5387 avion park drive highland heights, ohio 44143 440-443-3900 intune v4.4 demonstration

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5387 Avion Park Drive Highland Heights, Ohio 44143 440-443-3900 www.controlsoftinc.com INTUNE v4.4 Demonstration

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Page 1: 5387 Avion Park Drive Highland Heights, Ohio 44143 440-443-3900  INTUNE v4.4 Demonstration

5387 Avion Park DriveHighland Heights, Ohio 44143440-443-3900www.controlsoftinc.com

INTUNE v4.4 Demonstration

Page 2: 5387 Avion Park Drive Highland Heights, Ohio 44143 440-443-3900  INTUNE v4.4 Demonstration

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Tuning BenefitsEasy to useReduces Tuning TimeEliminates Trial & Error TuningGenerates Optimal PID Values

Process BenefitsReduces Process FluctuationsSaves Energy CostsIncreases Product Quality and

ConsistencyReduces Product WasteReduces Startup TimeReduces Wear and Tear on the Control Valves

INTUNE Most advanced software available for loop tuning and diagnostics

Setup configuration once.Simple to use tools.Saves engineering time.

75% less time to tune loops.Using the online monitoring functions increases productivity.

Which relates directly to lower manufacturing costs.

Page 3: 5387 Avion Park Drive Highland Heights, Ohio 44143 440-443-3900  INTUNE v4.4 Demonstration

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for PID Tuning and Diagnostics

Complete PID loop tuning & diagnostics

Multi-loop (up to 8)

Runs on any Windows computer

Many communication drivers

This is a 4-loop view. Up to 8 loops can be simultaneously monitored.

Unlimited number of control loops can be configured .

Page 4: 5387 Avion Park Drive Highland Heights, Ohio 44143 440-443-3900  INTUNE v4.4 Demonstration

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Outline

Communications

AutoTuning

Online Diagnostics

Adaptive Tuning

Simulation

Page 5: 5387 Avion Park Drive Highland Heights, Ohio 44143 440-443-3900  INTUNE v4.4 Demonstration

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Communication

INTUNE can communicate via DDE (dynamic data exchange) or OPC (OLE for Process Control) to any control system which includes a DDE or OPC server.

INTUNE also supports direct communication drivers (developed by ControlSoft) to Allen-Bradley, Modicon and Siemens-TI family of PLC’s.

Page 6: 5387 Avion Park Drive Highland Heights, Ohio 44143 440-443-3900  INTUNE v4.4 Demonstration

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Auto Tuning

PID Auto Tuning. . . involves conducting a step tuning test on your PID loops in either open-loop or closed-loop mode.

Auto-tuning tests can be completely automated to trigger on a click of a button or run in a semi-automated mode.

INTUNE collects process data, analyzes and identifies a model representing the true process dynamics.

Page 7: 5387 Avion Park Drive Highland Heights, Ohio 44143 440-443-3900  INTUNE v4.4 Demonstration

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This is an example of an output step test in manual mode (open-loop) for a non-integrating process.

A first order model is developed using deadtime, response time and gain.

Page 8: 5387 Avion Park Drive Highland Heights, Ohio 44143 440-443-3900  INTUNE v4.4 Demonstration

Upon completion of a test, the software opens a separate analysis window presenting the results.

The model parameters are presented with correlation statistics.

The optimum PID values are generated based on user defined tuning priorities.

This trend compares the software generated process dynamic model versus the measured data.

Page 9: 5387 Avion Park Drive Highland Heights, Ohio 44143 440-443-3900  INTUNE v4.4 Demonstration

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Online Diagnostics

Control Loop Diagnostics

Watch PID control loops run in automatic mode and detect tuning problems.

Logs and reports vital process information to maintenance personnel.

Page 10: 5387 Avion Park Drive Highland Heights, Ohio 44143 440-443-3900  INTUNE v4.4 Demonstration

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How do the process loops track the setpoint? The bar graph displays the error distribution.

Do you get the benefit of automatic control? Was the process designed properly? Process Variable and Control Output statistics show whether your process and control loops are well designed and functioning properly.

What events happened to your process over the past week? All process events are logged in easy-to-read format.

Page 11: 5387 Avion Park Drive Highland Heights, Ohio 44143 440-443-3900  INTUNE v4.4 Demonstration

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Adaptive Tuning

Adaptive Tuning (and intelligent Self-Tuning)…passively monitors the process in normal operations.

Recommends changes in PID tuning based on loop diagnostics report – Advisory Mode

Automatically download recommended PID changes – Automatic Mode or Self-Tuning Mode

Page 12: 5387 Avion Park Drive Highland Heights, Ohio 44143 440-443-3900  INTUNE v4.4 Demonstration

The software behaves like an expert control system operator tweaking PID values to continuously keep a loop fine tuned.

Safety nets are provided for mission critical applications through user defined

constraints.

In Adaptive Tuning modeThe process comes under control.

The recommendations and changes are logged.

The quality of control improves.

In Adaptive Tuning modeThe process comes under control.

In Adaptive Tuning modeThe process comes under control.

The recommendations and changes are logged.

Page 13: 5387 Avion Park Drive Highland Heights, Ohio 44143 440-443-3900  INTUNE v4.4 Demonstration

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Simulation

Process Control Loop SimulationTest control strategies off-line.

Predict the performance of your PID control loops in either single or cascade configurations.

Automatically uploads the process models.

Page 14: 5387 Avion Park Drive Highland Heights, Ohio 44143 440-443-3900  INTUNE v4.4 Demonstration

Configuration screen

Single Loop or Cascade Loop Simulation.Input a flexible 5 point setpoint profile.Mix noise on the sensor feedback.Simulate load disturbances.

Page 15: 5387 Avion Park Drive Highland Heights, Ohio 44143 440-443-3900  INTUNE v4.4 Demonstration

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INTUNE instantly displays the effects of the selected tuning parameters.

Compare the performance of different PID parameters and find the best set of values for your operations.

Page 16: 5387 Avion Park Drive Highland Heights, Ohio 44143 440-443-3900  INTUNE v4.4 Demonstration

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Tuning BenefitsEasy to useReduces Tuning TimeEliminates Trial & Error TuningGenerates Optimal PID Values

Process BenefitsReduces Process FluctuationsIncreases Product Quality and

ConsistencyReduces Product WasteReduces Startup TimeReduces Wear and Tear on the Control Valves

INTUNE Most advanced software available for loop tuning and diagnostics

INTUNE can pay for itself in days by saving engineering time and reducing energy waste while generating more on-spec

product.

Page 17: 5387 Avion Park Drive Highland Heights, Ohio 44143 440-443-3900  INTUNE v4.4 Demonstration

5387 Avion Park DriveHighland Heights, Ohio 44143440-443-3900www.controlsoftinc.com

INTUNE OverviewFor more information, contact us…

440-443-3900 [email protected]

…or try our INTUNE PID Loop Tuning Software Special Offer