7. parts & assembly table of contents · 2004. 4. 20. · as1253 flatliner 500 assembly - 4.2m...
TRANSCRIPT
33Flatliner 500Operating Instructions
7. Parts & Assembly
7. Parts & AssemblyTable of contentsGeneral Assembly ................... 343m Machine ......................................... 343.5m Machine ...................................... 363.8m Machine ...................................... 384.2m Machine ...................................... 403m Mainframe Assembly ...................... 423.5m Mainframe Assembly ................... 443.8m Mainframe Assembly ................... 464.2m Mainframe Assembly ................... 48Tines ........................................ 50Pro-Lift Tine Assembly ......................... 50Extra Penetration Tine Assembly .......... 52Additional Tine Kit ................................ 54Trailing Kit ............................... 56Trailing Kit Assembly ............................ 566 Stud Hub Assembly ........................... 58Scraped Crumbler ................... 603m Scraped Crumbler Assembly ............ 603.5m Scraped Crumbler Assembly ......... 623.8m Scraped Crumbler Assembly ......... 644.2m Scraped Crumbler Assembly ......... 66Double Disc Roll ....................... 683m Double Disc Roll Assembly............. 683.5m Double Disc Roll Assembly .......... 703.8m Double Disc Roll Assembly .......... 724.2m Double Disc Roll Assembly .......... 74Double Disc Pillar Assembly ................ 76Double Disc Axle Assembly 5 Rings .... 78Double Disc Axle Assembly 6 Rings .... 80Double Disc Axle Assembly 7 Rings .... 82Double Disc Axle Assembly 8 Rings .... 84Double Disc Axle Assembly 9 Rings .... 86Double Disc Axle Assembly 10 Rings .. 88Aqueel Roll ............................... 903m Aqueel Roll Assembly ..................... 903.5m Aqueel Roll Assembly .................. 923.8m Aqueel Roll Assembly .................. 944.2m Aqueel Roll Assembly .................. 96Hydraulics................................ 98Wheel Cyl. Synchronising Kit ................ 98
Flatliner 500Operating Instructions
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7. Parts & Assembly
AAS
1250
FLAT
LIN
ER 5
00 A
SSEM
BLY
- 3m
ARH
20/0
4/20
04
35Flatliner 500Operating Instructions
7. Parts & Assembly
AS1250 FLAT LINER 5003.0m
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1254 MAINFRAME ASSEMBLY 3m 12 AS1262 DD600 ROLL ASSEMBLY 3.0m 13 P12719 MANUAL - FLATLINER 500 2004 14567891011121314151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
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7. Parts & Assembly
AAS
1251
FLAT
LIN
ER 5
00 A
SSEM
BLY
- 3.5
mAR
H28
/04/
2004
37Flatliner 500Operating Instructions
7. Parts & Assembly
AS1251 FLAT LINER 500 ASSEMBLY3.5m
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1255 MAINFRAME ASSEMBLY 3.5m 12 AS1263 DD600 ROLL ASSEMBLY 3.5m 13 P12719 MANUAL - FLATLINER 500 2004 14567891011121314151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
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7. Parts & Assembly
AAS
1252
FLAT
LIN
ER 5
00 A
SSEM
BLY
- 3.8
mAR
H28
/04/
2004
39Flatliner 500Operating Instructions
7. Parts & Assembly
AS1252 FLAT LINER 500 ASSEMBLY3.8m
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1256 MAINFRAME ASSEMBLY 3.8m 12 AS1264 DD600 ROLL ASSEMBLY 3.8m 13 P12719 MANUAL - FLATLINER 500 2004 14567891011121314151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
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7. Parts & Assembly
AAS
1253
FLAT
LIN
ER 5
00 A
SSEM
BLY
- 4.2
mAR
H28
/04/
2004
41Flatliner 500Operating Instructions
7. Parts & Assembly
AS1253 FLAT LINER 500 ASSEMBLY4.2m
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1257 MAINFRAME ASSEMBLY 4.2m 12 AS1265 DD600 ROLL ASSEMBLY 4.2m 13 P12719 MANUAL - FLATLINER 500 2004 14567891011121314151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
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7. Parts & Assembly
AAS
1254
MAI
NFR
AME
ASSE
MBL
Y 3m
ARH
02/0
4/20
04
43Flatliner 500Operating Instructions
7. Parts & Assembly
AS1254 MAINFRAME ASSEMBLYFLAT LINER 500 - 3.0m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P03271 MAINFRAME - 3.0m 12 P02484 LYNCH PIN CAT 2 43 P04675 RETAINING PLATE 44 P05763 PIN LOWER LINK CAT 3 25 P03218 PIN UPPER LINK CAT 3 16 AS1266 TINE ASSEMBLY PROLIFT 37 P12643 STAND - FLATLINER 28 P12644 STAND MOUNTING 29 P12645 RETAINING PLATE 220x60 210 P02834 PIN - Ø25x170 211 P01274 PIN Ø25x115 212 P02608 WASHER FLAT M30 1213 P00036 BOLT M30x180 GR. 8.8 214 P02011 NUT LOCK M30 215 P02604 WASHER FLAT M24 Ø50 316 P02010 NUT LOCK M24 317 P00019 BOLT M24x120 GR. 8.8 318 P02318 BOLT M16x120 GR. 8.8 319 P02038 WASHER SPRING M16 320 P01358 NUT PLAIN M16 321 P02598 WASHER SPRING M30 822 P00896 NUT PLAIN M30 823 P00030 BOLT M30x130 GR. 8.8 824 P02486 R CLIP Ø7x170 325 P02008 NUT LOCK M16 426 P02602 WASHER FLAT M16 427 P06511 CLAMP - LONG 228 P06510 CLAMP - SHORT 229303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
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7. Parts & Assembly
AAS
1255
MAI
NFR
AME
ASSE
MBL
Y 3.
