5sj4 ul489 overview september09

29
Automation and Drives IEC OEM Control Compone Siemens Energy & Automation, Inc. iniature circuit breakers to UL 489 M

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5sj4 Ul489 Overview September09

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Page 1: 5sj4 Ul489 Overview September09

Automation and DrivesIEC OEM Control Components

Siemens Energy & Automation, Inc.

iniature circuit breakers to UL 489

M

Page 2: 5sj4 Ul489 Overview September09

IEC OEM Control Components

5SJ4 Miniature Circuit Breakers &

Accessories

September 2009 25SJ4_UL 489_Overview_September09

Miniature Circuit Breakers to UL 489

What is UL 489?

UL 489 is the UL Standard for Safety for Molded-case Circuit Breakers, Molded-case Switches and Circuit Breaker Enclosures. The requirements are specifically intended to provide Service Entrance, Feeder and Branch Circuit Protection in accordance with the National Electrical Code, NFPA 70.

The 5SJ4 series of Miniature Circuit Breakers meet the requirements for Branch Circuit or Feeder Protection and are intended to protect electrical wires from catching fire in an application.

Page 3: 5sj4 Ul489 Overview September09

IEC OEM Control Components

5SJ4 Miniature Circuit Breakers &

Accessories

September 2009 35SJ4_UL 489_Overview_September09

There are three variations of the Siemens 5SJ4

Miniature Circuit Breaker Series . . .

5SJ4...-.HG42

5SJ4…-.HG41 5SJ41..-.HG40

5SJ4...-.HG4. Mini Circuit Breakers (mCB)

Page 4: 5sj4 Ul489 Overview September09

IEC OEM Control Components

5SJ4 Miniature Circuit Breakers &

Accessories

September 2009 45SJ4_UL 489_Overview_September09

Catalog Number Nomenclature1)

5SJ4 1 10 - 7 HG42 a b c 2) d e

a Frame Style

b Number of Poles

c Rated Current Code2)

d Tripping Characteristic Curve

e Version

HG40: 240 VAC, Same Polarity

HG41: 240 VAC

HG42: 480Y / 277 VAC

1) For specific nomenclature designations refer to the 5SJ4…-.HG4. Product Profile 2) Exceptions are 05, 11, 14, 15, & 18

5SJ4...-.HG4. Mini Circuit Breakers (mCB)

Page 5: 5sj4 Ul489 Overview September09

IEC OEM Control Components

5SJ4 Miniature Circuit Breakers &

Accessories

September 2009 55SJ4_UL 489_Overview_September09

5SJ4...-.HG4. Mini Circuit Breakers (mCB)

1-Pole 1-, 2- & 3-Pole

Thermal / magnetic overcurrent protection

Intended for General Use (Branch Circuit Protection)

UL Listed (UL 489) Certified to Canadian Standards

(CSA 22.2 No. 5-02) cULus to UL File E243414

Include a manual means for opening a circuit

Not ambient compensated

5SJ4...-.HG40

5SJ4...-.HG41

5SJ4...-.HG42

5SJ41..-.HG42

Page 6: 5sj4 Ul489 Overview September09

IEC OEM Control Components

5SJ4 Miniature Circuit Breakers &

Accessories

September 2009 65SJ4_UL 489_Overview_September09

5SJ4...-.HG4. Mini Circuit Breakers (mCB)

B, C & D C & D (Trip Characteristics per IEC/EN 60 898)

UL 489 Rated Voltage – HG40 240 VAC Max. 1-Pole 60 VDC Max. 1-Pole

UL 489 Rated Voltage – HG41 240 VAC Max. 60 VDC Max. 1-Pole 125 VDC Max. 2- & 3-Pole

UL 489 Rated Voltage – HG42 277 VAC Max. 1-Pole 480Y VAC Max. 2- & 3-Pole 60 VDC Max. 1-Pole 125 VDC Max. 2- & 3-Pole

5SJ4...-.HG40

5SJ4...-.HG41

5SJ4...-.HG42

5SJ41..-.HG42

Page 7: 5sj4 Ul489 Overview September09

IEC OEM Control Components

5SJ4 Miniature Circuit Breakers &

Accessories

September 2009 75SJ4_UL 489_Overview_September09

5SJ4...-.HG4. Mini Circuit Breakers (mCB)

