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2nd IPSUS Progress Meeting
Dr.-Ing. Jorge F. dos SantosGKSS-Forschungszentrum Geesthacht GmbH
Institute of Materials ResearchMaterials Mechanics and Joining
Solid-State Processes (WMP)
IPSUS Progress Meeting 2
6th and 7th December 2007, DESY, Hamburg, Germany
Agenda
Thursday, 12th of June 2008
Minutes Approve minutes of previous meeting.Verify actions list.
GKSS10:00-10:30 Management
overviewSummary of the technical activities.Management report. GKSS
10:3011:00 Guest Lecture Microstructure-property modelling for Friction Stir
Welding of aerospace a luminium alloysDr. J.Robson
11:00-12:00
WorkProgrammeReview
ŅCharacterisation of AA2198 T851 and AA2139 T3Aluminium Alloy welded by Friction Stir WeldingÓVinicius Saccon
ćFlexiStir: process-undverfahrensentwicklungsorientierteR�hrreibschwei§anlagentechnikŅHenry Loitz
GKSS
12:00-13:00 Lunch
Agenda
13:00-15:00
WorkProgrammeReview
ŅWP2 - Scattering and Tomography experiment:about the ongoing work with FlexiStirÓTorben Fischer
Mg-Al interface formation at high temperature andpressureNils Nawrath
Mg-Al with Zn-interlayer at high temperature andpressureMaik Negendank
Mg-Al with Cu-interlayer at high temperature andpressurePaul Sch�ler
Coextrusion of Mg and Al: Simulation andProcessingDr. S�ren M�ller
GKSSTUB
15:00-15:30 Coffee break
15:30-17:30
WorkProgrammeReview
ŅMicrostructure and properties of Al to steel FrictionStir overlap weldsÓDr. Aleksander Kostka
ŅLiterature Review and Modelling of Friction StirWeldingÓHua Wang
MPIE/RUBCU
17:30-18:30 Lab tour
18:30 Close of the meeting 1st day19:30-21:00 Joint Project Dinner
Agenda
Friday, 13th of June 2008
9:00-9:30
WorkProgrammeReview
ŅPresentation on ODS SteelsÓRainer Lindau FZK
9:30-10:30
Identification of issues and their resolution.Summarise achievements. All
10:30-11:00 Coffee Break
11:0013:00
DisseminationandExploitationissues
Review of status of d issemination activities.Presentation of each partner1 of carried out andplanned activities for the exploitation/disseminationof results.Planning for the IPSUS Summer School 2008
GKSSAll
13:00-14:00 Lunch
14:00-15:00
Future plans/Actions List
Summary of plans for the next 6 months period ofproject. Itemise actions and get person/timecommitment.
All
15:00 Close of the meeting
Agenda
List of Actions
List of Actions
List of Actions
VI-IPSUS Summer School
Preliminary concept
Location: Ramada Hotel Hamburg-Bergedorf & GKSS
Dates: Monday 8th – Friday 12th of September 2008
5-day programme:Monday-Wednesday: lectures at Ramada Hotel
Thursday-Friday: practice at GKSS joining processes, mechanical testing and diffraction techniques
7 Lectures / 45 min12 Lectures / 30 min7 Lectures / 45 min
Total: 26 Lectures
VI-IPSUS Summer School
Preliminary Programme
Monday, 8th September
Process: 4 LecturesApplications: 3 Lectures
Tuesday, 9th SeptemberMetallurgical Phenomena: 3 LecturesMetallurgy of Welded Joints: 4 LecturesModelling: 3 Lectures
Wednesday, 10th September
Modelling: 2 LecturesCharacterisation Methods: 3 LecturesMechanical Properties: 4 Lectures
Thursday, 11th SeptemberProcess and TestingNeutron Scattering
Friday, 12th September
Process and TestingNeutron Scattering
VI-IPSUS Summer School
Preliminary programme - lectures (Monday-Wednesday)
Session: Process (JF dos Santos)Welding Processes: Overview (J.F. dos Santos)FSW (W. Thomas)Surface Modification and Functionalisation with Solid State Processes (M. Beyer)Joining Processes for Hybrid Metall-Polymer Joints (S. Amancio)