5mAR
H02
/04/
2004
45Flatliner 500Operating Instructions
7. Parts & Assembly
AS1255 MAINFRAME ASSEMBLY FLAT LINER 500 - 3.5m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P03272 MAINFRAME - 3.5m 12 P02484 LYNCH PIN CAT 2 43 P05763 PIN LOWER LINK CAT 3 24 P03218 PIN UPPER LINK CAT 3 15 AS1266 TINE ASSEMBLY PROLIFT 56 P12643 STAND - FLATLINER 27 P12644 STAND MOUNTING 28 P12645 RETAINING PLATE 220x60 29 P02834 PIN - Ø25x170 210 P04675 RETAINING PLATE 811 P01274 PIN Ø25x115 212 P02608 WASHER FLAT M30 2013 P00036 BOLT M30x180 GR. 8.8 214 P02011 NUT LOCK M30 215 P02604 WASHER FLAT M24 Ø50 516 P02010 NUT LOCK M24 517 P00019 BOLT M24x120 GR. 8.8 518 P02318 BOLT M16x120 GR. 8.8 519 P02038 WASHER SPRING M16 520 P01358 NUT PLAIN M16 521 P02486 R CLIP Ø7x170 322 P02008 NUT LOCK M16 423 P02602 WASHER FLAT M16 424 P00896 NUT PLAIN M30 1625 P06511 CLAMP - LONG 426 P06510 CLAMP - SHORT 427 P00030 BOLT M30x130 GR. 8.8 1628 P02598 WASHER SPRING M30 1629303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
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7. Parts & Assembly
AAS
1256
MAI
NFR
AME
ASSE
MBL
Y 3.
8mAR
H02
/04/
2004
47Flatliner 500Operating Instructions
7. Parts & Assembly
AS1256 MAINFRAME ASSEMBLYFLAT LINER 500 - 3.8m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P03273 MAINFRAME - 3.8m 12 P02484 LYNCH PIN CAT 2 43 P05763 PIN LOWER LINK CAT 3 24 P03218 PIN UPPER LINK CAT 3 15 AS1266 TINE ASSEMBLY PROLIFT 56 P12643 STAND - FLATLINER 27 P12644 STAND MOUNTING 28 P12645 RETAINING PLATE 220x60 29 P02834 PIN - Ø25x170 210 P04675 RETAINING PLATE 811 P01274 PIN Ø25x115 212 P02608 WASHER FLAT M30 2013 P00036 BOLT M30x180 GR. 8.8 214 P02011 NUT LOCK M30 215 P02604 WASHER FLAT M24 Ø50 516 P02010 NUT LOCK M24 517 P00019 BOLT M24x120 GR. 8.8 518 P02318 BOLT M16x120 GR. 8.8 519 P02038 WASHER SPRING M16 520 P01358 NUT PLAIN M16 521 P02486 R CLIP Ø7x170 322 P02008 NUT LOCK M16 423 P02602 WASHER FLAT M16 424 P06510 CLAMP - SHORT 425 P00896 NUT PLAIN M30 1626 P00030 BOLT M30x130 GR. 8.8 1627 P02598 WASHER SPRING M30 1628 P06511 CLAMP - LONG 429303132333435363738394041424344454647484950
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7. Parts & Assembly
AAS
1257
MAI
NFR
AME
ASSE
MBL
Y 4.
