31504569-tp48300-a quick installation guide (v100r001_09) (2)

HUAWEI TECHNOLOGIES CO., LTD.

TP48300/A V100R001

Quick Installation Guide

Issue: 09

Part Number: 31504569

Date: 2011-07-28

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Prepare the following tools before the installation:

Installing the Cabinet�Installing the Cabinet on the Rack of Storage Batteries

According to actual conditions, use one of the following modes to install the cabinet: installing the cabinet on the rack of storage batteries, installing the cabinet on the ground, installing the cabinet on the 19-inch open rack, installing the cabinet on the BTS cabinet. The cabinet must be installed at the place which no more than 3 m distance from the DC load.

Move the cabinet to the installation position on the rack of storage batteries. Align the expansion bolt holes on the base in the front of the cabinet with the installation holes for the bolt holes on the rack of storage batteries.Fix the bolts into the holes and fasten the bolts.

12

Install the rack-mounting ears to the cabinet.

Socket wrench Torque wrenchInsulating gloves & ESD gloves

Copyright Huawei Technologies Co.,Ltd.2011.All rights reserved.Copyright Huawei Technologies Co.,Ltd.2011.All rights reserved.

Ф12 drill bitFlat-head screwdriver

(M3M4) Adjustable wrench

Key to cabinet

Percussion drill

Wire stripper Ratchet crimp tool Diagonal pliers Paint brush

Nylon tie

Multimeter

Insulating tape Marking pen Vacuum cleaner Hydraulic pliers Insulating handle Electric knife

Heat gun

Phillips screwdriver (M3M4)

A-shaped ladder (2 m)

NOTEAlign the first bolt hole on the base with the bolt hole on the storage rack, and then install other bolts in the proper holes.

M8 x 16 (4 pcs)

NOTEThe Flat-head screwdriver, Phillips screwdriver, Adjustable wrench, Torque wrench, and Inner hexagon wrench should be use insulating tape as a wrap.

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Installing the Cabinet on the GroundDetermine the installation position of the cabinet, and then mark the positions of the holes to be drilled with a marking pen.1

Unit: mm

Drill holes at the hole positions, feed expansion bolts into the holes, and then secure (hammer and then tighten) the expansion bolts.

2

Install the rack-mounting ears to the cabinet. Place the cabinet on the expansion bolts, and then tighten the bolts.3

Cabinet outline

316

450

Installation hole4- 10

Unit：mm

52-60

12

Ф8×60 mm (4pcs)

NutSpring washer

Flat washer

Expansion tubeExpansion trough

Cone-head bolt

Installation hole

Rack-mounting ears

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Installing the Cabinet on the 19-inch Open Rack (IMU)Fix the rack-mounting ears into the bolt holes at both sides of the cabinet. Ensure that the base of the rack-mounting ears install direction faces the front of the cabinet

1

Determine the installation position of the cabinet on the 19-inch open rack, and then install the Ф6 floating nuts at the holes for bolts. The recommended installation height of the cabinet is 1.5 m. The actual installation height of the cabinet must be determined according to the stature of installation personnel and installation requirements.

2

Move the cabinet to the installation position of the 19-inch open rack, and then install the cabinet on the open rack.3

CAUTIONA minimum of three persons are required for safe installation on the 19-inch open rack.Otherwise, the cabinet may fall and cause injury.

Floating nut

3Side of the cabinet

2

Ф6×12 mm (4pcs)

3

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Installing the Cabinet on the BTS Cabinet1

Install the conversion board on BTS cabinet.2Install the rack-mounting ears to the cabinet.

Align the expansion bolt holes on the base in the front of the cabinet with the installation holes for the bolt on the con-version board.

3

Fix the bolts into the holes and fasten the bolts.4

1

Rack-mounting ears

Operation side

2

Ф10×25 mm (2pcs)

Ф6×12 mm (4pcs)

Ф6×12mm (4pcs)

Installing PSU（Optional）�The TP48300/A is configured with two PSUs by default. The rated output current of each PSU is 30A or 50 A. The number of PSUs depends on actual capacity requirements for the TP48300/A .

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Installing Sensor � Install indoor temperature and humidity sensor.1

Indoor temperature and humidity sensor

60 m

m

M4 X 35Expansion Bolt Shelter


Main equipment

Install battery temperature sensor.2

Connect to battery

Connect to TP48300/A

NOTEHumidity and temperature sensor: Install it next to the air inlet of the main equipment and far from the air outlet. Install it at the same height of the air inlet of the main equipment.

