7. parts & assembly table of contents - great plains int · flatliner 500 45 operating...
TRANSCRIPT
33Flatliner 500Operating Instructions
7. Parts & Assembly
7. Parts & AssemblyTable of contentsGeneral Assembly ................... 343m Machine ......................................... 343.5m Machine ...................................... 363.8m Machine ...................................... 384.2m Machine ...................................... 404.2m Machine (Heavy Duty) ......................... 423m Mainframe Assembly ...................... 443.5m Mainframe Assembly ................... 463.8m Mainframe Assembly ................... 484.2m Mainframe Assembly ................... 504.2m Mainframe Assembly (Heavy Duty) .. 52Tines ........................................ 54Pro-Lift Tine Assembly ......................... 54Extra Penetration Tine Assembly .......... 56Tine and Clamp Assembly RH .............. 58Tine and Clamp Assembly LH............... 60Trailing Kit ............................... 62Trailing Kit Assembly ............................ 626 Stud Hub Assembly (Trailing Kit only) ...... 64Depth Wheel Kit ....................... 66Depth Wheel Kit Assembly ................... 666 Stud Hub Assembly (Depth Wheel only) .. 68Scraped Crumbler ................... 703m Scraped Crumbler Assembly ............ 703.5m Scraped Crumbler Assembly ......... 723.8m Scraped Crumbler Assembly ......... 744.2m Scraped Crumbler Assembly ......... 76Double Disc Roll ....................... 783m Double Disc Roll Assembly............. 783.5m Double Disc Roll Assembly .......... 803.8m Double Disc Roll Assembly .......... 824.2m Double Disc Roll Assembly .......... 84Double Disc Pillar Assembly ................ 86Double Disc Axle Assembly 5 Rings .... 88Double Disc Axle Assembly 6 Rings .... 90Double Disc Axle Assembly 7 Rings .... 92Double Disc Axle Assembly 8 Rings .... 94Double Disc Axle Assembly 9 Rings .... 96Double Disc Axle Assembly 10 Rings .. 98Hydraulics.............................. 100Wheel Cyl. Synchronising Kit .............. 100
Flatliner 500Operating Instructions
34
7. Parts & Assembly
CA
S12
50FL
ATL
INER
500
AS
SEM
BLY
- 3m
AR
H03
/08/
2006
FLA
TLIN
ER
500
35Flatliner 500Operating Instructions
7. Parts & Assembly
AS1250
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1254 MAINFRAME ASSEMBLY 3m 12 AS1262 DD600 ROLL ASSEMBLY 3.0m 13 P13013 MANUAL CASE Ø100 14 P14975 MANUAL - FLATLINER 500 2006 1567891011121314151617181920212223242526272829303132333435363738394041424344454647484950
FLALINER 500 - 3.0m
Flatliner 500Operating Instructions
36
7. Parts & Assembly
CA
S12
51FL
ATLI
NE
R 5
00 A
SSE
MBL
Y -
3.5m
ARH
28/0
4/20
04FL
ATL
INE
R 5
00
37Flatliner 500Operating Instructions
7. Parts & Assembly
AS1251
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1255 MAINFRAME ASSEMBLY 3.5m 12 AS1263 DD600 ROLL ASSEMBLY 3.5m 13 P13013 MANUAL CASE Ø100 14 P14975 MANUAL - FLATLINER 500 2006 1567891011121314151617181920212223242526272829303132333435363738394041424344454647484950
FLAT LINER ASSEMBLY - 3.5m
Flatliner 500Operating Instructions
38
7. Parts & Assembly
CA
S12
52FL
ATLI
NER
500
ASS
EMB
LY -
3.8m
ARH
28/0
4/20
04FL
ATL
INER
500
39Flatliner 500Operating Instructions
7. Parts & Assembly
AS1252
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1256 MAINFRAME ASSEMBLY 3.8m 12 AS1264 DD600 ROLL ASSEMBLY 3.8m 13 P13013 MANUAL CASE Ø100 14 P14975 MANUAL - FLATLINER 500 2006 1567891011121314151617181920212223242526272829303132333435363738394041424344454647484950
FLAT LINER 500 - 3.8m
Flatliner 500Operating Instructions
40
7. Parts & Assembly
BAS
1253
FLA
TLIN
ER
500
AS
SE
MBL
Y -
4.2m
ARH
28/0
4/20
04
