ 73°F) 8,000D638 Tensile modulus ( psi @ 73°F) 360,000D790 Flexural strength (psi @ 73°F) 15,100D790 Flexural modulus (psi @ 73°F) 415,000D695 Compressive strength (psi @ 73°F) 10,100D695 Compressive modulus (psi @ 73°F) 196,000D256 Impact strength, Izod (ft-lb/in of notch) 1.5D785 Hardness, Rockwell 119

THERMALC177 Thermal conductivity (Btu-in/hr-ft2-°F) 0.95D696 Coefficient of thermal expansion

(10-5 in/in-°F) 3.4

D648 Heat distortion temperature (°F) 217

ELECTRICALD149 Dielectric strength (V/mil)

Short time, 1/8-in thk 1,250D150 Dielectric constant

At 60 Hz, 30°F/-1°C 3.7

D257 Volume resistivity (ohm-cm)At 73°F, 50% RH 3.4x1015

FLAMMABILITYUL 94 Flammability rating V-O, 5VB,

5VA— Flame spread 0 ULC15 ASTM E84— Smoke generation 5-30 ULC9-169 ASTM E84D2863 Limiting oxygen index (LOI) 60

• Fire sprinkler piping• High purity applications• Condensate return lines• Pulp and paper industries• Food contact applications

• Corrosive resistant tanks and vessels • Nuts, bolts, fasteners• Corrosive resistant workstations and • Fume scrubbers

equipment• Pump and valve components• Spacers, hangers, stiffeners, hubs and

other mechanical components

Applications

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3Plastics

ROD DIMENSION 48” x 96” Extruded Sheet (except as noted)PVC CPVC (inches) PVC Clear PVC Gray PVC White PVC Type II CPVC

.060” � �

.090” �

1/8” � � � � �

3/16” � � � � �

� � 1/4” � � � � �

� 5/16”� � 3/8” � � � � �

� � 1/2” � � � � �

� � 5/8” � �

� � 3/4” � � �

� 7/8”� 1” � � �

� 1-1/8”� � 1-1/4” � -Press laminated �

� 1-3/8”� � 1-1/2” � -Press laminated �

� 1-5/8”� � 1-3/4” �

� 1-7/8”� � 2” � -Press laminated �

� 2-1/8”� 2-1/4”� 2-3/8”

� � 2-1/2”� 2-3/4”

� � 3” �

� 3-1/4”� � 3-1/2”� � 4”

� 4-1/2”� 5”� 5-1/2”� 6”� 7”

Rod Specifications Sheet Specifications

Diameter Tolerances Tolerances

1/4” to 7” dia. +3%/-0% Extruded Press LaminatedThickness + 5% Thickness + 10%

Diameter Length Width +1/2”/-.000” Width +3/16”/-.000”1/4” to 2” 10’ Length +3/4”/-.000” Length +1/8”/-.000”2-1/8” to <5” 5’5” to 7” 2’ CPVC

4’ CPVC

PVC and CPVC AVAILABILITY

PLEASE ADVISE US OF YOUR SPECIFIC REQUIREMENTS.

CPVC (CHLORINATED POLYVINYL CHLORIDE) SHEET & ROD cont.

PVC and CPVC Tolerances

NOTE: Additional sheet sizes, thicknesses, rod diameters and lengths may be available. Please contact customer service.

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8ft. &10 ft.* Special order -minimum quantityrequirement

Standard Length Stock Number Nom. Pipe Avg. O.D. Min. Lbs./Ft. Max.Size (in.) I.D. Wall W.P. PSI*

R4-250R4-375R4-500R4-750R4-1000R4-1250R4-1500R4-2000R4-6000

.540

.675

.8401.0501.3151.6601.9002.3756.625

1/43/81/23/411-1/41-1/226

.344

.473

.602

.8041.0291.3601.5902.0476.375

.088

.091

.109

.113

.133

.140

.145

.154

.115

PVC - Excelon® R-4000 Rigid Pipe Schedule 40

Excelon® R-4000, a clear, high impact PVC pipe, is an effective substitute for copper, stainless steel, glass and othertraditional pipe materials. Specify Excelon® R-4000 wherever visibility and superior performance is essential. The pipewithstands working pressures up to 390 psi. Excelon® R-4000, with a Rockwell hardness of 109 on R scale, featuressmooth interior pipe wall that permits the highest maximum flow rates and helps prevent accumulation of sediment inmost applications. It features excellent electrical and chemical properties and is non-conductive and not subject tocorrosion. Excelon® R-4000 is a non-toxic, FDA-sanctioned compound. It is schedule 40 and complies with title 21Food & Drug, part 177, sub part B, section 1771980 and part 178, sub part D, section 1783790. (*For water at 73.4˚F with solvent cemented joints, threading is not recommended.) Inquire about appropriate cements. R-2000 Excelon®

tubing and fittings are available. Please call for availability and pricing.

Excelon® Pipe & Fittings

39031030024022018017014045

.083

.110

.164

.217

.320

.432

.516

.6911.549

PVC pipe is type I, grade I.

Schedule 40 Schedule 80 Schedule 120

1/43/81/23/4

11-1/41-1/222-1/2345681012

.119

.126

.147

.154

.179

.191

.200

.218

.276

.300

.337

.375

.432

.500

.593

.687

.540

.675

.8401.0501.3151.6601.9002.3752.8753.5004.5005.5636.6258.62510.75012.750

.088

.091

.109

.113

.133

.140

.145

.154

.203

.216

.237

.258

.280

.322

.365

.406

————.170.170.200.215.225.250.300.350.437——.562——————

Nom. Pipe Size O.D. Min. Wall Min. Wall Min. Wall

Polyvinyl Chloride (PVC) schedule 40 and 80 (IPS) pressure pipe isintended for use in industrial systems where the fluid conveyed does notexceed 140˚F. Pipe meets and/or exceeds the industry standards andrequirements as set forth by the American Society for Testing andMaterials (ASTM) and the National Sanitation Foundation (NSF). Materialused in manufacturing is rigid polyvinyl chloride (PVC) compound, Type IGrade I, with a cell classification of 12454 as defined in ASTM D1784.Compound is white or gray in color as specified, and is approved by NSFfor use with potable water. PVC Schedule 40 and Schedule 80 pipe ismanufactured in accordance with the requirements of ASTM D1785 forphysical dimensions and tolerances.

CPVC (high temperature) pipe is available in 1/4” to 6” IPS in schedules40 and 80.

Standard Length - 10 or 20 ft.

PVC PIPE

PVC PIPE AVAILABILITY

PVC - EXCELON® R-4000 RIGID PIPE SCHEDULE 40 AVAILABILITY

PVC CLEAR EXCELON® R-4000 SCHEDULE 40 PIPE & FITTINGS

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PVC Molded Fittings

Always use the same schedule pipe with fittings.

SOCKET & THREADED TYPE

1/43/8

1/23/4

90˚ ELBOW 45˚ ELBOW TEE CAPCOUPLING

90˚ Elbow • 45˚ Elbow • Tee • Coupling • Cap - Nom. Pipe Size (IPS)11 1/4

1 1/22

2 1/23

46

PVC Excelon® R-4000 Rigid Fittings

Clear Excelon® R-4000 rigid fittings are designed for complete chemical and physical compatibility with Excelon® R-4000 pipe. Excelon® R-4000 fittingscan be permanently joined to PVC pipe in simple steps using TPI cleaner, primer and solvent cement. The fittings are available with threaded male orfemale adapters for use with other pipe materials. Like Excelon® R-4000 pipe, fittings can be cold sterilized in ethylene oxide and are flame retardant.

Description Accepts Nom. Description Accepts Nom. Description Accepts Nom.Pipe Size (in.) Pipe Size (in.) Pipe Size (in.)

90˚ ELL Type 10Slip X Slip

TEE Type 110Slip X SlipX Slip

SLIP COUPLING Type210Slip X Slip

FEMALE ADAPTER Type220Slip X FPT

MALE ADAPTERType 240Slip X MPT

1/2, 3/4, 1, 1-1/2, 2

1/2, 3/4, 1, 1-1/2, 2

1/2, 3/4, 1, 1-1/2, 2

1/2, 3/4, 1, 1-1/2, 2

1/2, 3/4, 1, 1-1/2, 2

PVC CLEAR EXCELON® R-4000 SCEDULE 40 PIPE & FITTINGS cont.

PVC EXCELON® R-4000 RIGID FITTINGS AVAILABILITY

PVC MOLDED FITTINGS AVAILABILITY

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3Plastics

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EXTREN® - Fiberglass structural shapes and sheet.

DURAGRATE® - Molded fiberglass grating.

DURADEK®/ DURAGRID® - High strength pultruded bar type gratings.

SAFRAIL™ - A fiberglass handrail system.

Industrial ProductsSTRONGWELL industrial products are currently solving structural problems in literally thousands of specific applications across many industries—chemical,plating, communications, water/wastewater, pulp and paper, and power generation, to name a few. If you think one or more of the products described herecould solve your problem, please contact us for more information.

STRONGWELL EXTREN®

EXTREN® is a proprietary combination of fiberglass reinforcements and thermosetting polyester orvinyl ester resin systems. It is produced in more than 100 standard shapes. All EXTREN® have asurface veil to protect against glass fibers penetrating the resin surface in service and to increasecorrosion and UV resistance.* Please call the Cope Plastics branch nearest you for pricing.

EXTREN 500An all-purpose series utilizing an isophthalic polyester resin system with U.V. inhibitor. Color - Olive Green

EXTREN 525 An all-purpose series utilizing a fire retardant isophthalic polyester resin system with a UV inhibitor. Color - Haze Gray (certain handrail and fixed laddercomponents in yellow)

EXTREN 625 A premium series - both fire retardant and highly corrosion resistant - utilizing a vinyl ester resin system with a UV inhibitor. Color - Beige

Markets• Transportation • Building Construction • Air Pollution Control• Electrical/Electrical Utility • Food and Beverage • Aeronautical Defense• Chemical Processing • Pulp and Paper • Plating• Cellular Communications • Oil and Gas • Agricultural• Consumer/Recreation • Water/Wastewater • Appliance/Equipment

Product Line

STRONGWELL PRODUCTS

EXTREN, DURADEK/DURAGRID, DURAGRATE and SAFRAIL are registered trademarks of STRONGWELL.

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One of four three-story turrets constructed of EXTREN®

to house communications equipment atop the Sun Bankbuilding in Orlando, Florida.

63' high freestanding fiberglass stairtower at Ft. StoryArmy Base, Virginia Beach, Virginia.

EXTREN®

Fiberglass Structural Shapes and Sheet

Equal Leg Angles1 x 1/81-1/4 x 3/161-1/2 x 3/161-1/2 x 1/81-1/2 x 1/42 x 3/162 x 1/43 x 1/43 x 3/84 x 1/44 x 3/84 x 1/26 x 1/21-1/4 x 1/82 x 1/86 x 1/46 x 3/8

Unequal Leg Angle1-3/4 x 1-1/4 x 1/4

Channels2 x 9/16 x 1/83 x 7/8 x 1/44 x 1-3/8 x 3/164 x 1-1/8 x 1/45 x 1-3/8 x 1/46 x 1-5/8 x 1/48 x 2-3/16 x 3/810 x 2-3/4 x 1/2 (24’lg.)1-1/2 x 1 x 3/161-1/2 x 1-1/2 x 1/42-5/8 x 1/8 x 1-1/4 x 3/163 x 1 x 3/163-1/2 x 2 x 1/44 x 1-1/16 x 1/86 x 1-11/16 x 3/88 x 2-3/16 x 1/414 x 3-1/2 x 3/418 x 2-3/16 x 3/16

I - Beams3 x 1-1/2 x 1/44 x 2 x 1/48 x 4 x 3/82 x 1x 1/86 x 3 x 1/46 x 3 x 3/88 x 4 x 1/210 x 5 x 3/810 x 5 x 1/212 x 6 x 1/218 x 4-1/2 x 1/224 x 7-1/2 x 3/4

Wide FlangeBeams3 x 1/44 x 1/46 x 1/46 x 3/88 x 3/810 x 3/8 (32’ lg.)2 x 1/88 x 1/210 x 1/212 x 1/2

Plate1/8”3/16”1/4”3/8”1/2”3/4”5/8”1”

Round Tube1 x 1/81-1/4 x 1/81-1/2 x 1/81-1/2 x 1/42 x 1/82 x 1/42-1/2 x 1/43 x 1/43/4 x 3/161-1/4 x 3/161-3/8 x 3/161-3/4 x 1/81-3/4 x 1/42-3/4 x 1/42-3/4 x 3/83 x 1/83-1/2 x .1404 x 1/84 x 1/45 x 1/85 x 1/46 x 1/86 x .1566 x 1/48 x 3/1610 x 3/16

FIBREBOLT®

Studs and NutsStocked in 4’ lengthsSized: 3/8”, 1/2”, 5/8”, 3/4”, 1”

Rectangular Tube4 x 1/8 x 2 x 1/42-1/2 x 1-5/8 x 1/83-1/4 x 2-1/2 x .1606-1/2 x 1/4 x 2 x 1/27 x 4 x 1/4

Square Tube1 x 1/81-1/2 x 1/82 x 1/82 x 1/42 x 1/4 Yellow Series 5252-1/2 x 1/4 Yellow Series 5253 x 1/44 x 1/41-1/4 x 1/81-1/2 x 1/41-3/4 x 1/8**1-3/4 x 1/4 **2-1/2 x 1/43 x 1/8

Square Bar -Thermal Cure Clear1/2”5/8”3/4”1”1-1/4”1-1/2”

Rod -Thermal Cure Clear1/4”3/8”1/2”5/8”3/4”13/16”7/8”1”1-1/8”1-1/4”1-1/2”1-7/8”2”

Special Pultruded ShapesCorner Post3-1/4 x 1/8

F-Section5-1/2 x 1-1/2 x 1/46 x 1-1/2 x 1/4

Flat Strips.125 x 4.01 x 1/42 x 3/162 x 1/43 x 3/163 x 1/24 x 1/84 x 1/4

Flight Channel6 x 1/8 x 2-1/2 x 3/16Foam Core Planks4 x 25 x 26 x 28 x 2

Framing Angle2 x 2 x 1/4

Hat Section3-1/2 x 1-7/8 x 2 x 1/8

Kick Plate4 x 1/2 x 3/164 x 1/2 x 1/8

Custom Pultrusions - Strongwell produces custom pultrusions in many shapes and materials for hundreds of customers. Thelisting on this page is only a partial listing of dies owned by Strongwell.Additional sections are frequently added and modifications to existing sections may be possible.For special needs, contact Cope Plastics.

** 1-3/4 x 1/8 and 1-3/4 x 1/4 Square Tubes are undersized to allow telescoping.

DURAGRATE® Molded Fiberglass Grating

DURAGRATE® molded fiberglass grating is the chemical resistant flooring choice for manyindustrial applications. The high resin content (65%) provides long, maintenance-freeperformance.

Features - The strong mesh grating panel allows efficient on-site cutting to minimize gratingwaste and is significantly lighter in weight than metallic gratings. Standard DURAGRATE®

grating has a concave profile on the upper surface for skid resistance. Grit tops are availableupon request. Load bearing bars in both directions allow for use without continuous sidesupport.

Accessories - A standard line of accessories are available for installing DURAGRATE®

molded fiberglass grating panels. This includes stairtreads, panel hold-down clips, panelconnectors, elevated floor legs, curb angle, solid surface options and sealing kits.

DURAGRATE® is produced in 3’, 4’ or 5’ wide panels. The panels are available in 8’, 10’ or12’ lengths.

Sizes and Availability - DURAGRATE® is available in a variety of sizes: The one-piece grating panel construction incorporates amolded grip pattern with the tops of the bearing bars andcross bars in the same plane.

StandardDURAGRATE®

grating has aconcave profileon the upper

surface for skidresistance. Grit

tops are optional.


STRONGWELL PRODUCTS cont.

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3Plastics

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Note:All panel sizes available inVE, XVE, PP, GP, FF resinsystems. Custom panel sizesand resins available uponrequest.

1” 1-1/2” Square 3’ x 10’, 4’ x 8’, 4’ x 12’

1” 1”x 4” Rectangle 3’ x 10’, 44’’ x 8’,4’ x 8’, 4’ x 12’

1-1/2” 1-1/2” Square 3’ x 10’, 4’ x 8’,4’ x 12’, 5’ x 10’

2” 2” Square 4’ x 12’

+/-1/8”

length and width

+/-1/16”

thickness

Standard Resin Systems Available

VE Chemical Proof Vinyl Ester Excellent Orange or Class 1Fire Retardant Dark Gray 25 or less

XVE Chemical Proof Vinyl Ester Excellent Dark Gray Class 1Fire Retardant 10 or less

PP Industrial Grade Isophthalic Very Good Green or Class 1Fire Retardant Yellow 25 or less

GP Architectural Grade Orthophthalic Good Yellow Class 1Fire Retardant 25 or less

FF Food Grade Isophthalic Very Good Light Gray Class 2Fire Retardant 30 or less

*Custom Colors Available Upon Request. ** Flame Spread Rating per ASTM E-84 Tunnel Test

High Strength Pultruded Fiberglass Grating

What is DURADEK® and DURAGRID® ?DURADEK® and DURAGRID® are high strength pultruded bar typegratings that can be designed and used like traditional metal grates butwith the inherent benefits of fiberglass. These problem solving productsare ideal replacements for steel or aluminum gratings in corrosiveenvironments or anywhere frequent grating and walkway replacementcosts are unacceptable.

DURADEK® is a standard product stocked by distributors nationwide. Itis available with individual bearing bars in either 1" or 1-1/2" "I" shapesor a 2" "T" shape. DURADEK® is a flame retardant product utilizing apolyester or vinyl ester resin. The bearing bars are assembled into 12panel sizes: 3-, 4-, and 5- foot widths in each of 8-, 10-, 12- and 20-foot lengths. Standard panels come with cross-rod spacings of 6" oroptional 12" on center.

DURAGRID® custom grid or grating systems are designed toaccommodate specific plant applications that cannot effectively be metby a standard fiberglass grating. DURAGRID® offers the customeroptions such as selection of open space, bar shape, cross-rod placement, custom fabrication, custom resin or color.

ApplicationsDURADEK® and DURAGRID® grating systems are designed to accommodate a wide variety of applications, such as:• General Industry • Consumer/Recreation• Marine/Offshore • Cellular Communications• Mining/Processing • Food and Beverage Operations• Plating Operations • Water/Wastewater Treatment

DURADEK® and DURAGRID® fiberglassgrating provide safe, corrosion-resistantwalkways and work platforms around causticchemical storage tanks in a broad range ofmarkets and industries

Manufactured with unique cross barconstruction, DURADEK® and DURAGRID®fiberglass grating can be cut to any size like asolid sheet.

• Transportation • Agricultural• Chemical Plants • Pulp and Paper Plants• Electrical • Railroad - AAR Approval• Power Plants • Fire Equipment

Tolerances Thickness Mesh Panel(inches) Pattern Sizes

Resin Description Resin Corrosion Standard Flame SpreadCode Base Resistance Color* Rating**


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3Plastics

DURADEK® PULTRUDED GRATING

STRENGTH

WEIGHT

IMPACTRESISTANCE

CORROSIONRESISTANCE

SAFETY

VERSATILITY

EASY FIELDFABRICATION

BANDING

3/16" x 1-1/2" Bar, 1-3/16" o.c.48" Span, Ultimate Load = 1,160 PSF

3/16" x 1-1/2" Bar, 1-3/16" o.c. 11.0 PSF

Will permanently deform under impact.Takes a permanent set (dishing) in trenchapplications due to overloading.

Will rust even from water. Can cause galvaniccorrosion. Requires painting or galvanizing formany applications.

Non-serrated bars are not skid resistant oronly skid resistant in one direction. Groundingpotential around electrical equipment.

Grating must be painted for color. To maintaincolor and corrosion resistance, repaintingmay be required.

Requires special blades, torch, harder to cut.Requires lifting equipment to move andplace.

Cutting a rectangular steel bar leaves sharpedges. The flat bars will bend and deform inthe lateral direction; therefore, steel shouldbe banded.

DURADEK® I-6000, 1-1/2"

48" Span, Ultimate Load = 2032 PSF

DURADEK® has a higher ultimate load carrying capacity.

DURADEK® I-6000, 1-1/2" 3.3 PSF

Glass mat in DURADEK® grating distributes impact load toprevent surface damage even under sub-zero temperatures.Will not permanently deform.

Stays flat for the life of the product.

DURADEK®, with its polyester resin, is corrosion resistant to abroad range of acids, caustics and salts. Requires no paintingor galvanizing.

DURADEK® has a round silica grit bonded to the surface ofbearing bars for non-skid safety. Low electrical conductivity.

DURADEK® can be purchased in a safety yellow or gray withthe resin pigmented throughout the bar. No painting required.

DURADEK® can be field fabricated with simple carpentertools, is easy to cut and is much easier to move and placebecause it is lightweight.

DURADEK® is an I-bar that does not leave a sharp edgewhen cut. The bars will not bend or deform in the lateraldirection; therefore, DURADEK® does not need to be banded.


Comparitive Properties

STEEL GRATINGVS.


DURADEK® PULTRUDED GRATING

Whether your need for flexible tubing involves pharmaceutical, medical, laboratory, food or beverage applications;requires temperature, abrasion, chemical or permeation resistance; or necessitates a pure, sterile or inertenvironment, there is a Tygon® formulation proven to enhance user performance and increase overallproductivity. By providing a broad range of Tygon® tubing products, each engineered to meet specific userneeds, you can choose a Tygon® formulation that provides the best possible value in use.

In choosing the right tubing for your application there are several factors to consider. Listed below are questionswhich will help direct you in the selection of the proper Tygon® tubing for your specific application. It is requiredto test tubing under the actual service conditions prior to specifying a particular tubing formulation. If fieldtesting is not practical, laboratory tests that simulate field conditions must be employed.

1. What fluid(s) is to be transported?

2. What range of temperatures will the tubing be subjected to?

3. What is the maximum line pressure or vacuum?

4. Are specific dimensional tolerances required?

5. What degree of tubing flexibility is desired?

6. What are the conditions of the ambient environment?

7. Is there a minimum bend radius required?

8. Is clarity of tubing important?

9. What regulatory documentation is needed? (i.e., FDA, ISO 10993, USP, etc.)

10. What method(s) of cleaning and/or sterilization are to be utilized?

11. Is resistance to flexural fatigue or abrasion important?

12. Is particle spallation of tubing a concern while used in a peristaltic pump?

13. Will the level of extractability affect the transported fluid?

14. Will any fluid loss or alteration through sorption (adsorption/absorption) affect your final results?

15. Is disposal of contaminated tubing an issue?

16. Will particle entrapment resulting in increased risk of bacterial growth be a concern?

TUBING SELECTION GUIDE

Chemfluor®, Fluran®, Norprene®, PharMed®, Tygon®,Tygothane® ...Saint-Gobain Performance Plastics Reg. TM

TygopureTM ...Saint-Gobain Performance Plastics TM

TYGON® A TRADITION OF EXCELLENCE IN HIGH PERFORMANCE TUBING

Tubing

90

4Tubing

91

4TubingNOTES

Tubing cont.

92

4Tubing

Max. RecommendedOperating Temp.°F (°C)

Tygon® Beverage & General Application TubingMost widely specified clear, flexible tubing 63 Clear 165(74)Formulation B-44-3

Tygon® Bulk Transfer Tubing The preferred clear, flexible tubing for65 Clear 165(74)Formulation B-44-4X food processing applications

Tygon® Pressure TubingMost flexible reinforced tubing available 65

Clear165(74)Formulation B-44-4X I.B. (between braid)

Norprene® Food Grade Tubing Provides long service life in many hot61 Cream 275(135)Formulation A-60-F food/beverage applications

Norprene® Pressure Tubing Provides long service life even when exposed61 Cream 275(135)Formulation A-60-F. I. B. to heat, abrasion and pressure

Tygon® Laboratory TubingFor consistently reliable analysis in the lab 55 Clear 165(74)Formulation R-3603

Tygon® Vacuum TubingThe clear choice for vacuum lines 55 Clear 165(74)Formulation R-3603

PharMed® Tubing Long life peristaltic pump/cell culture tubing 64 Cream 275(135)

Tygon® Ultra-Soft Tubing An extremely soft and flexible tubing that40 Clear 125(52)Formulation R-1000 offers minimal resistance to compression

Versilic® High Strength Silicone Tubing Provides long life, strength and durability50 Translucent 130(177)Formulation SPX-50

Versilic® High Strength Silicone Pressure Tubing Provides elavated working pressures in71 Translucent 320(160)Formulation SPX-70 I.B. a silicone tubing

Tygon® Sanitary Silicone Tubing The platinum-cured silicone tubing with the50 Translucent 400(204)Formulation 3350 smoothest inner surface for transfer of sensitive fluids

Tygon® Sanitary Silicone Pressure Tubing A platinum-cured silicone tubing that handles70

Translucent320(160)Formulation 3370 I.B. up to four times the pressure of Tygon® 3350 (between braid)

Tygon® Medical/Surgical Tubing A tubing designed for use in open heart66 Clear 165(74)Formulation S-50-HL surgery and other critical applications

Tygon® Microbore TubingFor precision injection and dispensing 80 Clear 185(85)Formulation S-54-HL

Tygon® High Purity Tubing Provides a high level of purity not72 Clear 125(52)Formulation 2275 previously available in a clear, flexible tubing

Tygon® High Purity Pressure Tubing High purity, low sorption, flexibility and72

Clear125(52)Formulation 2275 I.B. clarity in a single tubing (between braid)

Tygon® Ultra Chemical Resistant Tubing Provides the highest degree of chemical72 Clear 125(52)Formulation 2075 resistance in a clear, flexible tubing

Tygon® Plasticizer Free Tubing Provides low compression set properties of a69 Clear 135 (57)Formulation 2001 thermoset rubber in a clear, flexible tubing

Tygon® Long Flex Life Pump Tubing For the longest peristaltic pump flex life56 Clear 165(74)Formulation LFL of any clear, flexible tubing

Tubing Formulations Product Description Durometer Hardness(Shore A, 15s)

Color

TYGON® HIGH PERFORMANCE TUBING

Tubing cont.