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Installing the PGND Cables� Unlock and open the cabinet door, and then remove the cover plate of the cable window on the top of the cabinet.1

Lead the PGND cables into the cabinet through the cable window, and then route the cables along the panels of the cabinet.2

DC output positive wiring busbar

LLVD MCB

Monitoring module

Negative pole of the battery

BLVD MCB

AC input MCB

PSU Ground busbar of the cabinetAC surge protector


LLVD fuse

Monitoring module


BLVD MCB

AC input MCB


Cover plate

NOTE Please installing the cabinet according to actual conditions: load power-off tributary using fuse, load power-off tributary using MCB.The outputs of the TP48300/A can be customized. The picture is for reference only.

Load power-off tributary using fuse

Load power-off tributary using MCB


LLVD fuse

Monitoring module


BLVD MCB

AC input MCB


Cover plate

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Connect the PGND cables to the ground busbar.3

Bind the PGND cables.4

4

4

33

The ground busbar

Use an insulating handle to remove battery fuses and load power-off fuses.5

Use an insulating handle to remove battery fuses and set the load power-off MCB to OFF .

CAUTIONThe PGND cables, AC cables, DC cables, signal cables, and communication cables must be bounded separately.

4

4

33

The ground busbar





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Lead the dry contact signal cables and communication cables into the cabinet through the cable window, and then route the cables along the panels of the cabinet.

1

According to the actual installation requirements, use a flat-head screwdriver to prop up the white contact plates to have the metal dome sheets in the ports spring up. Insert the dry contact signal cable into the dry contact points, and pull out the screwdriver to fasten the signal cable.

2

Installing the Dry Contact Signal Cables and Communication Cables (Optional)�

NOTE1. The use of the dry contact signal cables and communication cables is scenario-specific.According to actual requirements, determine the dry contact signal cables and communication cables to be installed before installation.2. Functions of dry contact points.

J13, J14, J4-J10 are nine dry contact sockets on the monitoring back plane. Status, Status1, Status2 are three circuits for the input of the detection signals of the diesel generator. Ctrl1 and Ctrl2 are two circuits for the output of the control signals of the diesel generator. ALM1-ALM7 are seven circuits for the output of the alarm signals of the diesel generator. Each circle represents the corresponding wiring terminal. The black circles are the common terminals of the constant-enabled ports and constant-disabled ports on the relays.NC represents constant-disabled port and NO represents constant-enabled port.By default, the output of the dry contact is set to OFF.

White contact plate

Dry contact point

1 2

Alarm Type Default Function DescriptionAC power-off alarm

DC input overvoltage and undervoltage

Power supply system fault alarm

Surge protector failure alarm

Fuse disconnection alarm

Battery protection

Standby dry contact output 1

Control for the diesel generator 1

Control for the diesel generator 2Detection for the runningstatus of the diesel generatorDetection for the start/stopcontrol signals of diesel generator 1Detection for the start/stopcontrol signals of diesel generator 2

AC input power-cut alarm port (AC Fail)

DC input undervoltage alarm port (DC Low)

Rectifier module fault alarm port (PSU Fail)

Surge protector alarm port (SPD Fail)

Fuse disconnection alarm port (Fuse Alarm)

Battery low-voltage isolation disconnection alarm port (Batt.LVD)

Reserved dry contact 1 (Reserve 1)

Port for starting and stopping the Generator 1

Port for detecting the running status of the diesel generator

Port for starting and stopping the Generator 2

Port for detecting the start.stop signals of diesel generator 1

Port for detecting the start.stop signals of diesel generator 2

ALM1

ALM2

ALM3

ALM4

ALM5

ALM6

ALM7

Ctrl1

Ctrl2

Status

Status1

Status2

12

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insert the signal cables of the temperature & humidity sensor and the battery temperature sensor.3

Bind the dry contact signal cables and communication cables on the cable window separately, and then route all the cables to the distribution frame.

5

Installing the DC Output Cables� Insert the –48 V DC output cable into the output port on the BLVD MCBs.1

Loosen the bolt on the top of the load power-off fuse, connect the –48 V output cable to the bolt, use torque wrench to tighten the bolt, force moment as 10 Nm.

2

Connect the 0 V output cable to the DC output positive wiring busbar.3

Bind the DC output cables on the cable window. Ensure that the DC output cables are separated from other cables.4


DC output distribution can be customized.