2mAR
H02
/04/
2004
49Flatliner 500Operating Instructions
7. Parts & Assembly
AS1257 MAINFRAME ASSEMBLYFLAT LINER 500 - 4.2m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P03274 MAINFRAME - 4.2m 1- P12816 MAINFRAME - 4.2m HD 12 P02484 LYNCH PIN CAT 2 43 P05763 PIN LOWER LINK CAT 3 24 P03218 PIN UPPER LINK CAT 3 15 AS1266 TINE ASSEMBLY PROLIFT 76 P12643 STAND - FLATLINER 27 P12644 STAND MOUNTING 28 P12645 RETAINING PLATE 220x60 29 P02834 PIN - Ø25x170 210 P04675 RETAINING PLATE 1211 P01274 PIN Ø25x115 212 P02608 WASHER FLAT M30 2813 P00036 BOLT M30x180 GR. 8.8 214 P02011 NUT LOCK M30 215 P02604 WASHER FLAT M24 Ø50 716 P02010 NUT LOCK M24 717 P00019 BOLT M24x120 GR. 8.8 718 P02318 BOLT M16x120 GR. 8.8 719 P02038 WASHER SPRING M16 720 P01358 NUT PLAIN M16 721 P02486 R CLIP Ø7x170 322 P02008 NUT LOCK M16 423 P02602 WASHER FLAT M16 424 P06511 CLAMP - LONG 625 P06510 CLAMP - SHORT 626 P02598 WASHER SPRING M30 2427 P00896 NUT PLAIN M30 2428 P00030 BOLT M30x130 GR. 8.8 24- P00034 BOLT M30x160 GR. 8.8 24 HD ONLY
2930313233343536373839404142434445464748
Flatliner 500Operating Instructions
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7. Parts & Assembly
AAS
1266
TIN
E AS
SEM
BLY
PRO
LIFT
ARH
02/0
4/20
04
51Flatliner 500Operating Instructions
7. Parts & Assembly
AS1266 T INE ASSEMBLYFLAT LINER 500
ITEM PART NO DESCRIPTION QTY COMMENTS1 P10486 PROLIFT TINE - FLATLINER 500 12 P11181 WEAR SHROUD 13 P09060 WING - PROLIFT LOW 14 P09148 POINT - PROLIFT CrFe 15 P10391 WEARSHIN NON REVERSIBLE 16 P10392 WING - PROLIFT 250mm 17 P10411 WING - PROLIFT 350mm 18 P00007 BOLT M16x40 GR. 8.8 19 P02008 NUT LOCK M16 110 P02481 ROLL PIN Ø16x40 211121314151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
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7. Parts & Assembly
AAS
1267
TIN
E AS
SEM
BLY
PRO
LIFT
EXT
RA
PEN
ETR
ATIO
NAR
H02
/04/
2004
53Flatliner 500Operating Instructions
7. Parts & Assembly
AS1267 T INE ASSEMBLYPROLIFT EXT RA PENET RAT ION
ITEM PART NO DESCRIPTION QTY COMMENTS1 P12551 PROLIFT TINE EXTRA PENETRATION 12 P11181 WEAR SHROUD 13 P09060 WING - PROLIFT LOW 14 P09148 POINT - PROLIFT CrFe 15 P10391 WEARSHIN NON REVERSIBLE 16 P00007 BOLT M16x40 GR. 8.8 17 P02008 NUT LOCK M16 18 P02481 ROLL PIN Ø16x40 29 P10392 WING - PROLIFT 250mm 110 P10411 WING - PROLIFT 350mm 111121314151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
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7. Parts & Assembly
AAS
1270
ADD
ITIO
NAL
TIN
E KI
TAR
H02
/04/
2004
55Flatliner 500Operating Instructions
7. Parts & Assembly
AS1270 ADDIT IONAL T INE KITFLAT LINER 500
ITEM PART NO DESCRIPTION QTY COMMENTS1 P06511 CLAMP - LONG 12 P06510 CLAMP - SHORT 13 P04675 RETAINING PLATE 24 P00030 BOLT M30x130 GR. 8.8 45 P02608 WASHER FLAT M30 46 P02598 WASHER SPRING M30 47 P00896 NUT PLAIN M30 48 P02318 BOLT M16x120 GR. 8.8 19 P02038 WASHER SPRING M16 110 P01358 NUT PLAIN M16 111 P00019 BOLT M24x120 GR. 8.8 112 P02604 WASHER FLAT M24 Ø50 113 P02010 NUT LOCK M24 114 P10486 PROLIFT TINE - FLATLINER 500 115 P09148 POINT - PROLIFT CrFe 116 P10391 WEARSHIN NON REVERSIBLE 117 P02481 ROLL PIN Ø16x40 218 P00007 BOLT M16x40 GR. 8.8 119 P02008 NUT LOCK M16 120 P09060 WING - PROLIFT LOW 121 P10392 WING - PROLIFT 250mm 122 P10411 WING - PROLIFT 350mm 123 P11181 WEAR SHROUD 1242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
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7. Parts & Assembly
AAS
1268
TRAI
LIN
G K
IT A
SSEM
BLY
ARH
12/0
4/20
04
57Flatliner 500Operating Instructions
7. Parts & Assembly
AS1268 T RAILING KIT ASSEMBLYFLAT LINER 500