5SJ41..-.HG42

NSJHSJNSJHSJ

Type

10 kA25 – 63 AD14 kA0.3 – 20 AD10 kA45 – 63 AC14 kA0.3 – 40 AC

10 kA

DC 60/125 VAC 240 VInterrupting RatingIn (A)Tripping

Characteristic

5SJ4…-.HG41

NSJNSJ

Type

10 kA0.3 – 32 AD10 kA0.3 – 40 AC

10 kA

DC 60/125 VAC 480Y VInterrupting RatingIn (A)Tripping

Characteristic

5SJ4…-.HG42

NSJHSJNSJHSJ

Type

10 kA25 – 63 AD14 kA0.3 – 20 AD10 kA45 – 63 AC14 kA0.3 – 40 AC

10 kA

DC 60 VAC 240 VInterrupting RatingIn (A)Tripping

Characteristic

5SJ4…-.HG40

B NSJ 14 kA0.3 – 63 A

Page 8: 5sj4 Ul489 Overview September09

IEC OEM Control Components

5SJ4 Miniature Circuit Breakers &

Accessories

September 2009 85SJ4_UL 489_Overview_September09

5SJ4...-.HG4. Mini Circuit Breakers (mCB)

5SJ41..-.HG42

Technical Specifications

Page 9: 5sj4 Ul489 Overview September09

IEC OEM Control Components

5SJ4 Miniature Circuit Breakers &

Accessories

September 2009 95SJ4_UL 489_Overview_September09

5SJ4...-.HG4. Mini Circuit Breakers (mCB)

Dimensions

Page 10: 5sj4 Ul489 Overview September09

IEC OEM Control Components

5SJ4 Miniature Circuit Breakers &

Accessories

September 2009 105SJ4_UL 489_Overview_September09

Miniature Circuit Breakers per UL

All 5SJ4 Designs have the following features.Features to UL 489 –

Suitable for Branch Circuit and Feeder Protection Applications UL Listed and Certified to Canadian Standards (cULus, File E243414, Volume 1, Section 1) HACR Rated 40° C Calibration Base (Industrial Applications) Can be used for “field wiring” applications; AWG 14 to AWG4, Copper (Cu) Only Suitable for “Reverse Feed” applications Visible Indicator for ON and OFF/Trip Finger Safe Design DIN Rail Mounting (Standard 35 mm) Identical Wire Screw Connections on Line and Load Sides Smaller Size than Traditional MCCBs

Page 11: 5sj4 Ul489 Overview September09

IEC OEM Control Components

5SJ4 Miniature Circuit Breakers &

Accessories

September 2009 115SJ4_UL 489_Overview_September09

Miniature Circuit Breakers per IEC

5SJ4 Miniature Circuit Breakers are also CE marked according to EN 60898 and EN 60947-2 making them suitable for use in International applications. Features include:

30° C Calibration Base Maximum Rated Voltage of 440 VAC / 60 VDC per pole (EN 60898) High Interrupting Rating (Icu) of up to 15,000 Amps (EN 90947-2) Tripping Characteristics (B, C and D depending on the device selected)

B: Designed for the protection of computers, electronic equipment, … , etc.

C: Designed for general device protection in control circuits and all other miniature circuit breaker systems

D: Designed for high inrush loads

Page 12: 5sj4 Ul489 Overview September09

IEC OEM Control Components

5SJ4 Miniature Circuit Breakers &

Accessories

September 2009 125SJ4_UL 489_Overview_September09

Accessories to UL 489

Product Description Planned for…According

to norm

Auxiliary switches 1NO + 1NC2NO2NC

Available Now!

UL 489Fault signal contacts

Shunt trips

24 – 60 V AC/DC 110 – 480 V AC

Available Now! UL 489

Busbars1, 2 and 3 poles with 6,12 or 18 terminals

Available Now! UL 489

Feeder terminals

 Terminals up to 115 A

Available Now!

UL 489Busbar touch protection

Accessories for 5SJ4…-.HG4. mCBs

Page 13: 5sj4 Ul489 Overview September09

IEC OEM Control Components

5SJ4 Miniature Circuit Breakers &

Accessories

September 2009 135SJ4_UL 489_Overview_September09

Accessories for 5SJ4…-.HG4. mCBs

5SJ4 mCB

Auxiliary Contact (AS)

5ST301.-0HG

Fault SignalContact (FC)

5ST302.-0HG

Shunt Trip (ST)

5ST303.-0HG

5ST36 Busbar

5ST36 Busbar Accessories

Page 14: 5sj4 Ul489 Overview September09

IEC OEM Control Components

5SJ4 Miniature Circuit Breakers &

Accessories

September 2009 145SJ4_UL 489_Overview_September09

5SJ4_HG MCB Accessories

5ST3030-0HG

5ST3031-0HG

Shunt Trip (ST)