CAUTIONDo not connect the power system and the BBU with an Ethernet cable or RJ45 communication cable. If the customer requires in-band NMS management of the power system, the NMS management requires setting of the storage battery capacity. For the details of NMS setting, please see the NMS User Guide.

White contact plate

Dry contact point

1 2

Communication cable

RJ45

12

According to the actual installation requirements, Insert the temperature and humidity sensor signal cable and battery temperature sensor signal cable.

4


Battery temperature sensor

�0

Insert the –48 V DC output cable into the output port on the BLVD and LLVD MCBs .1

Connect the 0 V output cable to the DC output positive wiring busbar.2

Bind the DC output cables on the cable window. Ensure that the DC output cables are separated from other cables.3

Load power-off tributary using fuse机柜负载下电支路采用熔丝Load power-off tributary using MCB

CAUTION1. The force moment of tightening the bolt must less than 10 Nm.2. The signal cables must be installed in the front of the –48 V cables.

1

2

3

1

2

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Loosen the bolt on the top of the base of the battery negative-pole access fuse, connect the –48 V input cables to the bolt, and use torque wrench to tighten the bolt, force moment as 10 Nm.

2Connect the positive-pole of the storage battery to the DC output positive wiring busbar.1

Arrange the output cables, and then use a nylon bundling tape to bind the cables to the bundling tie at the rear of the cable window.

3

Installing the Power Cables of the Storage Battery�


Loosen the bolt on the top of the base of the battery negative-pole access fuse, connect the –48 V input cables to the bolt, and use torque wrench to tighten the bolt, force moment as 10 Nm.

2

Connect the positive-pole of the storage battery to the DC output positive wiring busbar.1

Arrange the output cables, and then use a nylon bundling tape to bind the cables to the bundling tie at the rear of the cable window.

3

Load power-off tributary using fuse机柜负载下电支路采用熔丝Load power-off tributary using fuse

Load power-off tributary using fuse机柜负载下电支路采用熔丝Load power-off tributary using MCB

Battery negative-pole

1 2

BF1- BF2-

Battery positive-pole

If the MCB for batteries is available, Set the MCB of the battery rack or battery cabinet to OFF.

If the MCB for batteries is not available, disconnect one of the cables between two batteries.

CAUTION1. Ensure that the signal cables are installed in the front of the battery negative-pole input cable and that the BLVD MCBs is set to OFF.2. When installing a fuse for the load storage batteries, ensure that the bare metal part of the screwdriver does not touch the positive bus and the fuse wiring terminal, otherwise a short circuit may be caused.3. The force moment of tightening the bolt must less than 10 Nm.4. If only one group of batteries is connected ,it should be connected to BF1.

CAUTION1. Ensure that the signal cables are installed in the front of the battery negative-pole input cable and that the BLVD MCBs is set to OFF.2. When installing a fuse for the load storage batteries, ensure that the bare metal part of the screwdriver does not touch the positive bus and the fuse wiring terminal, otherwise a short circuit may be caused.3.The force moment of tightening the bolt must less than 10 Nm4. If only one group of batteries is connected ,it should be connected to BF1.


1 2

BF1 BF2BF1- BF2-


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The cabinet supports the single-phase and three-phase AC input cables, which must be installed in different ways.Mode 1: To install the single-phase AC input cables, perform the following steps:a) Connect the neutral cable to the N-terminal. b) Install the copper bar on the AC input MCB. c) Connect live cable to the copper bar.

1

Mode 2: To install the three-phase AC input cables, perform the following steps:a) Connect the neutral cable to the N-terminal.b) Connect the U-phase, V-phase, and W-phase cables to the AC input MCB.

AC input MCB using 3-pole MCB

Input copper bar Live cableNeutral cable

N-terminal

Phillips screwdriver

a cb

Neutral cable

N-terminal

ba


Installing the AC Input Cables�

Install the plastic protection plate.2Bind the AC input cable to the nearest bundling tie.3

2 3

Plastic protection plate

220V AC Input

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机柜负载下电支路采用熔丝AC input MCB using 4-pole MCBTo install the three-phase AC input cables, perform the following steps: Connect the N-phase, U-phase, V-phase, and W-phase cables to the AC input MCB.

U V W NPhillips screwdriver

1

Install the plastic protection plate.2Bind the AC input cable to the nearest bundling tie.3

110V AC Input


L1 L2

b ca


The cabinet supports the single-phase and three-phase AC input cables, which must be installed in different ways.Mode 1: To install the single-phase AC input cables, perform the following steps:a) Connect the L1, L2, cables to the AC input MCB.b) Install the plastic protection plate. c) Bind the AC input cable to the nearest bundling tie.