ITEM PART NO DESCRIPTION QTY COMMENTS1 P00305 HOSE MAST - 150RHS 12 P00871 ADJUSTER POST 23 P03503 WHEEL LEG RH 14 P00641 6 STUD HUB ASSEMBLY 25 P00164 CYLINDER - Ø3¾"x400 - 45 26 P00161 SEAL KIT Ø3 3/4" 17 P01871 BOLT M60x330 28 P00159 TOPLINK CAT 3 19" 39 P02484 LYNCH PIN CAT 2 910 P03550 ADJUSTER MOUNT LH 111 P03549 AXLE PIVOT LH 112 P06504 AXLE PIVOT RH 113 P06503 ADJUSTER MOUNT RH 114 P03502 WHEEL LEG LH 115 P02503 TIE BAR 216 P01148 TRANSPORT PIN Ø25x127 217 P01149 BUSH Ø30xØ24x23 218 P04128 WHEEL ASSY 400/60x15.5 6 STUD 219 P00865 DRAWBAR - TRAILING KIT 120 P02466 SHACKLE TYPE B 121 P02505 CAMBER PLATE 3mm 222 P01564 TRANSPORT LOCK 100x400 223 P02483 LYNCH PIN CAT 1 424 P00538 PIN Ø31.75x150 325 P01274 PIN Ø25x115 326 P00071 NIPPLE - GREASE 227 P02890 BUSH SPRUNG - Ø72xØ62x60 428 P01645 BUSH SPRUNG - Ø32xØ26x32 429 P00056 BOLT M30x240 GR. 8.8 830 P02608 WASHER FLAT M30 2431 P02011 NUT LOCK M30 1032 P02604 WASHER FLAT M24 Ø50 1333 P02593 WASHER SPRING M24 134 P00717 NUT PLAIN M24 135 P10857 PIN Ø31.75x180 236 P04010 WASHER FLAT M60x10 237 P01697 NUT PLAIN M60 238 P00036 BOLT M30x180 GR. 8.8 239 P00043 BOLT M36x160 GR. 8.8 140 P02541 WASHER FLAT M36 241 P02012 NUT LOCK M36 142 P01647 BUSH SPRUNG - Ø45xØ36x40 243 P01697 NUT PLAIN M60 HALF 244 P09112 CLAMP ½" BSP PAIR 145 P09113 CLAMP - TOP PLATE 146 P10096 BOLT M8x35 GR. 8.8 147484950
Flatliner 500Operating Instructions
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7. Parts & Assembly
BAS
0743
HU
B AS
SEM
BLY
- 6 S
TUD
AR
H30
/04/
2004
P00
641
59Flatliner 500Operating Instructions
7. Parts & Assembly
AS0743 HUB ASSEMBLY6 ST UD
ITEM PART NO DESCRIPTION QTY COMMENTS1 P00462 HUB - 6 STUD 12 P00366 BEARING - INNER 13 P00367 BEARING - OUTER 14 P00370 DUST CAP - 6 STUD 15 P00739 GASKET Ø119xØ92x1 16 P00071 NIPPLE - GREASE 17 P00365 SEAL - GREASE 18 P00369 NUT CASTLE 1¾" BSW 19 P00469 SCREW M6x16 310 P00709 STUD - WHEEL M18 611 P00471 NUT WHEEL M18 612 P02488 PIN SPLIT Ø5x75 113 P00641 HUB 6 STUD COMPLETE 114151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
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7. Parts & Assembly
AAS
1258
SCR
APED
CR
UM
BLER
ASS
EMBL
Y 3m
ARH
19/0
4/20
04
61Flatliner 500Operating Instructions
7. Parts & Assembly
AS1258 SCRAPED CRUMBLER ASSEMBLYFLAT LINER 500 - 3m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P03275 CRUMBLER ARM 22 P03276 SCRAPED CRUMBLER 2.61m 13 P04391 SPACER TUBE 24 P02484 LYNCH PIN CAT 2 25 P06023 SCRAPER RAIL 2.8m 16 P00157 TOPLINK CAT 2 27 P01071 PIN Ø25x130 28 P02604 WASHER FLAT M24 Ø50 29 P00057 BOLT M16x180 GR. 8.8 410 P02602 WASHER FLAT M16 811 P02008 NUT LOCK M16 412 P00950 BEARING NTN UCP310 213 P01844 SCRAPER FULL 1414 P04179 WASHER FLAT M12 Ø38 6015 P02007 NUT LOCK M12 6016 P01360 BOLT U M12 GR8.8 120x64 3017 P03436 SCRAPER 1/2 2181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
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7. Parts & Assembly
AAS
1259
SCR
APED
CR
UM
BLER
ASS
EMBL
Y 3.
5mAR
H19
/04/
2004
63Flatliner 500Operating Instructions
7. Parts & Assembly
AS1259 SCRAPED CRUMBLER ASSEMBLYFLAT LINER 500 - 3.5m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P03275 CRUMBLER ARM 22 P03277 SCRAPED CRUMBLER 3.15m 13 P04391 SPACER TUBE 24 P02484 LYNCH PIN CAT 2 25 P06204 SCRAPER RAIL 3.3m 16 P00157 TOPLINK CAT 2 27 P01071 PIN Ø25x130 28 P02604 WASHER FLAT M24 Ø50 29 P00057 BOLT M16x180 GR. 8.8 410 P02602 WASHER FLAT M16 811 P02008 NUT LOCK M16 412 P00950 BEARING NTN UCP310 213 P01844 SCRAPER FULL 1814 P04179 WASHER FLAT M12 Ø38 7215 P02007 NUT LOCK M12 7216 P01360 BOLT U M12 GR8.8 120x64 3617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
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7. Parts & Assembly
AAS
1260
SCR
APED
CR
UM
BLER
ASS
EMBL
Y 3.