41Flatliner 500Operating Instructions
7. Parts & Assembly
AS1253 FLAT LINER 500 ASSEMBLY4.2m
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1257 MAINFRAME ASSEMBLY 4.2m 12 AS1265 DD600 ROLL ASSEMBLY 4.2m 13 P14975 MANUAL - FLATLINER 500 2006 14 P13013 MANUAL CASE Ø100 1567891011121314151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
42
7. Parts & Assembly
AA
S347
2FL
ATL
INE
R 5
00 A
SSE
MBL
Y - 4
.2m
HD
PJG
02/0
5/20
08FL
ATL
INE
R 5
00
43Flatliner 500Operating Instructions
7. Parts & Assembly
AS3472
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1265 DD600 ROLL ASSEMBLY 4.2m 12 AS2127 MAINFRAME ASSEMBLY 4.2m HD 13 P13013 MANUAL CASE Ø100 14 P14975 MANUAL - FLATLINER 500 2006 1567891011121314151617181920212223242526272829303132333435363738394041424344454647484950
FLAT LINER 500 ASSEMBLY - 4.2m HD
Flatliner 500Operating Instructions
44
7. Parts & Assembly
CA
S12
54M
AIN
FRA
ME
AS
SE
MB
LY 3
mP
JG02
/04/
2004
815
815
3 TI
NE
FOR
MA
T:
TIN
E C
EN
TRES
815
mm
560
560
560
560
5 TI
NE
FOR
MAT
: TI
NE
CE
NTR
ES 5
60m
m
BO
LT H
EAD
S TO
FAC
E C
ENTR
E O
F M
ACH
INE
IN B
OTH
3&5
TIN
E FO
RM
ATS
BOLT
HEA
DS
TO F
ACE
CEN
TRE
OF
MA
CH
INE
IN B
OTH
3&5
TIN
E FO
RM
ATS
45Flatliner 500Operating Instructions
7. Parts & Assembly
AS1254
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1266 TINE ASSEMBLY PROLIFT 12 AS1270 TINE AND CLAMP ASSEMBLY RH 13 AS3466 TINE AND CLAMP ASSEMBLY LH 14 P00036 BOLT M30x180 GR. 8.8 25 P01274 PIN Ø25x115 26 P01358 NUT PLAIN M16 17 P02008 NUT LOCK M16 'TYPE T' 48 P02010 NUT LOCK M24 19 P02011 NUT LOCK M30 210 P02038 WASHER SPRING M16 111 P02318 BOLT M16x120 GR. 8.8 112 P02484 LYNCH PIN CAT 2 413 P02486 R CLIP Ø7x170 314 P02602 WASHER FLAT M16 415 P02604 WASHER FLAT M24 Ø50 116 P02608 WASHER FLAT M30 417 P02834 PIN - Ø25x170 218 P03218 PIN UPPER LINK CAT 3 119 P03271 MAINFRAME - 3.0m 120 P04536 BOLT M24x130 GR. 8.8 121 P05763 PIN LOWER LINK CAT 3 222 P12643 STAND - FLATLINER 223 P12644 STAND MOUNTING 224 P12645 RETAINING PLATE 220x60 2
AS1270 TINE AND CLAMP ASSEMBLY RH 1AS3466 TINE AND CLAMP ASSEMBLY LH 1
303132333435363738394041424344454647484950
MAINFRAME ASSEMBLY - 3.0m
ADDITIONAL FOR 5 TINE FORMAT:
Flatliner 500Operating Instructions
46
7. Parts & Assembly
CA
S12
55M
AIN
FRA
ME
ASS
EMBL
Y 3.
5mAR
H02
/04/
2004
FLA
TLIN
ER
630
630
630
630
5 TI
NE
FO
RM
AT:
TIN
E C
EN
TRE
S 6
30m
m 490
490
500
470
500
470
7 TI
NE
FO
RM
AT:
TIN
E C
EN
TRE
S A
S S
HIO
WN
TIN
ES
MA
RKE
D X
:B
OLT
S H
EAD
S S
HO
ULD
FA
CE
CEN
TRE
OF
MA
CH
INE
TIN
ES
MA
RKE
D Z
:B
OLT
HE
ADS
SH
OU
LD F
ACE
OU
TSID
E O
F M
ACH
INE
XX
XX
ZZ
XX
XX
47Flatliner 500Operating Instructions
7. Parts & Assembly
AS1255
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1266 TINE ASSEMBLY PROLIFT 12 AS1270 TINE AND CLAMP ASSEMBLY RH 23 AS3466 TINE AND CLAMP ASSEMBLY LH 24 P00036 BOLT M30x180 GR. 8.8 25 P01274 PIN Ø25x115 26 P01358 NUT PLAIN M16 17 P02008 NUT LOCK M16 'TYPE T' 48 P02010 NUT LOCK M24 19 P02011 NUT LOCK M30 210 P02038 WASHER SPRING M16 111 P02318 BOLT M16x120 GR. 8.8 112 P02484 LYNCH PIN CAT 2 413 P02486 R CLIP Ø7x170 314 P02602 WASHER FLAT M16 415 P02604 WASHER FLAT M24 Ø50 116 P02608 WASHER FLAT M30 417 P02834 PIN - Ø25x170 218 P03218 PIN UPPER LINK CAT 3 119 P03272 MAINFRAME - 3.5m 120 P04536 BOLT M24x130 GR. 8.8 121 P05763 PIN LOWER LINK CAT 3 222 P12643 STAND - FLATLINER 223 P12644 STAND MOUNTING 224 P12645 RETAINING PLATE 220x60 22526
AS1270 TINE AND CLAMP ASSEMBLY RH 1AS3466 TINE AND CLAMP ASSEMBLY LH 1
303132333435363738394041424344454647484950
MAINFRAME ASSEMBLY - 3.5m
ADDITIONAL FOR 7 TINE FORMAT:
Flatliner 500Operating Instructions
48
7. Parts & Assembly
CA
S12
56M
AIN
FRA
ME
ASS
EMBL
Y 3.
