4600 series rim narrow stile exit device installation ... · c. cut device square with hack saw or...

4600 Series Rim Narrow Stile Exit Device Installation Instructions

I-ED01162

DEVICES COVERED IN THIS DOCUMENT:

• 4600 Series Rim Panic Narrow Stile Exit Device• 4600 Series Rim Fire Narrow Stile Exit Device

REV 1 of 827390046

Outside of Door

Inside of Door

LHRRHR

OVERVIEW

APPLICATIONS

4950 BLADE STOP STRIKE SINGLE DOOR

4920 STANDARD STRIKE AND MULLION

4920 STANDARD STRIKE SINGLE DOOR

1 11/32"[34.1]

2 1/8"[54]

MIN STILEWIDTH

NARROW STILE RIMEXIT DEVICE

DOOR

CL

4950 Blade Stop Strike ApplicationSingle Door Panic Exit Hardware

1 21/32"[42]

3 1/4"[82.6]

MIN STILEWIDTH


DOOR

CL

4920 Standard Strike ApplicationSingle or Double Door Panic Exit Hardware

(4920F Strike Available for Fire Rated Applications)

1 21/32"[42]

2"[51]

MULLIONWIDTH

1 21/32"[42]

3 3/4"[95]

MIN STILE WIDTH

NARROW STILERIM EXIT DEVICE


DOORDOOR

CL CL

4920 Standard Strike ApplicationSingle or Double Door Panic Exit Hardware

(4912 strike available for fire rated applications)


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COMPONENT PARTS

Metal Wood Wood and Metal Screws

TOOLS REQUIRED

#7#255/16”1/2”3/4”

1/4” - 20#10 - 24

1/8”5/16”1/2”3/4”

Machine Screws

#7 drill, 1/4” - 20 tap

For wood doors, drill 1/8” hole

Sex Bolts

Drill 5/16” thru from device side. Drill 3/8” from other

side (pull side).

Check building and fire codes to see if your application requires the use of sleeve

nuts and bolts.

4952 SEMI-FLUSH STRIKE AND MULLION

31/32"[25]

2" [51]MULLIONWIDTH

31/32"[25]

2 3/4"[70]

MIN STILE WIDTH

4952 Semi-Flush Strike ApplicationSingle or Double Door Panic Exit Hardware



DOORDOOR

CLCL

4950 BLADE STOP STRIKE AND MULLION

2" [51]MULLIONWIDTH

1 11/32"[34]

1 11/32"[34]

3 1/4"[83]

MIN STILE WIDTH

DOOR DOOR



4950 Blade Stop Strike ApplicationSingle or Double Door Panic Exit Hardware

Head Cover4965

End Cap

End CapBracket

Dogging Device(Only on panic hardware)

Device BodyChassis

4950 Panic Blade Stop Strike(Provided with Panic Device)

4920 Panic Standard Frame Strike(Purchased Separately)

4952 Panic Semi-Flush Strike(Purchased separately)

Dogging Wrench(Panic device only)

4920F Fire Rated Standard Frame Strike(Provided with Fire Rated Device)

PANIC EXIT DEVICE SHOWN(FIRE RATED DEVICE AVAILABLE)


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1. MARK DOOR

A. Measure and draw center line on door and frame, typically 40” from finished floor.B. Fold and apply templates to door and frame.C. Templates include: • T-ED01191 - 4950 Blade Stop Strike Template • T-ED01192 - 4920/4920F Standard Strike Template • T-ED01193 - 4952 Semi-Flush Strike Template • T-ED01221 - RIM Cylinder Only Template

40"1016

TO FINISHEDFLOOR

LHR Shown(RHR opposite)

CL

2. DRILL MOUNTING HOLES

A. Mark, drill, and tap holes as shown on door and frame templates. Do not drill center hole on strike until after strike has been mounted and adjusted at the end of the installation.

Exit Device Mounting Holes (2 Places):Metal Door: Drill/Tap for 1/4"-20 ScrewsWood Door: Pre-Drill 1/8" holesSex Bolts:

5/16" Clearance hole on push side3/8" Clearance Hole on pull side

Trim:5/16" Clearance hole on push side1/2" Clearance Hole on pull side

Trim tailpiece Hole:(Only required if using trim)

1/2" Clearance hole on push side 3/4" Clearance hole on pull side

Strike Mounting Holes

Remove section of blade stop, see

template for details.(Only for Blade Stop)

BLADE STOP FRAME & NARROW STILE DOOR SHOWN ABOVE


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3. INSTALL STRIKE

A. Install strike using the two outer mounting holes.

4950 Blade Stop Strike Install:

4920 Standard Strike Install:

Drill and tap for1/4"-20 Screws

2 5/8"66.7

1 3/32"27.8From

Door Face

Door Standard Frame

Device CL

A

Frame

2 7/8"73

1 21/32"42

FromStop Face 27/32"

21.3

Device CL

Door Stile

B

B: Trim Tailpiece clearance hole:1/2" Push Side3/4" Pull Side

(Only required if using trim)

Stop Face

C

A: Do not drill center hole until final adjustment at the end of the installation.

C: Device Mounting Holes (2 Places):Metal Door: Drill/Tap for 1/4"-20 ScrewsWood Door: Pre-Drill 1/8" holesSex Bolts: 5/16" Clearance hole on push side, 3/8" Clearance hole on pull side.

Drill and tap for#10-24 Screws

2 5/8"67

2 1/32"52

Door

15/16"24

B

Blade StopFrame

Do not drill center hole A.until final adjustment at the end of the installation.Align front edge of strike B.with door side of stop.