110 – 480 VAC

24 – 60 V AC/DC

Used for the Remote

Tripping of a mCB

5ST3020-0HG 5ST3021-0HG 5ST3022-0HG

Fault Signal

Contact (FC)

1NO + 1 NC2 NO2 NC

Signals the automatic

tripping of the mCB & the Trip Mechanism‘s

Position

5ST3010-0HG 5ST3011-

0HG 5ST3012-0HG

Auxiliary Switch (AS)

1NO + 1 NC2 NO2 NC

Signals the mCB’s Trip Mechanism

Position

Catalog No.Abbrev.Contact Arrangement

Brief Description

Picture

Auxiliary Devices to UL 489UL File No. E321559

Page 15: 5sj4 Ul489 Overview September09

IEC OEM Control Components

5SJ4 Miniature Circuit Breakers &

Accessories

September 2009 155SJ4_UL 489_Overview_September09

Auxiliary Switch (AS) and Fault Signal Contact Advantages

Siemens Miniature Circuit Breakers do not have to be derated Siemens Auxiliary Switch and Fault Signal Contacts are

UL Listed and Certified to Canadian Standards to 480 VAC maximum.

Many Competitive Auxiliary Switches and Fault Signal Contacts when used with a MCB require the MCB to be derated to 300 VAC Maximum.

This means that many competitive MCBs DO NOT have Auxiliary Devices available at 480 VAC.

Siemens 1NO + 1NC contacts are separate and can be used at the same time Many Competitive Auxiliary Switches have a Form C

contact. A Form C contact can be used as a NO or a NC, but not

both at the same time.

5SJ4_HG MCB Accessories

Page 16: 5sj4 Ul489 Overview September09

IEC OEM Control Components

5SJ4 Miniature Circuit Breakers &

Accessories

September 2009 165SJ4_UL 489_Overview_September09

5SJ4_HG MCB Accessories

Selection and Assembly

5SJ4 MCB

Select any 1-, 2- or 3-pole 5SJ4…-.HG4.

Miniature Circuit Breaker and ensure

that the trip mechanism is in the

down position

Select any 5ST30..-0HG Auxiliary Accessory and ensure that the trip mechanism is in the down position. Also ensure that the metal fastening strips are moved as far right as possible

Metal Fastening

Strips5ST30.. Auxiliar

yTrip

Mechanism

Page 17: 5sj4 Ul489 Overview September09

IEC OEM Control Components

5SJ4 Miniature Circuit Breakers &

Accessories

September 2009 175SJ4_UL 489_Overview_September09

5SJ4_HG MCB Accessories

Selection and Assembly

Find the locating pin on the accessory and

place it into the locating pin hole in

the miniature circuit breaker.

Locating Pin

Secure both metal fastening strips.

Page 18: 5sj4 Ul489 Overview September09

IEC OEM Control Components

5SJ4 Miniature Circuit Breakers &

Accessories

September 2009 185SJ4_UL 489_Overview_September09

Accessories for 5SJ4…-.HG4. mCBs

Auxiliary Devices to UL 489

Page 19: 5sj4 Ul489 Overview September09

IEC OEM Control Components

5SJ4 Miniature Circuit Breakers &

Accessories

September 2009 195SJ4_UL 489_Overview_September09

Dimension (mm)

Accessories for 5SJ4…-.HG4. mCBs

Auxiliary switch, Fault signal contact

Shunt trip

Page 20: 5sj4 Ul489 Overview September09

IEC OEM Control Components

5SJ4 Miniature Circuit Breakers &

Accessories

September 2009 205SJ4_UL 489_Overview_September09

Accessories for 5SJ4…-.HG4. mCBs

Page 21: 5sj4 Ul489 Overview September09

IEC OEM Control Components

5SJ4 Miniature Circuit Breakers &

Accessories

September 2009 215SJ4_UL 489_Overview_September09

Accessories for 5SJ4…-.HG4. mCBs

Busbar to UL 4891)

Length

(mm)

Order No.

Busbars to UL 4891)

For use with all 5SJ4…-.HG4. Fixed lengths, cannot be cut.1-Pole Busbar For 6 MCB, 1-Pole For 12 MCB, 1-Pole For 18 MCB, 1-Pole2-Pole Busbar For 3 MCB, 2-Pole For 6 MCB, 2-Pole For 9 MCB, 2-Pole3-Pole Busbar For 2 MCB, 3-Pole For 4 MCB, 3-Pole For 6 MCB, 3-Pole

100205310

100205310

100205310

5ST3663-0HG 5ST3663-1HG 5ST3663-2HG

5ST3664-0HG 5ST3664-1HG 5ST3664-2HG

5ST3665-0HG 5ST3665-1HG 5ST3665-2HG

UL File No. E321559

1) All unused busbar terminals must be covered with touch protection cover 5ST3666-1HG.