8mP
JG02
/04/
2004
FLA
TLIN
ER
510
510
510
510
510
510
7 TI
NE
FO
RM
AT:
TIN
E C
EN
TRE
S 5
10m
m
690
690
720
720
5 TI
NE
FO
RM
AT:
TIN
E C
EN
TRE
S A
S S
HO
WN
TIN
ES
MA
RK
ED
X:
BO
LT H
EAD
S S
HO
ULD
FA
CE
CE
NTR
E O
F M
AC
HIN
ETI
NE
S M
AR
KE
D Z
:B
OLT
HE
ADS
SH
OU
LD F
AC
E O
UTS
IDE
OF
MA
CH
INE
XZ
XX
ZX
XX
XX
49Flatliner 500Operating Instructions
7. Parts & Assembly
AS1256
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1266 TINE ASSEMBLY PROLIFT 12 AS1270 TINE AND CLAMP ASSEMBLY RH 23 AS3466 TINE AND CLAMP ASSEMBLY LH 24 P00036 BOLT M30x180 GR. 8.8 25 P01274 PIN Ø25x115 26 P01358 NUT PLAIN M16 17 P02008 NUT LOCK M16 'TYPE T' 48 P02010 NUT LOCK M24 19 P02011 NUT LOCK M30 210 P02038 WASHER SPRING M16 111 P02318 BOLT M16x120 GR. 8.8 112 P02484 LYNCH PIN CAT 2 413 P02486 R CLIP Ø7x170 314 P02602 WASHER FLAT M16 415 P02604 WASHER FLAT M24 Ø50 116 P02608 WASHER FLAT M30 417 P02834 PIN - Ø25x170 218 P03218 PIN UPPER LINK CAT 3 119 P03273 MAINFRAME - 3.8m 120 P04536 BOLT M24x130 GR. 8.8 121 P05763 PIN LOWER LINK CAT 3 222 P12643 STAND - FLATLINER 223 P12644 STAND MOUNTING 224 P12645 RETAINING PLATE 220x60 22526
AS1270 TINE AND CLAMP ASSEMBLY RH 1AS3466 TINE AND CLAMP ASSEMBLY LH 1
303132333435363738394041424344454647484950
MAINFRAME ASSEMBLY 3.8m
ADDITIONAL FOR 7 TINE FORMAT:
Flatliner 500Operating Instructions
50
7. Parts & Assembly
CAS
1257
MA
INFR
AME
ASS
EMBL
Y 4.
2mP
JG02
/04/
2004
560
560
560
560
560
560
TIN
E C
EN
TRE
S 5
60m
m
TIN
ES M
ARK
ED X
:B
OLT
HEA
DS
SH
OU
LD F
AC
E C
ENTR
E O
F M
ACH
INE
TIN
ES M
ARK
ED
Z:
BO
LT H
EAD
S S
HO
ULD
FA
CE
OU
TSID
E O
F M
ACH
INE
XZ
XX
ZX
51Flatliner 500Operating Instructions
7. Parts & Assembly
AS1257
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1266 TINE ASSEMBLY PROLIFT 12 AS1270 TINE AND CLAMP ASSEMBLY RH 33 AS3466 TINE AND CLAMP ASSEMBLY LH 34 P00036 BOLT M30x180 GR. 8.8 25 P01274 PIN Ø25x115 26 P01358 NUT PLAIN M16 17 P02008 NUT LOCK M16 'TYPE T' 48 P02010 NUT LOCK M24 19 P02011 NUT LOCK M30 210 P02038 WASHER SPRING M16 111 P02318 BOLT M16x120 GR. 8.8 112 P02484 LYNCH PIN CAT 2 413 P02486 R CLIP Ø7x170 314 P02602 WASHER FLAT M16 415 P02604 WASHER FLAT M24 Ø50 116 P02608 WASHER FLAT M30 417 P02834 PIN - Ø25x170 218 P03218 PIN UPPER LINK CAT 3 119 P03274 MAINFRAME - 4.2m 120 P04536 BOLT M24x130 GR. 8.8 121 P05763 PIN LOWER LINK CAT 3 222 P12643 STAND - FLATLINER 223 P12644 STAND MOUNTING 224 P12645 RETAINING PLATE 220x60 22526272829303132333435363738394041424344454647484950
MAINFRAME ASSEMBLY - 4.2m
Flatliner 500Operating Instructions
52
7. Parts & Assembly
DAS
2127
MAI
NFR
AME
ASS
EMBL
Y 4.
2m H
DP
JW02
/04/
2004
560
560
560
560
560
560
TIN
ES M
ARK
ED X
:B
OLT
HE
ADS
SH
OU
LD F
ACE
CE
NTR
E O
F M
ACH
INE
TIN
ES M
ARK
ED Z
:B
OLT
HE
ADS
SH
OU
LD F
ACE
OU
TSID
E O
F M
AC
HIN
EXZ
XX
ZX
53Flatliner 500Operating Instructions
7. Parts & Assembly
AS2127 MAINFRAME ASSEMBLY - 4.2m HD
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1266 TINE ASSEMBLY PROLIFT 12 AS1270 TINE AND CLAMP ASSEMBLY RH 33 AS3466 TINE AND CLAMP ASSEMBLY LH 34 P00034 BOLT M30x160 GR. 8.8 85 P00036 BOLT M30x180 GR. 8.8 26 P01274 PIN Ø25x115 27 P01358 NUT PLAIN M16 18 P02008 NUT LOCK M16 'TYPE T' 49 P02010 NUT LOCK M24 110 P02011 NUT LOCK M30 211 P02038 WASHER SPRING M16 112 P02318 BOLT M16x120 GR. 8.8 113 P02484 LYNCH PIN CAT 2 414 P02486 R CLIP Ø7x170 315 P02602 WASHER FLAT M16 416 P02604 WASHER FLAT M24 Ø50 117 P02608 WASHER FLAT M30 418 P02834 PIN - Ø25x170 219 P04536 BOLT M24x130 GR. 8.8 120 P12643 STAND - FLATLINER 221 P12644 STAND MOUNTING 222 P12645 RETAINING PLATE 220x60 223 P12816 MAINFRAME - 4.2m HEAVY DUTY 124 P13129 PIN Ø45x190 CAT 4 UP 125 P13130 PIN Ø50x235 CAT 4 LOW 226272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
