tp48300-a power system quick installation guide-05-08

7/31/2019 TP48300-A Power System Quick Installation Guide-05-08

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Prepare the following tools before the installation:

Installing the Cabinet

Installing the Cabinet on the Rack of Storage Batteries

According to actual conditions, use one of the following modes to install the cabinet: installing the cabinet on the rack ofstorage batteries, installing the cabinet on the ground, installing the cabinet on the 19-inch open rack, installing the cabineton the BTS cabinet. The cabinet must be installed at the place which no more than 3m distance from the DC load.

Move the cabinet to the installation position on the rack of storage batteries.

1

Align the expansion bolt holes on the base in the front of the cabinet with theinstallation holes for the bolt holes on the rack of storage batteries.

2

3

Install the rack-mounting ears to the cabinet.

Socket wrench Torque wrench

Installing the Cabinet on the Rack of Storage Batteries Directly

According to actual conditions, use one of the following modes to install the cabinet: installing the cabinet on the rack of

storage batteries directly, installing the cabinet on the rack of storage batteries using conversion board.

12 drill bitFlat-head screwdriver

(M3M4) Adjustable wrench

Key to cabinet

Percussion drill

Wire stripper Ratchet crimp tool Diagonal pliers Paint brush

Nylon tie

Multimeter

Insulating tape Marking pen Vacuum cleaner Hydraulic pliers Insulating handle Electric knife

Heat gun

Phillips screwdriver(M3M4)

A-shaped ladder (2 m)

Rack-mounting ears

Operation side

1


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Fix the bolts into the holes and fasten the bolts.4

Installing the Cabinet on the Conversion Board

Install the conversion board on the rack of storage batteries.

1

2

Install the rack-mounting ears to the cabinet.

NOTE

The layout of installation holes on the rack of storage bat-

teries varies with the rack model. Align thefirst bolt hole

on the base with the bolt hole on the storage rack, and then

install other bolts in the proper holes.

820 mm(4pcs)

1 2

1025 mm(4pcs)

Rack-mounting ears

Operation side


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Installing the Cabinet on the Ground

mm

Determine the installation position of the cabinet, and then mark the positions of the holes to be drilled with a marking pen.1

820 mm(4pcs)

Align the expansion bolt holes on the base in the front of the cabinet with the installation holes for the bolt holes on theconversion board.

3


Cabinet outline

316

450

Installation hole

4- 10


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mm

Drill holes at the hole positions, feed expansion bolts into the holes, and then secure (hammer and then tighten) theexpansion bolts.

2

Install the rack-mounting ears to the cabinet. Place the cabinet on the expansion bolts, and then tighten the bolts.3

Unitmm

52-60

12

860 mm

(4pcs)

Nut

Spring washer

Flat washer

Expansion tube

Expansiontrough

Cone-headbolt

Installation hole

Rack-mounting ears


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Installing the Cabinet on the 19-inch Open Rack (IMU)

mm

Fix the rack-mounting ears into the bolt holes at both sides of the cabinet. Ensure that the base of the rack-mounting ears.install direction faces the front of the cabinet

1

Determine the installation position of the cabinet on the 19-inch open rack, and then install the 6 floating nuts at the holesfor bolts. The recommended installation height of the cabinet is 1.5 m. The actual installation height of the cabinet must bedetermined according to the stature of installation personnel and installation requirements.

2

Floating nut

3

Side of the cabinet

2


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mm

Move the cabinet to the installation position of the 19-inch open rack, and then install the cabinet on the open rack.4

CAUTION

A minimum of three persons are required for safe installation on the 19-inch open rack.

Otherwise, the cabinet may fall and cause injury.

612 mm

(4pcs)

3


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Installing the Cabinet on the BTS Cabinet

1

Install the conversion board on BTS cabinet.2Install the rack-mounting ears to the cabinet.

Align the expansion bolt holes on the base in the front of the cabinet with the installation holes for the bolt holes on theconversion board.

3


1

Rack-mounting ears

Operation side

2

1025 mm

(2pcs)

612 mm

(4pcs)

612 mm

(4pcs)


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Installing the PGND CablesUnlock and open the cabinet door, and then remove the cover plate of the cable window on the top of the cabinet.1

Lead the PGND cables into the cabinet through the cable window, and then route the cables along the panels of the cabinet.2

DC output positive wiring busbar

Load power-off MCBTransfer copper bar

N-terminal

Monitoring module

Negative pole of the battery

The protection MCB on the battery

AC input MCB

Rectifier module Earthing busbar of the cabinet

AC surge protector

DC output positive wiring busbar

Load power-off fuse

Transfer copper bar

N-terminal

Monitoring module

Negative pole of the battery

The protection MCB on the battery

AC input MCB

Rectifier module Earthing busbar of the cabinet

AC surge protector

Cover plate

NOTE

According to actual conditions, use one of the following modes to install the cabinet.:load power-off tributary using fuse, load power-off tributary using MCB.