Page 22: 5sj4 Ul489 Overview September09

IEC OEM Control Components

5SJ4 Miniature Circuit Breakers &

Accessories

September 2009 225SJ4_UL 489_Overview_September09

Accessories for 5SJ4…-.HG4. mCBs

Order No.Connection terminal to UL 489For use only with 5SJ4…-.HG4.

Infeed to MCBs35mm2 (14 – 2 AWG)

Infeed to Busbars50 mm2 (14 – 1 AWG)

Touch protection covers forBusbars to UL 4893 x 1 pin

5ST3666-0HG

5ST3666-2HG

5ST3666-1HG

Busbar to UL 4891)

UL File No. E321559

5ST3666-0HG

5ST3666-2HG

5ST3666-1HG1)

1) All unused busbar terminals must be covered with touch protection covers 5ST3666-1HG.

Page 23: 5sj4 Ul489 Overview September09

IEC OEM Control Components

5SJ4 Miniature Circuit Breakers &

Accessories

September 2009 235SJ4_UL 489_Overview_September09

Busbar & Connection Terminals to UL 489

Accessories for 5SJ4…-.HG4. mCBs

Page 24: 5sj4 Ul489 Overview September09

IEC OEM Control Components

5SJ4 Miniature Circuit Breakers &

Accessories

September 2009 245SJ4_UL 489_Overview_September09

Dimension (mm)

Accessories for 5SJ4…-.HG4. mCBs

Page 25: 5sj4 Ul489 Overview September09

IEC OEM Control Components

5SJ4 Miniature Circuit Breakers &

Accessories

September 2009 255SJ4_UL 489_Overview_September09

5ST3665-1HG

Application Example: Center Feed using Busbar Terminal Connection 3-Pole Busbar with 3-Pole MCB

Insert 3-Pole / 3-Phase

Busbar into the

terminals of a 3-Pole MCB and

tighten the screw

terminals of the MCB.

Always cover all exposed busbar

terminals with touch protection

covers 5ST3666-

1HG

Connect one end of terminal connector

5ST3666-2HG to a busbar terminal and the other end to a power conductor and

tighten the terminal connector screws.

Accessories for 5SJ4…-.HG4. mCBs

Page 26: 5sj4 Ul489 Overview September09

IEC OEM Control Components

5SJ4 Miniature Circuit Breakers &

Accessories

September 2009 265SJ4_UL 489_Overview_September09

5ST3665-1HG

Application Example: Center Feed using Busbar Terminal Connection 3-Pole Busbar with 3-Pole MCB

The busbar and the terminal connectors are rated at 115 A maximum. Using the center feed method allows up to

115A maximum to flow.

The sum of the current per pole in both directions must not be greater

than 115 A.

Connect the other end of the power conductors to the

power source

Accessories for 5SJ4…-.HG4. mCBs

Page 27: 5sj4 Ul489 Overview September09

IEC OEM Control Components

5SJ4 Miniature Circuit Breakers &

Accessories

September 2009 275SJ4_UL 489_Overview_September09

Application Example: End Feed using MCB Terminal Connection 3-Pole Busbar with 3-Pole MCB

Connect one end of a power conductor to the MCB Terminal

Connector and tighten the screw. Connect the other end of the

conductor to the power source.

Insert 3-Pole / 3-Phase Busbar and MCB Terminal Connector into the terminals of a 3-Pole MCB and tighten the screw

terminals of the MCB.

5ST3665-0HG

Remember to always cover all exposed busbar terminals

with touch protection covers

5ST3666-1HG

Accessories for 5SJ4…-.HG4. mCBs

Page 28: 5sj4 Ul489 Overview September09

IEC OEM Control Components

5SJ4 Miniature Circuit Breakers &

Accessories

September 2009 285SJ4_UL 489_Overview_September09

Application Example: End Feed using MCB Terminal Connection 3-Pole Busbar with 3-Pole MCB

The busbar and the MCB terminal connectors are rated at 115 A maximum

per pole.

115A max. per pole

Always cover all exposed busbar

terminals with touch protection

covers 5ST3666-

1HG

Accessories for 5SJ4…-.HG4. mCBs

Page 29: 5sj4 Ul489 Overview September09

Automation and DrivesIEC OEM Control Components

Siemens Energy & Automation, Inc.

iniature circuit breakers to UL 489

M