8mAR
H19
/04/
2004
65Flatliner 500Operating Instructions
7. Parts & Assembly
AS1260 SCRAPED CRUMBLER ASSEMBLYFLAT LINER 500 - 3.8m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P03275 CRUMBLER ARM 22 P03278 SCRAPED CRUMBLER 3.615m 13 P04391 SPACER TUBE 24 P02484 LYNCH PIN CAT 2 25 P06025 SCRAPER RAIL 3.8m 16 P00157 TOPLINK CAT 2 27 P01071 PIN Ø25x130 28 P02604 WASHER FLAT M24 Ø50 29 P00057 BOLT M16x180 GR. 8.8 410 P02602 WASHER FLAT M16 811 P02008 NUT LOCK M16 412 P00950 BEARING NTN UCP310 213 P01844 SCRAPER FULL 2014 P04179 WASHER FLAT M12 Ø38 8415 P02007 NUT LOCK M12 8416 P01360 BOLT U M12 GR8.8 120x64 4217 P03436 SCRAPER 1/2 2181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
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7. Parts & Assembly
AAS
1261
SCR
APED
CR
UM
BLER
ASS
EMBL
Y 4.
2mAR
H19
/04/
2004
67Flatliner 500Operating Instructions
7. Parts & Assembly
AS1261 SCRAPED CRUMBLER ASSEMBLYFLAT LINER 500 - 4.2m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P03275 CRUMBLER ARM 22 P03279 SCRAPED CRUMBLER 3.93m 13 P04391 SPACER TUBE 24 P02484 LYNCH PIN CAT 2 25 P06026 SCRAPER RAIL 4.1m 16 P00157 TOPLINK CAT 2 27 P01071 PIN Ø25x130 28 P02604 WASHER FLAT M24 Ø50 29 P00057 BOLT M16x180 GR. 8.8 410 P02602 WASHER FLAT M16 811 P02008 NUT LOCK M16 412 P00950 BEARING NTN UCP310 213 P01844 SCRAPER FULL 2214 P04179 WASHER FLAT M12 Ø38 8815 P02007 NUT LOCK M12 8816 P01360 BOLT U M12 GR8.8 120x64 4417181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
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7. Parts & Assembly
AAS
1262
DD
600
RO
LL A
SSEM
BLY
3.0m
ARH
10/0
4/20
04
69Flatliner 500Operating Instructions
7. Parts & Assembly
AS1262 ROLL ASSEMBLY DD600FLAT LINER 3.0m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P09283 ROLL FRAME 3.0m 12 P09287 BOLT ON CLEVIS 23 P04959 TOPLINK CAT 2 9" 24 AS0664 AXLE ASSEMBLY - DD600 5 RINGS 15 AS0665 AXLE ASSEMBLY - DD600 6 RINGS 16 P09288 SCRAPER RAIL 2.4m 17 P02484 LYNCH PIN CAT 2 28 P01274 PIN Ø25x115 29 P02604 WASHER FLAT M24 Ø50 810 P02010 NUT LOCK M24 411 P00017 BOLT M24x100 GR. 8.8 412 P06802 BOLT U M16 GR8.8 190x117 413 P02602 WASHER FLAT M16 4814 P02008 NUT LOCK M16 4815 P08601 SCRAPER PLATE DD RING LONG 616 P08607 SCRAPER PLATE DD RING SHORT 417 P07736 SCRAPER STEM 1018 P01613 BOLT U M16 GR8.8 100x78 2019 P02007 NUT LOCK M12 2020 P00003 BOLT M12x40 GR. 8.8 2021 P04179 WASHER FLAT M12 Ø38 2022 P07545 PLASTIC END CAP 60x60 223242526272829303132333435363738394041424344454647484950
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7. Parts & Assembly
AAS
1263
DD
600
RO
LL A
SSEM
BLY
3.5m
ARH
10/0
4/20
04
71Flatliner 500Operating Instructions
7. Parts & Assembly
AS1263 ROLL ASSEMBLY DD600FLAT LINER 3.5m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P09284 ROLL FRAME 3.5m 12 P09287 BOLT ON CLEVIS 23 P04959 TOPLINK CAT 2 9" 24 AS0642 AXLE ASSEMBLY - DD600 7 RINGS 25 P09289 SCRAPER RAIL 3.09m 16 P02484 LYNCH PIN CAT 2 27 P01274 PIN Ø25x115 28 P02604 WASHER FLAT M24 Ø50 89 P02010 NUT LOCK M24 410 P00017 BOLT M24x100 GR. 8.8 411 P06802 BOLT U M16 GR8.8 190x117 412 P08601 SCRAPER PLATE DD RING LONG 913 P07545 PLASTIC END CAP 60x60 214 P02602 WASHER FLAT M16 6015 P02008 NUT LOCK M16 6016 P07736 SCRAPER STEM 1317 P01613 BOLT U M16 GR8.8 100x78 2618 P02007 NUT LOCK M12 2619 P04179 WASHER FLAT M12 Ø38 2620 P00003 BOLT M12x40 GR. 8.8 2621 P08607 SCRAPER PLATE DD RING SHORT 42223242526272829303132333435363738394041424344454647484950