Mode 2: To install the three-phase AC input cables, perform the following steps:a) Connect the L1, L2, and L3 cables to the AC input MCB.b) Install the plastic protection plate. c) Bind the AC input cable to the nearest bundling tie.


L2 L3L1

b ca


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Cabling guide�

-

-

+

+

-

+

-

+

-

+

-

-

+

-

+

3

76

83

4

4 5

68

2

5

1

2

The power cable of the storage batteryDC output cablePGND cableAC input cableDry contact signal cable

1

2

34

5

Battery temperature sensor6 Temperature and humidity sensor signal cable7

Communication cable8

The scenario with Cabling Rack

NOTEThe AC input cables and signal cables must be bound and routed separately.

1

a

a

b

c

cCutaway view：

CableRack Rack Rack

Cable Cable Cable

b

1

7

��

The scenario without Cabling Rack

-

-

+

+

-

+

-

+

- +

- 1

2

2

34

34

5

78

6

568The power cable of the storage batteryDC output cablePGND cableAC input cableDry contact signal cable

1

2

34

5

Battery temperature sensor6 Temperature and humidity sensor signal cable7

Communication cable8

-

+

-

+

NOTEThe AC input cables and signal cables must be bound and routed separately.

1

a

a

b

c

cCutaway view：

b

17

CableRack Rack Rack

Cable Cable Cable

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Power-on Testing�� a Connecting the Battery Branch and Setting PMU Parameters

Ensure that System type is set to TP48300/A. 1

Set temperature alarm parameters. 3

Set time and date.4

Verifying the Installation�0 Ensure that the cabinet and cables are secure.1According to the connecting diagram, ensure that the cables are installed properly by sight or with a multimeter and that the live cable, ground cable, and neutral cable are not short-circuited.Ensure that the 0 V cable and –48 V cable are not short-cir-cuited.

2

Insert the removed battry fuses into the corresponding positions.3


1 2

BF1 BF2BF1- BF2-


BF1- BF2-

Connect the battery branch:If the MCB for batteries is available, set the MCB for the battery rack or battery cabinet to ON.

If the MCB for batteries is not available, connect the cables Removed between two batteries.

Then set PMU parameters.

Set the number, capacity and Install time of battery groups. 2

NOTE1. The position of the CPMU01 monitoring module, operating keyboard, and status indicator are shown in the following figure.2. When the TP48300/A power system is working properly and communicate with the main equipment, the ALM indicator on the CPMU01 does not light and the RUN flash slowly. When the TP48300/A power system is working properly and the TP48300/A power system does not communicate with the main equipment, the ALM indicator on the CPMU01 does not work and the RUN indicator is ON.When the TP48300/A power system has serious alarms, the ALM indicator on the CPMU01 is ON and the buzzer sounds. For details, see the TP48300/A power system Maintenance Guide.3. When the system is in standby mode, press "↓" and "Enter" at the same time to reduce the contrast of the LCD or press "↑" and "Enter" at the same time to increase the contrast of the LCD.4. Before setting the CPMU01 menu, press "↓" or "↑" to select options and configure values.Press "Enter" to enter the main menu when the system is standby. On the main menu, press "Enter" to view the submenu, and save the configuration by pressing "Enter" on the submenu.Press Cancel to undo the operation and return to the upper menu without saving the configuration.5. The PMU does not generate any alarm. When the current interface is not the main menu, the LCD goes dark five minutes later if you do not press any button, and the main menu is displayed eight minutes later if you do not press any button.6. On the System Control interface, you can access the system with the user password, or engineer password. On the Engineer Advanced Setting interface, you can access the system with the engineer password. The user password and engineer password are 0# and 11# respectively and can be reset on the menu.

NOTEThe number of the battery group can be set as 0, 1 or 2. Please set the number of the battery group and capacity according to actual configuration. If you face to the door, the fuse at the leftside is BF1- and the fuse at the rightside is BF2- .1. If only one group of batteries is connected, please connect to BF1- , set the number of the battery group as 1, and set "battery capacity 1" according to actual configuration. 2. If two groups of batteries are connected, please separately connect to BF1- and BF2- , set the number of the battery group as 2, and set "battery capacity 1", "battery capacity 2" according to actual configuration. 3. If four groups of batteries are connected, two battery groups connect to BF1- and the other two battery groups connect to BF2- , set the number of the battery group as 2, and set "battery capacity 1", "battery capacity 2" according to total actual capacity of every two battery groups. 4. This guide take two groups of 300Ah batteries as an example.