93

Tubing cont.

4Tubing

� �

� �

� � �

� �

� � �

� � �

� �

� � � �

� �

� � � � � � � �

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Chemical Environmental Food and Industrial Laboratory Medical Peristaltic Pharmaceutical/ SemiconductorProcessing Beverage Pump Biotech Processing

TYGON® HIGH PERFORMANCE TUBING cont.

94

4Tubing

Tubing cont.

Norprene® Industrial Grade Tubing Outlasts and outperforms neoprene, EPDM61 Black 275(135)Formulation A-60-G and other specialty rubber tubings

Tygon® Fuel and Lubricant Tubing Resists embrittlement caused by hydrocarbon-57

Translucent165(74)Formulation F-4040-A based fluids, remains flexible Yellow

Tygothane® Precision Polyurethane Tubing For polyurethane applications requiring82

Natural175(79)Formulation C-210-A tight dimensional tolerances Transparent

Tygothane® Precision Polyurethane Pressure Tubing High performance polyurethane tubing85

Clear180(82)Formulation F-4040-A for physically demanding environments (between braid)

Tygon® UV Resistant TubingStays flexible in ultraviolet environments 64 Black 165(74)Formulation R-3400

Fluran® Severe Environment Tubing Withstands the harshest of chemicals, even60 Black 400(204)Formulation F-5500-A under high temperatures

Tygon® Inert Tubing Complete clarity and high flexibility with the67 Clear 170(77)Formulation SE-200 inertness of a fluoropolymer

Chemfluor® FEP Tubing For the ultimate in purity, chemical 55* Translucent 400(204)

Chemfluor® PFA Tubing For the ultimate in purity, chemical 60* Translucent 500(260)

Chemfluor® PTFE Tubing For the ultimate in purity, chemical 58* Translucent 500(260)*Shore D Scale

• Taste-free and odor-free

• Non-wetting surface permits thoroughcleaning and complete drainage

• Broad chemical resistance to virtually allnon-solvent chemicals

• Lightweight and flexible for easy, quick installation

• Meets FDA, 3-A and NSF51 criteria

Tygon® Beverage & General Application Tubing is specially formulated for transferring a wide variety ofbeverages including soft drinks, fruit juices, flavored teas and bottled water. In virtually all cases, Tygon®

Beverage & General Application Tubing will not affect the taste or odor of product transferred through it,while its excellent non-wetting properties facilitate complete drainage and permit simple flush-cleaning.

Many of the unique properties inherent to Tygon® Beverage & General Application Tubing also apply to awide variety of complex applications ranging from fine cosmetic production to the dispensing of water-based printing inks found in the publishing industry. The versatility and proven performance of Tygon®

Beverage Tubing have made it today's most widely specified clear, flexible plastic tubing.

• Smooth, non-porous bore will not trapparticulates or promote bacterial growth

• Compatible with foods containing a high oil content

• Resistant to harsh alkaline cleaners and sanitizers

• Excellent alternative to rigid piping systems


Producers of food, milk and dairy products insist upon Tygon® Bulk Transfer Tubing for dependableperformance in countless filling, draining, transfer and processing applications. Its smooth, non-porousbore inhibits particle entrapment, promoting a sanitary fluid path by minimizing potential for bacterialgrowth. It has outstanding resistance to harsh alkaline cleaners and is equally unaffected by commonlyused sanitizers.

Non-toxic, taste-free and odor-free, Tygon® Bulk Transfer Tubing meets applicable regulatory standardsfor contact with food products. Complete clarity for positive visual inspection and flow control, it isavailable in up to a 6" inside diameter, making it a flexible replacement for rigid piping systems.

TYGON®BEVERAGE & GENERAL APPLICATION TUBING FORMULATION B-44-3

Max. RecommendedOperating Temp.°F (°C)Tubing Formulations Product Description Durometer Hardness

(Shore A, 15s) Color

TYGON® BULK TRANSFER FORMULATION B-44-4X


resistance and temperature resistance



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Chemical Environmental Food and Industrial Laboratory Medical Peristaltic Pharmaceutical/ SemiconductorProcessing Beverage Pump Biotech Processing

• Handles four times the pressure ofnon-reinforced tubing

• Smooth, non-porous bore won't trapparticulate matter

• Clear wall for visualization of flow


TYGON®PRESSURE TUBING FORMULATION B-44-4X I.B.

Tygon® Pressure Tubing's unique flexibility gets it into service quickly and easily. This means less tubing footage,fittings and labor than required for rigid systems. Reinforced with a tough polyester inner-braid imbedded in the wall,it can handle four times the pressure of non-reinforced tubing. Tygon® Pressure Tubing is compatible with virtually allnon-solvent chemicals, meeting the needs of many industries in hundreds of applications where flexibility and higherpressure are required. Its clear wall permits positive flow monitoring and inspection.

The smooth inner bore of Tygon® Pressure Tubing (smoother than virtually all stainless steel) will not trap bacteria-harboring particles, making it ideal for food and beverage use. It is non-toxic, odorless, taste-free and exhibitsoutstanding resistance to the alkaline cleaners used in this industry. Please inquire about Tygopure® Sanitary Fittingsavailability.


Formulated to withstand the high temperatures frequently occurring during food and beverage processing, Norprene® FoodGrade Tubing will outlast and outperform virtually all other food grade tubings. Even following extended exposure to heat andozone, Norprene® Food Grade Tubing will not crack or deteriorate as commonly found when using traditional rubber tubings.

Extremely flexible, Norprene® Food Grade Tubing resists kinks and retains its shape while installing quickly and easily. Itsexcellent flexural fatigue resistance makes it the absolute best choice for use in peristaltic pumps often found in dispensingequipment.

Repeatedly autoclavable, Norprene® Food Grade Tubing can be steam cleaned in place, eliminating the need for frequent tubingreplacement. When harsh sanitizing solutions are used, it exhibits exceptional chemical resistance and is entirely unaffected bya wide variety of cleaning solutions. Also available with reinforcement to withstand elevated working pressure.

51•Temperature resistant from -75°F to 275°F

• Compatible with virtually all commonsanitizers and cleaners

• Can be autoclaved repeatedly

• Meets FDA, 3-A and NSF criteria

NORPRENE® FOOD GRADE FORMULATION A-60-F

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Tubing cont.TYGON® HIGH PERFORMANCE TUBING cont.

TYGON® ULTRA-SOFT TUBING FORMULATION R-1000

Tygon® Ultra-Soft Tubing resists a broad range of aqueous chemicals and provides an excellentalternative to silicone tubing in applications where corrosive chemicals are used. Its minimal resistanceto compression permits use in low-torque pump applications including battery driven types.

Tygon® Ultra-Soft Tubing stays flexible at temperatures as low as -100°F (-73°C ). Its smooth borefacilitates easy cleaning and helps prevent possible buildup. Do not autoclave. Durometer hardness:Shore A, 40.

• Ultra-soft and flexible

• Performs well at low temperatures (to -100°F)

• Excellent for use in low-torque pump applications

• Meets FDA, 3-A and NSF51 Criteria

PHARMED®TUBING FOR PERISTALTIC PUMPS AND CELL CULTURE

• Outlasts silicone tubing in peristaltic pumps by up to 30 times

• Can be autoclaved repeatedly

• Heat weldable for sterile access in closed systems

• Documented biocompatibility to the ISO 10993 Standard

• Meets USP Class VI, FDA and NSF51 criteria

PharMed® Tubing is less permeable to gases and vapors than silicone tubing. It is ideal forcell culture, fermentation, synthesis, separation, purification and process monitoring andcontrol. Independent tests show that PharMed® Tubing is safe for use in sensitive cellculture applications.

PharMed® Tubing has very good general chemical resistance and excellent acid, alkali andoxidation resistance. Opaque to visible and UV light, it helps protect sensitive fluids.Continuous service temperature range is -60°F (-51°C) to 275°F (135°C).

TYGON® VACUUM TUBING FORMULATION R-3603

• Holds full vacuum at room temperature

• Will not crack and age like rubber tubing

• Excellent clarity for visual inspection


Tygon® Vacuum Tubing has extra-heavy walls that will withstand a full vacuum at room temperature (29.9"[759 mm] of mercury at 73°F [23°C]) and up to 27" [686 mm] of mercury at 140°F [60°C].

Like standard Tygon® Laboratory Tubing, Tygon® Vacuum Tubing resists most inorganic chemicals and canbe used in corrosive atmospheres.

Clarity allows monitoring for possible backups which could result in equipment damage. Tygon® VacuumTubing will not swell closed if vacuum pump oil should back up into it.

Low vapor pressure (low outgassing) makes it suitable for vacuum applications down to 3 x 10-2 mm Hg at165°F (74°C). Ideal for analytical testing of gases or vapors. Well-suited for use in making manometers.

TYGON® LABORATORY TUBING FORMULATION R-3603• Outstanding chemical resistance

• Lot-to-lot consistency for reproducible results

• Increases productivity in peristaltic pumps —outlasts other clear tubing 2 to 1

• Ideal for condensers, incubators, desiccators,gas lines and drain lines

• Meets FDA Criteria

Crystal-clear and flexible, Tygon® Laboratory Tubing handles virtually all inorganic chemicals found inthe lab. It is non-oxidizing and non-contaminating.

Long-lasting and crack-resistant, Tygon® Laboratory Tubing is less permeable than rubber tubing. Theglassy-smooth inner bore helps prevent buildup so that cleaning is facilitated. Coils are marked at3-foot intervals for easy measuring.Autoclavable. Remains flexible at -45°F (-43°C). Durometer hardness: Shore A, 55.

NORPRENE® PRESSURE TUBING FORMULATION A-60-F I. B.

Ideal for use in clean-in-place and steam-in-place cleaning and sterilization systems. Norprene® Pressure Tubing hasexcellent alkali resistance and is compatible with numerous oxidizing agents such as hydrogen peroxide,sodium hypochlorite and ozone.

Norprene® Pressure Tubing exhibits excellent resistance to ozone and UV light, with little to no signs ofdeterioration in laboratory testing to the equivalent of 10 years of outdoor exposure. Norprene® Pressure Tubingprovides long service life when exposed to heat, abrasion and pressure. It is temperature resistance up to275°F and retains flexibility to -75°F.

• Provides long service life

• Performs well at a range of temperatures

• Ozone and UV light resistant

• Repeatedly autoclavable


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4TubingTYGON® HIGH PERFORMANCE TUBING cont.

Produced from a proprietary combination of silicone elastomers, Versilic™ SPX-70 IB Tubingoptimizes critical physical properties such as tensile strength, elongation and compression set,resulting in a more physically durable product. Its ultra-smooth inner bore reduces the risk ofparticle entrapment during fluid transfer.

In addition, Versilic™ High-Strength Silicone Pressure Tubing will remain resilient and durable underextreme operating temperatures and repeated cleaning and sterilizaton.

Versilic™ Silicone Tubing complies fully with the requirements of the USP Class VI Criteria and isentirely non-toxic, non-hemolytic and non-pyrogenic.

VERSILIC™ HIGH STRENGTH SILICONE PRESSURETUBING FORMULATION SPX-70 I.B.

• Tough braid reinforcement permits use underelevated working pressures

• Taste and odor free

• Temperature resistant from -112°F to 320°F

• Withstands repeated CIP and SIP cleaning andsterilization

• Meets FDA, 3-A, NSF51 and USP Class VI criteria

Peroxide-cured Versilic™ High-Strength Silicone Tubing is designed for use in applications whereflexibility, resiliency and durability are required. Its smooth inner surface reduces the risk ofparticulate entrapment and microscopic buildup during fluid transfer. In addition, its high and lowworking temperatures help the tubing retain its flexibility under extreme conditions.

Because of its consistently reliable performance, Versilic™ High-Strength Silicone Tubing is ideal forapplications such as food & beverage dispensing & processing, appliance manufacturing, cosmeticproduction and electronic equipment.

Custom formulation can be designed to provide a combination of features, including ultra-hightemperature resistance, electrical conductivity, pigmented colors and long flexural life.

VERSILIC™ HIGH STRENGTH SILICONE TUBINGFORMULATION SPX-50

• Ultra-smooth inner bore reduces risk of particleentrapment

• Taste and odor free

• Withstands temperature extremes from -75°F to350°F

• Meets FDA, 3-A, NSF51, and USP Class VI criteria

Often specified in high-purity applications, Tygon® Sanitary Silicone Pressure Tubing is producedfrom a platinum-curing process that helps ensure the highest level of biocompatibility available.The ultra smooth inner surface and the ability to be cleaned and sterilized repeatedly in CIP andSIP systems helps to maintain fluid integrity throughout sensitive fluid transfer or processing.When used in combination with TygopureTM Sanitary Fittings, complete assemblies can beconstructed that provide the sanitary conditions critical to pharmaceutical, biotechnology,cosmetic, food, dairy and beverage applications.

Braid-reinforced for increased pressure resistance, it also provides flexibility, durability, andchemical and temperature resistance to make it the ideal pressure tubing for a wide variety ofindustries.

• Consistently smooth inner surface reducespotential for particle entrapment

• Withstands repeated CIP and SIP sterilization

• Tough braid reinforcement for elevatedworking pressures

• Ideal for use with TygopureTM Sanitary Fittings

• Meets USP Class VI, FDA, 3-A and NSF51 criteria

TYGON®SANITARY SILICONE PRESSURE TUBING FORMULATION 3370 I.B.

Designed for high-purity applications, Tygon® Sanitary Silicone Tubing's ultra-smooth inner borecan reduce the risk of particle entrapment and microscopic buildup during sensitive fluidtransfer. In-house analysis of the inner surface of Tygon® Sanitary Silicone Tubing compared toother silicone tubing shows that it is up to three times smoother. Additionally, this smoother fluidpath facilitates complete system cleaning and sterilization.

Utilizing a platinum-curing process, Tygon® Sanitary Silicone Tubing eliminates the concern ofextraction often encountered when alternative curing methods are used. It has also been fullycharacterized using the ISO 10993 standards, reducing user cost and time associated withprocess validation.

TYGON®SANITARY SILICONE TUBING FORMULATION 3350

• Ultra-smooth inner bore reduces potential forparticle entrapment

• Minimal extractables help maintain fluid integrity

• Hydrophobic surface improves fluid flow

• Documented biocompatibility to the ISO10993 standard

• Meets USP Class VI, FDA,3-A and NSF51 criteria

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TYGON®HIGH PURITY PRESSURE TUBING FORMULATION 2275 I. B.

• Low sorption to aqueous fluids

• Plasticizer-free

• Tough braid reinforcement for elevated workingpressures

• Meets USP Class VI, FDA and NSF criteria

Tygon® 2275 I. B. helps maintain product integrity during fluid transfer in pharmaceutical andbiotechnology applications. Loss of fluid through migration into the tubing or adherence of fluidonto the tubing walls may create inconsistencies in final product results. Tygon® 2275 I. B. ishydrophobic and resists the sorption (absorption/adsorption) of aqueous fluids. This reduction insorption minimizes the risk of fluid alteration in single-use or repeat-use applications.

Tygon® 2275 I. B. is virtually unaffected by chemical sanitizers and cleaners. As a result, it can becleaned repeatedly without decreasing its service life. The nonwettable surface of the productfacilitates complete drainage of fluid during the cleaning process. In addition, Tygon® 2275 I.B. can besterilized easily using conventional gamma radiation, gas (ethylene oxide) and autoclave methods.


TYGON®HIGH PURITY TUBING FORMULATION 2275

• Provides an uncompromising fluid path forsensitive solutions

• Low sorption maintains fluid integrity

• Plasticizer-free — virtually no extractables

• Environmentally friendly — safe to dispose

of through incineration

• Documented biocompatibility to the ISO10993 Standard

• Meets USP Class VI, FDA and NSF criteria

Tygon® High Purity Tubing is ideal for handling sensitive fluids such as pharmaceutical or biologicalsolutions. There is virtually no absorption of key fluid constituents into the tubing material or fluidadsorption onto the tubing walls. As a result, fluid alteration and loss is limited. There is noplasticizer to leach into or contaminate the fluid, yet the tubing remains flexible.

Tygon® High Purity Tubing can be sterilized by radiation, ethylene oxide, steam or chemical methods.

Frequently, incineration is used to dispose of contaminated materials. While many tubings releasehazardous by-products when burned, Tygon® High Purity Tubing only releases carbon dioxide andwater when properly incinerated, providing safe disposal.

Also available with reinforcement to withstand elevated working pressure.

• Stiff enough for easy handling, soft enoughto resist puncturing

• Micro-diameter sizes fit needle gauges 30 to 17

• Ideal for precision injection and dispensing applications

• Meets USP Class VI criteria

TYGON®MICROBORE TUBING FORMULATION S-54-HL

Select Tygon® Microbore Tubing for intravenous and arterial infusion as well as othersurgical, hospital and laboratory applications. It is flexible enough to permit use of asingle size tubing with several different needle gauges, yet sufficiently rigid to minimizethe danger of wall collapse. Tygon® Microbore Tubing is non-toxic, non-pyrogenic andbiocompatible. Durometer hardness: Shore A, 80.

Tygon® Microbore Tubing can be sterilized by radiation, ethylene oxide, steam orchemical methods.

Originally developed for use in cardiac surgery, Tygon® Medical/Surgical Tubing's consistent qualityprovides dependable performance in medical device applications. It has been fully tested forbiological safety to the ISO 10993 standard. Durometer hardness: Shore A, 66.

Tygon® Medical/Surgical Tubing can be sterilized by radiation, ethylene oxide, steam or chemicalmethods.

• Ideal for contact with blood

• Flexible and resilient with establishedperformance in peristaltic pump applications

• Fully characterized to ISO 10993 and FDAguidelines for biocompatibility

• Meets USP Class VI criteria

TYGON®MEDICAL/SURGICAL TUBING FORMULATION S-50-HL

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TYGON®ULTRA CHEMICAL RESISTANT TUBING FORMULATION 2075

Tygon® Ultra Chemical Resistant Tubing offers an unequaled combination of chemical resistance, clarityand flexibility. Tygon® Ultra Chemical Resistant Tubing is virtually unaffected by acids, bases, ketones,salts and alcohols, fitting the requirements of many applications from battery acid filling to hazardousmaterial handling. It's entirely plasticizer-free, eliminating fluid contamination and the prematureembrittlement and cracking common with many flexible tubings. Its exceptionally smooth inner surfaceinhibits particulate buildup and reduces the potential for contamination.

• Resistant to highly aggressive chemicals

• Plasticizer-free — minimizes risk of fluidcontamination

• Exceptionally smooth inner surface inhibitsparticulate buildup

• Low sorption maintains fluid integrity

Crystal-clear Tygon® Long Flex Life Pump Tubing is formulated specifically for use in peristaltic pumpapplications. With its superior flex life characteristics, manufacturing processes can be simplified byreducing production downtime due to pump tubing failure.

The excellent wear properties of Tygon® Long Flex Life Pump Tubing also lead to a reduction ofparticulate spallation. This feature limits the risk of sensitive-fluid contamination critical to thepharmaceutical, cosmetic, food and beverage industries.

Non-aging characteristics and broad chemical resistance provide users with versatility in use for a widevariety of applications. Safe and non-toxic Tygon® Long Flex Life Pump Tubing can be produced in up toa 6" inside diameter, making it the ideal choice in bulk transfer applications.

• Longest flex life of any clear Tygon® tubing

• Extremely low particulate spallation

• Broad chemical resistance

• Meets USP Class VI and FDA criteria

• Superior weathering

• Abrasion resistant

• Outstanding flexural fatigue resistance

• Wide temperature range

• Low gas permeability versus rubber tubing

TYGON®LONG FLEX LIFE PUMP TUBING FORMULATION LFL

NORPRENE® INDUSTRIAL GRADE TUBING FORMULATION A-60-G

Norprene® Industrial Grade Tubing outperforms neoprene, EPDM and other general-purpose tubings intest after test and application after application. It will not weaken or crack after years of exposure to heatand ozone. This provides long service in a wide range of applications such as gasketing, abrasion-resistant sleeving and cable insulation. Performance formulated for on-the-job reliability, Norprene®

handles temperatures from -75°F (-60°C) to 275°F (135°C), allowing the use of one material with abroad range of temperatures. It is heat sealable and can be joined without fittings. It also has excellentresistance to inorganic (acids and bases) fluids.

With its outstanding flexural fatigue resistance and high temperature capability, Norprene® IndustrialGrade Tubing outlasts and outperforms virtually all other general service tubings in peristaltic andvacuum pump applications.


Tygon® Plasticizer Free Tubing is a uniquely engineered product that offers the low compression setproperties of a thermoset rubber. Tygon® Plasticizer Free Tubing provides the most flexibility, highesttemperature resistance and longest pump life available in a clear, plasticizer / oil free tubing. It is idealfor a broad range of applications including peristaltic pump applications, soap and detergent dispensing,water purification lines, food contact applications and chemical transfer. This uniquely engineeredtubing will not embrittle or crack prematurely like other tubings that contain plasticizer or extender oils,benefiting the user with less downtime and tubing changes.

• Superior flex life in peristaltic pumps

• Chemically resistant to a wide range of fluids

• Temperature resistant from - 108°F to 160°F

• Clear for easy visual flow monitoring

• Meets FDA criteria for food contact

TYGON®PLASTICIZER FREE TUBING FORMULATION 2001

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TYGOTHANE®

POLYURETHANE PRESSURETUBING FORMULATION C-544-A I. B.

• Exceptional abrasion and tear resistance

• Tough braid reinforcement for elevated workingpressures

• Excellent resistance to oils, greases and fuels

• Retains flexibility in sub-zero environments

• Meets FDA and NSF 51 criteria for food contact

• Meets NSF 61 criteria for potable water contact

• Black in color, protects light-sensitive fluids

• Wide range of chemical resistance

• Ozone resistant

• Excellent burn resistance

TYGON®UV RESISTANT TUBING FORMULATION R-3400

Specially formulated from tough, ether-based polyurethane resins, Tygothane® Pressure Tubing isideal for use in some of the most physically demanding applications. When exposed to abrasiveconditions, the excellent wear properties of Tygothane® tubing frequently outperform traditionalrubber, plastic and metal materials.

Tygothane® Pressure Tubing is more flexible in applications requiring a tight bend radius, wheremany other reinforced urethane tubings have collapsed and failed. Tygothane® Pressure Tubing alsoretains much of its unique flexibility even at temperatures as low as 100°F (-73°C).

Ideal for virtually any permanent or temporary chemical transfer application, Tygon® UV ResistantTubing combines suppleness and flexibility with resistance to a wide range of chemicals. It showsexceptional resistance to strong acids and many alkalies. The flexibility of Tygon® UV Resistant Tubingmakes it quick and easy to put into service, providing considerable savings on installation time and cost.Black in color, it is resistant to ultraviolet light, ozone and weathering, making it ideal for manyoutdoor applications. Standard inventoried sizes of Tygon® UV Resistant Tubing have sufficient wallthickness to block transmission of all UV light.

Additionally, in-house testing indicates a UL 94V-O and UL 94HB flammability rating.


• Consistently tight dimensional tolerances

• Excellent abrasion and tear resistance

• Fuel and lubricant resistant

• Sub-zero temperature capabilities

TYGOTHANE®PRECISION POLYURETHANE TUBING FORMULATION C-210-A

Our rigidly controlled manufacturing process makes Tygothane® Precision Polyurethane Tubing the flexiblepolyurethane tubing that has consistently tight tolerances from lot to lot. Precision tolerances and high elasticityprovide the user with an easy, worry-free attachment to fittings. Made of a tough, ester-based polyurethane,Tygothane® Precision Polyurethane Tubing’s clarity, high tear strength and excellent abrasion resistance make itideal for many applications, including fuel and lubricant lines, pneumatic lines, abrasive product transfer and cablejacketing. It also offers exceptional resistance to oils, greases, fuels and many chemicals.

Able to withstand rugged daily use, Tygothane® Precision Polyurethane Tubing resists weathering and can be safelyused in temperatures ranging from -100°F (-73°C) to 200°F (93°C). It meets FDA criteria for food and beverageuse and is also available in ether-based, medical grade and reinforced formulations.

TYGON® FUEL AND LUBRICANT TUBING FORMULATION F-4040-A

• Resists embrittlement

• Compatible with most petroleum-basedproducts

• Resists swelling and cracking

• Ozone and UV light resistant

A consistent performer lot after lot, Tygon® Fuel and Lubricant Tubing is the most requested fuel and lubricanttubing for a variety of applications — from small engine fuel lines to coolant transfer. Specifically designed tohandle most fuels and industrial lubricants, Tygon® Fuel and Lubricant Tubing resists the swelling and hardeningcaused by hydrocarbon-based fluids. This significantly reduces the risk of failure due to cracking and leakage. Itsminimum extractability safeguards the liquid or vapor being transferred against adulteration.

Extremely flexible (Shore A, 57), Tygon® Fuel and Lubricant Tubing simplifies installation, even in tight places. It istranslucent yellow for positive identification and to allow easy flow monitoring. It is routinely used to handlegasoline, kerosene, heating oils, cutting compounds and glycol-based coolants.

TYGOTHANE® PRECISION POLYURETHANE PRESSURE TUBING FORMULATION C-544-A I. B.

