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TRANSCRIPT
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3.Cara Kerja Differentiala) Saat Jalan LurusPada saat gesekan roda kiri dan roda kanan sama besar, maka differential case, pinion
gear dan side gear merupakan satu unit (differential pinion, differential side gear dan shaftberputar satu unit secara bersama-sama dengan ring gear) sehingga pada saat differential caseberputar, sidegear akan berputar dengan arah dan besar putaran yang sama, pada saat ini
pinion gear tidak berputar pada porosnya akan tetapi hanya berputar bersama-sama dengandifferential case. Akibatnya poros roda belakang akan berputar searah dengan putaran sidegear.
a) When the Straight PathAt the time of the friction wheel left and right wheels the same size, then differential case, pinion
gear and side gear is a single unit (differential pinion, differential side gear and the shaft rotates one unit
simultaneously together with the ring gear) so that when the rotating differential case, side gear will
rotate with the direction of rotation and the same, at this time pinion gear is not rotating on its axis but
only rotates together with the differential case. As a result, the rear wheel axle will rotate in the
direction of rotation side gear.
b) Pada saat membelok kekananDrive pinion memutarkan ring gear, ring gear memutarkan diffrensial case, diffrensial case
menggerakan pinion gear melalui pinion shaft dan pinion gear memutarkan side gear kirimengitari side gear kanan karena tahanan roda kanan lebih besar sehingga menyebabkanputaran roda kiri lebih besar dari roda kanan
c) Pada saat membelok kekiriDrive pinion memutarkan ring gear, ring gear memutarkan diffrensial case, diffrensial case
menggerakan pinion gear melalui pinion shaft dan pinion gear memutarkan side gear kananmengitari side gear kiri karena tahanan roda kiri lebih besar sehingga menyebabkan putaran
roda kanan lebih besar dari roda kiri
b) At the time of turning to right
Rotating the ring gear drive pinion, ring gear rotate diffrensial case, move the pinion gear diffrensial
case through the pinion shaft and pinion gear side gear rotating around the left side the right gear
for the right wheel is greater resistance thus causing rotation of the wheel left greater than right
wheel
c) When turning left
Rotating the ring gear drive pinion, ring gear rotate diffrensial case, move the pinion gear diffrensial
case through the pinion shaft and pinion gear rotating around the right side gear side gear wheels
left because of custody left greater rotation of the wheel, causing a greater right than the left wheel
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Fungsi diffrensial :
Mereduksi kecepatan yang diterima dari propeller shaft untuk menghasilkan momen yangbesar.
Merubah arah putaran 90` ,selanjutnya putaran ini diteruskan keroda belakang melalui porosbelakang ( gear axle shaft ) secara terpisah.
Membedakan putaran roda kiri dan roda kanan pada saat membelok atau terjadi gesekan yangberbeda pada kedua roda belakang.
Komponen diffrensial :
Nut dan washer berfungsi untuk mengikat com panion flange terhadap drive pinion DRIVE PINION COMPANION FLANGE berfungsi untuk memindahkan tenaga putar dari propeller
shaft ke drive pinion
Oil seal berfungsi untuk mencegah kebocoran oli dari diffrensial Ring gear berfungsi menerima putaran dari drive pinion melalui perkaitan gigi, sehimgga
diffrensial case berputar
Drive pinion gear berfungsi menuruskan tenaga putar dari propeller shaft yang selanjutnyadipindahkan ke ring gear
Drive pinion Pinion shaft Side gear berfungsi untuk menerima putaran dari pinion gear yang selanjutnya ke poros roda
belakang
diffrensial case berfungsi merubah arah putaran propeller shaft 90 derajat yang selanjutnyaditeruskan keporos roda belakang (rear axle shaft)
membedakan putaran roda kiri dan kanan pada saat membelok
oil singer spacer
Drive pinion bearing Lock pin dan bolt Bearing adjusting nut dan bearing Pinion gear berfungsi untuk memutarkan side gear Trust washer
Kelengkungan (run out) ring gear batas yang diijinkan 0,1 mm
Celah ring gear 0,1-0,20
Preload drive pinion 8-12kg.m
Kencangkan baut tutup lager momen pengerasan 3,0-5,0
Ukur total beban awal
Total beban awal saat mulai berputar 8,0-12,0kg.m
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Diffrensial function:
Reduce speed received from the propeller shaft to produce a great moment.