Scenario1: load power-off tributary using fuse

Scenario2: load power-off tributary using MCB


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Connect the PGND cables to the earthing busbar.3

Bind the PGND cables.4

4

4

33

The earthing busbar

Use an insulating handle to remove battery fuses and load power-off fuses.5

Use an insulating handle to remove battery fuses and set the load power-off

MCB to OFF .

CAUTION

The PGND cables, AC cables, DC cables, signal cables, and

communication cables must be bound separately.

4

4

3

3

The earthing busbar






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Installing the AC Input CablesThe cabinet supports the single-phase and three-phase AC input cables, which must be installed in different ways.Mode 1: To install the single-phase AC input lines, perform the following steps:a) Connect the neutral line to the N-terminal.b) Install the copper bar on the AC input MCB. c) Connect live line to the copper bar.

1

Mode 2: To install the three-phase AC input lines, perform the following steps:a) Connect the neutral line to the N-terminal.b) Connect the U-phase, V-phase, and W-phase lines to the AC input MCB.

Load power-off tributary using fuse

Scenario1: AC input MCB using 3-pole MCB

Scenario2: AC input MCB using 4-pole MCB

To install the three-phase AC input lines, perform the following steps: Connect the N-phase, U-phase, V-phase, andW-phase lines to the AC input MCB.

U V W N

a cb

Input copper bar Live lineNeutral line

N-terminal

ba

Neutral line

N-terminal


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Installing the DC Output Cables

Insert the 48 V DC output cable into the output port on the battery protection MCB.1

Loosen the bolt on the top of the load power-off fuse, connect the 48 V output cable to the bolt, use torque wrench to tightenthe bolt, force moment as 10 Nm.

2

Install the plastic protection plate.2

Bind the AC input cable to the nearest bundling tie.3

Connect the 0 V output cable to the DC output positive wiring busbar.3

Bind the DC output cables on the cable window. Ensure that the DC output cables are separated from other cables.4


DC output distribution can be customized.

Insert the 48 V DC output cable into the output port on the battery protection MCB.1

Connect the 0 V output cable to the DC output positive wiring busbar.2

Bind the DC output cables on the cable window. Ensure that the DC output cables are separated from other cables.3


Load power-off tributary using fuseScenario2: load power-off tributary using MCB

CAUTION

1. The force moment of tightening the bolt must less than 10 Nm.

2. The signal cables must be installed in the front of the 48 V cables.

1

2

3

2 3

Plastic protection plate


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Loosen the bolt on the top of the base of the battery negative-pole access fuse, connect the 48 V input cables to the bolt,and use torque wrench to tighten the bolt, force moment as 10 Nm.

2

Connect the of the storage battery to the DC output positive wiring busbar.1

Arrange the output cables, and then use a nylon bundling tape to bind the cables to the bundling tie at the rear of the cablewindow.

3

Installing the Power Cables of the Storage Battery

Insert the removed fuses into the corresponding positions.4

1

2


Loosen the bolt on the top of the base of the battery negative-pole access fuse, connect the 48 V input cables to the bolt,and use torque wrench to tighten the bolt, force moment as 10 Nm.

2

Connect the of the storage battery to the DC output positive wiring busbar.1

Arrange the output cables, and then use a nylon bundling tape to bind the cables to the bundling tie at the rear of the cablewindow.

3

Insert the removed fuses into the corresponding positions.4

Load power-off tributary using fuseScenario1: load power-off tributary using fuse

Load power-off tributary using fuseScenario2: load power-off tributary using MCB

CAUTION

1. Ensure that the signal cables are installed in the front of the battery negative-pole input cable and that the battery protection MCB is set to OFF.

2. When installing a fuse for the load storage batteries, ensure that the bare metal part of the screwdriver does not touch the positive bus and the fuse

wiring terminal, otherwise a short circuit may be caused.

3.The force moment of tightening the bolt must less than 10 Nm

1

4

2

Battery negative-pole

Battery positive-pole


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Installing the Dry Contact Signal Cablesand Communication Cables (Optional)

1

4

2

Battery negative-pole

Battery positive-pole

NOTE

1. The use of the dry contact signal cables and communication cables is scenario-specific.According to actual requirements, determine the dry contact

signal cables and communication cables to be installed before installation.