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Made of a proprietary fluoroelastomer, Fluran® Severe Environment Tubing has both the physical andchemical characteristics that make it ideal for severe environments, such as dry cleaning fluid lines andsolvent recovery systems, where other flexible tubings fail. Fluran® Severe Environment Tubing can beused in continuous service with temperatures as high as 400°F (204°C) and has excellent resistance tocorrosive chemicals, oils, fuels, solvents and most mineral acids.

This opaque, black tubing helps protect light-sensitive materials being transferred and will notprematurely crack and age when exposed to ozone, sun and weather. It is highly flexible and resilient,making it the ideal choice in peristaltic pumping of extremely corrosive materials. A food gradeformulation is available upon request.

• Provides continuous service at temperaturesup to 400°F (204°C)

• Excellent resistance to corrosive chemicals, oils,fuels and solvents

• Resists ozone, sunlight and weathering

• Opaque black color helps protect lightsensitive fluids

FLURAN®SEVERE ENVIRONMENT TUBING FORMULATION F-5500-A

TYGON® INERT TUBING FORMULATION SE-200

• Crystal clear for easy visual flow monitoring

• Better flexibility than typical rigidfluoropolymer tubings

• Chemically resistant and inert

• Non-contaminating fluid path

• Meets FDA criteria

Without sacrificing the flexibility, glass-like clarity or outstanding bend radius for which Tygon® tubingis known, Tygon® Inert Tubing can handle many applications where flexible tubing of the past could notbe used. Its FEP inner liner provides the ultimate in chemical resistance and can handle a wide varietyof fluids from corrosives to MEK-based solvents. The liner is inert, meaning it will not extract orcontaminate fluids being transferred. The fluid path will not impart odor or taste, making it well-suitedfor food and beverage use. It meets FDA criteria for food and beverage applications, as well as USPClass VI criteria for biocompatibility.

Tygon® Inert Tubing combines all the benefits of Tygon® with the inertness of a fluoropolymer,providing superior performance in many applications and industries.

CHEMFLUOR® PFA TUBING

CHEMFLUOR® FEP TUBING

CHEMFLUOR® PTFE TUBING

• Excellent physical and electrical properties

• Outstanding chemical resistance

• Wide range of working temperature,-400°F (-240°C) to 400°F (204°C)

Fluorinated ethylene propylene (FEP) is a chemically inert thermoplastic. Chemfluor® FEP Tubing can bemade out of various grades of FEP to tailor properties to the needs of the application: low molecularweight resin for general purpose use and high molecular weight resin for applications that requireimproved resistance to stress cracking. Chemfluor® FEP Tubing is available in numerous sizes andconfigurations including microbore, shrink tubing and roll covers.

• High level of purity

• Excellent chemical resistance

• Retains higher mechanical strength atelevated temperatures compared to PTFE

• High resistance to stress cracking

• Fully fluorinated fluoropolymer tubing

• Opaque white to translucent in appearance

• High degree of rigidity

• Highest working temperature (up to 500°F[287°C]) of all the fluoropolymer tubings

Saint-Gobain's stringent material quality control, state-of-the-art process control and outstandingcustomer service are why industry leaders worldwide insist upon Chemfluor® PFA Tubing. Made fromstandard PFA resin (perfluoroalkoxy), Chemfluor® PFA Tubing is widely used in the semi-conductor,laboratory, environmental and pharmaceutical industries where ultrapure chemicals (including water)require precise quality control.

Chemfluor® PFA Tubing is also available in even higher purity grades for extremely critical applications.

Saint-Gobain's careful selection of resin type, particle size, temperature and pressure producessmooth, non-porous, dimensionally stable tubing. Made out of polytetrafluoroethylene resin,Chemfluor® PTFE Tubing has the highest working temperature of any fluoropolymer tubingavailable today. It is widely used as a pressure tubing in general chemical applications such asdelivery of natural gas and mineral oils, toxic gas monitoring and paint, varnish or adhesivedelivery lines. Chemfluor® PTFE Tubing also services numerous applications in the automotive,electrical and appliance markets.


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ASTM MethodD2240-91 D412-98 D412-98 D412-98 D1004-03 D395-03 D746-98 D792-00 D570-98

Tygon® 63 Clear 165(74) 2300 410 81 180 65 -49˚F 1.20 0.13B-44-3 (15.8) (32) (-45˚C)

Tygon® 65 Clear 165(74) 2100 450 78 200 62 -47˚F 1.21 0.15B-44-4X (14.5) (35) (-44˚C)

Tygon® 65 Clear 165(74) 2100 450 78 200 62 -47˚F 1.21 0.15B-44-4X I.B. (between braid) (14.5) (35) (-44˚C)

Tygon® 72 Silver 100(71) 2300 240 65 199 71 -47˚F 1.20 <0.01SILVER (15.8) (33.3) (-44˚C)

Norprene® 61 Cream 275(135) 1000 375 57 120 30 -75˚F 0.98 0.30A-60-F (6.9) (21) (-60˚C)

Norprene® 60 Tuanslucent 250(121) 1630 770 100 190 35 -77˚F 0.90 0.07XL-60 (11.2) (33.3) (-66˚C)

Tygoprene® 65 Clear 165(74) 2100 450 78 200 62 -47˚F 1.21 0.15B-44-4X (14.5) (35) (-44˚C)

Tygon® 55 Clear 165(74) 1650 450 107 125 61 -58˚F 1.18 0.24R-3603 (11.4) (22) (-50˚C)

Tygon®R-360355 Clear 165(74) 1650 450 107 125 61 -58˚F 1.18 0.24Vacuum (11.4) (22) (-50˚C)

PharMed® 64 Cream 275(135) 1050 375 47 120 27 -75˚F 0.98 0.30Tubing (7.2) (21) (-60˚C)

Tygon® 40 Clear 125(52) 1200 375 73 52 57 -103˚F 1.12 0.30R-1000 (8.3) (9) (-75˚C)

Versilic™ 50 Translucent 350(177) 1500 450 8 148 10 -112˚F 1.17 0.06SPX-50 (10.3) (26) (-80˚C)

Versilic™ 71 Translucent 320(160) 1200 300 10 130 10 -112˚F 1.20 0.08SPX-70 I.B. (8.3) (22.8) (-80˚C)

Typical Physical Properties of Tygon®

& Other Saint-Gobain Tubings

* 1-second reading. **Test performed at 158˚F (70˚C) for 22 hours. ***Durometer measured on outer jacket.

Durometer Max. Recommended Tensile Ultimate Tensile Tear Compression Brittle Specific WaterHardness Color Operating Temp. Strength Elongation Set % Resistance Set** Constant Temperature Gravity Absorption %(Shore A, 15s) °F (°C) psi (M Pa) lb.-f/in. (kN/m) Deflection, B


Physical properties of a tubing produced from a specific compound will vary depending on its diameter and wall thickness. The following typical physical properties areaverage values as measured using test methods of the American Society for Testing and Materials. Unless otherwise noted, all tests were conducted at room temperature(73˚F). Values shown were determined on 0.075" thick extruded strip or 0.075" thick molded ASTM plaques or molded ASTM durometer buttons.

IMPORTANT: It is the user’s responsibility to ensure the suitability and safety of Saint-Gobain Performance Plastics tubing for all intended uses, including establishingthe compatibility of any fluid with the tubing through which it is transmitted. Laboratory, field or clinical tests must be conducted in accordance with applicablerequirements in order to determine the safety and effectiveness for use of tubing in any particular application. If intended for medical use, it is the user’sresponsibility to ensure that the tubing to be used complies with all applicable medical regulatory requirements.

NOTE: The ratings in the charts DO NOT reflect the extent to which extraction may occur, or the extent to which fluids may undergo any physical changes inproperties or composition, as a result of coming into contact with the tubing. Saint-Gobain Performance Plastics makes no representation or warranty with respectto the susceptibility of any fluid to become contaminated or undergo changes in properties or composition as a result of possible extraction of tubing ingredientsby the fluid to be transmitted. Certain corrosives that would be destructive to tubing with prolonged exposure can be satisfactorily handled for short periods of timeif flushed with water after use. All ratings are based on room temperature (73°F). Chemical resistance will be adversely affected by elevated temperatures.

103

Tubing cont.

4Tubing

ASTM Method D2240-91 D412-92 D412-92 D412-92 D1004-93 D395-89 D746-79 D792-91 D570-81

Tygon® 50* Translucent 400(204) 1450 770 13 200 7 -112˚F 1.14 0.113350 (10.0) (35) (-80˚C)

Tygon® 70* Translucent 320(160) 1200 500 25 250 3 -112˚F 1.18 0.113370 I.B. (between braid) (8.3) (44) (-80˚C)

Tygon® 66 Clear 165(74) 2000 350 76 165 53 -55˚F 1.20 0.14S-50-HL (13.8) (29) (-48˚C)

Tygon® 80 Clear 185(85) 2700 320 33 305 34 -25˚F 1.24 0.11S-54-HL (18.6) (53) (-31˚C)

Tygon® 72 Clear 125(52) 2000 700 187 220 84 -108˚F 0.90 0.002275 (13.8) (39) (-78˚C)

Tygon® 72 Clear 125(52) 2000 700 187 220 84 -108˚F 0.90 <0.012275 I.B. (between braid) (13.8) (39) (-78˚C)

Tygon® 72 Clear 125(52) 2000 700 187 220 84 -108˚F 0.90 0.002075 (13.8) (39) (-78˚C)

Tygon® 69 Clear 135(57) 800 500 110 140 40 -108˚F 0.88 0.042001 (5.51) (24.5) (-78˚C)

Tygon® 56 Clear 165(74) 1550 380 44 122 64 -65˚F 1.16 0.18LFL (10.7) (21) (-54˚C)

Norprene® 61 Black 275(135) 1000 375 47 120 30 -75˚F 0.98 0.30A-60-G (6.9) (21) (-60˚C)

Tygon® 57 Translucent 165(74) 1820 310 50 167 65 -35˚F 1.26 0.49F-4040-A Yellow (12.5) (29) (-37˚C)

Tygothane® 82* Clear 200(93) 6050 500 98 475 68 -100˚F 1.20 1.12C-210-A (41.7) (83) (-73˚C)

Tygothane® 85 Clear 180(82) 5000 400 45 350 19 -100˚F 1.12 1.80C-544-A I.B. (between braid) (34.5) (61.3) (-73˚C)

Tygon® 64 Black 165(74) 2250 350 56 185 64 -5˚F 1.31 0.19R-3400 (15.5) (32) (-21˚C)

Fluran® 60* Black 400(204) 1400 300 13 100 37 -60˚F 1.90 0.23F-5500-A (9.3) (18) (-51˚C)

Tygon® 67*** Clear 170(77) 2000 350 76 165 53 -40˚F 1.45 <0.01SE-200 (13.8) (29) (-40˚C)

Chemfluor® 55D* Translucent 400(204) 2600 275 N.A. N.A. N.A. -100˚F 2.17 <0.01FEP (17.9) (-73˚C)

Chemfluor® 60D* Translucent 500(260) 2500 300 N.A. N.A. N.A. -320˚F 2.17 <0.03PFA (17.2) (-196˚C)

Chemfluor® 58D* Translucent 550(288) 2650 250 N.A. N.A. N.A. -450˚F 2.18 <0.01PTFE (18.3) (-268˚C)

* 1-second reading. **Test performed at 158˚F (70˚C) for 22 hours. ***Durometer measured on outer jacket.

Durometer Max. Recommended Tensile Ultimate Tensile Tear Compression Brittle Specific WaterHardness Color Operating Temp. Strength Elongation %Set % Resistance Set** Constant Temperature Gravity Absorption %(Shore A, 15s) °F (°C) psi (M Pa) lb.-f/in. (kN/m) Deflection, B


104

4Tubing

Tubing cont.

Suggested Maximum Working Pressures For Tygon® & Other TubingsThe maximum working pressure of Tygon® tubing varies with the different formulations. In addition, working pressure is affected by temperature, sizeand wall thickness, time and material transmitted as explained below:

Temperature - Since Tygon® tubing is produced from a variety of polymers, elastomers and rubbers, temperature should be considered in the selection of aTygon® formulation for an end-use application. As a rule, tubing will stiffen as ambient temperature is reduced from standard room temperature (73°F/23°C). Athigher temperatures, the tubing will become more flexible and physical properties such as tensile strength will become lower.

Size & Wall Thickness - Working pressure increases as the wall thickness increases relative to the bore size.

Time - If pressure exceeding the maximum suggested working pressure is maintained over a period of time, the tubing will gradually swell and eventuallyrupture.

Material Transmitted - Even materials such as solvents that attack Tygon® tubing can be handled over short periods of time. However, prolonged exposuretends to cause swelling, loss of normal tensile strength and reduced pressure resistance.


NOTES

105

Tubing cont.

4Tubing

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Tygon®

B-44-3Tygon®

B-44-4XNorprene®

A-60-FTygon®

R-3603

Tygon®

VacuumR-3603

Tygon® B-44-4X I.B.UNIPACS

Tygon®

B-44-4X I.B.

.020 .145 .0621/32 3/32 1/32

5/32 1/161/16 1/8 1/32

3/16 1/16.080 .140 .0303/32 5/32 1/32

3/16 3/647/32 1/16

1/8 3/16 1/321/4 1/163/8 1/8

5/32 7/32 1/321/4 3/649/32 1/16

3/16 1/4 1/325/16 1/163/8 3/327/16 1/8.468 .1409/16 3/16

1/4 5/16 1/323/8 1/167/16 3/321/2 1/8.552 .1405/8 3/16

5/16 3/8 1/327/16 1/161/2 3/329/16 1/85/8 5/32

13/16 1/43/8 1/2 1/16

9/16 3/325/8 1/8.683 .1557/8 1/41 5/16

7/16 1/2 1/329/16 1/165/8 3/32

11/16 1/81/2 5/8 1/16

11/16 3/323/4 1/8

13/16 5/32.870 .1851-1/8 5/16

9/16 5/8 1/323/4 3/32

13/16 1/85/8 3/4 1/16

13/16 3/327/8 1/8.995 .18515/16 5/321-3/8 3/8

11/16 3/4 1/327/8 3/32

15/16 1/83/4 7/8 1/16

15/16 3/321 1/8

1-1/16 5/321-1/8 3/161.150 .2001-1/4 1/41-1/2 3/8

7/8 1 1/161-1/8 1/81-3/16 5/32

1 1-1/8 1/161-1/4 1/81-5/16 5/321-3/8 3/161.380 .1901-1/2 1/4

2 1/21-1/8 1-3/8 1/8

1-1/2 3/161-1/4 1-1/2 1/8

1-5/8 3/161.630 .1901-3/4 1/4

1-1/2 1-7/8 3/161.880 .190

2 1/41-3/4 2-1/4 1/4

2 2-1/2 1/42-3/4 3/8

3 1/22-1/4 2-3/4 1/42-1/2 3 1/4

3-1/4 3/83 3-1/2 1/4

3-3/4 3/84 1/2

4 5 1/26 6-1/2 1/4

.010 .030 .010

.020 .060 .020

.030 .090 .030

.040 .070 .015

.050 .090 .020

20' 50' 100' 500' 10' 20' 50' 10' 20' 50' 10 pcs. @10' 50' 50' 20' 50' 100' 500' 20' 50' 10 pcs.@10'

MICROBORE

ODID WallThickness

Inches Inches Inches

Norprene®

A-60-F I.B.

Tygon®

R-3603UNIPACS

�Indicates standard off-the-shelf items. �Sizes for vacuum applications; standard off-the shelf item. �UNIPACS are packaged individually with ten 10-foot lengths per carton.�Tygon® R-3603 UNIPACS in size 1” I.D. x 1/2” wall only contains four 10-foot lengths per carton.

TUBING AVAILABILITY

106

4Tubing

Tubing cont.PharMed® Tygon®

3370 I.B.Tygon®

2275Tygon®

2001Tygon®

3350Tygon®

R-1000

.020 .145 .0621/32 3/32 1/32

5/32 1/161/16 1/8 1/32

3/16 1/16.080 .140 .0303/32 5/32 1/32

3/16 3/647/32 1/16

1/8 3/16 1/321/4 1/163/8 1/8

5/32 7/32 1/321/4 3/649/32 1/16

3/16 1/4 1/325/16 1/163/8 3/327/16 1/8.443 .12789/16 3/16

1/4 5/16 1/323/8 1/167/16 3/321/2 1/8.515 .13255/8 3/16

5/16 3/8 1/327/16 1/161/2 3/329/16 1/85/8 5/32

13/16 1/43/8 1/2 1/16

9/16 3/325/8 1/8.687 .15607/8 1/41 5/16

7/16 1/2 1/329/16 1/165/8 3/32

11/16 1/81/2 5/8 1/16

11/16 3/323/4 1/8

13/16 5/32.847 .17351-1/8 5/16

9/16 5/8 1/323/4 3/32

13/16 1/85/8 3/4 1/16

13/16 3/327/8 1/8.980 .177515/16 5/321-3/8 3/8

11/16 3/4 1/327/8 3/32

15/16 1/83/4 7/8 1/16

15/16 3/321 1/8

1-1/16 5/321-1/8 3/161.150 .2001-1/4 1/41-1/2 3/8

7/8 1 1/161-1/8 1/81-3/16 5/32

1 1-1/8 1/161-1/4 1/81-5/16 5/321-3/8 3/161.390 .19501-1/2 1/4

2 1/21-1/8 1-3/8 1/8

1-1/2 3/161-1/4 1-1/2 1/8

1-5/8 3/161.636 .19301-3/4 1/4

1-1/2 1-7/8 3/161.900 .2000

2 1/41-3/4 2-1/4 1/4

2 2-1/2 1/42-3/4 3/8

3 1/22-1/4 2-3/4 1/42-1/2 3 1/4

3-1/4 3/83 3-1/2 1/4

3-3/4 3/84 1/2

4 5 1/26 6-1/2 1/4

.010 .030 .010

.020 .060 .020

.030 .090 .030

.040 .070 .015

.050 .090 .020MICROBORE

ODID WallThickness

Inches Inches Inches

Tygon®

S-50-HL

Tygon®

S-54-HLMICROBORE

Tygon®

2075Versilic™

SPX-50VersilicSP™

X-70 I.B.Tygon®

2275 I.B.

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� Indicates standard off-the-shelf items.� Sizes for vacuum applications; standard off-the shelf item. �UNIPACS are packaged individually with ten 10-foot lengths per carton. �

Tygon® R-3603 UNIPACS in size 1" I.D. x 2" O.D. x 1/2" wall only contains four 10-foot lengths per carton.

TUBING AVAILABILITY

107

Tubing cont.

4TubingFluran®

F-5500-ATygothane®

C-210-ATygon®

F-4040-A

.020 .145 .0621/32 3/32 1/32

5/32 1/161/16 1/8 1/32

3/16 1/163/32 5/32 1/32

3/16 3/647/32 1/16

1/8 3/16 1/321/4 1/163/8 1/8

5/32 7/32 1/321/4 3/649/32 1/16

3/16 1/4 1/325/16 1/163/8 3/327/16 1/8.468 .1409/16 3/16

1/4 5/16 1/323/8 1/167/16 3/321/2 1/8.552 .1405/8 3/16

5/16 3/8 1/327/16 1/161/2 3/329/16 1/85/8 5/32

13/16 1/43/8 1/2 1/16

9/16 3/325/8 1/8.683 .1557/8 1/41 5/16

7/16 1/2 1/329/16 1/165/8 3/32

11/16 1/81/2 5/8 1/16

11/16 3/323/4 1/8

13/16 5/32.870 .1851-1/8 5/16

9/16 5/8 1/323/4 3/32

13/16 1/85/8 3/4 1/16

13/16 3/327/8 1/8.995 .18515/16 5/321-3/8 3/8

11/16 3/4 1/327/8 3/32

15/16 1/83/4 7/8 1/16

15/16 3/321 1/8

1-1/16 5/321-1/8 3/161.150 .2001-1/4 1/41-1/2 3/8

7/8 1 1/161-1/8 1/81-3/16 5/32

1 1-1/8 1/161-1/4 1/81-5/16 5/321-3/8 3/161.380 .1901-1/2 1/4

2 1/21-1/8 1-3/8 1/8

1-1/2 3/161-1/4 1-1/2 1/8

1-5/8 3/161.630 .1901-3/4 1/4

1-1/2 1-7/8 3/161.880 .190

2 1/41-3/4 2-1/4 1/4

2 2-1/2 1/42-3/4 3/8

3 1/22-1/4 2-3/4 1/42-1/2 3 1/4

3-1/4 3/83 3-1/2 1/4

3-3/4 3/84 1/2

4 5 1/26 6-1/2 1/4

.010 .030 .010

.020 .060 .020

.030 .090 .030

.040 .070 .015

.050 .090 .020MICROBORE

ODIDWall

ThicknessInches Inches Inches

Tygon® LFLTygon®

SE-200Tygon®

R-340010' 25’ 50' 50' 100' 50' 100' 50' 50' 50' 50' 50' 50'

Norprene®

A-60-GChemfluor®

FEPChemfluor®

PFAChemfluor®

PTFETygothane®

C-544-A I.B.

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TUBING AVAILABILITY

108

4Tubing

Tubing cont.NYLAFLOW® NYLON PRESSURE TUBING

Nylaflow® Nylon Tubing is high quality pressure tubing, available in several formulations and English and metric dimensions. For applications that requiretoughness, resilience, a small bend radius, and high burst strength, Nylaflow® pressure tubing is a high performance, long-lasting alternative to copper,rubber, aluminum, and other types of plastic tubing. Nylaflow® tubing is available with custom markings, cut to length, and custom packaging.

Types T and H Nylaflow® tubing are thin and heavy wall, general purpose tubing made from type 6/6 nylon. These types offer the highest strength and areFDA compliant for use in food or beverage handling applications.

Type LP Nylaflow® tubing is a low pressure, general purpose type 6 nylon tubing with carbon added for UV stability.

Nylaflow® LM tubing is a premium high flex tubing available in two types: natural or black. Black tubing has improved heat and light stability. Type LM offersexcellent chemical resistance and low moisture absorption.

Standard Nylon 6/6 mechanical grade tubing is designed for low pressure mechanical applications such as fluid and air transmission. It is an extremelytough, low friction, high flexibility tubing that can be used for cable protectors, or in short pieces as small bushings and washers. S&L Plastics standardnylon is ideal for a wide variety of other mechanical applications where higher pressure ratings are not required. S&L Plastics tubing resists abrasion andwear, is better than aluminum or steel, and has an extremely smooth inner surface with a low coefficient of friction. Nylon 101 is produced on a custombasis and is available in colors, with custom markings and cut to length.

Both Nylaflow® and Standard tubing can be cut with a sharp knife and flared hot or cold. They are odorless, tasteless, and non-corrosive.

*Stock sizes. All other sizes will have minimumquantities and set-up charges.**4TE1 is Type 11 nylon.

NYLAFLOW® PRESSURE TUBING AVAILABILITY & Tolerances

Type H Min. Bend O.D. Wall Coil Type LM Min. Bend O.D. Wall CoilPart No. O.D. I.D. Wall Radius Tolerance Tol. Length Natural** O.D. I.D. Wall Radius Tolerance Tol. Length

4TD2-03420* 1/8” .079” .023” 3/8” +.002” - .004” +.003” 1500’ 4TE1-03420* 1/8” .095” .015” 5/8” +.002” - .004” +.002” 1500’4TD2-04420* 3/16” .111” .038” 5/8” +.002” - .008” +.003” 1000’ 4TE1-04420*3/16” .137” .025” 1” +.002” - .006” +.003” 1000’4TD2-05420* 1/4” .150” .050” 1-1/4” +.002” - .008” +.003” 500’ 4TE1-05420* 1/4” .180” .035” 1-1/4” +.002” - .008” +.003” 500’4TD2-06420* 5/16” .188” .062” 2” +.002” - .008” +.003” 250’ 4TE1-07420*5/16” .232” .040” 2” +.002” - .008” +.003” 250’4TD2-07420* 3/8” .225” .075” 2-1/2” +.002” - .010” +.004” 250’ 4TE1-08420* 3/8” .275” .050” 3” +.002” - .010” +.004” 250’

4TE1-10420* 1/2” .375” .062” 4-1/2” +.005” - .010” +.004” 150’

Type T Min. Bend O.D. Wall Coil Min. Bend O.D Wall CoilPart No. O.D. I.D. Wall Radius Tolerance Tol. Length Black** O.D. I.D. Wall Radius . Tolerance Tol. Length

4TD2-53420* 1/8” .095” .015” 5/8” +.002” - .004” +.003” 1500’ 4TE1-03425* 1/8” .095” .015” 5/8” +.002” - .004” +.002” 1500’4TD2-53820* 5/32” .106” .025” 3/4” +.002” - .004” +.003” 1000’ 4TE1-04425*3/16” .137” .025” 1” +.002” - .006” +.003” 1000’4TD2-54420* 3/16” .137” .025” 1” +.002” - .008” +.003” 1000’ 4TE1-05425* 1/4” .180” .035” 1-1/4” +.002” - .008” +.003” 500’4TD2-55420* 1/4” .190” .030” 1-1/4” +.002” - .008” +.003” 500’ 4TE1-07425*5/16” .232” .040” 2” +.002” - .008” +.003” 250’4TD2-56420* 5/16” .242” .035” 2” +.002” - .008” +.003” 250’ 4TE1-08425* 3/8” .275” .050” 3” +.002” - .010” +.004” 250’4TD2-57420* 3/8” .295” .040” 3” +.002” - .010” +.004” 250’ 4TE1-10425* 1/2” .375” .062” 4-1/2” +.005” - .010” +.004” 150’

Type LP Min. Bend O.D Wall CoilPart No. O.D. I.D. Wall Radius . Tolerance Tol. Length

4TC2-03420* 1/8” .095” .015” 5/8” +.002” - .004” +.003” 1500’4TC2-04420* 3/16” .137” .025” 1” +.002” - .008” +.003” 1000’4TC2-05420* 1/4” .190” .030” 1-1/4” +.003” - .008” +.003” 500’4TC2-06420* 5/16” .242” .035” 2” +.003” - .008” +.003” 250’4TC2-07420* 3/8” .295” .040” 3” +.003” - .010” +.004” 250’4TC2-09420* 1/2” .376” .062” 4-1/2” +.003” - .019” +.004” 150’

109

Tubing cont.

