3d printing strong parts€¦ · 1/2/2017 · • onyx, carbon fiber, fiberglass, kevlar®, nylon...
TRANSCRIPT
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Confidential
3D Printing Strong Parts
February 1, 2017
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Who is Markforged?
• Founded in 2013, CEO Greg Mark
• The world’s most advanced accessible 3D printing, revolutionized through introducing carbon fiber and composites printing
• Headquarters in Cambridge, MA with hundreds of worldwide value-added resellers and support in >50 countries
• Thousands of customers
“We empower engineers, designers and innovators to remove barriers between their design intent and strong, beautiful, final products - with the highest quality, efficiency and ease of use.”
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Our Customers Are Global
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Markforged Customers Include
AerospaceAutomotive & Transportation
Gov. & DefenseConsumer Products
Medical and Healthcare
FootwearOrthotics & Prosthetics
AcademicIndustrial
Machinery
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Confidential 5Strength Surface Finish Quality Control
Driving Measurable Productivity Gains through
Superior Parts
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Markforged Parts are Everywhere
Tooling & Fixtures End-use Parts Strong, Precise, Functional Prototypes
Drones & Aerospace Automotive & Performance
Sports and Racing
Prosthetics and Orthotics
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• Plastics & Composites
• Metal (available Sept)
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Plastics and Composites
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Two nozzle heads
To 50 Micron Layer Resolution● Nylon/Onyx 50 – 200 microns
● Fiberglass 100 microns
● Kevlar 100 microns
● Carbon Fiber 125 microns
One part - thousands of continuous fibers
Markforged strength is driven by our unique Continuous Fiber Filament (CFF) Technology
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Range of reinforcement materials to support different application requirements
Nylon
Nylon with
continuous fiberglass
Nylon with
continuous kevlar™
Nylon with
continuous carbon
fiber
Onyx™ - with or
without fiber
Basic
Strength - to - Cost
Strength - to -
Abrasion Resistance
Strength - to -
Weight
Beautiful surface
finish
Material Description
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The Difference is in the Materials: Onyx is Tougher, Stiffer, more Heat Tolerant and Stable than Other 3D Printing Plastics
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Markforged Materials: Continuous Fiber for Strength
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Metal
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ADAM: Atomic Diffusion Additive Manufacturing
The binder is removed and parts are sintered into pure metal (this is a well established process)
Metal contained in a binder material is printed layer by layer to create the part
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Here are the parts
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Complex Internal Geometry
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Metal X• Launching with high-end stainless steels 17-4, 303
• Beta materials • Tool steel A-2, D-2, M-2• Aluminum 6061, 7075• Titanium 6AL 4V
• Big build volume (around 250x220x200)
• In-process inspection (laser) for dimensional accuracy
• First Metal 3d printer to break the $100K price barrier
• Manageable feed-stock
• Shipping in Q3 2017 (accepting customer pre-orders)
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Markforged Product Portfolio
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Mark X: Strength, Quality, and Surface Finish. No Compromise.
MARKFORGED STRENGTH
LARGE PARTS QUALITY CONTROL
BREAKTHROUGH SURFACE FINISH
■ All the benefits of incredibly strong, lightweight parts
■ All the unique materials, reinforced with continuous fiber
■ Double the print area and
>2.5 times the volume of the Mark Two*
■ Print exactly as designed with in-process laser inspection
■ New precision build features
■ High resolution (50micron) layers
■ Beautiful “sheen” finish: A first!
*330mm (X) by 250mm (Y) by 200mm (Z)
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A First: In-process Laser Scanned Inspection• Laser on print head scans prints
for precise dimensional inspection
• Scan at any layer during printing
• Compare to design, Go/No-Go decisions
• Scan Accuracy:
– 1 um, Z-axis
– 50 um, X-/Y-axis
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Scan Quality
Walls
Infill
Support
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Large, Strong Parts with High Resolution
● 50 Micron layer height approaches SLA
● Beautiful printed parts with the strength of thermoplastics + look of injection molded
High Resolution
(50um) Layer
Height
100um Layer
Height
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Mark Two – Industrial Strength and Reliability
• Supports all Markforged materials:
• Onyx, Carbon Fiber, Fiberglass, Kevlar®,
Nylon
• 320mm x 132mm x 154mm (X, Y, Z) build
• 100um layer resolution
• High performance applications:
• Automotive, aerospace, custom manufacturing, functional prototyping and design.
• Workhorse reliability from CAD to strong, stiff reinforced parts in hours
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Onyx One – Every Engineer’s First Printer
• Twice the strength and stiffness of pure plastic
• Workhorse reliability: designed ground-up for carbon printing
• Beautiful parts, sleek surface finish
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Onyx Pro
• Features Onyx printing with a 2nd print head for continuous fiberglass: The entry to seriously strong parts
• Easy field upgrade from Onyx One
• 320mm x 132mm x 154mm (X, Y, Z) build
• 100um layer resolution
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• Slice, Store and Organize
• Control Fiber Orientation & Volume
• Print Time & Material Usage Estimate
• Cloud or Local Storage, with On-Premise Option
Eiger Software for Intelligent Slicing
Easy to use for any engineer yet allows for a granular level of control.