54
7. Parts & Assembly
AA
S126
6TI
NE
AS
SEM
BLY
PR
OLI
FTA
RH
02/0
4/20
04
55Flatliner 500Operating Instructions
7. Parts & Assembly
AS1266 T INE ASSEMBLYFLAT LINER 500
ITEM PART NO DESCRIPTION QTY COMMENTS1 P10486 PROLIFT TINE - FLATLINER 500 12 P11181 WEAR SHROUD 13 P09060 WING - PROLIFT LOW 14 P09148 POINT - PROLIFT CrFe 15 P10391 WEARSHIN NON REVERSIBLE 16 P10392 WING - PROLIFT 250mm 17 P10411 WING - PROLIFT 350mm 18 P00007 BOLT M16x40 GR. 8.8 19 P02008 NUT LOCK M16 110 P02481 ROLL PIN Ø16x40 211121314151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
56
7. Parts & Assembly
AA
S12
67TI
NE
AS
SEM
BLY
PR
OLI
FT E
XTR
A P
ENE
TRA
TIO
NA
RH
02/0
4/20
04
57Flatliner 500Operating Instructions
7. Parts & Assembly
AS1267 T INE ASSEMBLYPROLIFT EXT RA PENET RAT ION
ITEM PART NO DESCRIPTION QTY COMMENTS1 P12551 PROLIFT TINE EXTRA PENETRATION 12 P11181 WEAR SHROUD 13 P09060 WING - PROLIFT LOW 14 P09148 POINT - PROLIFT CrFe 15 P10391 WEARSHIN NON REVERSIBLE 16 P00007 BOLT M16x40 GR. 8.8 17 P02008 NUT LOCK M16 18 P02481 ROLL PIN Ø16x40 29 P10392 WING - PROLIFT 250mm 110 P10411 WING - PROLIFT 350mm 111121314151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
58
7. Parts & Assembly
CAS
1270
TIN
E AN
D C
LAM
P A
SSEM
BLY
RH
PJG
02/0
4/20
04
OR
IEN
TATE
BO
LTS
IN A
CC
OR
DAN
CE
WIT
H M
AIN
FRAM
E AS
SEM
BLY
DR
AW
ING
59Flatliner 500Operating Instructions
7. Parts & Assembly
AS1270
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1266 TINE ASSEMBLY PROLIFT 12 P00896 NUT PLAIN M30 43 P00983 BOLT M30x150 GR. 8.8 44 P01358 NUT PLAIN M16 15 P02010 NUT LOCK M24 16 P02038 WASHER SPRING M16 17 P02318 BOLT M16x120 GR. 8.8 18 P02598 WASHER SPRING M30 49 P02604 WASHER FLAT M24 Ø50 110 P02608 WASHER FLAT M30 411 P04536 BOLT M24x130 GR. 8.8 112 P04675 RETAINING PLATE 213 P06510 CLAMP - SHORT 114 P06511 CLAMP - LONG 1151617181920212223242526272829303132333435363738394041424344454647484950
T INE AND CLAMP ASSEMBLY RH
Flatliner 500Operating Instructions
60
7. Parts & Assembly
AA
S346
6TI
NE
AN
D C
LAM
P A
SSE
MBL
Y LH
PJG
30/0
4/20
08FL
ATL
INE
R 5
00
OR
IEN
TATE
BO
LTS
IN A
CC
RO
DAN
CE
WIT
H M
AIN
FRA
ME
ASSE
MB
LY D
RA
WIN
G
61Flatliner 500Operating Instructions
7. Parts & Assembly
AS3466
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1266 TINE ASSEMBLY PROLIFT 12 P00896 NUT PLAIN M30 43 P00983 BOLT M30x150 GR. 8.8 44 P01358 NUT PLAIN M16 15 P02010 NUT LOCK M24 16 P02038 WASHER SPRING M16 17 P02318 BOLT M16x120 GR. 8.8 18 P02598 WASHER SPRING M30 49 P02604 WASHER FLAT M24 Ø50 110 P02608 WASHER FLAT M30 411 P04536 BOLT M24x130 GR. 8.8 112 P04675 RETAINING PLATE 213 P06510 CLAMP - SHORT 114 P06511 CLAMP - LONG 1151617181920212223242526272829303132333435363738394041424344454647484950
T INE AND CLAMP ASSEMBLY LH
Flatliner 500Operating Instructions
62
7. Parts & Assembly
AA
S12
68TR
AILI
NG
KIT
ASS
EMBL
YAR
H12
/04/
2004
63Flatliner 500Operating Instructions
7. Parts & Assembly
AS1268 T RAILING KIT ASSEMBLYFLAT LINER 500
ITEM PART NO DESCRIPTION QTY COMMENTS1 P00305 HOSE MAST - 150RHS 12 P00871 ADJUSTER POST 23 P03503 WHEEL LEG RH 14 P00641 6 STUD HUB ASSEMBLY 25 P00164 CYLINDER - Ø3¾"x400 - 45 26 P00161 SEAL KIT Ø3 3/4" 17 P01871 BOLT M60x330 28 P00159 TOPLINK CAT 3 19" 39 P02484 LYNCH PIN CAT 2 910 P03550 ADJUSTER MOUNT LH 111 P03549 AXLE PIVOT LH 112 P06504 AXLE PIVOT RH 113 P06503 ADJUSTER MOUNT RH 114 P03502 WHEEL LEG LH 115 P02503 TIE BAR 216 P01148 TRANSPORT PIN Ø25x127 217 P01149 BUSH Ø30xØ24x23 218 P04128 WHEEL ASSY 400/60x15.5 6 STUD 219 P00865 DRAWBAR - TRAILING KIT 120 P02466 SHACKLE TYPE B 121 P02505 CAMBER PLATE 3mm 222 P01564 