4010 lp versi-dredge - baindopratama.com · ims factory is largest dredge manufacturing facility in...
TRANSCRIPT
IMS factory is largest dredge manufacturing facility
in the Americas.
Approximately 200 employees.
40 minutes away from international airport.
Multi-million dollar parts inventory.
1986 – Founded by Jim Horton in Olathe, KS.
1989 – IMS exports its first dredge to SE Asia.
1996 – IMS patents the the Starwheel Drive self-
propulsion system.
2000 – Awarded Kansas State Governor’s Exporter
of the Year Award.
2003 – IMS bought by Ellicott, a 125 year old
dredge builder that supplied the dredges for the
Panama Canal.
2009 – IMS and its affiliates are purchased by
Markel Ventures, a subsidiary of Markel MKL
(NYSE), an organization valued at close to $8 billion
USD.
2014 – IMS Awarded the U.S. President’s E-Award
by U.S. Commerce Secretary Penny Pritzker.
2015 – IMS gets patent awarded for Razor Tooth
WeedMaster Cutterhead which is only system in the
world proven to cut and pump aquatic vegetation.
About IMS
1
Training & Support
IMS provides extensive on site training during the launch of each dredge system. IMS
is committed to never turning their back on the customer and that is why most of our
customers are repeat buyers.
IMS provides unlimited technical support via phone and e-mail for the operating life of
the equipment.
Emergency visits and warranty visits can be easily arranged .
IMS is working to place a regional field service and warranty technician in Indonesia by
2016.
The technician would take service calls and handle all warranty work locally.
IMS is the only dredge builder in the world with a horizontal cutterhead dredge
simulator for pre-start-up training. Available exclusively at the factory for all IMS
customers.
System has 3 flat screens and a moving base that provides real life motion to make
operator feel like they are on an actual dredge.
Allows new operators to get chair time before starting on a new dredge in the field.
2
System Overview
Self-Propelled w/ patented Starwheel Drive
10” (254mm) rubber lined dredge pump.
8’ (2.4 meter) wide low –turbidity Excavator cutterhead/.
8’ (2.4 meter) interchangeable Weedmaster cutterhead .
Joystick controls
275 HP Diesel / Hyd. Power Unit.
20’ (6 meters) digging depth standard.
Sediment Dredging Pump : Ladder mounted IMS 10” (254mm) discharge pump with 6” (152mm) spherical
solids capability.
Discharge Line : 10” (254mm)
Depth : Dredges to 6.0m with self-propulsion and 6.7m with cable drive
Production : 680 m3/hr mixture at 20-30% max solids
Materials : silt, sand, sedimentary clay, and light plastics and trash.
3
Vegetation Dredging
Pump : Ladder mounted IMS 10” (254mm) discharge pump with 6” (152mm)
spherical solids capability.
Discharge Line : 10” (254mm)
Depth : Dredges to 6.0m with self-propulsion and 6.7m with cable drive.
Production :
– Hyacinths: clears 170+m2 / hr.
– Cattails: clears 40-80m2 / hr.
Materials : hyacinths, hydrilla, cattails, reeds and other rooted, floating, and
submerged aquatic vegetation species.
Patented Self-Propulsion STARWHEEL DRIVE
Most effective dredge propulsion system available on the market today.
Patent is held exclusively by IMS.
No cables, no anchors, no hassle. Will not interrupt boat traffic.
Increases efficiency by up to 40%.
Reduces operating cost since no tender boats or barges required.
Paddle Wheel Mode: paddles dredge into position and also works well in sludgy
applications.
Bottom Traction Mode: walks dredge forward on bottom surface with positive traction
and stability.
Won’t clog up like propellers.
4
STARWHEEL DRIVE
Most effective dredge propulsion system available on the market today.
Patent is held exclusively by IMS.
No cables, no anchors, no hassle. Will not interrupt boat traffic.
Increases efficiency by up to 40%.
Reduces operating cost since no tender boats or barges required.
Paddle Wheel Mode: paddles dredge into position and also works well in sludgy
applications.
Bottom Traction Mode: walks dredge forward on bottom surface with positive traction
and stability.
Won’t clog up like propellers.
Patented Self-Propulsion
5
Transportability & Launching
Ocean Transport
Can ship on flat rack if
service is available.
Starwheels off and
shipped with 300’ (91m)of
flexible discharge hose
and floats in an ocean
container.
Land Transport
One truck transportable
Easy to Launch
Launch with single
crane
4 lifting points on
deck that double as
mooring cleats.
Operator’s Station Dual joystick controls manage all major dredge functions.
Ergonomic air ride, adjustable chair.
Trouble shooting operator interface with error coding for easy trouble shooting.
Climate controlled, acoustic lined cab.
Dual folding doors for exit on both port and starboard decks.
Horn, 360 degree external lighting, fan, and internal lights.
Oversized analog gauges for quick glance hydraulic pressure readings.
Digital depth gauge.
6
Pipeline Discharge Configuration
Allows dredge to move material 600m away from dredging site depending on material
weight.
Eliminates the need to re-handle material.
Booster pumps can be added for longer pumping distances.