2. Functions of dry contact points.

J13, J14, J4-J10 are nine dry contact sockets on the monitoring back plane. Status, Status1, Status2 are three circuits for the input of the detection signals

of the diesel generator. Ctrl1 and Ctrl2 are two circuits for the output of the control signals of the diesel generator. ALM1-ALM7 are seven circuits for the

output of the alarm signals of the diesel generator. Each circle represents the corresponding wiring terminal. The black circles are the common terminals

of the constant-enabled ports and constant-disabled ports on the relays.NC represents constant-disabled port and NO represents constant-enabled port.

By default, the output of the dry contact is set to OFF. That is, the dry contact is closed when the system is working properly, and the dry contact is discon-

nected when alarms are generated.

CAUTION

1. Ensure that the signal cables are installed in the front of the battery

negative-pole input cable and that the battery protection MCB is set to

OFF.

2. When installing a fuse for the load storage batteries, ensure that the

bare metal part of the screwdriver does not touch the positive bus and the

fuse wiring terminal, otherwise a short circuit may be caused.

3.The force moment of tightening the bolt must less than 10 Nm

Alarm Type Default Function Description

AC power-off alarm

DC input overvoltage and undervoltage

Power supply system fault alarm

Surge protector failure alarm

Fuse disconnectionalarm

Battery protection

Standby dry contact output 1

Control for the diesel generator 1

Control for the diesel generator 2

Detection for the runningstatus of the diesel generatorDetection for the start/stopcontrol signals of diesel generator 1

Detection for the start/stopcontrol signals of diesel generator 2

AC input power-cut alarm port (AC Fail)

DC input undervoltage alarm port (DC Low)

Rectifier module fault alarm port (PSU Fail)

Surge protector alarm port (SPD Fail)

Fuse disconnection alarm port (Fuse Alarm)

Battery low-voltage isolation disconnection alarm port (Batt.LVD)

Reserved dry contact 1 (Reserve 1)

Port for starting and stopping the Generator 1

Port for detecting the running status of the diesel generator

Port for starting and stopping the Generator 2

Port for detecting the start.stop signals of diesel generator 1

Port for detecting the start.stop signals of diesel generator 2

ALM1

ALM2

ALM3

ALM4

ALM5

ALM6

ALM7

Ctrl1

Ctrl2

Status

Status1

Status2

12


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Lead the dry contact signal cables and communication cables into the cabinet through the cable window, and then route thecables along the panels of the cabinet.

1

According to the actual installation requirements, use a flat-head screwdriver to prop up the white contact plates to havethe metal dome sheets in the ports spring up. Insert two wires on the other end of the signal cable into the dry contactpoints, and pull out the screwdriver to fasten the signal cable.

2

According to the actual installation requirements, insert the communication cables into the RJ45 ports on the monitoring

backplane.

3

Bind the dry contact signal cables and communication cables on the cable window separately, and then route all thecables to the distribution frame.4

White contact plateDry contact point

Communication cable

12


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Checks After the InstallationEnsure that the cabinet and cables are secure.1

According to the connecting diagram, ensure that the cables are installed properly by sight or with a multimeter and that thelive line, earth line, and neutral line are not short-circuited.Ensure that the 0 V cable and 48 V cable are not short-circuited.

2

Ensure that the AC input MCB and battery power-off MCB is set to ON.Check whether the MCBs and fuses are not dam-aged with a multimeter and replace the damaged MCBs or fuses.

3

Ensure that the cabinet door is closed and locked.5

Check whether paint on the surface of the cabinet is improper and repaint the surface of the cabinet where paint falls off.6

Power-on Testing

Press "" or "" to select the required language and then press "Enter" to view the standby interface.1

a Conducting a power-on test

b Setting the monitoring system

Power on TP48300/A power system.

Cut the cover plate of the cable window on the top of the cabinet according to the cabling conditions, and then place the coverplate back to its original position.

4

NOTE

1. The position of the CPMU01 monitoring module, operating keyboard, and status indicator are shown in the following figure.

2. When the TP48300/A power system is working properly and communicate with the main equipment, the ALM indicator on the CPMU01 does not light and the

RUNflash slowly. When the TP48300/A power system is working properly and the TP48300/A power system does not communicate with the main equipment,

the ALM indicator on the CPMU01 does not work and the RUN indicator is ON.

When the TP48300/A power system has serious alarms, the ALM indicator on the CPMU01 is ON and the buzzer sounds. For details, see the TP48300/A power

system Maintenance Guide.

