7 ghisolfi m&g - wirec2008...microsoft powerpoint - 7 ghisolfi m&g - wirec2008.ppt author: flammini...
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Guido Ghisolfi
Vice President Corporate Operations & Research
Washington, March 5, 2008
BIOETHANOLBIOETHANOLHow sustainable?How sustainable?
How convenient?How convenient?
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M&G Group LocationsM&G Group Locations
BangaloreEngineeringEngineering
HoustonHoustonNorth America North America
Regional OfficeRegional Office
Sharon CenterSharon CenterR&D CentreR&D Centre
Apple GroveApple GroveResinResin
AltamiraAltamiraResinResin
PoçosPoços de Caldasde CaldasResinResinFiberFiber
R&D CentreR&D Centre
IndaiatubaIndaiatubaRecycleRecycle
PaulPaulíínianiaPTAPTA
CaboCaboFiberFiber
WilmingtonWilmingtonEngineeringEngineering
Central OfficeCentral Office
MilanMilanGroup Head OfficeGroup Head OfficeEurope Reg. OfficeEurope Reg. Office
VerbaniaVerbaniaResinResin
PreformsPreforms
Cellulose AcetateCellulose Acetate
RivaltaRivaltaR&D CentreR&D Centre
AnagniAnagniResinResin
PreformsPreforms
Pignataro M.Pignataro M.FilmFilm
PatricaPatricaResinResin
TortonaTortonaGroup Head OfficeGroup Head Office
Sao PauloSao PauloSouth America South America
Regional OfficeRegional Office
SuapeSuapeResin Resin
BeijingBeijingEngineeringEngineering
ShangaiShangaiEngineeringEngineering
MumbaiEngineeringEngineering
USAUSAResinResin(on-stream in H1 2009)
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Bioethanol Sustainability ConvenienceBioethanol Sustainability Convenience
A lot has been said about bioethanol production cost, price and environmental sustainability.
The interests involved are so large that it would be at least ingenuous to think that all statements on feasibility are moved by scientifical rather than political convictions.
I would like to present a strategical assessment to explain why ethanol can be considered in the portfolio of large chemical companies.
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Bioethanol Supply / DemandBioethanol Supply / Demand
USAUSA Mandatory: 7.5 billion gallons = 22 million tons protected by 54 ¢/gallon import duty on Brazilian ethanol. Mandate has been increased in the last Energy Bill to 35 billion gallons by 2022. Capacity installed and under construction: 12 billion gallons.
EUEU Mandatory: 5.5% by 2010 equivalent to 11 million tons. New target set on January 24 by the European Commission to 10% by 2020.Current installed capacity: 3 million tons.
BrazilBrazil Production: 17 million tons from sugar cane.Brazil has 5 million hectares at sugar cane and can double its plantations in the near future.
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European SustainabilityEuropean Sustainability
The targets of 20 million tons of The targets of 20 million tons of biofuelbiofuel for 2010 and 40 million for 2010 and 40 million
tons for 2020 are not going to be achieved without importtons for 2020 are not going to be achieved without import. In fact:
� The European Community has published a study (http://reports.eea.europa.eu/eea_report_2006_7/en) on the arable land usable for biofuels with the following results:
Ha Year
12,000,000 2010
16,000,000 202019,000,000 2030
� With a yield of biofuel of 2 t/ha in 2010 and 3 t/ha in 2020, the land might be there.
� Logistics and agricultural economics will prevent though the use of part of this land demanding the import of at least 30% ofthe necessary biofuel.
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BioethanolBioethanol: A Global Strategic Assessment: A Global Strategic Assessment
Prof. Ricardo HausmannProf. Ricardo Hausmann, Director of Harvard University’s Center for International Development, writes that (Financial Times, November 7, 2007):
1) In some 95 countries there are more than 700 million hectares of good quality land which is not cultivated;
2) Depending on the assumption about productivity per hectare, today’s production of 85 million b/d of oil can be completely satisfied by the biofuelsproduced on such land;
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BioethanolBioethanol: A Global Strategic Assessment: A Global Strategic Assessment
3) Even if partially used, this large potential biofuelsupply will cap the price of oil because its supply is much more elastic than the supply of oil.
