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The Electric Trolleybus - its role in future transport systems P. Williams log/cow iSyjfem.s' Zfa?, Email:peterw@logicon. co. uk Abstract The trolleybus as a form of passenger transport has survived to the end of the century and in many parts of the world is thriving, with new developments in technology helping to create new opportunities for its increased use. Trolleybus operation makes sound economic sense on trunk routes that have the potential to maintain and attract consistent growth in passenger usage levels with reliable and high frequency services. The environmental benefits of the trolleybus are considerable and have gained new recognition in the fight to reduce fossil fuel pollution atthe roadside. Emission comparisons between public transport modes are provided. Much of the criticism in past years of the visual impact of the overhead wiring has become less relevant with the advances in design of lightweight fittings and suspension techniques, some examples of which are discussed. Every passenger vehicle operator needs to know the true cost of operation. In recent years the difference in costs between diesel and electric power has swung in favour of the trolleybus, particularly due to the latest energy-saving traction motor controls. Tables derived from a multi-vehicle operator are given. Guidelines are offered as to the requirements for upgrading existing systems and the implementation of new installations. The importance of integrated transport policies has never been greater and must be addressed by all Governments in the run up to the New Millenium. Intelligent use of the electric trolleybus as part of this strategy is encouraged. Transactions on the Built Environment vol 33, © 1998 WIT Press, www.witpress.com, ISSN 1743-3509

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  • The Electric Trolleybus - its role in future

    transport systems

    P. Williams

    log/cow iSyjfem.s' Zfa?,

    Email: peterw@logicon. co. uk

    Abstract

    The trolleybus as a form of passenger transport has survived to the end of thecentury and in many parts of the world is thriving, with new developments intechnology helping to create new opportunities for its increased use. Trolleybusoperation makes sound economic sense on trunk routes that have the potential tomaintain and attract consistent growth in passenger usage levels with reliable andhigh frequency services. The environmental benefits of the trolleybus areconsiderable and have gained new recognition in the fight to reduce fossil fuelpollution at the roadside. Emission comparisons between public transport modesare provided. Much of the criticism in past years of the visual impact of theoverhead wiring has become less relevant with the advances in design oflightweight fittings and suspension techniques, some examples of which arediscussed. Every passenger vehicle operator needs to know the true cost ofoperation. In recent years the difference in costs between diesel and electricpower has swung in favour of the trolleybus, particularly due to the latestenergy-saving traction motor controls. Tables derived from a multi-vehicleoperator are given. Guidelines are offered as to the requirements for upgradingexisting systems and the implementation of new installations. The importance ofintegrated transport policies has never been greater and must be addressed by allGovernments in the run up to the New Millenium. Intelligent use of the electrictrolleybus as part of this strategy is encouraged.

    Transactions on the Built Environment vol 33, © 1998 WIT Press, www.witpress.com, ISSN 1743-3509

  • 472 Urban Transport and the Environment for the 21st Century

    1 Introduction

    On a worldwide basis trolleybuses have had mixed fortunes. Around1930 onwards their suitability as tramway replacement vehicles had beenrecognised, allowing much of the electrical infrastructure to remain inplace without major capital renewals. From a peak in numbers in theearly 1950's there followed a rapid decline in their popularity as motorbus design and operating costs showed dramatic improvements.

    Much criticism was levied against the trolleybus - it was slow intraffic, prone to dewirements, expensive to operate (no special termsavailable on electricity rates) and inflexible in route extension. Inhindsight, many of these adverse comments have proved to be purelypolitical and without substance. Poor maintenance procedures often led toslack wiring and vehicle breakdowns with little concern for the fare-paying passenger whose perception of the trolleybus service was one ofunreliability.

    However, many operators did not follow the trend to completeabandonment, choosing instead to retain basic systems and integrate theminto larger transit operations. Subsequently, in the 1970's and 80'sconsiderable efforts were made to upgrade and renew vehicle fleets tomake the trolleybus more attractive. In this present decade majoradvances in traction control techniques and materials developments haveled to a new awareness of the environmental and operational benefits ofthe electric trolleybus.