TRANSPORT LOCK 100x400 223 P02483 LYNCH PIN CAT 1 424 P00538 PIN Ø31.75x150 325 P01274 PIN Ø25x115 326 P00071 NIPPLE - GREASE 227 P02890 BUSH SPRUNG - Ø72xØ62x60 428 P01645 BUSH SPRUNG - Ø32xØ26x32 429 P00056 BOLT M30x240 GR. 8.8 830 P02608 WASHER FLAT M30 2431 P02011 NUT LOCK M30 1032 P02604 WASHER FLAT M24 Ø50 1333 P02593 WASHER SPRING M24 134 P00717 NUT PLAIN M24 135 P10857 PIN Ø31.75x180 236 P04010 WASHER FLAT M60x10 237 P00036 BOLT M30x180 GR. 8.8 238 P00043 BOLT M36x160 GR. 8.8 139 P02541 WASHER FLAT M36 240 P02012 NUT LOCK M36 141 P01647 BUSH SPRUNG - Ø45xØ36x40 242 P01697 NUT PLAIN M60 HALF 443 P09112 CLAMP ½" BSP PAIR 144 P09113 CLAMP - TOP PLATE 145 P10096 BOLT M8x35 GR. 8.8 14647484950
Flatliner 500Operating Instructions
64
7. Parts & Assembly
BA
S074
3H
UB
ASS
EMBL
Y - 6
STU
D
ARH
30/0
4/20
04P
0064
1
65Flatliner 500Operating Instructions
7. Parts & Assembly
AS0743 HUB ASSEMBLY6 ST UD
ITEM PART NO DESCRIPTION QTY COMMENTS1 P00462 HUB - 6 STUD 12 P00366 BEARING - INNER 13 P00367 BEARING - OUTER 14 P00370 DUST CAP - 6 STUD 15 P00739 GASKET Ø119xØ92x1 16 P00071 NIPPLE - GREASE 17 P00365 SEAL - GREASE 18 P00369 NUT CASTLE 1¾" BSW 19 P00469 SCREW M6x16 310 P00709 STUD - WHEEL M18 611 P00471 NUT WHEEL M18 612 P02488 PIN SPLIT Ø5x75 113 P00641 HUB 6 STUD COMPLETE 114151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
66
7. Parts & Assembly
AA
S129
7D
EPTH
WH
EEL
KIT
ASS
EMB
LYAR
H25
/02/
2005
FLA
TLIN
ER 5
00
67Flatliner 500Operating Instructions
7. Parts & Assembly
AS1297 DEPT H WHEEL KITFLAT LINER 500
ITEM PART NO DESCRIPTION QTY COMMENTS1 P13251 WHEEL ARM CLAMP RH 12 P13252 WHEEL ARM CLAMP LH 13 P13242 WHEEL ARM RH 14 P13243 WHEEL ARM LH 15 P13033 HUB ASSEMBLY 6 STUD COMPLETE 26 P00157 TOPLINK CAT 2 27 P02484 LYNCH PIN CAT 2 48 P02020 WHEEL 11.5/80-15.3 C/W 6 STUD RIM 29 P04675 RETAINING PLATE 410 P01274 PIN Ø25x115 211 P05047 BOLT M30x160 GR. 8.8 STR 212 P02608 WASHER FLAT M30 1813 P02011 NUT LOCK M30 214 P00537 PIN Ø25x150 215 P03120 BOLT M30x110 GR. 8.8 816 P00896 NUT PLAIN M30 817 P02598 WASHER SPRING M30 8181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
68
7. Parts & Assembly
CAS
1577
HU
B A
SSE
MBL
Y 6
STU
D C
OM
PLET
EA
RH
04/1
0/20
04P
1303
3
69Flatliner 500Operating Instructions
7. Parts & Assembly
AS1577 HUB ASSEMBLY6 ST UD COMPLET E
ITEM PART NO DESCRIPTION QTY COMMENTS1 P13034 HUB 6 STUD 12 P13037 GREASE SEAL Ø120xØ67 13 P13041 NUT CASTLE M39x1.5 1 KIT PART ONLY SEE ITEM 124 P13044 WHEEL NUT M18x1.5 65 P13043 WHEEL STUD M18x1.5x50 10.9 66 P13040 SPRING CLIP Ø4x67 1 KIT PART ONLY SEE ITEM 127 P13042 DUST CAP 6 STUD 18 P13036 BEARING 30213 Ø120xØ65 19 P13039 BEARING 32210 Ø90xØ50 110 P12900 GREASE NIPPLE M8 111 P13033 HUB ASSEMBLY 6 STUD COMPLETE 1 ITEM 1 - 1012 P13189 HUB NUT AND LOCK CLIP 1 KIT ITEMS 3 + 613 P13325 SEAL SHIELD Ø150xØ67 114151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
70
7. Parts & Assembly
AA
S125
8S
CR
AP
ED C
RU
MB
LER
ASS
EM
BLY
3m
AR
H19
/04/
2004
71Flatliner 500Operating Instructions
7. Parts & Assembly
AS1258 SCRAPED CRUMBLER ASSEMBLYFLAT LINER 500 - 3m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P03275 CRUMBLER ARM 22 P03276 SCRAPED CRUMBLER 2.61m 13 P04391 SPACER TUBE 24 P02484 LYNCH PIN CAT 2 25 P06023 SCRAPER RAIL 2.8m 16 P00157 TOPLINK CAT 2 27 P01071 PIN Ø25x130 28 P02604 WASHER FLAT M24 Ø50 29 P00057 BOLT M16x180 GR. 8.8 410 P02602 WASHER FLAT M16 811 P02008 NUT LOCK M16 412 P00950 BEARING NTN UCP310 213 P01844 SCRAPER FULL 1414 P04179 WASHER FLAT M12 Ø38 6015 P02007 NUT LOCK M12 6016 P01360 BOLT U M12 GR8.8 120x64 3017 P03436 SCRAPER 1/2 2181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
72
7. Parts & Assembly
AA
S125