This will cause the price of oil to be set This will cause the price of oil to be set at marginal cost of bioat marginal cost of bio--energy.energy.
If OPEC tries to raise prices above the price of biofuel, profitability will only crowd in more biofuels.
4) The countries which have the largest endowment of under-utilized lands are in the developing countries, especially Latin America and Africa. Bioenergy will make the needed infrastructure investments socially profitable creating a possible stepping stone into other industries.
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LifeLife--Cycle Fossil Energy Use: Cycle Fossil Energy Use:
Corn Grain EthanolCorn Grain Ethanol
CornCorn
57,2%
3,6%1,5%
18,3%
17,1%
0,0%
2,3%
EtOHProduction
EtOH Transport
Vehicle use
Farming
Fertilizers / Chemicals
Farming machineryFeed transport
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Most recent studies show positive net energy Most recent studies show positive net energy
balance for corn ethanolbalance for corn ethanol
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Use of renewable process fuels improves net Use of renewable process fuels improves net
energy balance significantly for corn ethanolenergy balance significantly for corn ethanol
-400000
-200000
0
200000
400000
600000
800000
Cu
rre
nt
Fu
ture
Cu
rre
nt
Fu
ture
NG
NG
& W
et
NG
& C
HP
1 million Btu fuel produced – Btu fossil energy input
Gasoline Average EtOH
New EtOH with NG
Ne
w E
tOH
wit
h
ga
sif
ica
tio
n o
f b
iom
ass
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Improved technology and plant design have Improved technology and plant design have
reduced energy use and operating costs in reduced energy use and operating costs in
corn ethanol plantscorn ethanol plants
Data for new ethanol plants is from Mueller and Cuttica (2006)
0
10000
20000
30000
40000
50000
60000
70000
Btu
/Ga
llo
n
Wet Mill Dry Mill
Average 1980s Average 2005
New NG EtOH Plant Expected at Rivalta Plant 2009
30% reduction 50%
reduction
~1/3 of energy is spent on DDGS drying
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Large avoidance of GHG Emissions by Corn Large avoidance of GHG Emissions by Corn
Ethanol with Use of Renewable Process FuelsEthanol with Use of Renewable Process Fuels
-19%-21%
-28%
-32%
-36%-39% -39%
-52%
-60%
-50%
-40%
-30%
-20%
-10%
0%
10%
Relative to gasoline in 2010
Cu
rren
t A
vera
ge
Futu
re A
vera
ge
NG
NG
& C
HP
NG
& S
yru
p
NG
& W
et
DG
S
DG
S
Gasif
icati
on
of
Bio
mass
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From corn to sugar cane to cellulosic biomass, From corn to sugar cane to cellulosic biomass,
GHG emissions avoidance are increasedGHG emissions avoidance are increased
-19%
-28%
-39%
-52%
-76% -76%
-85%-90%
-80%
-70%
-60%
-50%
-40%
-30%
-20%
-10%
0%
10%
Cellulosic ethanol (hydrolysis of biomass)
Corn ethanol
Curr
ent
NG
DG
S
Bio
mas
s
Sugar
Cane
EtO
H
Sw
itch
gra
ssE
tOH
Fore
st R
esi
duel
EtO
H
Sugar Cane
GHG Emission Reductions by Ethanol Relative to Gasoline (per Energy Unit Basis)
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WTP GHG results show that oil sands WTP GHG results show that oil sands
operations are carbonoperations are carbon--intensiveintensive
0
100000
200000
300000
400000
WT
P G
HG
s E
mis
sio
ns
, G
ram