A

2 7/8"73

1 11/32"34

BladeStop

1/2"13

Device CL

Door Stile

C

C: Trim Tailpiece clearance hole:1/2" Push Side3/4" Pull Side

(Only required if using trim)

D

Device CL

D: Device Mounting Holes (2 Places):Metal Door: Drill/Tap for 1/4"-20 Screws.Wood Door: Pre-Drill 1/8" holes.Sex Bolts: 5/16" Clearance hole on push side, 3/8" Clearance hole on pull side.


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3. INSTALL STRIKE (CONTINUED)

4952 Semi-Flush Strike Install:

4. INSTALL 4950 WEAR STRIP (SKIP IF USING A DIFFERENT STRIKE)

A. Place wear strip on frame and center on strike.B. Hold in place and mark all 4 hole locations.C. Drill 1/8” dia. Holes in 4 places and install wear strip with flat head drive rivets (provided).

Door Sideof BladeStop Frame

Flat Head Rivets Wear Strip

1 1/2"38.1

1 1/4"31.8

Drill and tap for#10-24 Screws

Door Mullion/Frame

2 5/8"66.7

1 13/32"35.7From

Door Face

Device CL

31/32"24.6

2 7/8"72.9

Mullion/Frame

3/16"4.8

Device CL

Door Stile

A

A: Trim Tailpiece clearance hole1/2" Push Side3/4" Pull Side

(Only required if using trim)B: Semi-Flush Strike

B

C

C: Device Mounting Holes (2 Places):Metal Door: Drill/Tap for 1/4"-20 Screws.Wood Door: Pre-Drill 1/8" holes.Sex Bolts: 5/16" Clearance holes on push side, 3/8" Clearance holes on pull side.


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5. CUT EXIT DEVICE TO LENGTH

A. Remove head cover from exit device chassis.B. Align device with mounting holes and measure to determine length to cut device. The minimum clearance between the frame stop and end of exit device (with end cap removed) is 1-5/8”. C. Cut device square with hack saw or metal cutting saw blade and deburr edges. Be sure to save the spring clip on the dogging plate cover for use on the device.

6. INSTALL DEVICE

A. Mount exit device using the provided screws. If using trim, be sure to line up trim actuating shaft (tailpiece) with cam located on back of exit device chassis.

1 5/8" [41]MinimumClearance(Note A)

Align device withmounting holes ortemporarily securewith mounting screws.

Minimum clearance is measured from the frame stopA.to the end of the device (without end cap).

FrameStop

Save spring clip from cut portionand reinstall at the end of device body.

Mounting to door:Metal: Drill/Tap for 1/4-20 Machine ScrewsWood: #12 Wood Screws (Pre-Drill 1/8" holes)

Mounting with trim:Be sure to line up trimactuating shaft (tailpiece)with cam on back of device.

Sex Bolts providedfor through doormounting using1/4-20 screws.


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7. INSTALL END CAP

A. Remove end cap from end cap bracket.B. Mark hole locations by either using template or holding end cap bracket up against door and device. Be sure exit device is level before inserting end cap bracket lip into end of device.C. Mark and drill/tap holes.D. Install end cap bracket and end cap.

8. TEST AND ADJUST

A. Check engagement between device and strike. Shim strike as needed for a 9/32” clearance between strike and chassis.B. Check opening and closing door. Repeat this with head cover to make sure head cover does not hit the strike.C. If device operates properly, drill/tap and install center screw in strike (if applicable).

Mounting to door:Metal: Drill/Tap for 1/4"-20 Machine ScrewWood: Pre-Drill 1/8" hole for #12 Wood ScrewSex Bolt:

5/16" clearance hole on push side 3/8" clearance hole on pull side

5/8" Wire routing holeprovided in end cap.

9/32" +/- 1/32"[7+/- 0.8]

Target Clearance

Add shimif needed.

Target Clearance measured from strike face to front edge of device chassis(Blade Stop Application Shown Above)


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9. INSTALL COVERS

A. Install head cover on chassis using provided screws.

10. DOG DEVICE

For increasing the life of this device, dog device down during high traffic periods of the day. (A dogging device is not available on fire rated models.)

HEX WRENCH DOGGINGDogging:Depress push bar, insert dogging hex wrench, and turn clockwise 35 degrees.The push bar will remain depressed and the latch will stay retracted.Release Dogging:Hold push bar, insert dogging hex wrench, and turn counterclockwise 35 degrees.The push bar will return to the up position and latch will extend to lock door.

CYLINDER DOGGINGFor cylinder dogging, remove cover plate. Remove the hex wrench extension located below the dogging cover plate, which is held in place by a magnet. Install a mortise cylinder into the cylinder dogging cover plate using an 11/32” (8.7 mm) solid cylinder collar and cash box nut. On the mortise cylinder, use a “standard cam” (.723” [18 mm], screw center to tip of cam). The cylinder should be oriented so the cam is pointing away from the exit device push bar. Install the dogging cover plate with cylinder and test dogging. Depress the push bar, insert key, and turn key clockwise to dog device. Turn key counterclockwise to release dogging.

Required hardware for cylinder dogging: One (1) mortise cylinder, lengths 1-1/8”, 1-1/4”, or 1-3/8”, one (1) standard cam .723” (18 mm) screw center to top of cam, one (1) 11/32” (8.7 mm) stock solid collar, one (1) cash box nut, and one (1) Hager cylinder dogging kit.

Head Cover mountingscrews provided (4 places)

Install head coveron device chassis.

4600 series rim narrow stile exit device installation ... · c. cut device square with hack saw or...

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