4Tubing

Mechanicalapplications, suchas conduit, smallsleeve bearings,

bushings,insulators.

Properties of Nylaflow and Standard Tubing

Nylaflow T Nylaflow H Nylaflow LM Nylaflow LP Standard 101 Tubing(Type 6/6) (Type 6/6) (Type 11 or 12) (Type 6) (Type 6/6)

Color Natural Natural Natural/Black Black Natural

Melting Point 500°F ± 5°F 500°F ± 5°F 365°F ± 10°F 420°F ± 13°F 500°F ± 3°F

Water Absorptionat Equilibrium(%) 2.50 2.50 .9 3.50 2.50at Saturation (%) 8.0 8.0 1.9 11.0 8.0

Suggested Temp. -65 to +150 -65 to +150 -80 to +200 -40 to+150 -65 to +150Range (°F)

Heat Stabilized No No No/Yes Yes No

Light Stabilized No No No/Yes Yes No

Hoop Stressat 73°F Bone Dry (psi) 7,500 7,500 2,500 6,000 7,500

Hoop Stressat 73°F 50% R. H. (psi) 4,500 4,500 2,000 2,600 4,500

Hoop Stress at 73°FFull Saturation (psi) 3,100 3,100 1,850 2,100 3,100

Material’s FlexuralElastic Modulus

at 73°F. 50% R.H. (psi) 175,000 175,000 105,000 130,000 175,000

Operating Pressure at73°F. 50% R.H. (psi) 250 625 250 175 Not pressure rated

Bursting Pressureat 73°F. 50% R.H. (psi) 1,000 2,500 1,000 700 Not pressure rated

Important Facts Moderate cost.General purposenylon. Highest

strength. Stiffest ofall nylons. FDAcompliant. USDA

approved. Carried instock.

Meets 3-A Standard

Moderate cost.General purposenylon. Highest


approved. Carried instock.

Meets 3-A Standard

Premium material.Excellent flexibility.Best chemicalresistance,

including resistanceto ZnCl2: (zincchloride). Lowestmoisture pickup.Wide temperaturerange usage. Blackhas improved heat& light stability.Carried in stock.

General purposetubing. Excellent forfarm machinery and

other outdoorexposure.

Moderate cost.General purposenylon. Highest


approved.Meets 3-A Standard

TypicalApplications

Air lines, greaselines, vacuumlines, hydrauliclines, high

pressure gases.

Air lines, greaselines, vacuumlines, hydrauliclines, high

pressure gases.

Automotive fuellines, lubrication

lines, vacuum lines,air lines.

General purpose.Heat and lightstability.

Note: 1. Non-heat stabilized tubing should not be used continuously at temperatures above 150°F.2. Most compression fittings are satisfactory with the above listed formulations.3. Formula for calculating burst strength of any nylon tube: P=2St/(d+t)

:S= hoop stress strength (psi) P= burst strength (PSI)d= inside diameter of tube (inches) t= wall thickness of tube (inches)

NYLAFLOW® NYLON PRESSURE TUBING CONT.

110

4Tubing

Tubing cont.

Clear polycarbonate tubing offers outstanding properties not found in most other tubes. It has high impactstrength (Izod impact in range of 12-16 ft. lbs./in.). It retains strength at elevated temperatures and has hightensile and shear strength as well as flexural strength. The tubing features excellent resistance to lowtemperatures down to -135˚C and a very high heat distortion temperature, 280˚-290˚F at 264 psi. It has verylow moisture-absorption and moisture-swelling and withstands water at 212˚F. This FDA approved, transparenttubing has good low frequency and high voltage insulating characteristics. Minimum order is one standardlength of sizes stocked. Sizes with an asterisk (*) are stocked diameters. All other sizes are available onfactory order only.

4 and 8 ft.

Standard Length Tolerances

OD & ID3/8” - 1” ±.015” 1-3/4” - 2-1/4” ±.025”1-1/8” - 1-1/2” ±.020” 2-1/2” - 3” ±.030”

PolycarbonateTubing

Size No. I.D. O.D. Wall Approx.(in.) (in.) (in.) Lbs./Ft.

4B* 1/4 3/8 1/16 .0326B* 3/8 1/2 1/16 .0458B* 1/2 5/8 1/16 .05710B* 5/8 3/4 1/16 .07012B* 3/4 7/8 1/16 .08712D* 3/4 1 1/8 .17914B 7/8 1 1/16 .09616B 1 1-1/8 1/16 .10816D* 1 1-1/4 1/8 .23018B* 1-1/8 1-1/4 1/16 .12020D* 1-1/4 1-1/2 1/8 .28122B* 1-3/8 1-1/2 1/16 .14724D 1-1/2 1-3/4 1/8 .332

26B 1-5/8 1-3/4 1/16 .17228D 1-3/4 2 1/8 .38330B* 1-7/8 2 1/16 .20032D 2 2-1/4 1/8 .43433B 2-1/8 2-1/4 1/16 .22334D 2-1/4 2-1/2 1/8 .48435B 2-3/8 2-1/2 1/16 .24836D 2-1/2 2-3/4 1/8 .53637B 2-5/8 2-3/4 1/16 .27538D 2-3/4 3 1/8 .58739B 2-7/8 3 1/16 .30048B 3.000 3.125 1/16 .31348D 3.000 3.250 1/8 .639

Size No. I.D. O.D. Wall Approx.(in.) (in.) (in.) Lbs./Ft.

POLYCARBONATE CLEAR RIGID TUBING AVAILABILITY & Tolerances

Low density polyethylene tubing, a natural milky-white color, is aflexible, non-toxic, chemical resistant tubing. It will not rust or rotand is completely safe against electrolytic corrosion. This tubing isexcellent for instrument, chemical and small liquid lines. Sizesavailable on special order in colors (red, green, white, orange,blue, black and yellow) are indicated with an asterisk (*).

Size No. I.D. (in.) O.D. (in.) Wall Thk.

Standard LengthsSize 1..............500 ft. spools Sizes 18-35.........100 ft. coilsSizes 2-12........100 ft. coils & 500 ft. coils Size 36A.............50 ft. coils

73˚ Working psi*1 .170 1/4 .040 135*6 1/4 3/8 1/16 120*12 3/8 1/2 1/16 9024A 5/8 3/4 1/16 6031 3/4 1 1/8 931B 7/8 1 1/16 4535 1 1-1/4 1/8 7238A 1-1/4 1-1/2 1/8 59

POLYETHYLENE LOW DENSITY TUBING AVAILABILITY

POLYCARBONATE CLEAR RIGID TUBING

POLYETHYLENE LOW DENSITY (LDPE) TUBING

111

4Tubing

Our stock of tubing is manufactured to the ASTM specifications which are identical in most cases to the MIL-I-22129C and AMS specifications. We arealso prepared to meet any other specifications as required.

11/163/47/81.040

.040

.040

.040

1/321/163/321/8

3/161/45/163/8

.016

.030

.030

.030

.030

.030

.030

.030

7/161/29/165/8

.030

.030

.030

.030

1-1/81-1/41-3/81-1/2

.032

.040

.045

.050

(all measurements in inches)

3028262423222120191817161514131211109876543210

.009

.009

.009

.012

.012

.012

.012

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.020

.020

.020

.020

.020

.020

.020

.020

.020

.020

.010

.013

.116

.020

.023

.026

.029

.032

.036

.040

.045

.051

.057

.064

.072

.081

.091

.102

.114

.129

.144

.162

.182

.204

.229

.258

.289

.325

.015

.018

.021

.026

.029

.032

.035

.040

.044

.049

.054

.061

.067

.074

.082

.091

.101

.112

.124

.141

.158

.178

.198

.224

.249

.278

.311

.347

.002

.002

.002

.003

.003

.003

.003

.003

.003

.003

.003

.003

.003

.003

.003

.003

.003

.003

.004

.004

.004

.004

.004

.004

.004

.004

.004

.004

PTFE spaghetti tubing is an electrical grade tubing available in thin wall, light wall and heavy wall. Our stock of tubing is manufactured to the ASTMspecifications which are identical in most cases to the MIL-I-22129C and AMS specifications. We are also prepared to meet any other specifications asrequired.

.002

.002

.002

.003

.003

.003

.003

.003

.003

.003

.003

.003

.003

.003

.003

.003

.003

.003

.003

.003

.003

.003

.003

.003

.003

.003

.003

.003

.009

.009

.009

.010

.010

.010

.010

.012

.012

.012

.012

.012

.012

.012

.012

.012

.012

.012

.015

.015

.015

.015

.015

.015

.015

.015

.015

.015

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.008

.008

.008

.008

.008

.008

.008

.008

.008

.010

.010

.010

.010

.010

.012

.012

.002

.002

.002

.002

.002

.002

.002

.002

.002

.002

.002

.002

.002

.002

.002

.002

.002

.002

.002

.002

.002

.003

.003

.003

.003

.003

.003

.003

PTFE FLEXIBLE TUBING AVAILABILITY

PTFE SPAGHETTI TUBING AVAILABILITY & Tolerances

PTFE

PTFE

112

4Tubing

Tubing cont.

Excelon® RNT Tubing

Excelon® RNT 1065 Tubing

Excelon® RNT 1065 tubing is a clear, flexible, non-toxic, vinyl plastic tubing of purest content and extremedurability, corrosion resistant, tasteless and odorless. It is a medical grade clear tubing. Excelon® RNT 1065 hasbeen extensively tested and is in accordance with FDA standards, 178.3740, 178.2010 and 175.300. It alsocomplies with the criteria in “3-A Sanitary Standards for Multiple-Use Plastic Materials Used As Product ContactSurfaces for Dairy Equipment, Number 20-11”. This tubing meets NSF Standard 51 specifications. It is inaccordance with U.S. Pharmacopeia Standards in heavy metal content (5 ppm), U.S. Pharmacopeia, vol. XIX, classVI, pg. 644-647: Implantation - Systems Injection and Intracutaneous Injection, and National Formulary, vol. 14,pg. 880-882 Containers For Injection. Typical applications include food processing, beverage dispensing, fillingmachines, surgical and laboratory uses, distilleries and milking machines.

1 .120 .170 .025 0.00584 15 200

2 1/8 1/4 1/16 0.02518 68 50,100,500

3 3/16 5/16 1/16 0.02512 55 50,100,500

4 3/16 3/8 3/32 0.04256 70 100

5 3/16 7/16 1/8 0.06284 80 50,100

6 1/4 3/8 1/16 0.03147 55 50,100,500

7 1/4 7/16 3/32 0.05175 60 50,100

8 1/4 1/2 1/8 0.07553 70 50,100

9 5/16 7/16 1/16 0.03771 50 50,100,500

10 5/16 1/2 3/32 0.06149 60 100

11 5/16 9/16 1/8 0.08801 70 50,100

12 3/8 1/2 1/16 0.04406 40 50,100,500

13 3/8 9/16 3/32 0.07058 50 50,100

14 3/8 5/8 1/8 0.10070 65 50,100

15 7/16 9/16 1/16 0.05030 40 100

17 7/16 11/16 1/8 0.11490 50 100

18 1/2 5/8 1/16 0.05664 30 50,100

S18 1/2 7/8 3/16 0.20769 57 100

20 1/2 3/4 1/8 0.12588 45 50,100

S31C 3/4 1-1/8 3/16 0.28322 44 100

S32 7/8 1-1/4 3/16 0.32098 40 100

33 7/8 1-1/8 1/8 0.20140 30 50,100

S34A 1-1/8 1-3/8 1/8 0.25175 24 50,100

35 1 1-1/4 1/8 0.22658 28 50,100

37 1 1-3/8 3/16 0.35874 45 50,100

38 1 1-1/2 1/4 0.50350 50 50,100

S39 1-1/4 1-1/2 1/8 0.27693 22 50,100

S39A 1-1/4 1-5/8 3/16 0.43427 31 50,100

S41 1-1/2 1-7/8 3/16 0.50979 26 50,100

41 1-1/2 2 1/4 0.70490 40 50

S41E 1-3/4 2-1/4 1/4 0.80560 29 50

42 2 2-1/2 1/4 0.90630 35 50

44 2-1/2 3 1/4 1.10770 22 50

(UL, NSF, 3A, USP VI, USDA and FDA approved)

Size I.D. O.D. Wall Lb./Ft. Max. Wkg. Std. Size I.D. O.D. Wall Lb./Ft. Max. Wkg. Std.No. PSI at 68°F Lengths No. PSI at 68°F Lengths

Vincon® Clear Flexible Tubing

Vincon® tubing is a high grade, quality, clear flexible vinyl tubing for use in chemical conveyance, laboratory and research, refrigerator tubing and industrialapplications. All sizes are stocked for immediate delivery except for those marked with an asterisk (*).

100 Feet

Standard Length Size I.D. (in.) O.D. (in.) Wall Thk. Size I.D. (in.) O.D. (in.) Wall Thk. Size I.D. (in.) O.D. (in.) Wall Thk.

Other sizes andlengths alsoavailable, pleaseinquire.

EXCELON® RNT TUBING AVAILABILITY

23 9/16 13/16 1/8 0.13836 45

S25 5/8 1 3/16 0.24546 60

26 5/8 7/8 1/8 0.15105 40

29 11/16 15/16 1/8 0.16354 35

31 3/4 1 1/8 0.17623 35

100

100

50,100

100

50,100

*1 1/16 1/8 1/322 1/8 1/4 1/163 3/16 5/16 1/164 3/16 3/8 3/325 3/16 7/16 1/86 1/4 3/8 1/167 1/4 7/16 3/32

8 1/4 1/2 1/89 5/16 7/16 1/1610 5/16 1/2 3/3212 3/8 1/2 1/1613 3/8 9/16 3/3214 3/8 5/8 1/815 7/16 9/16 1/16

16 7/16 5/8 3/3218 1/2 5/8 1/16*19 1/2 11/16 3/3220 1/2 3/4 1/8*21 1/2 13/16 5/32*22 9/16 3/4 3/32

VINCON® CLEAR FLEXIBLE TUBING AVAILABILITY

VINYL FLEXIBLE TUBING

Excelon® is a registered trademark of Thermoplastic Processes, Inc.

113

5SheetPlastics

ACRYLIC SHEET - PLEXIGLAS®

Plexiglas® is the acrylic plastic sheet produced by the Atoglas Division of ATOFINA Chemicals, Inc. In itscolorless form, Plexiglas® acrylic sheet is a crystal clear (with a transparency equal to optical glass),lightweight material having outstanding weatherability, high impact resistance, good chemicalresistance, and excellent thermoformability and machinability.

PLEXIGLAS® SHEET GRADES

Atoglas supplies various grades of Plexiglas® sheet, each manufactured by two distinct processes,each yielding acrylic sheet of exceptionally high quality.

PLEXIGLAS® G acrylic sheet is made by a cell-cast process. The hallmarks of Plexiglas® G sheet are high performance and the availability of a broad range ofcolors, patterns, sizes and thicknesses. Plexiglas® G sheet conforms to ASTM D4802, A-1 material, Finish I, and is supplied as an unshrunk sheet. This meansthat when heated to forming temperatures, it will shrink about 2% in length and width, and will increase in thickness by about 4%.

PLEXIGLAS® MC acrylic sheet is made by a proprietary continuous process known as melt calendering. It offers many of the same high-quality features asPlexiglas® G sheet, and also has exceptional thickness tolerance and can be thermoformed to greater detail. Plexiglas MC acrylic sheet is well suited to nearly allthe conventional uses for which acrylic sheet has long been noted.

PLEXIGLAS® Q is made by the same proprietary continuous process used to make original Plexiglas® MC sheet. This process ensures exceptional surface finish,optical quality and thickness uniformity. Plexiglas® Q has all the attributes of original Plexiglas MC, in addition to enhanced solvent craze resistance. Plexiglas® Q isavailable as standard sheet and reel stock, in thicknesses from 0.110" to 0.177". You can gain additional information in the Plexiglas® Q technical brochure.

PLEXIGLAS® T combines the beauty of Plexiglas® MC with additional toughness gained from the use of advanced impact acrylic chemistry. This union producesthe aesthetics desired with increased toughness. Plexiglas® T is more than 50% tougher than standard acrylic sheet. It is available in colorless, white and black, inthicknesses from 0.080" to 0.354". You can gain additional information in the Plexiglas® T technical brochure.

FORMS OF PLEXIGLAS SHEET

Aside from colorless sheet, the various grades can come in a variety of transparent, translucent, and opaque colors, as well as in several different surface patterns.

•WHITE TRANSLUCENT SHEET—A series of standard white translucent colors in a broad density range provides a wide selection of sheet with varyingpercentages of light transmittance, diffusion, and lamp hiding power. Light transmission also varies with the thickness of the sheet. This product serves well inlighting and sign applications.

• TRANSLUCENT COLORS—A wide range of standard, brilliant-to-subdued colors that transmit and diffuse light is available. Objects behind the sheet cannotbe clearly distinguished. Light transmittance does not depend on sheet thickness. Translucent color sheet is suitable for most sign applications.

• TRANSPARENT COLORS—A selection of standard colors that provide see-through, color filtering, and solar heat and glare control is available. Lighttransmittance varies from color to color, but for the same color remains about the same value, regardless of sheet thickness. Typical applications include glazing,displays, and fixtures.

• OPAQUE COLORS—Standard opaque low-chroma colors for non-illuminated decorative panels are available.

• SOLAR CONTROL COLORS—These sheets solve solar heat and glare control problems. Available in bronze and gray tints, they provide a high level ofprotection for architectural and transportation glazing, enclosures, and sunscreens. As with other transparent colored sheet, the light transmittance varies fromcolor to color, but sheet of the same color transmits light about the same intensity, regardless of its thickness.

• PATTERNED SHEETS—The surface texture of patterned Plexiglas® sheet refracts or bends transmitted light. Adding special textures provides decorativeeffects, diffuses annoying reflections, and permits privacy. Certain surface texture patterns come on one or both sheet sides, and in transparent, translucent, andopaque colors.

Plexiglas and Tuffak are registered trademarks of Autoglas International of Arkena, Inc.

Sheet Plastics

114

5SheetPlastics

Sheet Plastics cont.

BREAKAGE/IMPACT RESISTANCE

TABLE 1 compares the impact resistance of Plexiglas® sheet at different thicknesses with various types of glass. Plexiglas® sheet has greater impact resistancethan all types of glass, including tempered glass. Data was obtained from test samples one foot square with edges loosely clamped.

The hardness of an object striking Plexiglas® sheet affects its impact resistance. The air-cannon impact test gives a practical measure of the impact strength thatPlexiglas® sheet can be expected to display in service. This procedure measures the velocity and energy required for a projectile of specified weight and tip radius,shot from an air cannon, to break a specimen.

Breakage resistance is maximum when the edges of saw-cut sheet or of drilled holes in the sheet are free of notches. Saw blades and drill bits that meet Atoglasspecifications will provide notch-free edges, but it may be desirable to finish edges by sanding or scraping, particularly where the sheet is subjected to high impact.

Product Nominal thickness Weight of free-falling steel ball F50 energy to breakin mm lb ft-lb

Plexiglas® Sheet .098 2.5 .25 3.0

Plexiglas® Sheet .118 3.0 2.00 4.7

Plexiglas® Sheet .177 4.5 2.00 11.1Plexiglas® Sheet .236 6.0 5.00 18.1

Window Glass

Single Strength .100 .25 0.8Double Strength .125 .25 1.8

Plate Glass .187 .25 2.0

Plate Glass .250 .25 1.0

Laminated Glass .250 .25 1.1

Rough Wire Glass

Impact Rough Side .250 .25 2.2

Impact Smooth Side .250 .25 0.2

Polished Wire Glass .250 .25 0.4

TABLE 1: Impact Resistance of PLEXIGLAS® Sheet and Other Materials


ACRYLIC SHEET - PLEXIGLAS cont.

• INFRARED TRANSMITTING—Colorless Plexiglas® sheet transmits most of the invisible near-infrared energy; however, Plexiglas® G sheet color 3143 blocks visible light and selectively transmitsinfrared light. Applications include remote control devices, laser lenses, and heat sensors.

• ULTRAVIOLET LIGHT FILTERING—The Plexiglas® G, UF-3 and UF-4, and the Plexiglas® MCUF-5 sheet formulations block ultraviolet (UV) light, with UF-5 providing maximum UV absorbance.Standard Plexiglas® sheet grades only absorb the short UV wavelength energy; however, the UFformulations have the same physical properties as their corresponding sheet grades, and are oftenused for displaying documents and artifacts to minimize the harmful effects of ultraviolet light.

Standard Patterns Description

P-4 prism (approx. 64/sq in, G only)

DP-30 stipple (both sides)

DP-32 Flair® (both sides, MC only)

P-95 fine matte finish

Non-Glare for framing market (MC only)

Frosted both sides

115


5SheetPlasticsACRYLIC SHEET - PLEXIGLAS cont.

Product Inches/Inch/OF

Plexiglas® sheet .0000410

Aluminum .0000129

Copper .0000091

Steel .0000063

Plate glass .0000050

Pine, along grain .0000030

Pine, across grain .0000190

Visible light transmittance

In colorless form, Plexiglas® sheet is as transparent as thefinest optical glass. Its total light transmittance is 92%, andhaze measurement for colorless Plexiglas® sheet averagesonly 1%.

The wavelengths of visible light fall between approximately400 and 700 nanometers in the electromagnetic spectrum.Electromagnetic energy reaching the earth from the sun isrich in these wavelengths, tapering off in the ultraviolet andinfrared regions as shown by the relative energy distributioncurve in FIGURE 1.

TABLE 2: Coefficients of Thermal Expansion TABLE 3: Recommended Minimum Radii of Curvaturefor Cold-formed PLEXIGLAS® Sheet

Nominal sheet Recommendedthickness minimum radius (in)

(in) (mm) PLEXIGLAS® G PLEXIGLAS® MC

0.060 1.5 11 N.A.

0.098 2.5 17.5 29

0.118 3 21 35

0.177 4.5 32 53

0.236 6 42.5 71

0.354 8.5 60 100

0.472 12 86 143Radii of curvature less than those specified mayexceed the design stress limits for the material,resulting in crazing.

N.A.=Not Applicable.Light Transmittance

.118” .177” .236”

Color (3.0 mm) (4.5 mm) (6.0 mm)

W2447 White 50% 42% 35%

W7328 White 31% 23% 17%

W3015 White 3% 3% 3%

Colorless 92% (all thicknesses)

2064 Gray 27% “

2074 Gray 12% “

2538 Gray 16% “

2370 Bronze 10% “

2404 Bronze 49% “

2412 Bronze 27% “

2016 Yellow 19% “

2037 Yellow 28% “

2465 Yellow 24% “

2648 Blue 5% “

2050 Blue 1% “

2051 Blue 20% “

2114 Blue 2% “

2030 Green 9% “

2108 Green 2% “

2119 Orange 7% “

2146 Ivory 35% “

2157 Red 2% “

2283 Red 11% “

2793 Red 3% “

2415 Red 11% “

2423 Red 9% “

0.2

0.4

0.6

0.8

1.0

1.2

1.4

1.6

200 400 600 800 1000 1200 1600 1800 2000 2200 24001400

FIGURE 1Spectral Distribution of Solar Radiant Energy at Sea Level

Wavelength, Nanometers

UV VISIBLE INFRARED

RadiantPower,W

attsperSquareFoot

per10Nanometers


116

5SheetPlastics


ASTM Type of Acrylic sheetProperty Method (2) Units PLEXIGLAS® G PLEXIGLAS® MC

Thickness, nominal in 0.236 0.236Specific gravity D792 N.A. 1.19 1.19

OPTICALRefractive index D542 N.A. 1.49 1.49Light transmittance and D1003haze “as received”Parallel % 91* 91*Total % 92* 92*Haze % 1* 2*

After 5 years’ outdoor exposure,Bristol, Pa., 45º angle, facingsouthParallel % 90* 90*Total % 92* 92*Haze % 2* 3*

After 240 hours’ artificialexposure, Carbon Arc Type,per ASTM G-23Parallel % 90* —Haze % 2* —

Artificial weathering,fluorescent sunlampwith dew, 10 cycles, D1501240 hours’ exposure orCrazing Fed. Test none none

Std. 406Warping 6024 none none

Instrumental measurementchange in Yellowness Indexafter artificial weathering D1925 N.A. 1.0 0.8Ultraviolet transmission, 320 nm Beckman

DU-792 % 0 0

MECHANICALTensile strength (0.25" specimen-0.2"/min) D638Maximum psi 10,500 10,200Rupture psi 10,500 10,200Elongation, maximum % 4.9 4.5Elongation, rupture % 4.9 4.5Modulus of elasticity psi 450,000 450,000

Poisson’s ratio 0.35 —Flexural strength (span depth ratio16, 0.1"/min) D790Maximum psi 16,000 15,000Rupture psi 16,000 15,000Deflection, maximum in 0.6 0.5Deflection, rupture in 0.6 0.5Modulus of elasticity psi 450,000 450,000

FIGURE 2 Average Physical Properties of PLEXIGLAS® Sheet(1)



117




Thickness, nominal in 0.236 0.236Compressive strength (0.05"/min) D695Maximum psi 18,000 16,000Modulus of elasticity psi 450,000 430,000

Compressive deformation under load D6212,000 psi at 122º F, 24 hrs Method A % 0.2 0.34,000 psi at 122º F, 24 hrs % 0.5 0.9(Conditioned 48 hrs at 122ºF)

Shear strength D732 psi 9,000* —Shear modulus psi 167,000 —Impact strengthCharpy unnotched @ 73ºF D256 ft-lb/ 7.0 7.0

1/2" X1" sect.