9S
CR
AP
ED C
RU
MB
LER
ASS
EM
BLY
3.5
mA
RH
19/0
4/20
04
73Flatliner 500Operating Instructions
7. Parts & Assembly
AS1259 SCRAPED CRUMBLER ASSEMBLYFLAT LINER 500 - 3.5m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P03275 CRUMBLER ARM 22 P03277 SCRAPED CRUMBLER 3.15m 13 P04391 SPACER TUBE 24 P02484 LYNCH PIN CAT 2 25 P06204 SCRAPER RAIL 3.3m 16 P00157 TOPLINK CAT 2 27 P01071 PIN Ø25x130 28 P02604 WASHER FLAT M24 Ø50 29 P00057 BOLT M16x180 GR. 8.8 410 P02602 WASHER FLAT M16 811 P02008 NUT LOCK M16 412 P00950 BEARING NTN UCP310 213 P01844 SCRAPER FULL 1814 P04179 WASHER FLAT M12 Ø38 7215 P02007 NUT LOCK M12 7216 P01360 BOLT U M12 GR8.8 120x64 3617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
74
7. Parts & Assembly
AA
S126
0S
CR
AP
ED C
RU
MB
LER
ASS
EM
BLY
3.8
mA
RH
19/0
4/20
04
75Flatliner 500Operating Instructions
7. Parts & Assembly
AS1260 SCRAPED CRUMBLER ASSEMBLYFLAT LINER 500 - 3.8m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P03275 CRUMBLER ARM 22 P03278 SCRAPED CRUMBLER 3.615m 13 P04391 SPACER TUBE 24 P02484 LYNCH PIN CAT 2 25 P06025 SCRAPER RAIL 3.8m 16 P00157 TOPLINK CAT 2 27 P01071 PIN Ø25x130 28 P02604 WASHER FLAT M24 Ø50 29 P00057 BOLT M16x180 GR. 8.8 410 P02602 WASHER FLAT M16 811 P02008 NUT LOCK M16 412 P00950 BEARING NTN UCP310 213 P01844 SCRAPER FULL 2014 P04179 WASHER FLAT M12 Ø38 8415 P02007 NUT LOCK M12 8416 P01360 BOLT U M12 GR8.8 120x64 4217 P03436 SCRAPER 1/2 2181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
76
7. Parts & Assembly
AA
S126
1S
CR
AP
ED C
RU
MB
LER
ASS
EM
BLY
4.2
mA
RH
19/0
4/20
04
77Flatliner 500Operating Instructions
7. Parts & Assembly
AS1261 SCRAPED CRUMBLER ASSEMBLYFLAT LINER 500 - 4.2m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P03275 CRUMBLER ARM 22 P03279 SCRAPED CRUMBLER 3.93m 13 P04391 SPACER TUBE 24 P02484 LYNCH PIN CAT 2 25 P06026 SCRAPER RAIL 4.1m 16 P00157 TOPLINK CAT 2 27 P01071 PIN Ø25x130 28 P02604 WASHER FLAT M24 Ø50 29 P00057 BOLT M16x180 GR. 8.8 410 P02602 WASHER FLAT M16 811 P02008 NUT LOCK M16 412 P00950 BEARING NTN UCP310 213 P01844 SCRAPER FULL 2214 P04179 WASHER FLAT M12 Ø38 8815 P02007 NUT LOCK M12 8816 P01360 BOLT U M12 GR8.8 120x64 4417181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
78
7. Parts & Assembly
BA
S12
62D
D60
0 R
OLL
AS
SEM
BLY
3.0
mAR
H03
/08/
2006
79Flatliner 500Operating Instructions
7. Parts & Assembly
AS1262
ITEM PART NO DESCRIPTION QTY COMMENTS1 P09283 ROLL FRAME 3.0m 12 P09287 BOLT ON CLEVIS 23 P01274 PIN Ø25x115 24 P04959 TOPLINK CAT 2 9" 2 360-580 CTRS5 P02604 WASHER FLAT M24 Ø50 86 P02010 NUT LOCK M24 47 P00017 BOLT M24x100 GR. 8.8 48 AS0665 AXLE ASSEMBLY - DD600 6 RINGS 29 P06802 BOLT U M16 GR8.8 190x117 410 P02602 WASHER FLAT M16 5211 P02008 NUT LOCK M16 5212 P08601 SCRAPER PLATE DD RING LONG 713 P08607 SCRAPER PLATE DD RING SHORT 414 P01613 BOLT U M16 GR8.8 100x78 2215 P00003 BOLT M12x40 GR. 8.8 2216 P04179 WASHER FLAT M12 Ø38 2217 P02007 NUT LOCK M12 2218 P07545 PLASTIC END CAP 60x60 219 P02484 LYNCH PIN CAT 2 220 P07736 SCRAPER STEM 1121 P01646 BUSH SPRUNG - Ø40xØ32x32 422 P14903 SCRAPER RAIL 2570mm 123242526272829303132333435363738394041424344454647484950
DD 600 ROLL ASSEMBLY - 3.0m
Flatliner 500Operating Instructions
80
7. Parts & Assembly
AA
S126
3D
D60
0 R
OLL
AS
SEM
BLY
3.5
mAR
H10
/04/
2004
81Flatliner 500Operating Instructions
7. Parts & Assembly