Session: Metallurgical Phenomena (W. Reimers)Recrystallisation, Precipitation and Residual Stresses (W. Reimers)Phase Transformations (A. Pyzzalla)ODS Steels (R. Lindau)
Preliminary programme - lectures (Monday-Wednesday)
Metallurgy of Welded Joints (Session: A. Pyzalla)Welding Metallurgy of Al-Alloys (C. Olea)Welding Metallurgy of Steels (A. Pyzalla)Dissimilar Joints with FSW (A. Kostka)
Session: Modelling (N. Huber)Process (P. Colegrove)Microstructure (J Robson)Deformation and Fracture (J. Mosler)Neural Networks (N. Huber)Residual Stresses in Friction Stir Welded Joints (S. Williams)
VI-IPSUS Summer School
Preliminary programme - lectures (Monday-Wednesday)
Session: Characterisation Methods: (A. Schreyer)Neutron (P Staron)Synchrotron (A. Schreyer)Electron Microscopy (A. Kostka)Deformation and Distortion (W. Friebe)
VI-IPSUS Summer School
VI-IPSUS Summer School
Preliminary programme - lectures (Monday-Wednesday)
Session: Applications (JF dos Santos)Automotive (NN)Aircraft (M. Paccionne)Shipbuilding (S. Müller)
Session: Mechanical Properties and Testing of Welded Joints(P.T. Castro)
Mechanical testing of Welded Joints (J. Heerens)Toughness Behaviour of FSW Joints (P.T. Castro)Damage Tolerance of Welded Structures (P. Irving)Fatigue Behaviour of FSW Joints (R. Tovo)
Time Schedule
Time Schedule
Time Schedule
Management Review
Deliverables List
Deliverable Type Respons. Due dateFlexiStir unit Hardware GKSS Oct 07WP1
Weldability Report Report GKSS, FZK,MPIE, RUB
Dec 07
WP2 Methodology and hardware for in-situ monitoring of non-equilibrium metallurgical phenomena inproduction processes using synchrotron based diffraction technique
Methodology/Report
GKSS Dec 07
Procedure and interlayer selection for coextrusion of hybrid Al-Mg profiles Report TUB Dec 08WP3
Time resolved description of precipitation and recrystallisation kinetics in FSW of Al and Mg alloysas well as in dissimilar joints
Report MPIE, RUB Mar 09
WP4 Time resolved description of phase formation and transformation in FSW of advanced steels anddissimilar joints thereof
Report FZK,MPIE,RUB.
Mar 10
Management Review
Deliverables List
Literature review Report CU Dec 07WP5
Process model describing thermo-mechanical phenomena in high speed FSW, which will supportthe selection of strategy and parameters for high productivity FSW
Analyticalmodel
CU Dec 08
WP6 Artificial neural network for the determination of optimal parameters based on e xperimentallydetermined complex process-properties relationship.
Computercode
GKSS Mar 10
Technical Report 1 (May – Dec 07) Report All Jan 08
Technical Report 2 (Jan – Jun 08) Report All Jul 08
Technical Report 3 (Jul Š Dec 08) Report All Jan 09
Technical Report 4 (Jan Š Jun 09) Report All Jul 09
Technical Report 5 (Jul Š Dec 09) Report All Jan 10
Technical Report 6 (Jan Š Apr 10) Report All May 10
Management Review
Year Jan Feb Mar Apr May Jun Jul Aug Sept Oct Nov Dec
SD
PM6
Technical Reporting (semi-annual) IPSUS Progress Meeting (semi-annual)
Annual Reporting: Technical + Financial reporting from previous year
Final Reporting: Final Technical + Financial reporting
IPSUS Summer School IPSUS Seminar & Final Demonstration
Note:
AR1 = TR1AR2 = TR2 + TR3FR = TR4 + TR5 + TR6
IAP takes part on PM2, PM4 and PM6
AR1
AR2 PM4
PM2
TR6
PM3
TR4
FR
PM5
2007
TR22008
PM1
SS
SS2009
2010
TR1
TR3
TR5
PMTR
AR
FR
SS SD
Project Calendar
Management Review
Project Calendar
Partners that have submitted a periodic financial report should
produce the report for the remaining period.
Partners that have so far not submitted any financial report
should claim for the period May - December 2007