    Transactions on the Built Environment vol 33, © 1998 WIT Press, www.witpress.com, ISSN 1743-3509

  • Urban Transport and the Environment for the 21st Century 473

    2 Environmental Benefits

    Trolleybuses use electricity as their prime motive power. It is the onlysource of energy that can be generated by all types of 'fuel' known toman - coal, gas, oil, nuclear fission, water (and wave), wind, solar andeven waste material combustion. Every fuel has its own conversionefficiency from primary to secondary (heat) state, the difference in thesechemical and molecular states being the direct cause of pollution.Whereas the petrol- or diesel-engine vehicle creates pollution at theroadside in a random way, that produced at the power station can be moreeasily contained. Modern technology can now 'scrub' the emitted gasesto remove dust and soot particles and filter out noxious fomes.

    It is often not appreciated that by fully loading a generating station theefficiency of energy conversion is increased in much the same way as theloading of an electric motor. A power station that runs continuously athigher efficiency can produce additional kilowatts at much reduced cost.Achieving this status involves considerable expertise by the generatingauthorities in switching loads from station to station and so any form ofelectric transport, usually operating for at least 18 hours a day, willprovide useful 'base load'.

    The amount of global motor traffic is increasing at an alarming rateand the existing road infrastructure and population centre layouts in manycountries can no longer cope with the volumes. Road traffic congestion iswidespread with slow moving vehicles creating pollution at ground levelwhich is not only unpleasant but has long been considered as harmful tohuman life. Claims that modern internal combustion engines are 'clean'are often misleading as that statement is usually made in comparison withthe older, less efficient engines often and twenty years ago. The electrictrolleybus, however, emits negligible pollution (Table 1) and, like thetram or light rail vehicle, can safely run into areas of high populationdensity, such as city centres and shopping malls.

    The latest generation of trolleybuses being built or proposed for newsystems combine high efficiency electronic control equipment with newlightweight traction motor technology. The result is lower running coststhat outweigh the greater capital and infrastructure expenditure necessaryto sustain trolleybus operation. In a recent comparison of vehicle costsone experienced operator found that the difference between the diesel busand electric trolleybus was less than 0.1% ( Table 2).

    Transactions on the Built Environment vol 33, © 1998 WIT Press, www.witpress.com, ISSN 1743-3509

  • 474 Urban Transport and the Environment for the 21st Century

    Table 1 - Emissions - Diesel Bus vs. Trolleybus

    Contaminate

    NOx

    CO

    HCSO 2

    ParticipateCO 2

    Diesel(gm/km)

    18.60

    1.90

    1.34

    1.44

    0.561.880

    Trolley(gm/km)

    1.27

    0.06

    0.000.62

    0.012

    1.380

    Trolley/diesel

    0.07

    0.03

    0.00

    0.430.02

    0.73

    Per vehicle kilometre (18-metre length): fuel or primary energy basedSource: Gelderse Vervoer Maatchappij, Arnhem 1995

    Table 2 - Operating Costs - Vehicle kilometre

    Item

    DepreciationInterestMaintenanceMaterialsEnergyTaxesInsurance

    TOTALkm (annual)Costs per km

    Diesel

    56,00019,60016,20015,00042,0004,5002,000

    155,30060,000

    2.58 (100%)

    Trolley

    66,00035,00021,60012,00018,000

    -4,000

    156,60060,000

    2.61 (101%)

    Tram

    93,00098,00042,00031,00027,000

    -6,000

    297,300

    70,0004.24 (164%)

    Figures are in Dutch GuildersSource: Gelderse Vervoer Maatchappij, Arnhem 1995

    In the case of Arnhem, acknowledged as one of Europe's leadingchampions of the trolleybus, a fleet of 51 modern trolleybuses operateson a 55km system of five routes. The operator, GVM, attributes 10%additional ridership directly to the presence of trolleybuses, which areactively and positively marketed. Public perception of the trolleybuses ishigh and there is a strong sense of 'ownership' of the system.

    Transactions on the Built Environment vol 33, © 1998 WIT Press, www.witpress.com, ISSN 1743-3509

  • Urban Transport and the Environment for the 21st Century 475

    3 Trolleybus Trunk Route Planning

    With operating costs now comparable with the diesel bus it is importantthat the additional major capital expenditure on the fixed electricalinfrastructure is recovered as quickly as possible. Applying trolleybusesto trunk routes that have the most potential for high passenger usage andconsistent growth in revenue is the only way to achieve this. Carefulplanning of these routes is therefore essential, the aim being to carry morepassengers at a lower system cost.