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7. Parts & Assembly
AAS
1264
DD
600
RO
LL A
SSEM
BLY
3.8m
ARH
10/0
4/20
04
73Flatliner 500Operating Instructions
7. Parts & Assembly
AS1264 ROLL ASSEMBLY DD600FLAT LINER 3.8m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P09285 ROLL FRAME 3.8m 12 P09287 BOLT ON CLEVIS 23 P04959 TOPLINK CAT 2 9" 24 AS0684 AXLE ASSEMBLY - DD600 8 RINGS 25 P09290 SCRAPER RAIL 3.55m 16 P02484 LYNCH PIN CAT 2 27 P01274 PIN Ø25x115 28 P02604 WASHER FLAT M24 Ø50 89 P02010 NUT LOCK M24 410 P00017 BOLT M24x100 GR. 8.8 411 P02602 WASHER FLAT M16 7612 P02008 NUT LOCK M16 7613 P06802 BOLT U M16 GR8.8 190x117 814 P07736 SCRAPER STEM 1515 P01613 BOLT U M16 GR8.8 100x78 3016 P02007 NUT LOCK M12 3017 P04179 WASHER FLAT M12 Ø38 3018 P00003 BOLT M12x40 GR. 8.8 3019 P08607 SCRAPER PLATE DD RING SHORT 420 P08601 SCRAPER PLATE DD RING LONG 1121 P07545 PLASTIC END CAP 60x60 22223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
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7. Parts & Assembly
AAS
1265
DD
600
RO
LL A
SSEM
BLY
4.2m
ARH
10/0
4/20
04
75Flatliner 500Operating Instructions
7. Parts & Assembly
AS1265 ROLL ASSEMBLY DD600FLAT LINER - 4.2m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P09286 ROLL FRAME 4.2m 12 P09287 BOLT ON CLEVIS 23 P04959 TOPLINK CAT 2 9" 24 AS0773 AXLE ASSEMBLY - DD600 9 RINGS 15 AS0684 AXLE ASSEMBLY - DD600 8 RINGS 16 P09291 SCRAPER RAIL 3.78m 17 P02484 LYNCH PIN CAT 2 28 P01274 PIN Ø25x115 29 P02604 WASHER FLAT M24 Ø50 810 P02010 NUT LOCK M24 411 P00017 BOLT M24x100 GR. 8.8 412 P02008 NUT LOCK M16 8013 P02602 WASHER FLAT M16 8014 P07736 SCRAPER STEM 1615 P01613 BOLT U M16 GR8.8 100x78 3216 P02007 NUT LOCK M12 3217 P04179 WASHER FLAT M12 Ø38 3218 P00003 BOLT M12x40 GR. 8.8 3219 P08601 SCRAPER PLATE DD RING LONG 1220 P08607 SCRAPER PLATE DD RING SHORT 421 P07545 PLASTIC END CAP 60x60 222 P06802 BOLT U M16 GR8.8 190x117 823242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
76
7. Parts & Assembly
CAS
0658
PILL
AR A
SSEM
BLY
DD
600
ARH
23/0
4/20
04
77Flatliner 500Operating Instructions
7. Parts & Assembly
AS0658 PILLAR ASSEMBLYDD600 + 700
ITEM PART NO DESCRIPTION QTY COMMENTS1 P07696 PRESS ROLL PILLAR 12 P05431 BEARING - PRESSED STEEL 13 P08276 GREASE PIPE 14 P08450 BEARING GUARD 15 P08298 SPACER 10mm 26 P00057 BOLT M16x60 GR. 8.8 27 P02602 WASHER FLAT M16 48 P02008 NUT LOCK M16 49 P01704 BOLT M16x50 GR. 8.8 210 P02603 WASHER FLAT M20 411 P02009 NUT LOCK M20 412 P01619 BOLT U M20 GR8.8 145x172 21314151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
78
7. Parts & Assembly
BAS
0664
AXLE
ASS
EMBL
Y - D
D60
0 5
RIN
GS
ARH
19/0
9/20
00
79Flatliner 500Operating Instructions
7. Parts & Assembly
AS0664 AXLE ASSEMBLY DD6005 R INGS
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS0658 PILLAR ASSEMBLY DD600 22 P07727 AXLE Ø60x1135 13 P08190 DD 600 - NUT SPOOL 24 P08192 DD 600 RING 105 P08191 DD 600 - INTERNAL SPACER 56 P08189 DD 600 - BEARING SPOOL 47 P08188 DD 600 - SPOOL 28 P02489 PIN SPLIT Ø10x100 19 P01698 NUT CASTLE M60 11011121314151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
80