3. When the system is in standby mode, press "" and "Enter" at the same time to reduce the contrast of the LCD or press "" and "Enter" at the same time to

increase the contrast of the LCD.

4. Before setting the CPMU01 menu, press "

" or "

" to select options and configure values.Press "Enter" to enter the main menu when the system is standby. Onthe main menu, press "Enter" to view the submenu, and save the configuration by pressing "Enter" on the submenu.Press Cancel to undo the operation and return

to the upper menu without saving the configuration.

5. The PMU does not generate any alarm. When the current interface is not the main menu, the LCD goes dark five minutes later if you do not press any button,

and the main menu is displayed eight minutes later if you do not press any button.

6. -On the System Control interface, you can access the system with the user password, engineer password, or administrator password.3. On the Engineer Ad-

vanced Setting interface, you can access the system with the engineer password or administrator password.The user password and engineer password are 0# and

CAUTION

Do not power on the DC load before the storage batteries parameter is correctly

set on the CPMU01 , otherwise, it will cause damage to storage batteries.

English


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When the system is in standby mode, press "Enter" to view the main menu. On the main menu, press "" or "" to select"Setting" and then press "Enter" for setting parameters.

2

Press "" on the Parameter Setting interface, press "Batt Settings" to view the Battery Parameter Setting interface and thenpress "Batt Slection" to view the Battery Parameter Setting interface.

3

Settings

DC Settings

Batt Settings

AMB. Settings

Batt Settings

Batt Selection

LVD Setting

Charge

Batt Selection

Batt String1

Cap.165Ah

Cap.20Ah

Press "" to select battery parameters and then press "Enter". According to actual conditions, press "" or "" to select0 (without storage batteries) or 1 (with storage batteries), and then press "Enter" to save the configuration.Press "" to

select "Cap.1" or "Cap.2" and then press "Enter". According to actual conditions, press "" or "" to adjust the value(30 to 1000 Ah) and then press "Enter" to save the configuration.

4

Batt Selection

Batt String1

Cap.165Ah

Cap.20Ah

Batt Selection

Batt String1

Cap.165Ah

Cap.20Ah

Press "Cancel" to return to the Battery Parameter Setting menu, and then press "" to select "Temp Coeff". On the BatteryTemperature Setting menu, press "" to select "Low Temp Alarm" and then press "Enter" to set the parameter. According toactual conditions, press "" or "" to adjust the value of "Low Temp Alarm" and then press "Enter" to save the configuration.On Battery Temperature Setting menu, press "" to select "High Temp Alarm" and then press "Enter" to set the parameter.

According to actual conditions, press "" or "" to adjust the value of "High Temp Alarm" and then press "Enter" to save theconfiguration.

5

Temp Comp Basis

Batt 1

Temp Comp

800mV/

Batt Settings

Batt Test

Temp coeff

Low Temp Alarm

0

High Temp Alarm

50

Low Temp Alarm

0

High Temp Alarm

50

Press "Cancel" to return to the Setting menu, and then select "System Setting" to set the date and time.Press "" to select"Date", and then press "Enter" to set the date.Press "" to adjust the date and then press "Enter" to save the configuration.Use the same method to set the time.

6

Setting

System Settings

Alarm Settings

AC Settings

Address0

TextEnglish

Comm ModeModem

Band9600

Date

2008-08-08

Time

09:10

Date

2008-08-08

Time

09:10

After you configure all the parameters, press "Cancel" to return to the standby interface.7

