4008tag2a parts book part1

~Perkins®

Parts BookPowerpart

• Catalogue des pieces de rechange• Ersatzteilliste• Catalogo parti di ricambio• Cabilogo de repuestos

DGBH2524

4008TAG2A

DGBH2524

2009/06117

The information given within this parts book was correct at the time of printing and is subject to change withoutnotice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenancemanual.

Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.

Contents1. Introduction Pg.4

2. How To Use Your Parts Book Pg.4

3. Engine Breakdown Pg.5

4. Symbol Descriptions Pg.9

5. Parts Lists & IllustratiQns Pg.11

6. Parts Index Pg.132

I Introduction

The build list of your engine, found on the front page of this parts book, provides a uniquereference to the components fitted to your engine; therefore this parts book is only applicable tothis particular engine

I How to use your Parts Book

This parts book has been designed to provide you with all the information you need to identifyparts to service your engine. There are several features within the book to make it easy to findthe parts you require.

Front Paee

This lists your build list number and the date of publication of this book

Symbol Descriptions

Provides a quick reference guide to the symbols used within the book.

Eneine Breakdown

Use this to identify all the major sections of your engine and the relevant pages within the book.

Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part numbersalong with an associated illustration for identifying the parts you require.

The illustrations used in this parts book are representational only and should only be used foridentification purposes.

Parts Index

Using either the part number or description of the part you require this section will help youlocate the page within the Parts Lists & Illustrations section where the part appears.