7. Parts & Assembly
BAS
0665
AXLE
ASS
EMBL
Y - D
D60
0 6
RIN
GS
ARH
26/0
4/20
04
81Flatliner 500Operating Instructions
7. Parts & Assembly
AS0665 AXLE ASSEMBLY DD6006 R INGS
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS0658 PILLAR ASSEMBLY DD600 22 P07728 AXLE Ø60x1369 13 P08190 DD 600 - NUT SPOOL 24 P08192 DD 600 RING 125 P08191 DD 600 - INTERNAL SPACER 66 P08189 DD 600 - BEARING SPOOL 47 P08188 DD 600 - SPOOL 38 P02489 PIN SPLIT Ø10x100 19 P01698 NUT CASTLE M60 11011121314151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
82
7. Parts & Assembly
BAS
0642
AXLE
ASS
EMBL
Y - D
D60
0 7
RIN
GS
ARH
26/0
4/20
04
83Flatliner 500Operating Instructions
7. Parts & Assembly
AS0642 AXLE ASSEMBLY DD6007 R INGS
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS0658 PILLAR ASSEMBLY DD600 22 P07729 AXLE Ø60x1623 13 P08190 DD 600 - NUT SPOOL 24 P08192 DD 600 RING 145 P08191 DD 600 - INTERNAL SPACER 76 P08189 DD 600 - BEARING SPOOL 47 P08188 DD 600 - SPOOL 48 P02489 PIN SPLIT Ø10x100 19 P01698 NUT CASTLE M60 11011121314151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
84
7. Parts & Assembly
BAS
0684
AXLE
ASS
EMBL
Y - D
D60
0 8
RIN
GS
ARH
26/0
4/20
04
85Flatliner 500Operating Instructions
7. Parts & Assembly
AS0684 AXLE ASSEMBLY DD6008 R INGS
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS0658 PILLAR ASSEMBLY DD600 22 P07730 AXLE Ø60x1837 13 P08190 DD 600 - NUT SPOOL 24 P08192 DD 600 RING 165 P08191 DD 600 - INTERNAL SPACER 86 P08189 DD 600 - BEARING SPOOL 47 P08188 DD 600 - SPOOL 58 P02489 PIN SPLIT Ø10x100 19 P01698 NUT CASTLE M60 11011121314151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
86
7. Parts & Assembly
BAS
0773
AXLE
ASS
EMBL
Y - D
D60
0 9
RIN
GS
ARH
26/0
4/20
04
87Flatliner 500Operating Instructions
7. Parts & Assembly
AS0773 AXLE ASSEMBLY DD6009 R INGS
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS0658 PILLAR ASSEMBLY DD600 22 P07731 AXLE Ø60x2071 13 P08190 DD 600 - NUT SPOOL 24 P08192 DD 600 RING 185 P08191 DD 600 - INTERNAL SPACER 96 P08189 DD 600 - BEARING SPOOL 47 P08188 DD 600 - SPOOL 68 P02489 PIN SPLIT Ø10x100 19 P01698 NUT CASTLE M60 11011121314151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
88
7. Parts & Assembly
AAS
0949
AXLE
ASS
EMBL
Y - D
D60
0 10
RIN
GS
ARH
05/0
4/20
04
89Flatliner 500Operating Instructions
7. Parts & Assembly
AS0949 AXLE ASSEMBLY DD60010 R INGS
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS0658 PILLAR ASSEMBLY DD600 22 P10349 AXLE Ø60x2325 13 P08190 DD 600 - NUT SPOOL 24 P08192 DD 600 RING 205 P08191 DD 600 - INTERNAL SPACER 106 P08189 DD 600 - BEARING SPOOL 47 P08188 DD 600 - SPOOL 78 P02489 PIN SPLIT Ø10x100 19 P01698 NUT CASTLE M60 11011121314151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
90
7. Parts & Assembly
AAS
1271
AQU
EEL
RO
LL A
SSEM
BLY
3.0m
ARH
05/0
5/20
04
91Flatliner 500Operating Instructions
7. Parts & Assembly
AS1271 AQUEEL ROLL ASSEMBLY3.0m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P10728 SIDE PLATE LH 12 P10729 SIDEPLATE RH 13 P01834 BEARING SCJ 50 24 P11546 STUB AXLE Ø50 25 P10678 ROLL TUBE 2655mm 16 P01619 BOLT U M20 GR8.8 145x172 47 P02603 WASHER FLAT M20 88 P02009 NUT LOCK M20 89 P02007 NUT LOCK M12 810 P02601 WASHER FLAT M12 1411 P10944 BOLT M12x50 GR. 10.9 CSK SOCKET 812 P00003 BOLT M12x40 GR. 8.8 613 P02037 WASHER SPRING M12 614 P10635 AQUEEL TYRE 25151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