Izod milled notch @ 73ºF ft-lb/ 0.3 0.3in. of notch

Rockwell hardness D785 — M-100* M-90*Barcol number D2583 — 49 —Resistance to stressCritical crazing stress ARTC Mod.Isopropyl alcohol of psi 2,100(3) 1,300Toluene MIL-P-6997 psi 1,700(3) 1,200

THERMALHot forming temperature ºF 290-360 275-350Deflection temperature under(flexural) load D6483.6º F/min-264 psi ºF 205* 200*Maximum recommendedcontinuous service temperature ºF 180-200 170-190Coefficient of thermal expansion E831 in/in/ ºF X10-5

-40ºF 2.8 2.7-20 2.9 2.90 3.1 3.120 3.3 3.240 3.6 3.460 3.9 3.680 4.2 3.9100 4.6 4.3

Coefficient of thermal conductivity Cenco- BTU/ 1.3 1.3Fitch (hr)/(sq ft)/(ºF/in)

Specific heat at 77ºF BTU/ 0.35 0.35(lb)(ºF)

ELECTRICALDielectric strength, short time test D149 volts/mil 500 500Dielectric constant D150 3.7 3.760 Hz 3.7 3.71,000 Hz 3.3 3.31,000,000 Hz 2.5 2.2


FIGURE 2 Average Physical Properties of PLEXIGLAS® Sheet(1) cont.

118

5SheetPlastics



Thickness, nominal in 0.236 0.236Power factor D15060 Hz 0.05 0.051,000 Hz 0.04 0.041,000,000 Hz 0.03 0.03

Loss factor D15060 Hz 0.19 0.191,000 Hz 0.13 0.131,000,000 Hz 0.08 0.07

Arc resistance D495 No Tracking No TrackingVolume resistivity D257 ohm-cm 6 X 1017 1 X 1018

Surface resistivity D257 ohm/sq cm 2 X 1018 1 X 1017

MISCELLANEOUSHorizontal burning test avg. D635 cm/min 2.8 2.5Burning rate (in/min) (1.1*) (1.0*)Smoke density D2843 % 4-10 4-10Flammability classification UL 94 94HB 94HBWater absorption, 24 hrs at 73º F D570Weight loss on drying % 0.1* 0.1*Weight gain on immersion % 0.2* 0.3*Soluble matter lost % 0.0* 0.0Water absorbed % 0.2* 0.3*Dimensional changes on immersion % 0.0* 0.0*

Water absorption (weight gain)after immersion for:1 day D229 % 0.2* —2 days and % 0.3* —7 days D570 % 0.4* —28 days % 0.8* —56 days % 1.1* —84 days % 1.3* —

Humidity expansion, change inlength on going from 20% to 90%relative humidity at equilibrium, 74ºF mils/in 3 —Odor None NoneTaste None None

* This value will change with thickness. The value given is for the thickness indicated in the column heading.(1) Values reported are averages and should not be used for specification purposes.(2) Samples conditioned per ASTM D618, Procedure B, except where noted.(3) The values are after the material has been heated for forming.N.A. = Not Applicable.

Plexiglas® acrylic plastic is a combustible thermoplastic. Observe fire precautions appropriate for comparable forms of wood and paper. Forbuilding uses, check code approvals. Impact resistance is a factor of thickness. Avoid exposure to heat or aromatic solvents. Clean with soap andwater. Avoid abrasives.


FIGURE 2 Average Physical Properties of PLEXIGLAS® Sheet(1) cont.


119



PLEXIGLAS® SHEET MAINTENANCE

Cleaning

To clean Plexiglas® sheet, wash with plenty of nonabrasive soap or detergent and water. Use the bare hand to feel and dislodge any caked dirt or mud.A soft, grit-free cloth, sponge or chamois may be used, but only as a means of carrying water to the sheet. Do not use hard, rough cloths that willscratch the Plexiglas® sheet. Dry with a clean damp chamois.

For interior installations, where water cannot be used freely, the Plexiglas® sheet should first be lightly dusted (not wiped) with a soft, clean cloth. Thenthe surface can be wiped carefully with a soft, wet cloth or chamois. The cloth or chamois should be kept free of grit by frequent rinsing in clean water.

Grease and oil may be removed with kerosene or aliphatic naphtha (no aromatic content).

Do not use solvents such as acetone, benzene, carbon tetrachloride, fire extinguisher fluid, dry-cleaning fluid, and lacquer thinners, since they attackthe Plexiglas® sheet surface. Do not use window sprays or kitchen scouring compounds.

DESIGN STRESSES

Plexiglas® sheet has good tensile and flexural strength properties. However, stress will produce light surface cracks known as crazing. To avoid stress-crazing, design limits for continuously imposed loads should not exceed 1,500 psi for Plexiglas® G sheet and 750 psi for Plexiglas® MC sheet. Stressesof greater magnitude but short duration will not generally cause stress-crazing.

BUILDING CODESBuilding codes define good practices to follow in the use of Plexiglas® sheet for light transmission and control. These practices presume that thecombustibility and fire characteristics of the material will receive due consideration during the planning stages of construction. The fire hazard of usesof Plexiglas® sheet can be kept at an acceptable level by complying with building codes and observing established principles of fire safety.

Building code regulations may not provide for large-area installations; such installations do not always conform to area limitations. Installations ofPlexiglas® sheet, such as transparent building enclosures and continuous sections of interior window systems, may require special permits based onan analysis of all relevant fire safety considerations.

On request, Cope Plastics, Inc. will provide copies of the approvals of Plexiglas® sheet under various building codes. Reports on the status of Plexiglas®

sheet under Federal Government regulations are also available. Atoglas International, Arkena Group code consultants and engineers offer assistance ininterpreting the codes for installation of Plexiglas® sheet in applications that constitute justifiable exceptions to existing restrictions.

(Test panels were 75" x 100")Approximate noise reduction - dB(A)

Sheet thickness (in)

.118* .236 .472 .944 double(3mm) (6mm) (12mm) (24mm) glazed**

Lowfrequenciespredominant 15 21 26 30 34

Flat frequencyspectrum 25 29 33 35 38

Highfrequenciespredominant 28 31 34 36 40

* Estimated from measurements of .236", .472", and .944" sheet.

TABLE 4: Noise Reduction Values for PLEXIGLAS® Sheet

Frequencyspectrum ofnoise source


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5SheetPlastics

Sheet Plastics cont.PLEXIGLAS® CLEAR MCS

COLORED MCM CLEAR GM - Standard Sizes

Plexiglas® MC is produced by the melt calendared process and comes with standard masking (MCS) on both sides. Paper masking (MCM) and film masking(MCF) can be purchased at an additional cost.

Thickness (inches) Sheet Size (inches)48x96 51x100 60x96 63x100 72x96 75x100

.098 � �

.118 � � � � � �

.177 � � � � �

.220 � � �

.236 � � � �

48”x96” (32 SF) 72”x96” (48SF)Color .118 .177 .236 .118 .177 .236W2447 White � � � � � �

W7328 White � � � � � �

W3015 White � �

2064 Gray � � � � �

2074 Gray � � � � �

3001 Gray � �

2370 Bronze � � �

2404 Bronze � � � � �

2412 Bronze � � �

2025 Black � � � �

2418 Brown � �

2016 Yellow � � �

2037 Yellow � � � �

2465 Yellow �

2648 Blue �

2050 Blue � � � �

2051 Blue � �

2114 Blue � � �

2030 Green � �

2108 Green � � � �

3030 Green � �

2119 Orange � � � �

2146 Ivory � � �

2157 Red � �

2283 Red � � � �

2793 Red � �

2415 Red �

2423 Red � � � �

The chart indicates the standard sheet sizes, number ofsheets per pallet, and the thickness availability of Plexiglas®

GM Clear. Each pallet contains only one sheet size and onethickness. Less than pallet quantities are available for allsizes and thickness.

Thickness Sheet Size Sheets Per(inches) (inches) Pallet.118 48x48 70

48x96 6072x96 50

.177 48x48 5548x96 4072x96 35

.236 48x48 4048x96 30

.354 48x48 3048x96 20

.472 48x48 2048x96 15


PLEXIGLAS® CLEAR MCS AVAILABILITY

PLEXIGLAS® COLORED MCM & CLEAR GM AVAILABILITY


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5SheetPlasticsSheet Plastics cont.

Implex® (from the makers of Plexiglas®)Implex® acrylic is an impact-resistant acrylic developed primarily for the sign industry to offer improved breakageresistance, excellent weatherability, high clarity and processing characteristics similar to standard acrylic. Newproprietary technology results in significantly greater toughness than standard acrylic sheet. Implex® eliminates haze,surface dullness, progressive yellowing and other effects of weathering that degrade general purpose polycarbonate.

Duraplex®For design and engineering flexibility we offer Duraplex® impact modified acrylic in a variety of thickness, and sizes.Duraplex® impact modified acrylic is an economical alternative to polycarbonate, offering excellent weatherabilitywith enhanced impact resistance. Duraplex® provides a wide range of forming temperatures and short forming cycles not available in polycarbonate andDuraplex® is 10 times stronger than standard acrylic.

48” x 96” Film .118.177.236

Implex® also available in roll stock.

Sheet Size Masking Thickness (in.)

Paper .118.177.236

ACRYLIC SHEET - IMPACT MODIFIED DURAPLEX® & IMPLEX®

IMPLEX® & DURAPLEX® ACRYLIC - IMPACT MODIFIED AVAILABILITY

Acrylic mirror has optics 20% more brilliant than glass and is light weight, virtually unbreakable, weather and fade resistant. It can be easily cut, sawed, anddrilled. Acrylic Mirror can be cemented on the front surface. All sheets are masked on one side.Some inventory is maintained, call us with your needs.

Thickness

(.080”) Clear.118 (1/8”) Clear & Colors.236 (1/4”) Clear & Colors

Sheet Sizes

48" x 48"48" x 96"

Standard Colors: - Call for availability

1000 Blue 1050 Gray 1100 Avocado1200 Yellow 1240 Gold* 1400 Red*1402 Copper 1450 Pink* 1500 Amber1600 Bronze

ACRYLIC SHEETS - MIRROR

Fabricated parts made from Vivak™

48” x 96” Thickness.020” -.040” ±10%.060” & Up ±5%

Length +1/2” -000”Width +1” -000”

.020 .13

.030 .20

.040 .26

.060 .40

.080 .66

.100 .66

A thermoplastic, copolyester sheet, Vivak™ features high impact strengthand excellent clarity. It thermoforms with ease, utilizing low formingtemperatures and quick cycle times. Mold detail reproduction isoutstanding. Vivak™, available in film masked both sides, can be easily cut,screen painted, die cut, punched and is cementable. Additionally, Vivak™meets the FDA requirement for food contact applications. It is notrecommended for outdoor or very high temperature applications. Colors areavailable. Please call for pricing.

Thermoformed parts made from Vivak™

COPOLYESTER SHEET - VIVAK™ (PETG)

Standard Sheet Tolerances Thickness(in.) Weight Lbs./Sq. Ft. Thickness(in.) Weight Lbs./Sq. Ft.

.118 .79

.177 1.18

.236 1.57

.375 2.475NON-GLARE

.060 .40

*Indicates stock in 1/8"thickness only.

ACRYLIC SHEETS MIRROR AVAILABILITY

VIVAK® SHEET AVAILABILITY & Tolerances

Implex® is a registered trademark of Atofina Chemical Company Duraplex® is a registered trademark of Plaskolite, Inc.

Vivak® is a registered trademark of Sheffield Plastics, Inc.

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Optix is a continuously processed acrylic sheet that is crystal clear, impact resistant and weather resistant. It offers high molecular weight for superiorthermoforming, bending and flame polishing. Thicknesses available: .040”-1.0” (1mm-25mm). Widths up to 104”. Run-to-Size Sheet offered. Call fornon-stock sizes and custom thicknesses.

• .125” general prupose acrylic sheet is approximately 2 to 3 times more impact resistant than double strength window glass, and about 4 to 5 timesmore impact resistant than wire glass or other glasses.

• .250” general purpose acrylic sheet is approximately 9 to 10 times more resistant than wire glass or other glasses.

Size Square Foot Qty.

18” x 24” 3 10 Pack20” x 32” 4.44 10 Pack24” x 48” 8 10 Pack28” x 30” 5.83 12 Pack30” x 32” 6.66 10 Pack30” x 36” 7.50 10 Pack30” x 60” 12.50 5 Pack32” x 44” 9.78 10 Pack36” x 72” 18 5 Pack48” x 96” 32 5 Pack

48” x 96” Polyfilm 32 130 Bulk49” x 97” Polyfilm 33 130 Bulk

OPTIX ACRYLIC FLAT SHEET

OPTIX AVAILABILITY .080” (2.0mm)


28” x 28” 5.44 10 Pack28” x 30” 5.83 5 Pack28” x 30” 5.83 10 Pack28” x 32” 6.22 5 Pack28” x 32” 6.22 10 Pack30” x 30” 6.25 5 Pack30” x 30” 6.25 10 Pack30” x 32” 6.66 5 Pack30” x 32” 6.66 10 Pack30” x 34” 7.08 5 Pack30” x 36” 7.50 5 Pack30” x 36” 7.50 10 Pack30” x 60” 12.50 5 Pack32” x 40” 8.89 5 Pack32” x 40” 8.89 10 Pack32” x 44” 9.78 5 Pack32” x 44” 9.78 10 Pack36” x 36” 9 5 Pack36” x 36” 9 10 Pack36” x 40” 10 10 Pack36” x 48” 12 5 Pack36” x 72” 18 5 Pack38” x 50” 13.19 5 Pack48” x 72” 24 5 Pack48” x 96” 32 5 Pack

48” x 96” Polyfilm 32 112 Bulk48” x 96” Paper 32 100 BulkReplacement Film



48” x 96” Polyfilm 32 5 Pack48” x 96” Polyfilm 32 180 Bulk

48” x 96” Papermask 32 5 Pack48” x 96” Papermask 32 180 Bulk49” x 97” Polyfilm 33 180 Bulk


For custom and non-stock sizes,thicknesses, packaging, masking and

tolerance requirements, call for availabilityand quotation.


18” x 24” 3 10 Pack20” x 32” 4.44 10 Pack24” x 28” 4.67 10 Pack24” x 30” 5 10 Pack24” x 36” 6 10 Pack24” x 48” 8 10 Pack26” x 28” 5.06 10 Pack28” x 28” 5.44 10 Pack28” x 30” 5.83 10 Pack28” x 32” 6.22 10 Pack30” x 32” 6.66 10 Pack30” x 36” 7.50 10 Pack30” x 60” 12.50 5 Pack30” x 60” 12.50 10 Pack32” x 32” 7.11 10 Pack32” x 40” 8.89 10 Pack32” x 42” 9.33 10 Pack32” x 44” 9.78 10 Pack36” x 36” 9 10 Pack36” x 48” 12 10 Pack36” x 60” 15 10 Pack36” x 72” 18 5 Pack36” x 72” 18 10 Pack48” x 72” 24 5 Pack48” x 96” 32 5 Pack

48” x 96” 2 mil Polyfilm 32 112 Bulk48” x 96” Papermask 32 112 Bulk60” x 96” Polyfilm 40 5 Pack60” x 96” 2 mil Polyfilm 40 90 Bulk


Size Square Foot Qty.18” x 24” 3 5 Pack18” x 24” 3 10 Pack20” x 32” 4.44 5 Pack20” x 32” 4.44 10 Pack24” x 28” 4.67 5 Pack24” x 28” 4.67 10 Pack24” x 30” 5 5 Pack24” x 30” 5 10 Pack24” x 48” 8 5 Pack24” x 48” 8 10 Pack26” x 28” 5.06 5 Pack


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5SheetPlastics

Description Pack Qty.Plastic Cutting Tool 12Plastic Cleaner 12

ACRYLIC ACCESSORIES


24” x 48” 8 5 Pack30” x 60” 12.50 5 Pack36” x 72” 18 5 Pack48” x 96” 32 3 Pack

48” x 96” Polyfilm 32 96 Bulk48” x 96” Papermask 32 96 Bulk

48” x 96” 32 96 Bulk

48” x 120” Papermask 40 50 Bulk49” x 97”Polyfilm 33 80 Bulk51” x 100”Polyfilm 35.41 84 Bulk51” x 100”Papermask 35.41 84 Bulk60” x 96”Polyfilm 40 76 Bulk60” x 96” Papermask 40 76 Bulk61” x 97”Polyfilm 41.06 70 Bulk72” x 96”Polyfilm 48 60 Bulk72” x 96”Papermask 48 60 Bulk


TG Paper Replacement Film

Size Square Foot Qty.48” x 96” Polyfilm 32 60 Bulk48” x 96”Papermask 32 60 Bulk48” x 96” 32 60 Bulk

49” x 97”Polyfilm 33 57 Bulk51” x 100” Polyfilm 35.41 57 Bulk51” x 100”Papermask 35.41 57 Bulk60” x 96”Polyfilm 40 48 Bulk60” x 96”Papermask 40 48 Bulk72” x 96”Polyfilm 48 40 Bulk72” x 96”Papermask 48 40 Bulk


OPTIX ACRYLIC FLAT SHEET cont.

Size Square Foot Qty.48” x 96” 32 2 Pack


Size Square Foot Qty.24” x 48” Polyfilm 8 4 Pack30” x 36” Polyfilm 7.50 4 Pack48” x 96” Polyfilm 32 2 Pack48” x 96” Polyfilm 32 50 Bulk48” x 96” Papermask 32 50 Bulk48” x 96” 32 50 Bulk

48” x 120” Papermask 40 35 Bulk51” x 100” Polyfilm 35.41 45 Bulk51” x 100” Papermask 35.41 45 Bulk60” x 96” Polyfilm 40 40 Bulk60” x 96” Papermask 40 40 Bulk72” x 96” Polyfilm 48 32 Bulk72” x 96” Papermask 48 32 Bulk



Size Square Foot Qty.48” x 96” Polyfilm 32 48 Bulk48” x 96” Papermask 32 48 Bulk48” x 96” 32 2 Pack48” x 96” 32 48 Bulk

49” x 97” Polyfilm 33 40 Bulk



Size Square Foot Qty.48” x 96” Papermask 32 32 Bulk48” x 96” 32 32 Bulk



Size Square Foot Qty.48” x 96” Papermask 32 24 Bulk48” x 96” 32 24 Bulk



Size Square Foot Qty.48” x 96” Papermask 32 16 Bulk


Size Square Foot Qty.48” x 96” Papermask 32 12 Bulk

OPTIX AVAILABILITY 1.00” (25.0mm)

NOTES

For custom and non-stock sizes,thicknesses, packaging, masking and

tolerance requirements, call for availabilityand quotation.


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5SheetPlastics

Sheet Plastics cont.Sheet Plastics cont.POLYCARBONATE SHEET - ®& MAKROLON HYGARD®

3 ft-lbs.

7 ft-lbs.

maKroLon® polycarbonate sheet has an 88% light transmission and is 200 times stronger than glass. It’s also30 times stronger than acrylic sheet – offering a margin of safety that no other clear glazing material can beat. With itsinherent design flexibility,maKroLon® can be cut or cold-formed on site during installation without the pre-formingand fabrication associated with glass or acrylic. It is lightweight with half the weight per square foot versus glass andcan utilize a lighter weight framing system as compared to all-glass systems, saving additional time and labor costs.

Built To Perform• Transportation Glazing • Storefronts • Covered Walkways• Institutional Glazing • Privacy Glazing • Skylights• Barrel Vaults • Factory Over-Glazing

maKroLon® sheet is designed to perform in a wide range of applications and meets all standard architectural specifications and codes.

Impact ProtectionUnsurpassed by any clear glazing product on the market,maKroLon® sheet has 200 times the impact strength of plate glass and many times strongerthan acrylic. This tough, long lasting material offers attractive protection in areas subject to high traffic, vandalism or burglary. It even withstands naturalforces like severe wind, hail and snow storms. In fact,maKroLon® sheet meets stringent state mandates for hurricane resistant glazing materials.

Design LatitudemaKroLon® sheet is extremely ductile. It can be cut on site from flat sheet or cold-formed into curves that would be impossible to construct withlaminated glass or acrylic. Forget about costly factory pre-forming and fabrication. With maKroLon® sheet you can create cost effective, yetdistinctive structures featuring dramatic expanses of curved glazing.

Cost EfficiencyThe unique combination of light weight (half of glass) and high strength inherent in maKroLon® sheet allows designs that require less structural support.Since maKroLon® sheet can be cut and cold-formed on site, you save time and money that would normally be dedicated to pre-installationtechniques like oven bending. And as maKroLon® polycarbonate sheet is much more durable than other material options, the cost of replacementbecomes a less immediate (and less costly) concern.

Energy EfficiencymaKroLon® sheet is a superior insulating material with 20% higher insulation values when compared to equivalent thicknesses of glass. Double-glazing andover-glazing offer even more energy savings. Over-glazing with a patterned grade ofmaKroLon® sheet adds visual security and enhances the appearanceof industrial and commercial sites.

Light and Energy TransmissionBy allowing the transmittance of up to 90 percent of solar energy and 88 percent of visible light, clearmaKroLon® sheet is an excellent glazing material fora wide range of applications where clarity is essential.maKroLon® sheet is also available in gray and bronze tints to help control heat gain, and a variety ofprivacy patterns for obscure glazing requirements.

Impact Resistance (ft.-lbs.)Steel Dart 1” Diameter Tip

1/4” Tempered Glass

1/4” Acrylic

1/4”maKroLon® Sheet over 200 ft-lbs.

maKroLon & MAKROLON HYGARD are registered trademarks of Sheffield Plastics Inc.

125



maKroLon®Shading Coefficient

1/4" Thickness

Single Glazed – Clear 1.02

Single Glazed – Gray .70

Single Glazed – Bronze .70

Double Glazed – Clear/Bronze .67

Tempered Glass Double Glazed .90

For general purpose applications that require superior impact protection without additional abrasion and UV resistance,maKroLon®GP grade polycarbonate sheet iseverything you need.Available in clear, colors and privacy patterns,maKroLon®GP is a high performance, all purpose glazing material that is both durable and costeffective. This performance is backed by a comprehensive warranty against breakage.

A Family Of Products To Choose From

Light & Energy Transmittance

5/64”

3/32”

1/8”

3/16”

1/4”

3/8”

1/2”


® GP General Purpose Glazing

POLYCARBONATE SHEET - ® & MAKROLON HYGARD® cont.

Clear 48” x 96” 60” x 96” 72” x 96” 48” x 120” 60” x 120”.030”,.040”,.060” & .080” x

.093” S

.118” S S S S S

.177” S S S S S

.220” S x x x x

.236” S S S S S

.375” S S S

.500” S S S

Colors 48” x 96” 72” x 96”Bronze .118”, .177”, .220”, .236”, .375” & .500”.236”

Gray 7130 .118”, .177”, .220”, .236”, .375” & .500”Gray 7135 .118”, .177”, .236”Black .118”, .177”, .236”

Normal thickness availability is indicated for eachsheet size.Cope Plastics maintains stock in Gray 7130.375” & Gray 7135 .236”.Please inquire about other availability.Minimums may apply

Chart indicates Cope stock (S) & normal factory (x) stock.

maKroLon GP AVAILABILITY

Product Features GP SL AR HYGARDSunLife

Superior Impact Strength ......................................................................................Enhanced UV Resistance ......................................................................................Forced Entry Protection (UL 972) ..........................................................................Enhanced Abrasion Resistance ............................................................................Thermoformable ....................................................................................................Cold-Formable........................................................................................................Privacy Pattern ......................................................................................................Bullet Resistance (UL 752) ....................................................................................Physical Attack Resistance ....................................................................................

(not available in all grades.)

maKroLon maKroLon maKroLon MAKROLON

126

5SheetPlastics

Sheet Plastics cont.Sheet Plastics cont.

® SunLife Polycarbonate Sheet

Sheffield Plastics developedmaKroLon® SL SunLife polycarbonate sheet. It offers the best of both worlds – the impact protection of maKroLon®

sheet and the UV resistance of acrylic. Utilizing advanced formulations combined with state-of-the-art extrusion technology, Sheffield Plastics has created a tough,consistent quality product that will exhibit superior performance for years to come.

Performance Warranty

The performance ofmaKroLon® SL has been well documented through years of laboratory and field testing. In side-by-side comparative testing undersevere conditions,maKroLon® SunLife consistently outperformed competitive materials utilizing older technology. Materials were also tested in formsand bends well beyond recommended guidelines, proving that the integrity of SunLife as well as its UV resistance will not change if the sheet is bent or cold-formed. Sheffield offers a comprehensive warranty against excessive yellowing, loss of light transmission and breakage.

® AR Polycarbonate Sheet

maKroLon® AR offers all the strength, durability and clarity inherent to the maKroLon® brand with the added dimension of a leading technologyhard coat for improved surface hardness, ultraviolet resistance and chemical protection.maKroLon® AR comes with a comprehensive warranty againstbreakage, coating delamination, yellowing, hazing and loss of light transmission.

Enhanced WeatherabilityIn addition to superior abrasion resistance,maKroLon® AR sheet offers UV resistance.

Chemical ResistancemaKroLon® AR sheet features improved chemical resistance to a variety of cleaners, solvents and other corrosive elements that can attack standardpolycarbonate sheet.

Care should be taken to install maKroLon® AR sheet in a sealed frame to protect uncoated saw-cut edges from chemical attack.