Changing the direction of rotation 90 `, the next round keroda are relayed back through the rear
axle (gear axle shafts) separately.
Distinguish the wheels left and right wheel when turning or going on a different friction on bothrear wheels.
Diffrensial components:
Nut and washer serves to bind the com panion flange of the drive pinion
DRIVE FLANGE COMPANION pinion serves to transfer torque from the propeller shaft to the
drive pinion
Oil seal serves to prevent leakage of oil from diffrensial
Ring gear to receive rotation function of the drive pinion through the docking gear, rotating case
sehimgga diffrensial
Drive pinion gear menuruskan function of propeller shaft torque is then transferred to the ring
gear Drive pinion
pinion shaft
Side gear serves to receive the rotation of the pinion gear is next to the rear wheel axle
diffrensial case serves to change the direction of rotation of the propeller shaft 90 degrees
which then forwarded keporos rear wheels (rear axle shafts).
distinguish left and right wheel when turning on
Oil singer
spacer
Drive pinion bearing
Lock pin and bolt
Bearing and bearing adjusting nut
serves to rotate pinion gear side gear
Trust washer
Curvature (run out) ring gear allowed limit of 0.1 mm
Ring gear gap from 0.1 to .20
Preload drive pinion 8-12kg.m
Tighten the cap bolts lager hardening moment from 3.0 to 5.0
Measure the total initial load
The total initial load current begins to spin from 8.0 to 12.0 kg.m
ANALISA
Keuntungan dengan bentuk roda gigi miring
Permukaan gigi yang kontrak lebih banyak Suara lebih halus Pemindah tenaga lebih besar Keausan lebih lama
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Kerugian dengan bentuk roda gigi miring
Harga lebih mahal Efisiensi kurang Konruksi lebih rumit Diperlukan oli khusus
Cara pembongkaran
Lepaskan mur pengunci Lepaskan oil seal yang digunakan SST 09308 - 10010 00 Lepaskan lager depan drive pinion lepaskan lager belakang drive pinion
catatan
lager / bearing depan,samping dan belakang dalam keadaan rusak drive pinion gear dan ring gear dalam keadaan rusak oil seal keadaan rusak pinion gear dan side gear tidak ada
aNALYSIS
The advantage with a tilt gear
The surface of teeth more contracts
The sound is more subtle
Shift more power
Wear and tear for longer
Losses in the form of slanted gears The price is more expensive
Efficiency less
Konruksi more complicated
It takes a special oil
How to disassembly
Remove the locking nut
Remove the oil seal is used SST 09308 - 10010-00
Remove the drive pinion front lager
disconnect the rear drive pinion lager
note
lager / bearings front, side and rear in a damaged condition
the drive pinion gear and ring gear in a damaged condition
Oil seal damaged condition
pinion gear and side gear is not there
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Soal :
Sebuah kendaraan mempunyai differential dengan jumlah gigi pada
drive pinion adalah 15, dan pada ring gear adalah 60. Berapakah gear
ratio differential, torsi pada roda jika torsi pada propeller shaft 20 kg.m,
putaran pada roda sebelah kiri jika putaran propeller shaft 1000 rpmdan putaran pada roda kanan 100 rpm ?
GR = 60 = 4
15
Torsi roda = 4 x 20 = 80 kg.m
Rpm = 1000 = 250 rpm
4
Rpm roda kiri = rpm totalrpm roda kanan = 500100 = 400 rpm
Road Speed
V = Rpm x 2
6
R x 60
1000 x TR x AR
Dimana :
V= Road speed (km/jam)
Rpm = Putaran mesin
R
= Jari-jari ban (m)AR
= Gear ratio differential
TR
= Gear ratio transmisi
Soal :
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Sebuah kendaraan dengan putaran mesin 2000 rpm, dan ukuran ban
6.00 S 14 4PR, dengan gear ratio differential 4,2, serta gear ratio trans-misi gigi 1 = 4,10, gigi 2 = 2,50, gigi 3 = 1,50, gigi 4 = 1,00, gigi 5 =
0,85, gigi mundur = 3,70. Berapakah road speed gigi 1,2,3,4,5 dan
mundur ?