AS1263 ROLL ASSEMBLY DD600FLAT LINER 3.5m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P09284 ROLL FRAME 3.5m 12 P09287 BOLT ON CLEVIS 23 P04959 TOPLINK CAT 2 9" 24 AS0642 AXLE ASSEMBLY - DD600 7 RINGS 25 P09289 SCRAPER RAIL 3.09m 16 P02484 LYNCH PIN CAT 2 27 P01274 PIN Ø25x115 28 P02604 WASHER FLAT M24 Ø50 89 P02010 NUT LOCK M24 410 P00017 BOLT M24x100 GR. 8.8 411 P06802 BOLT U M16 GR8.8 190x117 412 P08601 SCRAPER PLATE DD RING LONG 913 P07545 PLASTIC END CAP 60x60 214 P02602 WASHER FLAT M16 6015 P02008 NUT LOCK M16 6016 P07736 SCRAPER STEM 1317 P01613 BOLT U M16 GR8.8 100x78 2618 P02007 NUT LOCK M12 2619 P04179 WASHER FLAT M12 Ø38 2620 P00003 BOLT M12x40 GR. 8.8 2621 P08607 SCRAPER PLATE DD RING SHORT 42223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
82
7. Parts & Assembly
AA
S126
4D
D60
0 R
OLL
AS
SEM
BLY
3.8
mAR
H10
/04/
2004
83Flatliner 500Operating Instructions
7. Parts & Assembly
AS1264 ROLL ASSEMBLY DD600FLAT LINER 3.8m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P09285 ROLL FRAME 3.8m 12 P09287 BOLT ON CLEVIS 23 P04959 TOPLINK CAT 2 9" 24 AS0684 AXLE ASSEMBLY - DD600 8 RINGS 25 P09290 SCRAPER RAIL 3.55m 16 P02484 LYNCH PIN CAT 2 27 P01274 PIN Ø25x115 28 P02604 WASHER FLAT M24 Ø50 89 P02010 NUT LOCK M24 410 P00017 BOLT M24x100 GR. 8.8 411 P02602 WASHER FLAT M16 7612 P02008 NUT LOCK M16 7613 P06802 BOLT U M16 GR8.8 190x117 814 P07736 SCRAPER STEM 1515 P01613 BOLT U M16 GR8.8 100x78 3016 P02007 NUT LOCK M12 3017 P04179 WASHER FLAT M12 Ø38 3018 P00003 BOLT M12x40 GR. 8.8 3019 P08607 SCRAPER PLATE DD RING SHORT 420 P08601 SCRAPER PLATE DD RING LONG 1121 P07545 PLASTIC END CAP 60x60 22223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
84
7. Parts & Assembly
BAS
1265
DD
600
RO
LL A
SS
EM
BLY
4.2
mA
RH
03/0
8/20
06
85Flatliner 500Operating Instructions
7. Parts & Assembly
AS1265 DD600 ROLL ASSEMBLY 4.2m
ITEM PART NO DESCRIPTION QTY COMMENTS1 P09286 ROLL FRAME 4.2m 12 P09287 BOLT ON CLEVIS 23 P04959 TOPLINK CAT 2 9" 2 360-580 CTRS4 AS0773 AXLE ASSEMBLY - DD600 9 RINGS 25 P02484 LYNCH PIN CAT 2 26 P01274 PIN Ø25x115 27 P02604 WASHER FLAT M24 Ø50 88 P02010 NUT LOCK M24 49 P00017 BOLT M24x100 GR. 8.8 410 P02008 NUT LOCK M16 8411 P02602 WASHER FLAT M16 8412 P07736 SCRAPER STEM 1713 P01613 BOLT U M16 GR8.8 100x78 3414 P02007 NUT LOCK M12 215 P04179 WASHER FLAT M12 Ø38 3416 P00003 BOLT M12x40 GR. 8.8 3417 P08601 SCRAPER PLATE DD RING LONG 1318 P08607 SCRAPER PLATE DD RING SHORT 419 P07545 PLASTIC END CAP 60x60 220 P06802 BOLT U M16 GR8.8 190x117 821 P14904 SCRAPER RAIL 3980mm 122 P01646 BUSH SPRUNG - Ø40xØ32x32 423242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
86
7. Parts & Assembly
CA
S065
8P
ILLA
R A
SSE
MB
LY D
D60
0A
RH
23/0
4/20
04
87Flatliner 500Operating Instructions
7. Parts & Assembly
AS0658 PILLAR ASSEMBLYDD600 + 700
ITEM PART NO DESCRIPTION QTY COMMENTS1 P07696 PRESS ROLL PILLAR 12 P05431 BEARING - PRESSED STEEL 13 P08276 GREASE PIPE 14 P08450 BEARING GUARD 15 P08298 SPACER 10mm 26 P00057 BOLT M16x60 GR. 8.8 27 P02602 WASHER FLAT M16 48 P02008 NUT LOCK M16 49 P01704 BOLT M16x50 GR. 8.8 210 P02603 WASHER FLAT M20 411 P02009 NUT LOCK M20 412 P01619 BOLT U M20 GR8.8 145x172 21314151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
88
7. Parts & Assembly
BA
S066
4A
XLE
AS
SEM
BLY
- D
D60
0 5
RIN
GS
AR
H19
/09/
2000
89Flatliner 500Operating Instructions
7. Parts & Assembly
AS0664 AXLE ASSEMBLY DD6005 R INGS
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS0658 PILLAR ASSEMBLY DD600 22 P07727 AXLE Ø60x1135 13 P08190 DD 600 - NUT SPOOL 24 P08192 DD 600 RING 105 P08191 DD 600 - INTERNAL SPACER 56 P08189 DD 600 - BEARING SPOOL 47 P08188 DD 600 - SPOOL 28 P02489 PIN SPLIT Ø10x100 19 P01698 NUT CASTLE M60 11011121314151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
90
7. Parts & Assembly
BA
S066
5A
XLE
AS
SEM
BLY
- D
D60
0 6
RIN
GS
AR
H26
/04/
2004
91Flatliner 500Operating Instructions
7. Parts & Assembly
AS0665 AXLE ASSEMBLY DD6006 R INGS