Cleaning And MaintenanceUnder normal conditions, maKroLon® AR should be washed on a regular basis with a mild solution of soap and warm water, using a soft cloth orsponge. To prevent water spots, thoroughly dry maKroLon® sheet with a chamois or sponge. Do not use abrasive cleaners or sharp instruments such asrazor blades or scrapers that may gouge the surface.For graffiti removal, organic solvents such as butyl cellosolve, kerosene, VM & P naptha or mineral spirits work very well. Methanol, denatured ethanol andisopropyl alcohol are also excellent cleansing agents. It is important to rinse off the surface thoroughly after cleaning.


Standard Sheets AdditionalClear / Colors 48” x 96” 52” x 100” 52” x 125” 75” x 100” 75” x 125” Std. Colors.118” Clear x Red 2283.118” White S S x x Orange 2119.177” Clear S Yellow 2037.177” White S x S x Green 2108.236” Clear S Blue 2114.236” White xChart indicates Cope stock (S) & normal factory (x) stock.Please inquire about colors, reels and special requirements. Minimums may apply.

maKroLon® SUNLIFE AVAILABILITY


127



MAKROLON HYGARD®

®

Laminated Sheet

Sheffield offers MAKROLON HYGARD® laminates in six levels of protection ranging from containment rated security glazing, to UL Level 3 bullet-resistant material capable ofwithstanding multiple rounds fired from high powered handguns.All MAKROLON HYGARD® laminated products feature hard coated surfaces for exceptional resistance to abrasionand UV degradation, and comes with a comprehensive warranty against coating failure, excessive yellowing and structural delamination caused by manufacturing defects.

Whatever the application, MAKROLON HYGARD® laminates offer unsurpassed performance versus competitive glass and glass-clad polycarbonate products.

Acetone >24hrs

Ethylene Dichloride >24hrs

Gasoline >24hrs

Hydrochloric Acid (10%) >24hrs

Methyl Alcohol >24hrs

Gray

BronzeClear


Standard SheetsClear 38” x 96” 48” x 60” 48” x 72” 48” x 96” 60” x 96”.390” CG375 x x x.530” CG500 x x x.780” CG750 x x x.780” BR750 S x S S S1.05” BR1000 x x x S x1.30” BR1250 S x S S S

Chart indicates Cope stock (S) & normal factory (x) stock. Please inquire about special requirements

Standard SheetsClear / Colors 48” x 96” 60” x 96” 72” x 96”.118” Clear S S.177” Clear S.236” Clear S x x

.236” Bronze/Gray S.375” Clear S S.500” Clear S

Chart indicates Cope stock (S) & normal factory (x) stock. Please inquire about thinner guages and other sheet sizes.

maKroLon ® AR AVAILABILITY

MAKROLON HYGARD - CONTAINMENT (CG)AND (BR)BULLET-RESISTANT GLAZING AVAILABILITY


1/4” Tempered Glass

maKroLon® AR

0 1.0 2.0 3.0% Haze

Taber AbrasionSamples tested per ASTMD1044

Uncoated Polycarbonate > 30.0

Methylene Chloride >24hrs

Nitric Acid (100%) >24hrs

Sodium Hydroxide <24hrs

Sulfuric Acid (1%) >24hrs

Toluene >24hrs

Chemical Resistance

maKroLon® AR Sheet Samples tested per ASTM D1308

128

5SheetPlastics

Sheet Plastics cont.Sheet Plastics cont.

Typical Applications/Performance Levels

MAKROLON HYGARD® CG375 MAKROLON HYGARD® BR7503/8" Containment 3/4" Bullet Resistant Level 1Primary uses: prisons, detention centers UL listed against 9mm

MAKROLON HYGARD® CG500 MAKROLON HYGARD® BR 10001/2" Containment 1" Bullet Resistant Level 2Same as above yet can be used in ballistic UL listed againstsystem with 1/2" laminated glass .357 Magnum®

MAKROLON HYGARD CG750 MAKROLON HYGARD® BR12503/4" Containment 1-1/4" Bullet Resistant Level 3Higher rated containment glazing, can be UL listed against .44 Magnum,used in ballistic system with 1/2" laminated glass 12-gauge shotgun slugs

CG 375 3/16" maKroLon® AR, .390 2.4 .92 .88 HPW Level II Step 10Interlayer, HPW TP0500.02 Level A Ballistics (.38Special)3/16" maKroLon® AR ASTM F1233 Class III Step 12

CG 500 1/8" maKroLon® AR, Interlayer, .530 3.3 .90 .80 HPW Level II Step 121/4" maKroLon®, Interlayer, HPW TP0500.02 Level A Ballistics (.38 Special)1/8" maKroLon® AR ASTM F1233 Class III Step 15

CG 750 1/8" maKroLon® AR, Interlayer, .780 4.9 .87 .70 HPW Level IV Step 311/2" maKroLon®, Interlayer, HPW TP0500.02 Level B Ballistics (9mm)1/8" maKroLon® AR ASTM F1233 Class IV Step 26

BR 750 1/8" maKroLon® AR, Interlayer, .775 5.1 .89 .70 UL Level 11/2" Acrylic, Interlayer, HPW TP0500.02 Level B Ballistics (9mm)1/8" maKroLon® AR

BR 1000 1/8" maKroLon® AR, Interlayer, 1.05 6.5 .84 .61 HPW Level V Step 423/8" maKroLon® Sheet, Interlayer, HPW TP0500.02 Level B Ballistics (9mm)3/8" maKroLon® Sheet, Interlayer, ASTM F1233 Class V1/8" maKroLon® AR UL Level 2

BR 1250 1/8" maKroLon® AR, Interlayer, 1.30 8.1 .81 .55 HPW Level V1/2" maKroLon®, Interlayer, HPWTP0500.02 Level C Ballistics (.44Magnum)1/2" maKroLon® Sheet, Interlayer, ASTM F1233 Class IV Step 381/8" maKroLon AR UL Level 3

Containment Grade And Bullet Resistant Glazing


MAKROLON HYGARD® Gauge Weight Shading U-FactorPerformance LevelsProduct Description lbs./sq. ft. Coefficient


129


5SheetPlastics

Typical Physical Properties maKroLon® Sheet Units Test Method

GeneralSpecific Gravity 1.2 — ASTM D792Water Absorption (24hrs) 0.15 % ASTM D570

OpticalTransmittance .125" 86 % ASTM D1003Haze .125" <1.0 % ASTM D1003Refractive Index 1.586 – ASTM D542∅YI (3yrs.-AR & SL only) <2 – ASTM D1925

Abrasion Resistance (AR only)Taber Resistance, 100 cycles 0.8-1.5 ∅% ASTM D1044

ThermalDeflection Temperature 264 psi 270 °F ASTM D648Deflection Temperature 66 psi 280 °F ASTM D648Coefficient of Thermal Expansion 3.75 x 10

-5

in./in./°F ASTM D696Coefficient of Thermal Conductivity 1.35 BTU/hr./ft.

2

/°F ASTM C177Shading Coefficient Clear 1.02 – ASHRAEShading Coefficient Gray/Bronze .70 – ASHRAE

MechanicalTensile Strength Yield .125" 9,000 psi ASTM D638Tensile Strength, Ultimate 9,500 psi ASTM D638Tensile Modulus 345,000 psi ASTM D638Compressive Strength 12,500 psi ASTM D695Flexural Strength at 5% strain 13,500 psi ASTM D790Flexural Modulus .125" 345,000 psi ASTM D790Izod Impact Notched .125" 12-16 ft.lb./in. of notch ASTM D256Drop Ball Impact .125" >200 ft.lbs. S.P. TestGardner Impact 1/2" Diameter Dart >320@1/8" in.lbs. ASTM D3029

FlammabilityHorizontal Burn, AEB <1 in. ASTM D635Horizontal Burn, ATB <1 min. ASTM D635Ignition Temperature Self 1070 °F ASTM D1929Ignition Temperature Flash 870 °F ASTM D1929

*MAKROLON HYGARD® BR 750 is rated CC-2 due to acrylic content.


Code RatingsmaKroLon® polycarbonate

sheet products satisfy major buildingcode requirements including:

• CC-1* rating in constructionapplications (BOCA, ICBO,SBCCI and Dade County)

• Listed with Underwriter’sLaboratories for the UL 94flammability standard andUL 972 standard forBurglary Resisting GlazingMaterials

• MAKROLON HYGARD®

BR750, BR1000 andBR1250 are listed withUnderwriter's Laboratoriesfor Level 1, Level 2 and Level3 Bullet Resisting Glazingunder the UL 752 standard,respectively.

• Approved for CPSC (16CFR1201) Categories I & II

• Meets ANSI Z 97.1 1984Safety Glazing StandardsmaKroLon® AR meetsH.P. White TP0500.02Physical Attack TestRequirements for Level Icontainment glazing andMAKROLON HYGARD®

laminates meet a variety ofspecific requirements forprotection against ballisticand/or physical attack. Testresults and other productspecific information isavailable from CopePlastics, Inc. upon request.

Physical PropertiesHigh impact resistance, abrasion and UV-protective surfaces, compliance with flammability ratings of major building codes and high light transmittancecharacterize maKroLon® polycarbonate sheet.

maKroLon Sheet CombustibilityPolycarbonate sheet is among the least combustible of popular plastic glazing materials. However, it will ignite if exposed to an ignition source over 800°F.

Thermal PropertiesmaKroLon® polycarbonate sheet is an effective insulating material, particularly when compared to glass.

Technical Information


130

5SheetPlastics


128

POLYCARBONATE SHEET - TUFFAK®

TUFFAK®Polycarbonate Type A

Tuffak® A, a clear, colorless material masked on both sides, is a UV stabilized material. Type A is regular, clear,uncoated material. Because of its high impact strength, Tuffak® is the first choice among the thermoplasticsfor metal replacement. For glazing of all sorts, Tuffak® can replace glass as a strong and stable materialpermitting vision and transmission of light. Superior dimensional stability qualifies Tuffak® for use wheredimensional variance would impair functional utility and Tuffak® is UL listed among materials allowed tofunction as sole support for current-saving electrical parts. Rated self-extinguishing, as tested in conformancewith ASTM D-635, Tuffak® in its natural state is a transparent material with a specific gravity of 1.2, refractiveindex of 1.587, and transmission index of 89. Tuffak® polycarbonate sheets can be formed into a multitude ofsizes, shapes and colors using standard thermoforming equipment and techniques.

48” x 48” 48” x 60” 48” x 72”48” x 96” 60” x 96” 72” x 96”

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.177.236.375.500

Standard Sheets Thickness (inches)

Tuffak®

A transparent, double-walled, hollow-channeled polycarbonate, structured sheet provides up to 40% more thermal insulation than the monolithic form ofeither acrylic or polycarbonate sheet. Twin wall sheet is noted for its extremely high impact resistance, light weight (4 oz. per square foot), relatively lowprice and ease of fabrication. Ideal for replacement glazing on commercial or industrial buildings where top clarity is not essential, this twin wall sheethas approximately 80% light transmittance (about 90% of ordinary window glass).

48” x 48”48” x 96”

We only stock .220” clear.Call for quotes on additional thicknesses in clear, bronze and white.

TUFFAK® CM-2 Polycarbonate

Tuffak® CM-2, an abrasion resistant coated polycarbonate, possesses outstanding weatherability compared to other polycarbonate products. It offersunmatched durability, great impact strength and superior optical clarity. The abrasion-resistant coating significantly increases the resistance of thematerial to abrading and marring and it preserves its chemical resistance longer. Tuffak® is ideally suited for windows in schools, glazing in bus shelters,busses, and many off-road vehicles such as farming equipment, road graders, etc. It is highly recommended for safety guards, chemical screens andother industrial plant applications that must meet OSHA requirements.Sheets are supplied with paper masking on both sides. All fractional dimensions are figured to the next larger inch both ways. All Tuffak® CM-2 is clear,colorless stock.

48” x 48” 48” x 72” 60” x 96”48” x 60” 48” x 96” 72” x 96”

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.177.236.375.500

POLYCARBONATE TWIN WALL SHEET



TUFFAK® POLYCARBONATE TYPE A AVAILABILITY

TUFFAK® CM-2 POLYCARBONATE AVAILABILITY

POLYCARBONATE TWIN WALL SHEET AVAILABILITY

131

6SpecialtyIndustrial

Acrylic rod and tube are available in both extruded and cast grades, the selection of which should be determined by the quality level desired whencompared to cost considerations.

Cast rod and tube is manufactured from raw monomers which is cast or poured into molds. Once cured, the material is ground to size and then highlypolished to finished dimensions. Casting is the more expensive of the two processes, but yields a better quality product. Cast rod is available up to 8" indiameter; tube may be purchased up to 24" OD. Slab stock may also be manufactured in this manner so that thick “sheet” not available by conventionalmeans may be purchased from a number of independent custom manufacturers.

Extruded rod and tube is manufactured by a number of extruders that push acrylic pellets through a highly polished extrusion die to produce a finishedproduct. Die marks and other imperfections make extruded rod and tube somewhat less desirable. The process is less expensive.

1/4” through 2” dia.4 and 8 ft.

diameters over 2-1/2”4 ft.

1/43/81/25/8

Standard Lengths Dia. (in.)

1-1/21-3/422-1/2

3/47/8

11-1/4 Extruded rod has clarity equal to that of cast rod.

72” 1/83/161/4

5/83/47/8

5/163/81/2

33-1/244-1/2

55-1/26

11-1/41-1/2

72”

Std. Length Light Wall Tube Heavy Wall Tube

1/4” OD X 1/16” wall (1/8” ID)3/8” OD X 1/16” wall (1/4” ID)1/2” OD X 1/16” wall (3/8” ID)5/8” OD X 1/16” wall (1/2” ID)3/4” OD X 1/16” wall (5/8” ID)1” OD X 1/16” wall (7/8” ID)

1/2” OD X 1/8” wall (1/4” ID)5/8” OD X 1/8” wall (3/8” ID)3/4” OD X 1/8” wall (1/2” ID)1” OD X 1/8” wall (3/4” ID)1-1/4” OD X 1/8” wall (1” ID)1-1/2” OD X 1/8” wall (1-1/4” ID)2” OD X 1/8” wall ( 1-3/4” ID)

Prices on other diameters and wall thicknesses are available on request.

72” 1-1/21-5/81-3/42

Standard Lengths Wall Thickness (in.) Outside Diameter (in.)

3-1/43-1/23-3/44

2-1/42-1/22-3/43

4-1/44-1/24-3/45

5-1/2678

9101112

ACRYLIC ROD CAST & EXTRUDED

Clear - Cast Polished Acrylic Rod Clear Extruded Polished Acrylic Rod

Std. Length Dia. (in.)

CLEAR CAST & CLEAR EXTRUDED POLISHED ROD AVAILABILITY

CLEAR EXTRUDED TUBING AVAILABILITY

CLEAR CAST TUBING AVAILABILITY

ACRYLIC TUBING CAST & EXTRUDED

1/8 3/16 1/4

Specialty Industrial

132

6Specialtyndustrial

Coroplast® is a high-quality polypropylene sheet formulated specifically for use in the screen printing, display and packaging markets. Coroplast® is idealfor indoor and outdoor applications. It is tougher than corrugated fiberboard and lighter than extruded plastic sheet. It is waterproof, stain-resistant, andwill not fade or break down in extended outdoor use. With all these unique features, screen printers have discovered Coroplast® is ideal for:

Real Estate Signs Yard Signs Political Signs • Agricultural SignageP.O.P. Displays Special Event Advertising Bus and Truck Signage • Trade Displays

Please note the direction of flutes when ordering cut-to-size panels.Flutes will always run the direction of the second dimension.

Other thickness available, please call us.

48"x 96" Black, Blue, Brown, Clear,Dark Blue, Gray, Green, Granite,Ivory, Orange, Red, White Opaque, Yellow

White Only4mm 48” x 96”4mm 18” x 24”4mm 24” x 18”6mm & 10mm 48” x 96”

Colors4mm 48” x 96”

COROPLAST® CORRUGATED POLYPROPYLENE AVAILABILITY

Heat shrink tubing is ideal where protection fromadverse environments is required. Its simplicity of installation reduces maintenance and down time costs. It alsoprovides excellent corrosion resistance, protection fromphysical abuse, shock and abrasion resistance, excellent electrical properties and high purity andtransparency. Shrinkage is approximately 20%. The shrinkage temperature is 350 F̊. The grip force is 5-8 psi and the surface finish is 40 micro inches. Thecontinuous use temperature for PTFE FEP is 400 F̊. However, under higher loadings, this drops substantially. For roll cover applications where higher pressureis involved, the temperature should not exceed 200 F̊. In those higher pressure and heat applications, an etched I.D. tube should be used with an adhesive.

Select nearest nominal diameter larger than desired size. Chooselengths based on approximate 3% shrinkage in length. For roll covers,also allowan additional 2” or 3” in length for end cuffs. Scissors or asharp utility knife can be used to cut tubing. The part to be coveredshould be clean and dry. Slip tube over part to be covered. For criticalapplications, care should be taken not to nick or gouge tubing. To shrinktubing onto part, apply 250-400 F̊, depending on application. This canbe done by using a hot air oven or a commercial hot air gun. For rollcovers, it is recommended two hot air guns, one on each side of roller,be used. The roller and tube should be uniformly rotated while applyingheat.

Measure the roll diameter exactly and then use the nominal diameter inthe chart to select the appropriate roll cover size. Non-standard diameters are available.

10, 12, 14, 16,18 & 20 ft.

nominal .020”

PTFE FEP

Nom. I.D. Diameter (in.) 1.25 1.5 2 2.5 3 3.5 4 5 6 7 8 9Min. I.D. before shrinkage (in.) 1.3 1.7 2.1 2.6 3.1 3.5 4.3 5.2 6.2 7.2 8.3 9.2Min. I.D. after shrinkage (in.) 1.08 1.3 1.7 2.1 2.6 3.1 3.5 4.3 5.2 6.2 7.2 8.3

FEP ROLL COVERS AVAILABILITY

133

7Glossary

AAbrasion Resistance – the ability to withstand the effects ofrepeated wearing, rubbing, scraping, etc. that tend to remove material fromits surface.

Amorphous – Latin meaning without form. Non-crystalline structure.

Anneal – to prevent the formation of or remove stresses in plastics bycooling from a suitable temperature.

Arc – 1) a luminous glow formed by the flow of electric current throughionized air, gas or vapor between separated electrodes or contacts. 2) aportion of the circumference of a circle.

Arc Resistance – 1) the resistance to the flow of current offered by thevoltaic arc (i.e., if the carbons of an arc lamp are 1/32" apart, the arcresistance will be 1fi ohms). 2) the resistance of a material to the effects ofan arc passing across its surface stated as a measure of the total elapsedtime taken to form a conducting path (of material carbonizing by the arcflame) across the surface under prescribed conditions of applications of ahigh voltage, low current arc (as across an insulator).

AWG – abbreviation for American Wire Gauge, a standard system fordesignating wire diameter.

BBase – the material woven (such as paper, woven cotton, glass fabric orglass fiber mat, felted asbestos, aramid fibers, graphite and nylon fabrics) inthe form of sheets or rolls which can be impregnated with resin to formlaminated plastics.

Binder – the organic or inorganic material which encapsulates and holdstogether the base in reinforced or otherwise heterogeneous composites.

Bond Strength – 1) the measure of the force required to separateobjects or materials bonded together. 2) the strength of the bond betweenfiber and matrix. 3) the degree of attraction between adjacent atoms withina molecule, usually expressed in J/mol.

Breakdown – the disruptive discharge through insulation due to failureunder electrostatic stress.

British Thermal Unit (B.T.U.) – the quantity of heat required toraise the temperature of one pound of water 1°F from 58.5 to 59.5°F (itspoint of maximum density).

CCanvas – a cotton fabric weighing more than four ounces per squareyard. (Used as the base material for NEMA grades C, CE and some L gradelaminates.)

Celsius – also referred to as Centigrade, is equal to the differencebetween the temperature in Fahrenheit less 32 and the quantity divisible by1.8. °C=(°F-32)÷1.8.

Cement – a dispersion of “solution” of unvulcanized rubber or a plastic ina volatile solution. This meaning is peculiar to plastics and rubber industriesand may not be an adhesive composition.

Coefficient of Friction – static: the ration of the limiting frictiondeveloped to the corresponding normal pressure, if two surfaces moverelative to each other.

Coefficient of Thermal Expansion – the unit change indimension of a material for a unit change in temperature.

Composite – 1) a structure or an entity made up of distinct components.2) a complex material, such as fiberglass, in which two or more distinct,structurally complementary substances, especially glasses and polymers,combine to produce structural or functional properties not present in anyindividual component. 3) reinforced laminates (i.e., canvas phenolic, glassepoxy, etc.).

Compressive Strength – crushing a load at failure divided by theoriginal sectional area of the specimen.

Conductivity – the reciprocal of volume resistivity. It is the conductanceof a unit cube of any material.

Copolymer – a polymer formed through the inter-polymerization of two(or more) chemically different monomers with each other.

Copper Clad Laminate – laminates (i.e., FR4) having copper foilbonded to one or both surfaces and intended primarily for use in printedcircuits.

Corrosion – chemical action which causes destruction of the surface ofa material by oxidation or chemical combination. Also caused by reductionof the electrical efficiency between a metal and a contiguous substance orto the disintegrating effects of strong electrical currents or ground returncurrents in electrical systems. The latter is known as electrolytic corrosion.

Crazing – minute lines appearing in or near the surface of materials suchas plastics, usually resulting as a response to environment. Crazing cannotbe felt by running a fingernail across it (if the fingernail catches, it is acrack).

Creep – the dimensional change with time of a material under load. Atroom temperature it is also called cold flow.

Crosslinking – the setting-up of chemical valence links between themolecular chains of polymer molecules, leading to the formation of a three-dimensional network of polymer chains which is infusible and insoluble. Thisusually reduces the thermoplasticity of the material.

Crystallinity – a molecular structure resulting from the formation ofsolid crystals with a geometric pattern.

Cure – to change the physical, chemical or electrical properties of amaterial by chemical reaction, by the action of heat and catalysts alone orin combination, with or without pressure. Specifically to convert a lowmolecular weight polymer or resin to an insoluble, infusible state.

DDelamination – the separation of a laminate along the plane of itslayers. Also the separation of bonded insulation within the adhesive layer orat the adhesive interface.

Density – weight per unit volume of a given substance.

Glossary

134

7Glossary

Glossary cont.Dielectric – 1) any insulating medium which intervenes between twoconduits and permits electrostatic attraction or repulsion to take placeacross it. 2) a material having the property that energy required to establishan electric field is recoverable in whole or in part, as electric energy (seeinsulation for clarification).

Dielectric Constant (Permittivity or Specific InductiveCapacity) – the specific inductive capacity of a dielectric. That propertyof a dielectric which determines the electrostatic energy stored per unitvolume for unit potential gradient.

Dielectric Strength – the voltage which an insulating material canwithstand before breakdown occurs, usually expressed as a voltage gradient(such as volts per mil).

Dimensional Stability – ability to retain precise shape and size.

Dissipation – unusable or lost energy, as the production of heat in acircuit.

Dissipation Factor (loss tangent, tans, approximatepower factor) – the tangent of the loss angle of the insulating material.

EElongation – the fractional increase in length of a material stressed intension.

Epoxy Resins – straight-chain thermosetting resins containing at leastone three-membered ring consisting of two carbon atoms and oneoxygenation.

Extrusion – the method of processing plastic by forcing heat softenedplastic through an opening of the desired shape of the cross-section of thefinished product.

FFabric-Base Laminate – laminated insulating material formed bybonding woven cloth (of fiberglass, cotton or synthetic fibers) with resinunder heat and pressure.

Fahrenheit – equals 1.8 multiplied to the sum of the temperature inCelsius and °F = 1.8 ˘ (°C + 32).

Fiber – a thread or threadlike structure such as cellulose, wool, silk orglass yarn.

Fibre – 1) a specific form of chemically jelled fibrous materialsmanufactured in sheets, rods and tubes. 2) commonly used interchangeablywith fiber.

Filament – 1) fiber characterized by extreme length. 2) the resistancewire through which filament current is sent in a thermionic tube to producethe heat required for electron emission.

Filament Winding – resin impregnated roving or single strands ofglass or other reinforcement wound in a predetermined pattern onto asuitable form or mandrel and then cured.

Fishpaper – 1) a type of vulcanized fibre paper treated chemically forinsulating purposes where high mechanical and electrical strength and

flexibility are required. 2) a vulcanized fibre in thin cross-section.

Flash Point – the lowest temperature at which a flammable liquid willproduce a combustible vapor that will burn in the presence of a flame, undercertain prescribed conditions of test.

Flexural Strength – the strength of a material in bending, expressedas the tensile stress of the outermost fibers of a bent test specimen at theinstant of failure.

Formulation – 1) a combination of ingredients before processing ormade into a finished product. Also used as a synonym for a materialcompound. 2) a selection of components of a product formula or mixture toprovide optimum specific properties for the end-use desired.

GGlass Cloth – fabric used as insulating material base formed byweaving yarns comprising glass filaments and possessing high strength,heat resistance and dielectric properties.

Glass Fiber – glass in fibrous form that has cooled to a rigid conditionwithout crystallizing.

HHeat Distortion Point – the temperature in degrees Celsius at whicha standard test bar (ASTM D648) deflects .010 in. under a stated load ofeither 66 or 264 psi, when the temperature is raised at a specific rate ofincrease.

Heat Loss – power dissipated as heat.

High-Pressure Laminates (molding pressure high) –laminates molded and cured at pressures not lower than 1,000 psi(pressures of 1,000 to 2,500 psi are not uncommon).

IImpact Resistance – relative susceptibility of material to fracture bystress at high speeds.

Impact Strength – ability to withstand physical shock loading or workrequired to fracture under shock loading a specified test specimen in aspecified manner.