    Certain principles in route planning should be applied:

    • Most direct route from outer termini to city centre or businesscomplex.

    • 'Key' stops at approximately 500 metres distance.

    • Ability to achieve high average speeds to reduce journey times.

    • 24 hour bus-only segregation lanes.

    • Fully integrated traffic light control at major junctions andintersections.

    • Reduction in complex overhead wiring layouts.

    • Passenger inter-change facilities with 'feeder' routes (diesel bus).

    • Capability of running high capacity articulated vehicles (up to 18metres length) through central areas.

    • Electronic ticket cancellation to reduce boarding times.• Park-and-ride facilities near outer termini.

    • Minimal competition from other transport operations.• High frequency of service during peak hours.

    The installation of the wiring on the trolleybus trunk routes should beto the highest standards to allow high-speed passage of the collectorheads through the overhead points and crossings, thus reducing the risk ofdewirements. Visual intrusion of the overhead can be minimised by theuse of lightweight modern fittings and support catenary.

    In a survey conducted by the Vancouver Transit Commission in 1996it was found that users of the existing trolleybus services were supportiveof a modernisation programme provided that the frequency and reliabilityof operation was increased and routes were extended or diverted to servemore business and shopping areas. The trolleybus service was consideredto be the preferred means of city centre travel and the financial outlay toachieve full integration was not seen as an obstacle to progress.

    Transactions on the Built Environment vol 33, © 1998 WIT Press, www.witpress.com, ISSN 1743-3509

  • 476 Urban Transport and the Environment for the 21st Century

    4 Trolleybus Infrastructure Requirements

    To support trolleybus operation a fixed infrastructure will be requiredwhich for costing purposes should have a design life of at least 15 years.This timescale will ensure that an adequate return on investment isachieved before replacement becomes necessary. Quality of manufactureand installation must be high but there is little merit in over-engineeringfor longer life as advances in technology may well bring with it savingsthat can be incorporated at a later date on an existing system

    Equipment for trolleybus operation can be summarised as follows:

    1. Depot/Office/Workshop - existing building (modified) orpurpose built.

    2. Sub-stations - rectification of AC powersupply to 600 or 750V DC.

    3. Cabling/Section Switching - distribution of DC supply.

    4. Overhead Wiring - lightweight, fully automated.

    5. Communications - intelligent traffic managementand route selection system.

    6. Stops/Shelters/Displays - passenger information andcomfort.

    7. Computer system - SCADA for data logging ofvehicle movement, passengernumbers, energy consumption.

    8. Maintenance Plant specialist service equipment.

    Transactions on the Built Environment vol 33, © 1998 WIT Press, www.witpress.com, ISSN 1743-3509

  • Urban Transport and the Environment for the 21st Century 477

    5 New Approach to Wiring

    With the many advantages of electric trolleybus operation comes thedisadvantage of having fixed wiring, which may be perceived as visualpollution of the skyline. It has, therefore, become essential to reduce theweight and size of overhead components and this is being achieved bymoving away from the traditional cast brass or iron castings to extensiveuse of modern materials. Investment cast stainless steel and aluminiumbronze fittings are almost half the weight of the old designs and cheaperto manufacture. Their lighter weight can be supported and fixed inposition by parafil rope cross-spans or stainless steel span wires.

    Parafil rope has been used successfully on some recent light railinstallations but appears blacker in colour against the sky. It also has asmaller thermal stability range than stainless steel and can thus 'go slack'in high ambient temperatures causing problems for trolleybus operationwhich demands rigidly held overhead wiring at all times. Its lower initialcost is offset by the greater long-term maintenance requirements such thatit is likely that all future trolleybus installations will use lightweightstainless steel in their construction. Roadside (or traction) poles can nowbe reduced to the minimum possible diameter and combined with streetlighting wherever possible. In city centres it is infinitely more practicalto use span wires anchored to buildings with eyebolts and avoid polesaltogether.

    Points and crossings have been designed which offer the maximumdynamic reaction with the twin overhead collector heads mounted on theroof of the trolleybus, enabling them to be negotiated at higher servicespeeds than with the previous cast brass and iron designs. Routechanging is done by electric solenoids commanded by switching circuitsin the overhead or by radio signal from the vehicle.