Broadcaster Discharge Configuration Optional IMS Bi-Directional Broadcaster connects to end of discharge ladder
replacing standard discharge line configuration.
Projects high volume of solids in a large arc to the shore of the canal or river.
Water filters off and solids settle on shore. Environmentally friendly.
7
Hydraulic Dredging: Canal Maintenance
Iraq Canals
A private Iraqi contractor purchased a to rehabilitate a canal system in Iraq.
The Versi-Dredge was chosen for its reliable reputation, high production, and self-
propulsion system.
Over 12 IMS units were shipped to Iraq for rehabilitation of irrigation canals and the
Tigris and Euphrates.
Panama
A contractor selected the Versi-Dredge over several other dredge brands and dredging
methods.
The Starwheel Drive self-propulsion and horizontal cutterhead allowed the contractor
to deepen the canal and maintain an even bottom profile without having to deal with
anchor cables or swing wires.
No other one truck transportable dredge can out perform the Versi-Dredge in inland
canals.
9
Hydraulic Dredging: Environmental
Burnaby Lake
Two IMS Model Versi-Dredges restored Burnaby Lake in Vancouver, Canada.
Versi-Dredge chose for its versatility and environmental friendly cutter design. Used
IMS’s optional GPS accessory for recording progress against a pre-dredging survey.
Endangered turtles were present in lake. Low turbidity of cutterhead was key to
allowing the contractor to proceed with project.
Project won multiple environmental awards.
Hydraulic Dredging: Port Maintenance Port Umm Qasr, Iraq
A Versi-Dredge cleaning out patrol boat lifts at Port Umm Qasr located at mouth of
river.
River is silting up boat lifts.
Patrol boat slips and lift area cleared by Versi-Dredge.
Allowed Iraqi patrol vessels to perform critical missions.
Unit selected by US Dept. of Defense, The Naval Transition Team (NATT) and Royal
British Navy.
10
Hydraulic Dredging: Harbor
Maintenance
North Wales
A Versi-Dredge performs maintenance dredging at Deganwy Marina in North Wales.
Unit was able to maneuver in marina without disturbing boat traffic or moving docks.
The dredge was featured on the BBC.
11
Hydraulic Weed Harvesting: Weedmaster
Overview Cutting Technology
Converts dredger into weed harvesting system.
IMS holds exclusive patent on WeedMaster technology which allows dredge to cut and
pump vegegation.
No need for unloading barges or re-handling previously cut vegetation. Dredge cuts
and pumps the material over several hundred meters away to a disposal area or
broadcasts it on the side of canals for wetland restoration.
The WeedMaster can handle floating vegetation, rooted vegetation (below water line),
and submerged vegetation.
Competitive Advantages
YELLOW = Superior Capability & Performance
13
Hydraulic Weed Harvesting: Irrigation
Canal Cleaning Angola Irrigation Canals
Weedmaster Cutterhead attachment used to remove 25 km of dense vegetation from
agriculture irrigation canals.
Results:
Dramatic water flow increase.
Roads that have been flooded for decades are now dry.
Government purchased a unit after contractor proved the Versi-Dredge worked.
Hydraulic Weed Harvesting: Hyacinths
Removal Ecuador
IMS won global tender to supply hydraulic dredger / weed harvester for cleaning
Laguna de Colta in Ecuador which is over 2km above sea level.
Ecuador’s Minister of Environment launched the system in late 2012.
The system cut 10 ft. (3m) tall reeds and chopped them into small pieces and
pumped them several hundred meters away.
No barges or auxiliary equipment were required.
14
Hydraulic Weed Harvesting: Hyacinths
Removal Ecuador
IMS awarded tender to supply vegetation harvesting machine for dam project in
Ecuador.
The Versi-Dredge with Weedmaster was able to clear the 2 ft. (0.6m) tall hyacinths
weed cover by cutting the vegetation and pumping it up to 1,640’ (500m) away to a
discharge area.
No barges or auxiliary equipment were required.
Hydraulic Weed Harvesting: Reed
Removal Government of India
IMS Versi-Dredge chosen by Government of India Enterprise, over 2 European
competitors in global tender.
Client chose IMS because of its long standing reputation in the canal dredging
equipment sector and the equipments ability to out perform other systems on the
market.
Outfitted w/ standard cutter and Weedmaster.
Weedmaster cleared weed choked canals around a government operated lignite mine
that supplies fuel for East India’s power grid.
BEFORE AFTER
15
Hydraulic Weed Harvesting: Dense
Vegetation Lake Helen, FL
Weedmaster used to remove dense tussocks (floating vegetation islands) from large
lake.
Versi-Dredge then restored lake to its original depth w/ the Excavator Cutterhead.
The contractor paid for the equipment on this one job alone. Over 500,000 cubic yards
removed.
Hydraulic Weed Harvesting: Hyacinth
Removal Thailand
DKSH Thailand, IMS Representative for Thailand, purchased a Versi-Dredge and did
a live demonstration for 200 prospective buyers.
This is how confident they were in showing how well the Weedmaster worked in
hyacinths removal.
16