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS0658 PILLAR ASSEMBLY DD600 22 P07728 AXLE Ø60x1369 13 P08190 DD 600 - NUT SPOOL 24 P08192 DD 600 RING 125 P08191 DD 600 - INTERNAL SPACER 66 P08189 DD 600 - BEARING SPOOL 47 P08188 DD 600 - SPOOL 38 P02489 PIN SPLIT Ø10x100 19 P01698 NUT CASTLE M60 11011121314151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
92
7. Parts & Assembly
BA
S06
42AX
LE A
SSE
MB
LY -
DD
600
7 R
ING
SA
RH
26/0
4/20
04
93Flatliner 500Operating Instructions
7. Parts & Assembly
AS0642 AXLE ASSEMBLY DD6007 R INGS
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS0658 PILLAR ASSEMBLY DD600 22 P07729 AXLE Ø60x1623 13 P08190 DD 600 - NUT SPOOL 24 P08192 DD 600 RING 145 P08191 DD 600 - INTERNAL SPACER 76 P08189 DD 600 - BEARING SPOOL 47 P08188 DD 600 - SPOOL 48 P02489 PIN SPLIT Ø10x100 19 P01698 NUT CASTLE M60 11011121314151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
94
7. Parts & Assembly
BA
S068
4AX
LE A
SSE
MB
LY -
DD
600
8 R
ING
SAR
H26
/04/
2004
95Flatliner 500Operating Instructions
7. Parts & Assembly
AS0684 AXLE ASSEMBLY DD6008 R INGS
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS0658 PILLAR ASSEMBLY DD600 22 P07730 AXLE Ø60x1837 13 P08190 DD 600 - NUT SPOOL 24 P08192 DD 600 RING 165 P08191 DD 600 - INTERNAL SPACER 86 P08189 DD 600 - BEARING SPOOL 47 P08188 DD 600 - SPOOL 58 P02489 PIN SPLIT Ø10x100 19 P01698 NUT CASTLE M60 11011121314151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
96
7. Parts & Assembly
BA
S077
3A
XLE
AS
SEM
BLY
- D
D60
0 9
RIN
GS
AR
H26
/04/
2004
97Flatliner 500Operating Instructions
7. Parts & Assembly
AS0773 AXLE ASSEMBLY DD6009 R INGS
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS0658 PILLAR ASSEMBLY DD600 22 P07731 AXLE Ø60x2071 13 P08190 DD 600 - NUT SPOOL 24 P08192 DD 600 RING 185 P08191 DD 600 - INTERNAL SPACER 96 P08189 DD 600 - BEARING SPOOL 47 P08188 DD 600 - SPOOL 68 P02489 PIN SPLIT Ø10x100 19 P01698 NUT CASTLE M60 11011121314151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
98
7. Parts & Assembly
AA
S094
9A
XLE
AS
SEM
BLY
- D
D60
0 10
RIN
GS
AR
H05
/04/
2004
99Flatliner 500Operating Instructions
7. Parts & Assembly
AS0949 AXLE ASSEMBLY DD60010 R INGS
ITEM PART NO DESCRIPTION QTY COMMENTS1 AS0658 PILLAR ASSEMBLY DD600 22 P10349 AXLE Ø60x2325 13 P08190 DD 600 - NUT SPOOL 24 P08192 DD 600 RING 205 P08191 DD 600 - INTERNAL SPACER 106 P08189 DD 600 - BEARING SPOOL 47 P08188 DD 600 - SPOOL 78 P02489 PIN SPLIT Ø10x100 19 P01698 NUT CASTLE M60 11011121314151617181920212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
100
7. Parts & Assembly
DR
AWIN
G N
O.
AS
1269
AIS
SU
ETO
SER
IAL
NO
.FR
OM
SER
IAL
NO
.
UPD
ATED
:-24
/04/
04FL
AT
LIN
ER
500
- W
HEE
L C
YLI
ND
ER
SYN
CH
RO
NIS
ING
KIT
01/0
8/98
DR
AWN
:-P
ART
NO
.D
ESC
RIP
TIO
NSIMBA
© 2
004
3
12
AB
P
12 3
5
4
26
27
88
24
9 10
11 1213
14
15
2
4
11
12
16
162
17
18
19,2
0
RA
ISE
LOW
ER
8
32 1
4
101Flatliner 500Operating Instructions
7. Parts & Assembly
AS1269 FLAT LINER 500 W HEEL CYLINDER SYNCHRONISING KIT
ITEM PART NO DESCRIPTION QTY COMMENTS1 P00201 BANJO BOLT 1/2" BSP 42 P02263 DOWTY SEAL 1/2" BSP 163 P00200 BANJO BLOCK 1/2" BSP 44 P00203 M-M1/2" 75 P00184 HA 1/2"x3050 26 P02883 CHECK VALVE PILOT OP 27 P00206 M-F1/2" 28 P02734 ELBOW M-F1/2" 90° COM 49 P02741 DOWTY SEAL 1/4" BSP 210 P02881 M-M 1/4" 211 P12010 HA 1/4"x300 90° 212 P07952 HA 1/2"x2000 213 P02742 T 1/4" BSP MALE 114 P02882 F1/4"-F1/2 115 P00209 CROSS 1/2" 116 P00191 HA 1/2"x5180 217 P00205 QRC 1/2" BSP MALE 218 P00872 FLOW DIVIDER 119 P00164 CYL - Ø3 3/4"x400 D/A 220 P00167 SEAL KIT - Ø3" BORE 1212223242526272829303132333435363738394041424344454647484950
Flatliner 500Operating Instructions
102
7. Parts & Assembly