92
7. Parts & Assembly
AAS
1272
AQU
EEL
RO
LL A
SSEM
BLY
3.5m
ARH
05/0
5/20
04
93Flatliner 500Operating Instructions
7. Parts & Assembly
AS1272 AQUEEL ROLL ASSEMBLY3.5m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P10728 SIDE PLATE LH 12 P10729 SIDEPLATE RH 13 P01834 BEARING SCJ 50 24 P11546 STUB AXLE Ø50 25 P10680 ROLL TUBE 3195mm 16 P01619 BOLT U M20 GR8.8 145x172 47 P02603 WASHER FLAT M20 88 P02009 NUT LOCK M20 89 P02007 NUT LOCK M12 810 P02601 WASHER FLAT M12 1411 P10944 BOLT M12x50 GR. 10.9 CSK SOCKET 812 P00003 BOLT M12x40 GR. 8.8 613 P02037 WASHER SPRING M12 614 P10635 AQUEEL TYRE 30151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
94
7. Parts & Assembly
AAS
1273
AQU
EEL
RO
LL A
SSEM
BLY
3.8m
ARH
05/0
5/20
04
95Flatliner 500Operating Instructions
7. Parts & Assembly
AS1273 AQUEEL ROLL ASSEMBLY3.8m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P10728 SIDE PLATE LH 12 P10729 SIDEPLATE RH 13 P01834 BEARING SCJ 50 24 P11546 STUB AXLE Ø50 25 P10681 ROLL TUBE 3660mm 16 P01619 BOLT U M20 GR8.8 145x172 47 P02603 WASHER FLAT M20 88 P02009 NUT LOCK M20 89 P02007 NUT LOCK M12 810 P02601 WASHER FLAT M12 1411 P10944 BOLT M12x50 GR. 10.9 CSK SOCKET 812 P00003 BOLT M12x40 GR. 8.8 613 P02037 WASHER SPRING M12 614 P10635 AQUEEL TYRE 34151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
96
7. Parts & Assembly
AAS
1274
AQU
EEL
RO
LL A
SSEM
BLY
4.2m
ARH
05/0
5/20
04
97Flatliner 500Operating Instructions
7. Parts & Assembly
AS1274 AQUEEL ROLL ASSEMBLY4.2m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P10728 SIDE PLATE LH 12 P10729 SIDEPLATE RH 13 P01834 BEARING SCJ 50 24 P11546 STUB AXLE Ø50 25 P10682 ROLL TUBE 3975mm 16 P01619 BOLT U M20 GR8.8 145x172 47 P02603 WASHER FLAT M20 88 P02009 NUT LOCK M20 89 P02007 NUT LOCK M12 810 P02601 WASHER FLAT M12 1411 P10944 BOLT M12x50 GR. 10.9 CSK SOCKET 812 P00003 BOLT M12x40 GR. 8.8 613 P02037 WASHER SPRING M12 614 P10635 AQUEEL TYRE 37151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
98
7. Parts & Assembly
DR
AWIN
G N
O.
AS12
69A
ISSU
ETO
SER
IAL
NO
.FR
OM
SER
IAL
NO
.
UPD
ATED
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500
- W
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DER
SYN
CH
RO
NIS
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KIT
01/0
8/98
DR
AWN
:-PA
RT
NO
.D
ESC
RIP
TIO
NSIMBA
© 2
004
3
12
AB
P
12 3
5
4
26
27
88
24
9 10
11 1213
14
15
2
411
12
16
162
17
18
19,2
0
RAI
SE
LOW
ER
8
32 1
4
99Flatliner 500Operating Instructions
7. Parts & Assembly
AS1269 FLAT LINER 500 W HEEL CYLINDER SYNCHRONISING KIT
ITEM PART NO DESCRIPTION QTY COMMENTS1 P00201 BANJO BOLT 1/2" BSP 42 P02263 DOWTY SEAL 1/2" BSP 163 P00200 BANJO BLOCK 1/2" BSP 44 P00203 M-M1/2" 75 P00184 HA 1/2"x3050 26 P02883 CHECK VALVE PILOT OP 27 P00206 M-F1/2" 28 P02734 ELBOW M-F1/2" 90° COM 49 P02741 DOWTY SEAL 1/4" BSP 210 P02881 M-M 1/4" 211 P12010 HA 1/4"x300 90° 212 P00185 HA 1/2"x3350 213 P02742 T 1/4" BSP MALE 114 P02882 F1/4"-F1/2 115 P00209 CROSS 1/2" 116 P00191 HA 1/2"x5180 217 P00205 QRC 1/2" BSP MALE 218 P00872 FLOW DIVIDER 119 P00164 CYL - Ø3 3/4"x400 D/A 220 P00167 SEAL KIT - Ø3" BORE 1212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
100
7. Parts & Assembly