Load power-off tributary using fuse Load power-off tributary using MCB

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English中文

2001-01-0153.6VDC 227VACLoad:0.2ABatt:0.0A

MAIN MENUStatusMaintenanceSettings

SettingsSystem SettingsAlarm SettingsAC Settings

ENT

ENT

ENT 0# ENT ENT 0# ENT ENT 0# ENT ENT 0# ENT

ENT

Address:0Text:EnglishComm Mode: RS232Band:9600

Batt2 Shunt: YesDisp Contrast:3System Type:

TP48300/A

ENT

English中文


ENT

ENT

ENT

Batt SettingsBatt SelectionLVD SettingsCharge

ENT

ENT ENT

Batt SelectionBatt String:1Cap 1:400AhCap:0Ah

ENT

ENT

ENT

ENT

English中文


ENT

ENT

ENT

Batt SettingsBatt TestTemp Coeff

ENT

Temp Comp Basis:Batt 1Temp Comp:80mV/°C

ENT

Low Temp Alarm:0°CHigh Temp Alarm:50°C

ENT

English中文


ENT

ENT

ENT

ENT

Date:2001-01-01Time:09:10

ENT




SettingsSystem SettingsAlarm SettingsAC Settings

SettingsDC SettingsBatt SettingsAMB. Settings

SettingsDC SettingsBatt SettingsAMB. Settings

Batt2 Shunt: YesDisp Contrast:3System Type:

TP48300/A

Batt SelectionBatt String:2Cap 1:400AhCap 2:30Ah





Low Temp Alarm:0°CHigh Temp Alarm:50°C

Address:0Text:EnglishComm Mode: RS232Band:9600

Date:2001-01-01Time:09:10

ENT

Batt SelectionInstall Date:2001-01-01

1 2 3 4

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b Power-on Check

CAUTIONDo not power on the DC load before the storage batteries parameter is correctly set on the CPMU01 , otherwise, it will cause damage to storage batteries.

Check whether the voltage of the LLVD fuse or MCB, battery fuse, and BLVD MCB is proper using a multimeter. The rate voltage is 53.5 V and the range is between 43.2 V and 57.6 V. Check whether the panel display of the PMU is functional. If the voltage is improper or the panel display fails, contact professional personnel for troubleshooting or handle the problem by referring to the TP48300/A Maintenance Guide.

1

Set the AC MCB to ON and repeat step 1.2

ON

OFF

Set the LLVD MCBs to ON or insert the removed battery LLVD fuses into the corresponding positions, set the BLVD MCBs to ON and repeat step 1.

3

ON ON ON

OFF OFF OFF

Set the AC input MCB, LLVD MCB, and BLVD MCB according to actual conditions. 4

Cut the cabling holes on the top of the cabinet according to the cabling conditions. Clear up the site, close and lock the cabinet door, and return the key to the administrator.

5

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TP48300/A Power System Parameter List

Date Sign 2st Rev Date

EnvironmentHigh Alarm

0.10.05~0.25Current LimitCoefficient

56.5V43.2V~57.6VBattery Boost

43.0V35V~LLVDBLVD

44.0VBLVD~DC UnderVolt

LLVD

53.5V43.2V~57.6VBattery Float

Sign1st RevFactory SettingSetting BoundItem

50°C

50°C

-50°C~100°CBattery HighTemp Alarm

YesYes/NoBLVD Enable

YesYes/NoLLVD Enable

NoYes/NoRect Sleep

00:0000:00~23:59Time

2001-01-010000-00-00~9999-12-31

Date

0Ah30~1000★Battery Cap2

400Ah30~1000★Battery Cap1

10~2★Battery String

TP48300/A Parameter Settings

Date Sign 2st Rev Date Sign1st RevDefault ValueValue RangeParameter

-

-50°C~100°C-

CAUTIONPlease set the number of the battery group, battery capacity, battery temperature and environment temperature according to actual configuration.

HUAWEI TECHNOLOGIES CO., LTD. Huawei Industrial Base Bantian Longgang

Shenzhen 518129

People’s Republic of China

www.huawei.com

31504569-tp48300-a quick installation guide (v100r001_09) (2)

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