Impregnate – 1) to fill the voids and interstices of material with acompound (this does not imply complete fill or complete coating of thesurfaces by a hole free film). 2) the process of thoroughly soaking a materialof an open or porous nature with a resin.

Inert – deficient in active properties; not affecting other substances whenin contact with them such as inert gases not participating in any fashion inchemical reactions.

Infrared – the band of light in the electromagnetic spectrum that liesbetween the visible light range and the radar range.

Insulation – material having a high resistance to the flow of electriccurrent, to prevent leakage of current from a conductor.

Insulation Resistance – the ratio of the applied voltage to the totalcurrent between two electrodes in contact with a specific conductor underprescribed conditions of test.

135

Glossary cont.

7GlossaryKKelvin – the absolute temperature scale (metric). K = °C + 273.

Kraft Paper – 1) relatively heavy, high strength sulfate paper used forelectrical insulating material. 2) paper made from sulfate wood pulp, chieflypinewood chips by digestion with a mixture of caustic soda.

LLaminate (Verb) – to build up to desired shape or thickness. (Noun)– a material composed of successive layers of material, usually bondedtogether under heat and pressure.

Light Transmission – the amount of light that a plastic will allow topass, dependent due to the effects of aging and weathering.

Loss Factor – the product of the power factor and the dielectricconstant of a dielectric material.

Low Pressure Laminates – laminates molded and cured in therange of pressures from 400 psi down.

MMat – 1) a randomly distributed felt of fibers, usually glass, used inreinforced plastics. 2) a nonwoven fabric of fibrous material used as aplastic reinforcement.

Mica – a transparent, flaky mineral which splits into thin sheets and hasexcellent insulating and heat resisting properties, consisting of orthosilicatesof aluminum or potassium; occurs naturally.

Moisture Resistance – the ability of a material to resist absorbingambient moisture.

Monomer – the simple, unpolymerized form of a compound which is thebuilding block of a polymer.

PPermeability – 1) the passage or diffusion (or rate of passage) of a gas,vapor, liquid or solid through a barrier without physically or chemicallyaffecting it. 2) the ability of a material to carry magnetism as compared toair which has a permeability of one.

Permittivity – preferred term for dielectric constant. It is that property ofa dielectric material that determines how much electrostatic energy can bestored per unit of volume when unit voltage is applied; the relativepermittivity of most materials varies from 2 to 10, air having 1.

Phenolic Resin – 1) a synthetic resin produced by the condensation ofphenol with an aldehyde (usually formaldehyde). 2) any of several types ofthermoset plastics obtained by the condensation of phenol or substitutedphenols.

Plastic – 1) high polymeric substances, including both natural andsynthetic products, but excluding the rubbers that are capable in theirmanufacture of flowing under heat and pressure. 2) a material that containsan organic substance of large molecular weight, solid in finished state.

Plasticizer – chemical agent added to plastics to make them softer andmore flexible.

Polymer – 1) a compound formed by the chemical union of two or moremonomers of the same kind. 2) a synthetic or natural compound of highmolecular weight.

RReinforcement – material used to reinforce, strengthen or givedimensional stability to another material; can be chopped, woven or braided.

Resin – 1) a substance that is polymeric in structure and predominantlyamorphous. 2) an alternative term, like polymer, to the predominately usedname of plastic.

Resistance – property of a conductor that opposed the current flowproduced by a given difference of potential. The ohm is the practical unit ofresistance.

Rockwell Hardness – a test for hardness (resistance to indentation)in which a hardened steel ball or diamond point is pressed into the materialunder test.

SShear Strength - 1) ability of a material to withstand shear stress orstress at which a material fails in shear. 2) the maximum shear strengthstress that a material is capable of substaining.

Specific Gravity – the density of any material divided by that of waterat a standard temperature.

Surface Resistivity – the resistance of a material between twoopposite sides of a unit square of its surface.

TTear Strength – 1) force required to initiate or continue a tear in amaterial under specified conditions. 2) the force acting substantially parallelto the major axis of the test specimen.

Tensile Strength – the longitudinal stress required to break aprescribed specimen divided by the original cross-sectional area at the pointof rupture (usually expressed in lbs per square inch), within the gaugeboundaries sustained by the specimen during the test.

Thermal Conductivity – the ability of a material to conduct heat;physical constant for quantity of heat that passes through volume of asubstance in unit of time for unit difference in temperature.

Thermoplastic – plastics capable of being repeatedly softened byincreases in temperature and hardened by decreases in temperature. Thesechanges are physical rather than chemical.

Thermoset – a classification of plastic resin that cures by chemicalreaction when heated and, once cured, cannot be resoftened by heating.

VVolume Resistivity – resistance between opposite faces of 1 cm cubeof material, usually in ohm-cms.

136

7TpyesofPlastics

Burns, but Extinguishes Continues to Burn After

MaterialsNo Flame on Removal of Flame Source Removal of Flame Source

RemarksSpeed ofOdor Odor Color of Flame Drips Odor Color of Flame DripsBurning

THERMOPLASTICSABS Acrid Yellow, blue edges No Acrid Yellow, blue edges Yes Slow Black smoke with soot in airAcetals — — — — Formaldehyde Blue, no smoke Yes SlowAcrylics — — — — Fruity Blue, yellow tip No Slow Flame may spurt if

(cast) rubber modifiedYes

(molded)Cellulosics

Acetate — Vinegar Yellow with sparks No Vinegar Yellow Yes Slow Flame may sparkAcetate Butyrate — — — — Rancid butter Blue, yellow tip Yes Slow Flame may spark

Ethyl Cellulose — — — — Burnt sugar Yellow, blue edges Yes Rapid —Nitrate — — — — Camphor White No Rapid —Propionate — — — — Burnt sugar Blue, yellow tip Yes Rapid —

Chlorinated Polyether — Green, yellow tip No — — — — Black smoke with soot in airFluorocarbons

FEP Faint odor of — — — — — — — Deforms; no combustion,burnt hair but drips

PTFE Faint odor of — — — — — — — Deforms; does not dripburnt hair

CTFE Faint odor of — — — — — — — Deforms; no combustion,acetic acid but drips

PVF Acidic — — — — — — — DeformsNylons

Type 6 — — — — Burnt wool Blue, yellow tip Yes Slow —Type 6/6 — Burnt wool Blue, yellow tip Yes — — — Slow More rigid than

or hair type 6 nylonPhenoxies — Acridd Yellowc Noc Acridd Yellowd Yesd Slowd Black smoke with soot in airPolycarbonates — Faint, sweet Orange Yes — — — — Black smoke with soot in air

aromatic esterPolyethylenes — — — — Paraffin Blue, yellow tip Yes Slow Floats in waterPolyphenylene

Oxides (PPO) — Phenol Yellow-orange No — — — — Flame spurts; verydifficult to ignite

Modified Grade — Phenol Yellow-orange No — — — — Flame spurts; difficultto ignite; soot in air

Polyimides b — — — — — — — Chars; material very rigidPolypropylenes — Acrida Yellowa Noa Sweet Blue, yellow tip Yes Slow Floats in water; more

difficult to scratchthan polyethylene

Polystyrenes — — — — Illuminating Yellow Yes Rapid Dense black smokegas with soot in air

Polysulfones — b Orange Yes — — — — Black smokePolyurethanes — — — — b Yellow No Slow Black smokeVinyls

Flexible — Hydrochloric Yellow with No — — — — Chars, meltsacid green spurts

Rigid — Hydrochloric Yellow with No — — — — Chars, meltsacid green spurts

PolyblendsABS/Polycarbonate — — — — b Yellow, blue edges No — Black smoke with soot in airABS/PVC — Acrid Yellow, blue edges No — — — — Black smoke with soot in airPVC/Acrylic — Fruity Blue, yellow tip No — — — —

THERMOSETSAlkyds — — — — — — — — —Diallyl Phthalates — — — — Phenolic Yellow No Slow Black smoke, cracksDiglycol Carbonate — — — — Acrid Yellow No Slow Black smoke with sootEpoxies — — — — Phenol Black smoke No Slow Black smoke with soot in airMelamines Formaldehyde — — — — — — — —

and fishPhenolics Formaldehyde Phenol and Yellowd No — — — — May crack

and phenolc wood or paperd

Polyesters — Hydrochloric Yellowa Noa b Yellow, blue edges No Slow Cracks and breaksacida

Silicones b — — — — — — — DeformsUreas Formaldehyde — — — — — — — —

Preliminary Guide to Identifying Basic Types of Plastics

a Flame retardant b Nondescript c Inorganic filler d Organic filler Ref: Materials Engineering, Penton/IPC, Cleveland, Ohio

137

8SpecificationsSPECIFICATIONS-ASTM

NonrigidVinyl Chloride Plastic SheetingPolytetrafluoroethylene (PTFE) Basic Shapes, Rod, and Heavy-WalledTubingRigid Poly (Vinyl Chloride) Plastic Sheet (Discontinued 1994+)Polyethylene Film and SheetingCellulose Acetate Butyrate Film and Sheeting for Fabricating and Forming(Discontinued 1995+)UnmodifiedPoly (Vinylidene Fluoride) (PVDF) Molding, Extrusions & CoatingMaterialsPTFE Resin Molded SheetPTFE Resin Molded Basic ShapesPTFE TubingFEP-FluorocarbonTubePTFE Resin SkivedTapePolyethylene Plastic Pipe and Fittings MaterialsFEP-Fluorocarbon Resin Sheet and FilmPolychlorotrifluoroethylene (PCTFE) Extruded Plastic Sheet and FilmMedium-Density Polyethylene Films for General Use and PackingApplicationsUltra-High-Molecular-Weight Polyethylene Molding and Extrusion MaterialsNylon Injection and Extrusion MaterialsReinforced & Filled Polphenylene Sulfide Injection Molding & Extrusion MaterialsPropylene Plastic Injection and Extrusion MaterialsAcetal (POM) Molding and Extrusion MaterialsStyrene-Butadiene SheetingPlastic Laminates Made fromWoven-Roving andWoven-Yarn Glass FabricsThermoplastic Polyester (TPES) MaterialsThermoplastic Elastomer-Ether-Ester (TEEE)Acrylonitrile-Butadiene-Styrene (ABS) Molding and Extrusion MaterialsFilled Compounds of Polytetrafluoroethylene (PTFE) Molding & Extrusion MaterialsPolyethylene Sheeting in Thickness of 0.25mm (0.010 in.) and GreaterPoly (Methyl Methacrylate) Acrylic Plastic SheetPTFE Coated Glass FabricPolyethylene Terephthalate Film and SheetingPolyamide-Imide (PAI) Molding and Extrusion MaterialsPolyetherimide (PEI) MaterialsCast Poly (Methyl-Methacrylate) Plastic Rods, Tubes, and Shapes

Acetal MaterialsPOM111 Delrin(r) II 150SA NC10 NaturalPOM118B44350 Delrin(r) II 550SA NC10 NaturalPOM110 Black/POM130 Black Delrin(r) 100 Series BlackPOM130B44350 U.V. Resistant Delrin(r) 507 BlackPOM110L20A21220 Delrin(r) AF100POM110L14A00020 Delrin(r) AF BlendPOM112L20A9 (46) 9 (2400) 130 Delrin(r) AF500POM110L14A00000 Delrin(r) AF500 BlendPOM112G15A00000 Delrin(r) 15% Glass-filled 570 NaturalPOM 112G20A349(20)70 Delrin(r) 20% Glass-filled 570 NaturalPOM112B44250 Delrin(r) 500CL NaturalPOM211 Acetal, Grade H4320 NaturalPOM211 (BLACK) Not U.V Resistant Acetal, Black Grade H4320POM130B44350 Delrin(r) 107 Black U.V. ResistantPOM131 Delrin(r) 107 Natural U.V. ResistantPOM132 Delrin(r) 507 Natural U.V. Resistant

Nylon MaterialsPA111, 112, 113 Nylon 6/6PA181 Nylon 6/6 BlackPA613 Nylon 6/12 NaturalPA162 Nylon, Impact ModifiedPA210G13A00000 Nylon 13% Glass-FilledType 6 NaturalPA124 Nylon 45HSB NaturalPA110R17(KEVLAR)A30460 Nylon/Kevlar NaturalPC110B34720 Polycarbonate Natural Lexan 1500PC116 MAKRALON 3108PC110 (PC) NaturalPC110 (BLACK) Polycarbonate, BlackPC110G20 (BLACK) Polycarbonate, Black, 20% GFPPE220B50541F13G1106 Noryl EN265 BlackTEEE335 Hytrel 5556 NaturalTEEE541 Hytrel 7246 NaturalPE10113 Polyetherimide, Natural, FDA(Black as Requested) ABS Natural & BlackTPES110B00000 PET, Natural FDA (Black as Requested)TYPE 1, CLASS 2 PVDF, Natural

SPECIFICATIONS-FEDERAL

Polyethylene PipeCellulose Acetate Butyrate, Molding and ExtrusionsType 1 PVC Sheet - Normal ImpactCopolymer of Vinyl and Vinylidene Chloride Plastic FilmVinyl Chloride Plastic Film, FlexiblePolyethylene Terephthalate Plastic FilmPolyethylene Plastic Film, Thin GaugeMethacrylate Molding MaterialGlass Fiber Base, Low Pressure Polyester Resin LaminatedPolychlorotrifluoroethylene (KEL-F) Molding MaterialCellular Urethane FlexiblePolyethylene Low and Medium Density - Molding MaterialFEP Fluorocarbon for Molding and ExtrusionLow and Medium Density Polyethylene Molding MaterialMethacrylate Sheets, Rods and Tubes, CastAcetal Material, Injection Molding and ExtrusionPolycarbonate Material, Molding and ExtrusionPolypropylene Material for Injection Molding and ExtrusionPolyamide (Nylon) Molding Material, Glass Fiber FilledPolystyrene Molding MaterialCellulose Acetate, Molding MaterialStyrene Butadiene Molding MaterialStyrene-Acrylonitrile Molding MaterialUrea-Formaldehyde Molding MaterialPolytetrafluoroethylene (PTFE) Molding MaterialPlastics Organic, General SpecificationsPolyamide (Nylon), Rigid, Sheets, Rods, Tubes and Molded PartsSuperseded by L-P-380BPolyvinylidene Chloride (Saran) MoldedPolyvinyl Chloride Rod, Solid and RigidCellulose Acetate Sheet and FilmShatter-Resistant, Rigid, Reinforced, Translucent CorrugatedSheet Polyester, Acrylic or CombinationPolystyrene, Biaxially OrientedSheet & FilmAcrylic Sheet, ExtrudedAcrylic Sheet, ExtrudedLaminated, Decorative and Non-Decorative Plastic SheetThermoset Sheet, Rod and Tube - Superseded by MIL-I 24768Polyvinyl-Chloride Sheet, Rigid, High ImpactPlastic Sheet, Laminated, Thermosetting, Cotton Fabric Base,Phenolic Resin, Post-formingPolyethylene SheetThermoset Phenolic Sheet, Paper - Reinforced - Superseded byMIL-I-24768Plastic Sheet & Insulation Sheet, Electrical Laminated,Thermosetting, Paper Base, Phenolic ResinAdhesive Coated, Paper-Backed, Plastic SheetPlastic Sheet, Polystyrene ModifiedThermosetting Resins Casts from Monomers Sheets and RodsScribe-Coated Plastic SheetTracing, Glazed and Matte Finish Plastic SheetSuspended by L-P-396FEP Fluorocarbon Extruded Sheet and FilmPolyethylene, Laminated, Nylon Reinforced SheetSuperseded by L-P-398Plastic Sheet, Styrene AcrylonitriteStyrene-Butadiene SheetCellulose Acetate and Polyester Sheet Adhesive CoatedMolding Plastic Polyvinylchloride RigidPolyvinylchloride and PVC-Vinyl Acetate Copolymer Film RigidPolyvinylchloride Tube, Heavy Wall, RigidPlastic Tubing, Polyethylene, FlexiblePolyethylene Tubing, FlexiblePolyethylene Sheets, Rods, TubingPolyvinylchoride Heavy WallPolyvinylchoride Sheets and StripsPhenolic Resin Molding MaterialChlorotrifluorethylene Copolymer ExtrudedABS Rigid Molding MaterialPlastic Sheet Flexible, Reinforced

138

8Specifications

SPECIFICATIONS-MILITARY

Cast Polyester or Diallylpthlalate Sheet and RodEngraving Stock Rigid Laminated SheetThermoset Rod & Tube, Melamine & Phenolic, Glass, Cotton andPaper ReinforcedAcrylic Sheet, Anti-Electrostatic CoatedElectrical Insulation Tubing, Film, Sheet, and Tape Vinyl,Polyethylene and PolyesterFiberglass Thermal Insulation BoardThermoset Silicone Resin Sheets, Glass Reinforced - Supersededby MIL-I-24768Plastic Material, Laminated, Thermosetting, Electrical Insulation:Sheets, Glass Cloth, Silicone Resin CANCELLED. Superseded byMIL-I-24768Fiberglass Yarn, Cord, Sleeving, Tape and ClothPolyethylene Special Material Superseded by LP-590Non-Rigid Polyamide (Nylon) ResinThermoset Phenolic sheet, Paper ReinforcedInsulation Tape and Cord Glass, Resin FilledInsulation, Sleeving, Flexible, TreatedSuperseded by LM-520 and LP-396Superseded by LP-512Insulation Tape, Electrical, Self-FusingSuperseded by LM-525Polyethylene Film for Balloon UseAcrylic Sheet, Heat ResistantPhenolic Graphite Filled Sheet, Rods, Tubes and ShapesVinyl Copolymers, Unplasticized, Unpigmented and UnfilledInsulation Sleeving, Flexible ElectricalInsulation Tape, Electrical, Pressure SensitiveThermoset Phenolic Resin Sheets and TubesAcrylic Plastic Sheet, ModifiedPolyester Base, Cast Transparent Sheet, ThermosettingAcrylic Adhesive Monomer SystemCellulose-Acetate Sheet Colored, TransparentThermoset Phenolic Sheet, Postforming Cotton ReinforcedPolyurethane, Rigid, Unicellular, Foam-In-Place for PackagingFilled Phenolic Sheet, UncuredPolystyrene Sheet, Rod and TubeCopper-Clad, Laminated, Plastic SheetsPlastic Film, Non-Rigid, TransparenPlastics Sheet: Laminated, Thermosetting, Cotton Fabric Base,Phenolic Resin CANCELLED. Superseded by MIL-I-24768Plastics Sheet, Laminated, Thermosetting, Glass Cloth MelamineResin CANCELLED. Superseded by MIl-I-24768.CANCELLED. Superseded by MIL-I-24768/9Insulation Tape, Electrical, Pressure Sensitive and ThermosetAdhesiveMethyl Methacrylate Molding MaterialsCellulose Acetate Butyrate Molding MaterialCellulose Acetate Molding MaterialPolyamide (Nylon) Resin Rods, Sheets and Parts

) Plastic, Laminate, Decorative, High PressureCellulose Acetate ExtrudedFibrous Glass Reinforced Plastic Laminates for Marine ApplicationsPVC Sheet - Hi ImpactA Insulation Sleeving, Flexible Silicone Rubber Coated GlassA Vinyl, Flexible, Transparent, Optical QualityPlastics Sheet, Laminated, Thermosetting, Glass Fiber Base, EpoxyResin CANCELLED. Superseded by MIL-I-24768Plastics Material, Laminated Phenolic, For BearingsNylon Plastic, Flexible Molded or ExtrudedInsulation Tape, Electrical, Pressure Sensitive Silicone RubberTreated GlassInsulation Tape, Glass Fabric TFE CoatedMolding Plastics, Polyamide (Nylon) and Molded and ExtrudedPolyamide PlasticPVC Pipe - High ImpactPlastic Sheet, PTFE and Glass Cloth LaminatedInsulation Tape Electrical, Pressure Sensitive, High TemperatureGlass

* Plastic Sheets, Polyethylene, Virgin and Borated Neutron ShieldingPlastic Rods Molded and Extruded PTFEMolding Acrylic, Colored and white, Heat Resistant, for LightingFixturesGlass Filled Diallylpthlalate ResignPlastic Sheet ABS Copolymer, RigidPlastic Molding Material, Rigid, PolyamideCellulose Acetate, Optical Quality

Plastic Sheet, Acrylic, Utility GradePlastic Molding Material, Polystyrene, Glass Fiber ReinforcedPolychlorotrifuoroethylene Resin for MoldingInsulation Sleeving, Electrical, Flexible Vinyl Treated Glass FiberPlastic Rods and Tubes PolyethylenePlastic Sheet, PolyethyleneInsulation Sleeving Electrical, Flexible Low TemperaturePlastic, Polyamide (Nylon) Flexible Molding and Extrusion MaterialInsulation Sleeving, Electrical, Non-Rigid PTFE ResinPlastic Film, PTFECancelled - Refer to MIL-P-22241Plastic Film, Polyester, Polyethylene Coated (For I.D. Cards)Plastic Tubes and Tubing, Heavy Wall, PTFE ResinThermoset Epoxy Resin Sheet, Paper ReinforcedLow Density PolyethyleneSuperseded by L-P-1183Insulation Tape, Electrical, Pressure Sensitive, PTFE ResinPlastic Material for Molding and Extrusion High DensityPolyethylene and CopolymersInsulation Sleeving, Electrical, Flexible, Heat-ShrinkableFilm Tape, Pressure SensitivePlastic Sheet, Virgin and Borated PolyethyleneInsulation Tape, Electrical, High Temperature, PTFE , PressureSensitiveNomex FilmPlastic Sheet, Acrylic, Colored and White, Heat Resistant, ShipboardApplicationPlastic Sheet, Laminated Thermoset, Electrical InsulationInsulation, Plastics, Laminated ThermosettingTape, Pressure Sensitive-Insulating, Electrical Plastic FilmPlastic Sheet, Acrylic, Modified, LaminatedHeat-Resistant, Glass Fiber Base Polyester Resin, Low PressureLaminated PlasticGlass Fiber Base - Epoxy Resin Low Pressure Laminated PlasticSilicone Resin, Glass Fiber Base, Low-Pressure Laminated PlasticPlastic Sheets and Parts, Modified Acrylic Base, MonoXXXCrack Propagation Resistant - Covers Stretch Acrylic .060” thru.675” in thicknessThermoset Phenolic Resin Sheet, Asbestos ReinforcedPlastic Tubes and Tubing, PolyethylenePlastic Sheet FEP Fluorocarbon Unfilled, Copper-CladTape, Anti-Seizing, PTFETape, Protective, Pressure SensitivePlastic Material, Cellular, PolystyreneTape, Pressure Sensitive, Filament Reinforced Plastic FilmThermoset Phenolic Resin Rod, Nylon ReinforcedPlastic, Low-Molecular Weight PolyethyleneTape, Lacing and TyingChlorotrefluoroethylene Polymer - Sheets, Rods, Tubes and DiscsPhenolic Sheet, Heat Resistant, Glass Fabric ReinforcedPlastic Sheet, Flexible VinylPlastic Material NylonPlastic Sheet and Strip Polyimide H-FilmPlastic Molding and Extrusion Material, Polyphenylene Oxide PPOPlastic Molding and Extrusion Material PolysulfonePlastic Molding Material, Polyvinylidene Fluoride - KynarPlastic Molding and Extrusion Material, PolyphenylenePolyphenylene Oxide Modified Glass-FilledPlastic Sheet, PolycarbonateThermoset Phenolic Resin Tube, Nylon ReinforcedPlastic-Phenolic, Graphited, Sheets, Rods, Tubes & ShapesPlastic Sheet, Polyethylene TerephthalatePlastic Sheet, Fiberglass and Epoxy Resin, Thin GaugeTape, Pressure Sensitive Aluminum Foil, Silicone AdhesivePlastic Molding Material, Polycarbonate, Glass Fiber ReinforcedPolyester Resin, Glass Fiber Base, Filament Wound TubePlastic Sheet, Polycarbonate, Transparent

139

8Index.................................................... 2, 70, 72, 136(POM) ..............................2, 3, 5-7, 9, 15, 21,

28, 29, 31, 36, 45............................................2, 3, 5-7, 9, 28

....................................2, 3, 5-7, 9, 28(PMMA)

DURAPLEX........................................................121IMPLEX ............................................................121Mirror................................................................121OPTIX ........................................................122-123PLEXIGLAS................................................113-121Rod....................................................................131Tubing ..............................................................131

KYDEX Sheet ................................................71-72(PBI) ......................2, 5-7, 13, 15, 44, 45

FEP ............................................84, 101, 103, 107PFA ............................................84, 101, 103, 107PTFE ..........................................84, 101, 103, 107

(PETG)VIVAK Sheet......................................................121

......132(ChlorinatedPolyvinyl Chloride)

Pipe ....................................................................84Rod& Sheet ..................................................82-83

(HDPE)........................77..........................2, 5-7, 9, 15, 28, 29, 31, 65

(standardmaterials & sizes)CELAZOLE ..........................................................45RYTON................................................................41

Fiberglass Grating..........................................86-89..121

............69(PI) ................................2-4, 5-7, 13, 15

(PET-P)............2-3, 5-7, 9, 15, 28, 30, 32

R-4000 PVC Pipe................................................84R-4000 PVC RigidFittings..................................85RNT 1065 Tubing..............................................112

..........86-89

DURADEK / DURAGRID ................................86-89DURAGRATE..................................................86-89EXTREN ........................................................86-89SAFRAIL..............................................................86

EXCELONR-4000 PVC ......................................84MoldedPVC Fittings ..........................................85

..........2-3, 5-7, 10-11,13, 37-39

........94, 101,103, 107

(Fiberglass)DURADEK / DURAGRID ................................88-89DURAGRATE..................................................86-87

ACETRONGP......................................................28Nylon101............................................................17