Section Page

Cylinder Block, Liners & Main Bearing 11KitACDD3050

Crankshaft 13ACDD3050

Cylinder Head Assembly 15ACDD3050

Cylinder Head Cover 17ACDD3050

Rocker Shaft Assembly 19ACDD3050

Timing Gear & Camshaft 21ACDD3050

Push Rods & Tappets 23ACDD3050

Pistons & Rings 25ADDD3000

Connecting Rods & Big End Bearings 27ADDD3000

Timing Case 29AEDD3004

Timing Cover 31AEDD3004

Atomisers 33AFDD3037

Engine Breakdown I

Section Page

Throttle Linkages 35AFDD3037

Control Unit 39AFDD3037

Ignition Equipment 41AGDD3016

Engine Identification Labels 43ALDD3000

Flywheel & Starter Ring 45CDDD3003

Starter Motor 47EDDD3002

Sump 49GBDD3000

Oil Strainer 51GBDD3000

Dipstick & Filler Tube 53GBDD3000

Oil Pump 55GBDD3000

Breather 57GBDD3000

Oil Pump 59GBDD3000

Oil Cooler 61JBDD3000

I EDgine Breakdown

Section Page

Oil Filter 63JBDD3000

Coolant Pipes & Connections 65JBDD3000

Coolant Pipes & Connections 67JBDD3000

Oil Feed Pipes 69JBDD3000

Oil Feed Pipes 73JBDD3000

Front End Drive Input 75KBDD3000

Front End Drive Input 77KBDD3000

Water Pump 79LBDD3015

Thermostat & Housing 81LDDD3000

Inlet & Outlet Connections 83LDDD3000

Alternator 85NDDD3000

Alternator Bracket & Fixings 87NDDD3000

Guards 89NDDD3000

Section Page

Turbocharger 91SBDD3004

Air Duct 93SBDD3004

Feed Pipes 95SBDD3004

Leak-Off Pipes 97SBDD3004

Induction Manifold 99TBDD3024

Air Filter Assembly 101TDDD3015

Exhaust Manifold 103UBDD3000

Exhaust Connection 105UBDD3000

Exhaust Outlet 107UDDD3030

Filter Head Assembly 109VBDD3000

Pipework & Connections 111VBDD3000

Pipework & Connections 113VBDD3000

Engine Mounts 115ZCDD3000

Engine Breakdown I

Section Page

Protection Switch 117ZJDD3126



Radiator & Guards 123ZMDD3096

Radiator & Guards 125ZMDD3096

Pipework & Connections 127ZMDD3096



I Engine Breakdown

Description

From Engine Number

Upto Engine Number

Repairs and Replaces

See Appropriate Section - Reference Number

Alternative

New for Old Part

Number of Teeth

Thickness

Top

Left Hand

Right Hand

Reference for Detailed Breakdown

Other Service Options Available

Cylinder Number

See History Section

ACDD3050

Item Part No. References Description Notes

1 8SE750J 1 CRANKCASE2 1 CRANKCASE3 340/398 18 DOWEL4 503/256 18 BOLT5 2088111 18 WASHER6 354471 2 DOWEL7 312065 6 SETSCREW8 318210 6 SPRING WASHER9 8SE50N49 9 BAR10 314135 9 CAP SCREW11 314137 9 CAPSCREW12 012504 1 PLUG13 012504 1 PLUG14 012653 2 WASHER15 374/1360 9 CAMSHAFT BUSH16 642/25 2 PLUG17 340/405 3 DOWEL18 354500 2 DOWEL19 576/167 16 SEAL-ORING20 SE7E/2 8 LINER - SLIP FIT21 SE66711 2 BRACKET22 SE574DIM 9 MAIN BEARING KIT (A)23 2621149 2 THRUST WASHER24 641/27 5 PLUG25 583/7 2 WASHER26 SE50J/30 6 INSPECTION COVER27 576/179 8 SEAL- o RING28 312063 16 SETSCREW29 88/619 16 WASHER30 318210 16 SPRING WASHER

Service Options

22 SE574DIM01O ..L (-)0.010" 9 MAIN BEARING KIT - UIS (A)T

22 SE574DIM020 ..L (-)0.020" 9 MAIN BEARING KIT - UIS (A)T

~t ••

(A) SERVICED IN PAIRS

ACDD3050

Part No. References Qty. Description Notes

I 8SE92 I CRANKSHAFT KIT2 - ~ 8SE92 I CRANKSHAFT3 -SE96C I CRANKSHAFT GEAR4 - ~ 8SE92 8 WEIGHT5 -503/295 16 SCREW6 -354500 16 DOWEL7 -340/396 3 DOWEL8 5541126 1 SEAL - FRONT END OIL9 5541127 1 SEAL - REAR END OIL

ACDDJ050


1 SE1AR 8 CYLINDER HEAD ASSEMBLY2 ~ SE1AR 1 CYLINDER HEAD3 7401101 2 INSERT4 392/42 4 GUIDE5 SE7ABI14 4 INTAKE AND EXHAUST VALVE6 365/472 4 VALVE SPRING7 L7C/l5 4 CAP8 HW7BI18 8 VALVE COLLET9 SE1/12 1 SLEEVE10 576/139 1 SEAL- o RING11 641123 2 PLUG12 642/25 10 PLUG13 340/397 2 DOWEL14 2121/1 1 STUD15 316481 1 STUD16 55/69 2 SPIROLPIN17 740/106 2 INSERT18 SEIB/39 8 RETAINER19 SE2H 8 GASKET - CYLINDER HEAD20 503/287 32 BOLT21 2088114 32 WASHER22 576/218 32 SEAL-ORING23 576/237 8 SEAL-ORING24 576/151 8 SEAL-ORING

1 SE420C/12 SE4783 3150564 440/5

CYLINDER HEAD COVERSEAL - ROCKER BOX COVERSCREWWASHER

1 SE152N1 8 ROCKER BOX2 SE1520M 8 ROCKER SHAFT ASSEMBLY3 -SE152P 1 ROCKER SHAFT ASSY - MINOR4 L355902 1 PLUG5 -SE152N 1 ROCKER ARM ASSEMBLY (A)6 [SE152N5 1 ADJUSTER7 2512/125 1 LOCKNUT8 -SE152R 1 ROCKER ARM ASSEMBLY (B)9 =- SE152R 1 ROCKER10 ~SEl52DI5 1 ADJUSTER11 SE153B/3 1 END12 355900 1 PLUG13 319/146 1 LOCKNUT14 -SEI52M 1 ROCKER ARM ASSEMBLY (C)15 [SE152N5 1 ADJUSTER16 2512/125 1 LOCKNUT17 -SE152N24 1 BRIDGE PIECE18 ESEl52129 1 ADJUSTER19 2510/100 1 LOCKNUT20 SE152B/28 1 INSERT21 55/69 16 SPIROLPIN22 314139 8 CAPSCREW23 317015 8 NUT24 SE152D/26 1 GASKET-CYLINDER HEAD25 SE153N2 8 PAD26 SE483H 8 LEVER27

r~83CI51 BRACKET

28 SE483U/4 1 LEVER29 SE483V/4 1 LEVER30 348/174 1 PIN31 536/23 1 ROCKER SHAFT SPRING32 317012 8 NUT33 318210 8 SPRING WASHER34 318012 8 WASHER35 310069 24 BOLT36 318012 24 WASHER