s/b
bl
Con
v. C
rude
Gas
olin
e
OS
Gas
olin
e: m
inin
g, N
G
OS
Gas
olin
e: m
inin
g, c
oal
OS
Gas
olin
e: m
inin
g, n
ucle
ar
OS
Gas
olin
e: in
-situ
, NG
OS
Gas
olin
e: in
-situ
, coa
l
OS
Gas
olin
e: in
-situ
, nuc
lear
OS
Gas
olin
e: m
inin
g, N
G
OS
Gas
olin
e: m
inin
g, c
oal
OS
Gas
olin
e: m
inin
g, n
ucle
ar
OS
Gas
olin
e: in
-situ
, NG
OS
Gas
olin
e: in
-situ
, coa
l
OS
Gas
olin
e: in
-situ
, nuc
lear
Low HLow H22 Use for UpgradeUse for Upgrade High HHigh H22 Use for UpgradeUse for Upgrade
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BioethanolBioethanol: Second Generation: Second Generation
It is clear that the target is:
� A cellulosic ethanolcellulosic ethanol competitive with fossil fuels…
� …produced by a relatively cheap biomassrelatively cheap biomass…
� …which can be intensively grownintensively grown…
� …on less available landless available land…
� …using less waterless water and less fertilizersless fertilizers!
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LignoLigno--Cellulosic Ethanol: Cellulosic Ethanol:
EU and Italian OverviewEU and Italian Overview
68
49
39
4 4 2
0,0
10,0
20,0
30,0
40,0
50,0
60,0
70,0
80,0
Wheat
Straw
Corn
Stover
Barley
Straw
Oat Straw Rye Straw Rice Straw
MM
T/Y
+ 4 + 4 MhaMha Set aside landSet aside land
Agricultural Waste Potential Agricultural Waste Potential -- EUEU
Source: FAO (1999) – data limited to western EU (A, B, L, DK, FI, F, DE, GR, I, NL, P, E, S, UK)
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LignoLigno--Cellulosic Ethanol: Cellulosic Ethanol:
EU and Italian OverviewEU and Italian Overview
41%
14%8%
10%
27%
Corn StoverCorn Stover
France
OthersGermany
Spain
Italy
19%
19%
27%
15%
7%
13%
Others
France
Spain
Denmark
UK
Germany
Barley StrawBarley Straw
Agricultural Waste Potential Agricultural Waste Potential -- EUEU
Wheat StrawWheat Straw
Others
France
Spain
Italy
UK
Germany
38%
13%20%
5%
8%
16%
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LignoLigno--Cellulosic Ethanol: Cellulosic Ethanol:
EU and Italian OverviewEU and Italian Overview
5,4
13
1,10,2 0
0,9
0,0
2,0
4,0
6,0
8,0
10,0
12,0
14,0
Wheat
Straw
Corn
Stover
Barley
Straw
Oat Straw Rye Straw Rice Straw
MM
T/Y
Agricultural Waste Potential Agricultural Waste Potential -- ItalyItaly
Source: FAO (1999)
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BioethanolBioethanol: Second Generation: Second Generation
M&G believes that the objective is at reach.
A biomass that yields 60 dry tons/ha vs. 12 for corn
with only 50 unitN2/ha vs. 170 for corn and no irrigation requirement vs. 3500 m3/ha of corn
M&G has launched the PRO.E.SA. project to achieve this goal within 2012.
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BioethanolBioethanol: Conclusions: Conclusions
� M&G has the only corn based 200 kt ethanol plant under construction in Italy with start-up expected for Q3 2009.
� M&G has started a € 120 million R&D program to identify the optimal biomass and the most competitive hydrolysis process for second generation EtOH.
� M&G expects to have a proven 20,000 t/y semi-industrial plant by 2011
and
� Convert the corn ethanol to cellulosic by 2012reducing the necessary hectares to supply the plant from 65,000 to
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Thank you!Thank you!