    Transactions on the Built Environment vol 33, © 1998 WIT Press, www.witpress.com, ISSN 1743-3509

  • 478 Urban Transport and the Environment for the 21st Century

    6 Trolleybus Design and Construction

    In several countries the trolleybus is already an advanced vehicle withsome of the latest articulated models having seats for 40 — 50 passengersand up to 100 standing in an overall length of 18 metres. Its peak loadingcapacity is therefore considerable when combined with high frequencytimetables. Rapid acceleration with full loading means that the trolleybuscan maintain intense services on trunk route systems.

    All new trolleybuses should use the latest technology in their designand construction but it must be emphasised that 'too much too soon' canproduce reliability problems which must be avoided if credibility of thistransport is to be retained. One particular feature that will do much toenhance acceptance is the low floor design with 'kneeling' action thatfurther reduces step height at stops. Reliability of the actuating systemnecessary to provide the lowering has improved greatly in the past twoyears with much of the development work happening in the UnitedKingdom.

    It will be of importance to existing and future operators of trolleybusesto have standard vehicles available that can be 'batch produced' to reducethe initial purchase costs. Manufacturers need to consider that both leftand right hand drive trolleybuses will be required and the two optionsshould be without cost penalty to the operator. Standard specificationvehicles can readily gain individuality by the use of modern colourschemes and graphics. A typical 'International Design' trolleybus maybe as shown.

    Basic configuration Single-deck ArticulatedPassengers (including standing) 140Overall length 18 metresOverall height 3.5 metresMotor Size 2 x 65kW AC AsynchronousControl Electronic AC InverterBraking Regenerative and dynamicAuxiliary Generator 55kW continuous ratingDriver Control Intelligent graphic terminalNumber of axles 3 (2 driven)Maximum speed (full electric) 65 kphMaximum speed (generator only) 28 kphUnladen weight 17 tonnes

    Generator operation should be considered viable for limited 'off-wire'use only such as temporary diversions due to roadworks and depotmanoeuvring. This is not to be confused with the full Duo-bus option.

    Transactions on the Built Environment vol 33, © 1998 WIT Press, www.witpress.com, ISSN 1743-3509

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    Transactions on the Built Environment vol 33, © 1998 WIT Press, www.witpress.com, ISSN 1743-3509

  • 480 Urban Transport and the Environment for the 21st Century

    7 Funding Trolleybus Set-up Costs

    The following costs are based upon recent research (Logicon Systems Ltd1997) into the requirements of a modern trolleybus system. For thepurposes of this research it was first necessary to establish the criteria fora 'typical' new turnkey trolleybus network which, after consultation withpotential manufacturers and suppliers, was agreed as follows:

    An installation of 50km of double-track overhead wiring, on five routesradiating out of a city centre, each with crossings and switches atjunctions and branches. Intelligent route and traffic control throughout.10 minute peak headway on all routes requiring 25 trolleybuses of 140-passenger capacity (initial system capacity of 20,000 passengers/hour).

    Table 3 - Initial Costs

    Item

    Consultancy and design

    Electrical sub-stationsElectrical cabling worksDiversion of servicesOverhead Wiring

    Depot/workshop (existing)Communications /SCADA

    TrolleybusesPassenger stops/sheltersMarketing/contingency

    TOTAL

    Cost GBP0.7M

    3.5M

    3.0M3.0M7.5M3.0M3.8M7.5Ml.OMl.OM34.0M

    Cost USD1.1M

    5.6M4.8M4.8M12.0M4.8M6.1M12.0M1.6M1.6M54.4M

    Cost DM2.0M

    10.0M8.5M8.5M21.4M8.5M10.8M21.4M2.8M2.8M96.7M

    Governments have the opportunity of proving their genuinecommitment both to reducing private car dependence and improving theenvironment by directly funding new trolleybus installations. Wherethere is merit in encouraging investment from the private sector then thisshould be confined to the operation of the fleet. Obstacles to profitabilitymust be reduced to a minimum by, for example, restricting competitivepublic transport operations and private car journeys into town and citycentres.

    The electric trolleybus should play a key role in the internationaltransport industry to provide the passenger with quality, reliability andeconomy. Logicon Systems Ltd is a major advocate of this policy and isavailable to advise and assist in this objective.

    Transactions on the Built Environment vol 33, © 1998 WIT Press, www.witpress.com, ISSN 1743-3509