Footnotes

(A) INLET

(B) INJECTOR

(C) EXHAUST

10

111 ' 7I

~r

1 8SElOOP 1 CAMSHAFT2 SE97CI1 1 CAMSHAFT GEAR3 6SE60 1 THRUST PLATE4 314074 2 CAP SCREW5 340/398 1 DOWEL6 2112/050 4 SCREW7 SE412/5 1 SHAFT8

[340/405~ SE412/5 1 SHAFT

9 1 DOWEL10 SE659A 1 IDLER GEAR11

[37411283~ SE659A 1 IDLER GEAR

12 1 IDLER GEAR BUSH13 314081 2 CAP SCREW14 334/280 1 PLATE15 310068 2 BOLT16 318210 2 SPRING WASHER17 SE12116 9 BLOCK18 5761177 9 SEAL- o RING19 312064 18 SETSCREW20 318210 18 SPRING WASHER21 318012 18 WASHER

ACDD3050


1 SE8E 8 CAM FOLLOWER2 -SE8E/3 1 DOOR3 -SE8F/5 1 SHAFT4 - Y90/00012 2 CAM FOLLOWER5 - Y90/00013 1 CAM FOLLOWER6 -4201122 7 SHIM7 -355901 3 PLUG8 -314081 2 CAPSCREW9 -SEI2lE/49 1 BODY10 -314030 1 CAPS CREW11 SE644BI1 8 GASKET - CYL. HEAD COVER12 312066 15 SETSCREW13 318210 24 SPRING WASHER14 SE153G 16 PUSHROD15 SE153L 8 PUSHROD

ADDD3000

Part No. References Qty. Description Notes

1 SE901BA 8 PISTON AND RING KIT2 ~ SE90lBA 1 PISTON3

ESE89 1 GUDGEON PIN

4 496/29 2 CIRCLIP5 359/552 1 PISTON RING KIT

ADDD3000

Item Part No. References Qty. Description Notes

1 SE91T 8 CON ROD ASSEMBLY2 - ~ SE91T 1 CON ROD3 - ~ SE91T 1 CAP4 -SE91BI7 1 SMALL END BUSH5 -340/182 2 DOWEL6 -363/48 2 CON ROD BOLT7 -355902 2 PLUG8 -24001006 1 PLUG9 SE91AAl3M 0 8 BIG END BEARING KIT (A)

Service Options

9 SE91AA3MO10 ..L (-)0.010" 8 BIG END BRG KIT - UIS (A)T

9 SE91AA3M020 ..L (-)0.020" 8 BIG END BRG KIT - U1S (A)T

~j"'(A) SERVICED IN PAIRS

1 SE659L/5 1 TIMING GEAR CASE2 5541109 1 SEAL-OIL3 374/1247 1 BEARING4 494/128 1 GASKET - OIL SEAL HOUSING5 316458 6 STUD6 317011 6 METRlCNUT7 318209 6 SPRING WASHER8 SE659D/7 1 GASKET - TIMING CASE9 SE389 1 CARRIER10 310063 3 BOLT11 2086/010 3 SPRING WASHER12 310067 4 BOLT13 2086/010 5 SPRING WASHER14 310070 1 BOLT15 317012 1 NUT16 318210 1 SPRING WASHER17 310070 1 BOLT18 2086/010 1 SPRING WASHER19 310068 3 BOLT20 317012 3 NUT21 318210 3 SPRING WASHER22 310068 3 BOLT23 317012 3 NUT24 318210 3 SPRING WASHER25 SE240N4 1 BLANKING PLATE26 SE240N3 1 GASKET27 316458 3 STUD28 317011 3 METRlCNUT29 318209 3 SPRING WASHER30 SE597N3 1 PLATE31 SE597B/7 1 GASKET32 316478 1 STUD33 316477 3 STUD34 317012 4 NUT35 ST20607 4 WASHER36 6SEI88/12 1 PLATE37 6SE188N49 1 GASKET38 316478 1 STUD39 316477 3 STUD40 317012 4 NUT41 310066 1 BOLT

4008tag2a parts book part1

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