Part View
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Onyx One Onyx Pro Mark Two Mark X
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Printer
Tough Nylon
Onyx
Fiberglass
Carbon fiber
Kevlar
HSHT Fiberglass
50 Micron Resolution
Laser In-Process Inspection
Software (SSO, 2 Step Auth, Admin Portal)
Early Access to New Features
Cloud Storage
Local Storage
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Questions
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Case Studies - Reference Guide
Slide
Dixon Media
Blkout
SMW Charles Snotbot Rest
Dev
Whitford Unilever Arow Autometrix Turret
Lathe
STS
Tooling & Fixtures ✔ ✔ ✔ ✔ ✔
Prototypes ✔ ✔ ✔
Custom End Use
Parts
✔ ✔ ✔ ✔
Automation ✔ ✔ ✔ ✔ ✔
Electronics ✔
Machine Shop ✔ ✔
Drones ✔
Automotive ✔ ✔
Education ✔
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Customer Story: Dixon Valve
Cost and time:
“While the majority of conventional polymers cannot survive as a production part in our manufacturing environment, this new material is thriving. Markforged has developed a material that takes additive manufacturing one step further”
- Rodney Everett, Automation Technician, Dixon Valve
Printed $9.06 9 Hours, 20 Mins
Machined $290.35 72 Hours + Shipping
Industrial Automation Equipment
Application: Robotic arm end-effector
Material: Onyx
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Customer Story: Media Blackout
Cost and time:
“Since we do a lot of low volume or one-off jobs, 3D printing is a great way to do that cost effectively...with 3D printing, it's easy to design something in CAD and go directly from CAD to prototyping and to finished product...”
- Alan Rencher, Founder Media Blackout
Printed $5.39 6 Hours, 50 Mins
Service Bureau $22.87 144 Hours
Electronics
Application: End-Use Portable TV Camera electronics
Material: Onyx with continuous carbon fiber
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Customer Story: SMW
Cost and time:
“This is going to make fixturing for the CNC so much easier and consume much less of my time.”
- Rob Bradshaw, Owner SMW
Printed $84.07 54 Hours
Ext. Machine Shop $1,058 72 Hours + Shipping
Machine Shop
Application: Tooling & Fixtures
Material: Tough Nylon with continuous Kevlar
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Customer Story: Charles Guan
Cost and time:
“I think that one of the reasons it survives is that the nylon is very flexible. It takes quite a lot of shock. If I steer very hard, the whole bracket moves a little bit. I am deforming it right now with about 40 pounds of force and the assembly takes it.”
- Charles Guan, MIT Instructor
Printed $97.16 54 Hours
Ext. Machine Shop $1,246.21 72+ Hours + Shipping
Automotive
Application: Steering Assembly Knuckle
Material: Tough Nylon with continuous fiberglass
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Customer Story: Snotbot
Cost and time:
“Now we print lighter parts that fly the next day, and they don’t break.”
- Andrew Bennett, Olin College of Eng
Printed $34.79 19 Hours
Ext. Machine Shop $661.08 72+ Hours + Shipping
Drones
Application: Landing Gear
Material: Tough Nylon with continuous Kevlar
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Customer Story: Rest Devices
Cost and time:
“Once we saw how strong the parts were, we stopped machining steel, and started printing the tools.”
- Thomas Lipoma, CTO Rest Devices
Printed $15.10 11 Hours
Ext. Machine Shop $150.63 96+ Hours + Shipping
Industrial Automation Equipment
Application: Heat Staker Tooling
Material: Tough Nylon with continuous fiberglass
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Customer Story: Whitford WW
Cost and time:
“The Markforged printer has pretty much paid for itself…the amount of iterations we made, I don’t even know how much that would have cost. We definitely saved a lot of money.”
- Bobby Colmery, Process Engineer, Whitford Worldwide (specialty coatings)
Printed $82 117 Hours
Ext. Machine Shop $1,795 264+ Hours +
Shipping
Industrial Automation Equipment
Application: Production Assembly Support Guide
Material: Tough Nylon
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Customer Story: Unilever
Cost and time:
“These parts are developed very quickly. . . They are much stronger and more durable than any parts printed on a normal 3D printer.”
- Mateusz Loska, Professional Maintenance Specialist, Unilever
Printed $21.01 24 Hours
Ext. Machine Shop $51.13 168+ Hours +
Shipping
Industrial Automation Equipment
Application: Consumer Product Production Equipment
Material: Tough Nylon with continuous fiberglass
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Customer Story: Arow Global
Cost and time:
“We wanted stuff that was useable...that’s when we found Markforged...the fact that you can inlay carbon fiber to create parts as strong as aluminum, that really sold us on it.”
- Joseph Walters, New Product Design Engineer, Arow Global
Printed $1.59 1.92 Hours
Machine Shop $400 420 Hours
Industrial Automation Equipment
Application: Functional Prototyping
Material: Tough Nylon
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Customer Story: Autometrix
Cost and time:
“As soon as we were able to see a printer that could create a part out of plastic with reinforcement that gave us something we could really work with, that really caught our attention.”
- Jonathan Palmer, CTO, Autometrix Precision Cutting Solutions
Printed $45.50 42 Hours
Machine Shop $629.20 96 Hours + Shipping
Industrial Textiles Equipment
Application: Functional Prototyping
Material: Tough Nylon and continuous fiberglass
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Customer Story: Turret Lathe
Cost and time:
“The only shortcoming I can think of is that we don’t have more desk space for a Mark Two.”
- Daniel Shepard, Quality Manager, Turret Lathe Specialists, Inc.
Printed $63.85 60 Hours
Machine Shop $3,101.91 72+ Hours + Shipping
Manufacturing Shop
Application: Prototyping
Material: Tough Nylon and continuous Kevlar
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Customer Story: Blue Collar Backers & STS Turbo
Cost and time:
“It’s a game changer.”- Rick Squires, Founder, STS Turbo
Video Clip of Episode
Printed $44.79 8 Hours 37 Minutes
Automotive
Application: Automotive Aftermarket Parts
Material: Onyx