Security & BulletResistantGlazing........................124

....................121......................................47-50

(PEEK) ....................2-3, 5-7, 11, 15, 41-42....................................................71-73

(PVDF)........................................................75..................................................124-128

AR..............................................................126-128General Purpose........................................124-125Sunlife ..............................................................126

......2, 5-7, 8, 14-17, 19, 21..........................................121

PTFE ................................ 2, 5-7, 54-56, 59, 65..................92-96, 99, 102-103,

105, 107-109....................................108-109

GS ..........................................................5-8, 14-18GSM ......................................................5-9, 14-21GSMBlue ..........................................5-7, 9, 14-17NSM ........................................3, 5-7, 9, 14-17, 21

6/6 Strip..............................................................186/6MOS2 FilledStrip ........................................18101 Type6/6..........................................5-8, 14-17MC 901 ......................................5-8, 14-17, 20-21MC 907 ......................................5-8, 14-17, 20-21NYLAFLOWTubing....................................108-109NYLATRONGS ......................................5-7, 14-18NYLATRONGS ProfileShapes ............................18NYLATRONGSM........................5-9, 14-19, 20-21NYLATRONGSMBlue......................5-9, 14-17, 23NYLATRONNSM ....................3, 5-7, 9, 14-17, 21

..................................122-123..........................2, 5-7, 11

VIVAK................................................................121..........................92-93, 102, 106

EXCELONClear R-4000......................................85PVC Schedule40 & 80 ......................................84

........................113-121

HYGARDSheet..................................................124HYZOD Sheet............................................124-128MachineGradeSheet ....................................33-34MAKROLON ..............................................124-128PC 1000 ........................................................33-34Rod......................................................................33Tubing, Clear Rigid ..........................................110TUFFAK Sheet ..................................................130TwinWall Sheet ................................................130

(PEEK)KETRON ..................................2-3, 5-7, 11, 41-42

(PE)HighDensity (HDPE) Rod& Sheet................76-77LowDensity (LDPE) Rod, Sheet& Tubing76-77, 110

(PP)CorrugatedSheet (COROPLAST) ......................132Rod ....................................................................79Sheet........................................................75, 77-79

(PS)................................................2, 52(PSU)

PSU1000................................................2, 5-7, 34....................................52-53, 94, 100

NYLATRONGS ....................................................18UHMW-PE ULTRA-WEAR....................................69

(Polytetrafluoroethylene)FLUOROSINT................2-3, 5-7, 10-11, 37-39, 54PTFE ..............2, 5, 7, 9, 21, 28, 45, 56, 59, 94,101, 103, 107, 136(Polyvinyl Chloride)

EXCELONClear R-4000 ..............................84-85Pipe ..............................................................84-85Rod& Sheet..........................2, 71, 80-81, 83, 136

KYDEX Sheet ................................................71-74(PPSU) ............................2, 3, 5-7, 13, 35

ABS ....................................................................70ACETRONGP ............................................6, 28-29Acrylic ..............................................................136CELAZOLE ......................................................6, 45CPVC (ChlorinatedPolyvinyl Chloride) ........82-83DELRIN150E ................................................28-29DELRINAF Blend............................................6, 28DURATRON ..........................................................6ERTALYTE........................................................6, 32FLUOROSINT ..................................................6, 37HighDensity Polyethelene ............................76-77Industrial Laminate..................................47, 50-51KETRON................................................................6KYNAR ................................................................75LowDensity Polyethelene..............................76-77MC 901..................................................6-7, 16-17MC 907..................................................6-7, 16-17NYCAST..............................................................26NYLATRONGS ......................................6-7, 16-17NYLATRONGSM....................................6-7, 16-17NYLATRONGSMBLUE..........................6-7, 16-17NYLATRONNSM....................................6-7, 16-17NYLOIL........................................14, 21-22, 26, 59Nylon101 ..............................................6-7, 16-17PC 1000 ......................................................6-7, 33PEEK ..............................................................6, 42Polycarbonate..............................................6-7, 33Polyethylene (HD)..........................................76-77Polyethylene (LD) ..........................................76-77Polypropylene................................................78-79Polyurethane..................................................52-53PVC (Polyvinyl Chloride) ..............................81, 83RADEL R ........................................................6, 35RYTON............................................................6, 41SEMITRON......................................................6, 46TECHTRON............................................................6PTFE ........................................................54, 56TIVAR ................................................61-64, 67, 69TORLON ....................................................6, 43-44UHMW-PE ..........................................................69ULTEM............................................................6, 36

140

8Index

..................................132(PPS) ..............................2-3, 5-7, 15, 40-41

86......................77

Rod& Sheet ..........................5-7, 9, 11-13, 45-46

NYLATRONGS ....................................................18UHMW-PE ULTRA-WEAR....................................69EXTREN ..............................................................86

ABS ....................................................................70ACETRONGP..................................................6, 28CELAZOLE ......................................................6, 45CPVC (ChlorinatedPolyvinyl Chloride) ........82-83COROPLAST ....................................................132DELRIN ..........................................................6, 28DELRINAF Blend..................................................6DURAPLEX........................................................121DURATRON ..........................................................6ERTALYTE ........................................................6,32EXTREN ........................................................86-88FLUOROSINT ..................................................6,37HighDensity Polyethylene ............................76-77HYGARD ....................................124-125, 127-129HYZOD ......................................................132-135IMPLEX ............................................................121Industrial Laminate..................................47, 49-51KETRON (PEEK) ....................................................6KYDEX ..........................................................71-73KYNAR ................................................................75LowDensity Polyethylene..............................76-77MachineGradePolycarbonate ............................33MAKROLON ..............................................124-129MC 901Nylon......................................6-14, 16-17MC 907Nylon......................................6-14, 16-17Mirror Acrylic ..................................................121NYCAST..............................................................14NYLATRON703XL ........................................14-15NYLATRONGS ....................................6-14, 16-17NYLATRONGSM..................................6-14, 16-17NYLATRONGSMBLUE........................6-14, 16-17NYLATRONLFG ............................................14-15NYLATRONLIG..............................................14-15NYLATRONNSM..................................6-14, 16-17NYLOIL ....................................................14, 21-22NYLON101..........................................6-14, 16-17NYMETAL............................................................14OPTIX ........................................................122-123PC 1000..............................................................33PLEXIGLAS................................................113-120Polyethylene (HD)......................................2, 76-77Polyethylene (LD) ......................................2, 76-77Polypropylene................................................78-79Polyurethane ................................................51, 53PVC (Polyvinyl Chloride) ..............................80-81PSU1000........................................................6, 33RADEL R................................................................6RYTON............................................................6, 41SEMITRON......................................................6, 46TECHTRON................................................6, 40-41PTFE ........................................................54, 56TIVAR ................................................57-62, 67-69

TYGONB-44-4X Bulk Transfer92, 94-95, 102, 105TYGONF-4040-AFuel andLubricant94, 100, 103, 107TYGON2275HighPurity..............92, 98, 103, 106TYGON2275 I.B. HighPurity Pressure92, 95, 103, 106TYGONSE-200 Inert ..................94, 101, 103, 107TYGONR-3603 Laboratory....92, 96, 102, 105-106TYGONLFL LongFlex LifePump 92, 99, 103, 107TYGONS-50-HL Medical/Surgical92, 98, 103, 106TYGONS-54-HL Microbore..............................106TYGON2001 Plasticizer Free........92, 99, 103, 106TYGONB-44-4X I.B. Pressure..................102, 105TYGON3350 Sanitary Silicone100-101, 105, 110-116TYGON3370 I.B. Sanitary SiliconePressure ....92,97, 103, 106TYGON2075Ultra Chemical Resistant92, 99, 103, 106TYGONR-1000 Ultra-Soft ............92, 96, 102, 106TYGONR-3400 UV Resistant......94, 100, 103, 107TYGONR-3603 Vacuum ..............92, 96, 102, 105TYGOTHANE C-210-APrecisionPolyurethane94, 100,103,107TYGOTHANE C-544-A I.B. PrecisionPolyurethanePressure............................................100, 103, 107VINCONVinyl....................................................112VERSILIC SPX-50 High-StrengthSilicone ........92,97, 102, 106VERSILIC SPX-70 I.B. High-StrengthSiliconePressure92, 97, 102

CELAZOLE PBI ....................................................45FLUOROSINT – FilledPTFE ..........................37-39MC 901Nylon ..................................14, 19, 20-22MC 907Nylon ..................................14, 19, 20-22NYCAST..............................................................26NYLATRONGSM ..............................14, 19, 20-22NYLONGX..........................................................23NYLONRX ..........................................................23RYTONPPS ........................................................41TIVAR UHMW-PE................................................68TORLON..............................................................42

CM-2 AbrasionResistant..................................130General PurposeTypeA....................................130

..............................................92-107....................94, 100, 103, 107

(UltraHighMolecular WeightPolyethylene)Rod......................................................................69TIVAR Rod, Sheet & Tubular Bar ..................68-69ULTRAWEAR ProfileShapes ..............................69

(PEI) ..........................2-3, 5-7, 12, 35-36, 43ProfileShapes ............69

............................92, 97, 102, 106..................................................112

EXCELONRNT Tubing ......................................112VINCONTubing ................................................112

..................121

TORLON ....................................................6, 43-44TUFFAK ............................................................130TwinWall Polycarbonate ..................................130UHMWPolyethylene..........................61-62, 67-68ULTEM............................................................6, 33VIVAK................................................................121

(PTFE ) .......................................... 56

EXTREN ..............................................................87

Nylon6/6 ............................................................18Nylon6/6MOS2 filled........................................18

DURADEK......................................................86-89DURAGRATE............................................86-87, 89DURAGRID ....................................................86,88EXTREN ..................................................86-87, 89SAFRAIL..............................................................86

(PPS)..................2-3, 5-7, 10, 15, 40-41PTFE

FEP Roll Covers ................................................132FlexibleTubing..................................................111Rod(Mechanical Grade)......................................56MoldedTube ......................................................56Sheet..............................................................54,56SkivedTape ........................................................56Spaghetti Tubing ..............................................111

(UHMW-PE)88......................................................58, 61, 67-6888-2........................................................58, 61, 681000 ..................................................57-61, 65-68Anti-Static ....................................................59, 62Ceram-P ............................................57, 62, 65-68CleanStat ............................................................62DrySlide ............................................57, 63, 65-68DS ....................................................57, 63, 66, 68HOT (HighOperatingTemperature) ....................58, 68Oil Filled......................................57, 60, 63, 65-68Recycled ......................................58, 64-65, 67-68Rubber-Backed..............................................57, 64Tubular Bar..........................................................68UV-Resistant............................................58, 64-66

(PAI)........................2-4, 6-7, 13, 15, 42-44

Acrylic ..............................................................131CHEMFLUOR FEP ......................94, 101, 103, 107CHEMFLUOR PFA ......................94, 101, 103, 107CHEMFLUOR PTFE ....................94, 101, 103, 107EXCELONRNT 1065 ........................................112FLURANF-5500-ASevereEnvironment........94, 101,103, 107Industrial Laminates ......................................47-50NORPRENEA-60-F FoodGrade ......................92, 105NORPRENE A-60-G Industrial Grade94, 99, 102-103NORPRENE A-60-F I.B. Pressure................95, 107NYLAFLOWPressureTubing ....................108-109PHARMED ....................................92, 96, 102, 106PolycarbonateClear Rigid ................................110Polyethylene (LD)..............................................110PTFE Flexible. ...............................................111PTFE Spaghetti ............................................111TYGONB-44-3 BeverageandGeneral Application..92, 94, 102, 105

PTFE

141

8Terms

TERMS & CONDITIONS of SALE

CONTROLLING PROVISIONS:All orders accepted by Cope Plastics, Inc., and all sales transactions are expressly subject to the following terms and conditions of sale, which may not be varied or added to except by a writtencontract signed by an authorized representative of Cope Plastics, Inc. Any and all prior proposals, negotiations and representations, if any, are merged herein. Any terms in Purchaser’s orderor confirmation which are inconsistent herewith are expressly rejected, and shall not be binding on Cope Plastics, Inc. Any failure of Cope Plastics, Inc. to raise objections to any inconsistentor additional terms shall not constitute a waiver of these terms and conditions of sale.

GENERAL INFORMATION:• We welcome orders by phone, fax, US Mail, EDI or Internet. Your offer to purchase will be considered as accepted when we provide written confirmation by return fax, US Mail, EDI or Internet.In the event that no written confirmation is received, your order will be considered as accepted after the passage of 48 hours.

• Our minimum order is $100 for stock materials. Higher minimums and cash with order terms may apply to products specially ordered and to fabricated parts.

• We support blanket orders, yearly contracts and multi-year contracts.

• All orders received and accepted are considered binding legal obligations subject to these terms and conditions of sale.

• All orders are FOB shipping point and normally shipped freight prepaid and added. Title and risk of loss pass to Buyer upon delivery by us to the freight carrier, whether sold with freightallowed or otherwise.

QUOTATIONS AND PUBLISHED PRICES:Quotations automatically expire 30 calendar days from the date issued, unless otherwise stated in the quotation, and are subject to withdrawal by written notice within that time period. Pricesshown on any published price lists and/or other published literature issued by Cope Plastics, Inc. are not unconditional offers to sell, and are subject to change without notice. Prices shall besubject to adjustment to those in effect at the time of shipment.

CREDIT TERMS:Net 30 days from date of invoice. Invoices not paid within 30 days may be assessed a service charge of 1.5% per month (or fraction thereof) or the maximum contract rate permitted by law.If Cope Plastics, Inc. deems that by reason of the financial condition of the buyer or otherwise, the continuance of production or shipment on the terms specified is not justified, Cope Plastics,Inc. may require full or partial payment in advance.

NEW CUSTOMERS:To establish credit, please request our Business Information Packet. Completion and a signature on both the Information Section and the Tax Liability/Exemption Section is required. Firms thathave current above average ratings in Dun & Bradstreet (i.e., typically 3A1 or above) may not need to provide credit references.

SHIP QUANTITY:We ship quantities in accordance with customer request. However, on custom orders and fabricated parts, quantity shipped may vary +/-10% from quantity ordered. We normally reserve theright to ship +10% of any order for rod in lengths less than standard. If your quantity requirements are exact, please discuss specifications with your Cope Customer Service Representative.

DELIVERY:Delivery dates indicated in the contract documents, if any, are approximate and are based on prompt receipt of all necessary information regarding the goods covered by the order or contract.Cope Plastics, Inc. will make reasonable efforts to meet any indicated delivery dates, but cannot be held responsible for failure to do so.

INTELLECTUAL PROPERTY:The sale and delivery of goods to buyer shall in no way transfer to buyer any right of ownership in patents, copyrights, trademarks, technologies, designs, specifications, drawings, or otherintellectual property of Cope Plastics, Inc. (or its suppliers) incorporated into the goods delivered hereunder.

WARRANTY:Cope Plastics, Inc. warrants that all standard shapes shall, at time of shipment, meet the manufacturer’s specifications and be free from defects or will be subject to replacement. Tolerancesand manufacturing standards may vary from manufacturer to manufacturer on the same product. Please advise of specifics if your needs are critical. All parts or components fabricated byCope Plastics will be in accordance with customer prints, drawings & specifications and will be free of defects in material and workmanship at the time of shipment. The liability of Cope Plastics,Inc. for any defective or nonconforming goods shall be limited to either, at the sole discretion of Cope Plastics, Inc., (1) the repair of any defective or nonconforming goods, (2) replacement ofdefective or nonconforming goods, or (3) cancellation of the invoice and return of the purchase price. In no event shall Seller be liable for Buyer,s anticipated profits, or incidental, special, orconsequential damages.

COPE PLASTICS, INC. MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND ALL OTHER WARRANTIES INCLUDING ANY IMPLIED BY OPERATION OF LAW, AND ANY AND ALL WARRANTIESOF MERCHANTABLILITY OR WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED. COPE PLASTICS, INC.’S LIABILITY PURSUANT TOANY WARRANTY SHALL BE LIMITED TO THE REPAIR OR REPLACEMENT OF THE MATERIAL SOLD OR REPAYMENT OF THE PURCHASE PRICE. UNDER NO CIRCUMSTANCES SHALL COPEPLASTICS, INC. BE LIABILE FOR PERSONAL INJURY, SPECIAL, PUNITIVE, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR DAMAGE TO OTHER PROPERTY WHETHER SUCH DAMAGESARISE FROM OR ARE A RESULT OF BREACH OF CONTRACT, WARRANTY, TORT (INCLUDING NEGLIGENCE), STRICT LIABILITY OR OTHERWISE. COPE PLASTICS, INC. SHALL HAVE NO LIABILITYFOR LOSS OF BUSINESS, BUSINESS INTERRUPTIONS, OR LOST PROFITS. IN NO EVENT SHALL COPE PLASTICS, INC.’S LIABILITY ON ANY WARRANTY OR CLAIM WHATSOEVER EXCEED THECOST OF THE MATERIALS SOLD.

COPE PLASTICS, INC. SHALL HAVE NO LIABILITY FOR PATENTS, TRADEMARKS, TRADE DRESS, OR COPYRIGHT INFRINGEMENT OR MISAPPROPRIATION OF TRADE SECRETS WITH RESPECTTO ANY GOODS DELIVERED.

SALES TAX:Cope Plastics is required to charge state and local tax when a sales tax exemption certification has not been signed and provided to us. When ordering, please indicate clearly if any item istax exempt and determine that a current exemption certification is in our file.

142

8Terms

TERMS & CONDITIONS of SALE

CANCELLATIONS:Undelivered parts of any order may be canceled by the buyer only with the written approval of Cope Plastics, Inc. In the event that the buyer makes an assignment for the benefits of creditors,or in the event that Cope Plastics, Inc. for any reason feels insecure about the buyer’s willingness or ability to perform, Cope Plastics, Inc. shall have the unconditional right to cancel the salestransaction or demand full or partial payment in advance. In the event of cancellation of orders for special materials and fabricated parts by either party, the buyer shall pay to Cope Plastics,Inc. all reasonable costs and expenses that have been incurred prior to cancellation, including the cost of materials ordered, plus the usual rate of profit for similar work. The minimumcancellation charge shall be 15% of the contract price.

CLAIMS:Buyers are responsible for inspecting all goods upon arrival. Claims for shortage or breakage, for any reason, must be made within 10 days of receipt of shipment. Failure to give notice of anydiscrepancies in writing within 10 days of receipt of shipment shall constitute a waiver by purchaser of all claims in respect to the goods received. No claim will be allowed unless approvedby an authorized representative of Cope Plastics, Inc. Goods shall not be returned without a Return Authorization Number from Cope Plastics, Inc. All goods returned may be subject to arestocking charge.

RETURNS:On orders shipped in error, Cope Plastics, Inc. will issue full credit, including reasonable charges for freight. Returns for other reasons will be subject to certain conditions. A Return AuthorizationNumber must be obtained prior to any return shipments. Specially ordered materials and fabricated parts may not be returnable. Standard materials may be subject to restocking charges.Cope Plastics, Inc. is not responsible for any direct or indirect loss which may result from material failure, improper storage, neglect or misapplication of the product. Prepaid freight for returnshipments may be required. We do not accept charge backs or penalties for disputed orders.

REMEDIES OF COPE PLASTICS, INC.:Buyer agrees that any of the following shall constitute an event of default, which shall enable Cope Plastics, Inc. at its sole option, to cancel any unexecuted portion of any order, or to exerciseany right or remedy which it may have by law: (1) the failure of the buyer to perform any term or condition contained herein; (2) the insolvency of buyer or its failure to pay debts as they mature,an assignment by buyer for the benefit of its creditors, the appointment of a receiver for the buyer for the materials covered by this order or the filing of any petition to adjudicate the buyerbankrupt; (3) the death, incompetence, dissolution or termination of existence of buyer; (4) a failure by buyer to provide adequate assurance of performance within ten (10) days from a justifieddemand by Cope Plastics, Inc.; or (5) if Cope Plastics, Inc., in good faith, believes that buyer’s prospect of performance under these terms and conditions of sale is in doubt.

Upon default by buyer, buyer agrees to reimburse Cope Plastics, Inc. for all attorney fees and court costs incurred in connection with such default. All rights and remedies of Cope Plastics, Inc.herein are in addition to, and shall not exclude, any rights or remedies that Cope Plastics, Inc. may have under applicable law. In the event it becomes necessary to incur any expense forcollection of any overdue account, reasonable collection charges, and reasonable attorney fees, will be added to the balance due from buyer.

INFORMATION AND RECOMMENDATIONS BY COPE PLASTICS, INC.:All Statements, technical information, and recommendations contained in this publication are presented in good faith, based upon tests believed to be reliable. The reader is cautioned, however,that Cope Plastics, Inc. does not guarantee the accuracy or completeness of this information and it is the reader’s responsibility to determine the suitability of products in any given application.All products discussed are sold without warranty, either expressed or implied, and buyer assumes all responsibility for loss or damage arising from the handling or use, whether done inaccordance with directions or not. Statements concerning the possible use of products are not intended as recommendations to use any product in the infringement of any patent.

NON-WAIVER:Any failure of Cope Plastics, Inc. to insist upon strict compliance with any term or condition of sale herein shall not be deemed to be a waiver of any right or remedy of Cope Plastics, Inc.hereunder, nor of its right to insist upon strict compliance of the same or any other term or condition of sale in the future. No waiver nor any term or condition of sale shall be valid unless inwriting and signed by an authorized representative of Cope Plastics, Inc.

GOVERNING LAW:Unless otherwise agreed in writing, any agreement or transaction arising pursuant to any purchase order shall be governed by the laws of the State of Illinois. The parties shall have such rightsand remedies as set forth in the Illinois Uniform Commercial Code, except as varied by the terms above. Cope Plastics, Inc. and the buyer agree that any dispute, claim or litigation arisingunder any agreement hereunder shall be heard and determined by the Third Judicial Circuit Court of the State of Illinois, Madison County, and the parties agree to submit to the jurisdiction ofthat court.

INTERPRETATION AND SEVERABILITY:These terms and conditions of sale shall not be construed against the party preparing them, but as if all parties jointly prepared them. Should any term or provision contained herein be heldto be invalid, illegal, or unenforceable under any present or future laws, such term or provision shall be fully severable, and the terms and conditions of sale shall be construed and enforcedas if such invalid, illegal, or unenforceable term(s) had never been made a part hereof.

ENTIRE AGREEMENT:This document, along with the purchase order and all attachments thereto, shall constitute the entire, complete, and exclusive agreement of the parties with respect to the sale of goods. Nocourse of dealing or usage of the trade are applicable unless expressly incorporated herein. No additional or different terms and conditions appearing on the face or reverse side of any purchaseorder used or supplied by the buyer shall become a part of the terms and conditions of the agreement. All other prior or contemporaneous representations, warranties, covenants, or agreementswith respect to the subject matter are hereby superseded.

ST. LOUIS MAUMELLE HUNTSVILLE651 Lambert Point Dr. 1600 Murphy Drive 2995 Wall Triana Hwy, Ste #A1Hazelwood, MO 63042-4419 Maumelle, AR 72113-6176 Huntsville, AL 35824-1531(314)-344-0436 (501) 803-3344 (256) 464-0774TOLL FREE (800) 325-9188 TOLL FREE (800) 643-5530 TOLL FREE (800) 545-8428FAX (314) 344-0413 FAX (501) 803-0033 FAX (256) 464-0775

PEORIA TOPEKA LOUISVILLE630 High Point Lane 1751 S.W. 41st Street 1729 Research DriveEast Peoria, IL 61611 Topeka, KS 66609-1252 Louisiville, KY 40299-2201(309) 694-0305 (785) 267-0552 (502) 499-8884TOLL FREE (800) 322-2826 TOLL FREE (800) 255-2941 TOLL FREE (800) 884-9588qFAX (309) 694-0433 FAX (785) 267-7416 FAX (502) 495-0998

ROCK ISLAND FARGO OMAHA8110 - 42nd Street, West 3331 S. University Drive 14535 Grover StreetRock Island, IL 61201-7325 Fargo, ND 58104-6291 Omaha, NE 68144-3241(309) 787-4465 (701) 232-6412 (402) 597-9300TOLL FREE (800) 447-1242 TOLL FREE (800) 437-4752 FAX (402) 597-9356FAX (309) 787-4466 FAX (701) 234-0018 TOLL FREE (800) 988-6207

CEDAR RAPIDS WAUKESHA MEMPHIS920 N. Compton Drive N30W22377 Green Rd. Suite D 6399 Shelby View Drive, Suite 110Hiawatha, IA 52233-2204 Waukesha, WI 53186-8869 Memphis, TN 38134-7666(319) 393-5575 (262) 650-0085 (901) 372-2383TOLL FREE (800) 332-7257 TOLL FREE (800) 242-5530 TOLL FREE (800) 541-9173FAX (319) 393-5939 FAX (262) 650-0086 FAX (901) 373-3974

MINNEAPOLIS/ST. PAUL KANSAS CITY OKLAHOMA CITY980 Berwood Ave East, Suite 110 1751 S.W. 41st Street 310 N.E. 31st StreetVadnais Heights, MN 55110 Topeka, KS 66609-1252 Oklahoma City, OK 73105-4004(651) 228-1448 (913) 722-1550 (405) 528-5697TOLL FREE (866) 834-4792 TOLL FREE (800) 542-9182 TOLL FREE (800) 654-9139FAX (651) 228-1449 FAX (913) 722-1551 FAX (405) 525-7214

CHICAGO CORPORATE OFFICESOne Territorial Court, Suite B 4441 Industrial DriveBolingbrook, IL 60440-3672 Alton, IL 62002-5939(630) 226-1664 TOLL FREE (800) 851-5510TOLL FREE (866) 246-5015 618-466-0221FAX: (630) 226-1728 FAX: 618-466-7975

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