2008-08-06

53.6VDC 227VAC

Load: 0.2A

Batt0.0A

2008-08-06

53.6VDC 227VAC

Load0.2A

Batt0.0A

MAIN MENU

Status

Maintenance

Settings


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c Monitoring Menu Structure

Appendix 1

Main menu

Running information System control Parameter setting

Module information

Current alarm

History alarm

Battery test result

Version disply

Module ID

Output voltage

Output current

Current limit

Status

Major alarm

Minor alarm

Alarm SN

Alarm severity

Alarm name

Generation time

Alarm SN

Alarm severity

Alarm name

Generation time

Alarm SN

Alarm severity

Alarm name

Generation time

End time

ControlMode

Start

Modules 1-6

Automatic

Manual

Floatingcharging

Passwordmodification

Parameterinitialize

Standard test

Quick test

End test

Equalizedcharging

On

Off

Systemparameter

setting

Address

Language

Communication on mode

Baud rate

Date

Time

Load current divider

Display contrast

Engineeradvancedsetting

System type

Dormant permit

Alarmparameter

setting

Alarm severity

Alarm type

Severity

Alarm controlparameter

Alarm sound

Clearing ofhistory alarms

Relay relate

Digital alarm

Alarm type

Relate relay

AC parametersetting

Overvoltage

Undervoltage

DC parametersetting

Overvoltage

Undervoltage

Batteryparameter

setting

Environmentparameter

setting

High limit

Low limit

High temperature

Low temperature

DG parametersetting

Generator enable

Output power

DOD

High-TEMP switch-off

DG switch-on temperature

DG switch-off temperature

Air-conditionerparameter

setting

Type

Power

Appendix 2


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d CPMU01 Menu Reference

Appendix 2

Charging parameter

Battery parameter

Power-off parameter

Battery string

Capacity

Installation date

Load power-off permit

Load power-off voltage

Battery power-off permit

Battery power-off voltage

Floating charging

Equalized charging

equalized charing period

Charging current limitBattery parameter setting

Battery test

Auto test

Short test

Auto test permit

Start test period

Test end voltage

Test time

Test delay

Test end voltage

Test time

Battery temperature factor

TEMP compensate basis

TEMP compensate factor

High-TEMP power-off permit

High-TEMP power TEMP

TEMP alarm lower limit

TEMP alarm upper limit

Upper limit

Lower limit


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Main MenuSecond-Level

Menu

third-Level

Menu

Fourth-Level

MenuParemeter Value

Address 0

Text English

Comm Mode Modem

Band 9600

Date 2001-01-01

Time 00:00

Load Shunt Yes

Disp Contrast 3

Modify PWD None

Init Para No

System Type TP48300/A

System

Setting

Eng Setting

Rect Sleep No

AC ON/OFF Serious

Serious

Serious

Serious

Serious

Serious

Serious

Serious

Serious

Serious

Serious

AC Volt Low/High Common

Common

Common

Common

Common

Common

Common

Common

Common

Common

Common

Common

Common

Common

DC Volt Low/High

Load Off Alarm

Batt Off Alarm

Batt Fuse Alarm

Temp1 Alarm

Humidity Alarm No Alarm

Batt Temp Alarm

Door Alarm

Water Alarm

Smoke Alarm

Rect Fail

Rect Protect

Rect Comm Fail

Charge Curr High

DC SPD Alarm

AC SPD Alarm

Wire Alarm

Generator Fail

Alarm Level

Load Fuse Alarm

Alarm Type HighDigital Alarm Digital 1

Set Alarm Name Switch 1

Switch 1

Switch 2

Switch 5

Switch 6

Switch 7

Setting

Alarm Setting

Alarm Control

Audible Alarm Yes

Clr Hist Alarm No


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AC OFF

1

Setting

Alarm Setting Relay Relate

Gnerator

No

12.5kW

30%

Yes

45

29

280VAC Setting

180V

58.0VDC Setting

45.0V

1

400Ah

0AhBatt Setting

2001-1-1

No

Yes

44.0VLVD Setting

43.0V

53.5V

56.5V

60 daysCharge

0.10C10

Disch Test

120 days

1.9VAuto Test

10 hours

45.0V

Batt Test

Short Test60 min

Batt 1

80mV/

No

53

0

50

Batt Setting

Temp Coeff

AMB Setting

80

-20

80

-20

50

Alarm

Relate Relay

Generator Enable

Output Power

Discharge Depth

High Temp OFF

Start Temp

OFF Temp

Over Volt

Over Volt

Under Volt

Under Volt

Batt String

Cap 1

Cap 2

Install Date

LLVD Enable

BLVD Enable

LLVD

BLVD

Float

Boost

Cyc BC Duration

Curr Limit

Auto Test Enable

Cycle

Test End Volt

Test Dlay

Duration

Test End Volt

Duration

Temp Comp Basis

Temp Comp

BHTD Enable

BHTD Temp

Low Temp Alarm

High Temp Alarm

Upper Limit

Lower LimitUpper Limit

Lower Limit

High Alarm

Low Alarm 0


Menu

third-Level

Menu

Fourth-Level

MenuParemeter Value


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Menu

third-Level

Menu

Fourth-Level

MenuParemeter Value

Type Single-Phase

Power 1.0kWSetting

Status

Maintance

Air-condition

Major Alarm

Common Alarm

AutoMgmt Mode

Manual

FC

Std Test

Quick Test

End Test

Start

BC

ON

Rect1

Rect1

Rect2

Rect3

Rect4

Rect5

Rect6

Batt Test Result

Version Disply

No Record

V100R001C01********

*

*

Rectifiers

History Alarm

Active Alarm

tp48300-a power system quick installation guide-05-08

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