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1.INTRODUCTION This manual provides instructions and procedures necessary to install,

operate and troubleshoot the Moog 760 Series Industrial Servovalve. Troubleshooting instructions are outlined so that only the specific component(s)suspected of failure may be identified.

2. OPERATION

The Moog 760 Series Industrial Servovalve consists of a polarized electricaltorque motor and two stages of hydraulic power amplification .The motorarmature extends into the air gaps of the magnetic flux circuit and is supportedin this position by a flexure tube member.The flexure tube acts as a sealbetween the electromagnetic and hydraulic sections of the valve.The two motorcoils surround the armature,one on each side of the flexure tube.

The flapper of the first stage hydraulic amplifier is rigidly attached to themidpoint of the armature.The flapper extends through the flexure tube andpasses between two nozzles,creating two variable orifices between the nozzletips and the flapper.The pressure controlled by the flapper and nozzle variableorifice is fed to the end areas of the second stage spool.

The second stage is a conventional 4-way spool design in which outputflow from the valve,at a fixed valve pressure drop,is proportional to spooldisplacement from the null position.A cantilever feedback spring is fixed to theflapper and engages a slot at the center of the spool.Displacement of the spooldeflects the feedback spring which creates a force on the armature/flapperassembly.

Input signal induces a magnetic charge in the armature and causes adeflection of the armature and flapper.This assembly pivots about the flexuretube and increases the size of one nozzle orifice and decreases the size of theother.

This action creates a differential pressure from one end of the spool to theother and results in spool displacement.The spool displacement causes a force inthe feedback wire which opposes the original input signal torque.Spoolmovement continues until the feedback wire force equals the input signal force.

760 Series Installation andOperation Instruction

Electrohydraulic Servovalve

ELECTROHYDRAULIC VALVE CUT-AWAY

CAUTION DISASSEMBLY,MAINTENANCE,OR REPAIR OTHER THAN IN ACCORDANCE WITH THE

INSTRUCTIONS HEREIN OR OTHER SPECIFIC WRITTEN DIRECTIONS FROM MOOG WILLINVALIDATE MOOGS OBLIGATIONS UNDER ITS WARRANTY. Figure 1 Moog Series 760

Upper Polepiece

Flexure Tube

Flapper

Lower PolepieceFeedback Wire

Inlet O rifice

Magnet

CoilArmature

NozzleSpool

Control Port BReturn

Control Port APressure

Filter

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3.HYDRAULIC SYSTEM PREPARATION

To prolong servovalve operational life and to reduce hydraulic systemmaintenance,it is recommended that the hydraulic fluid be kept at a cleanlinesslevel of ISO DIS 4406 Code 16/13 maximum,14/11 recommended.The mosteffective filtration scheme incorporates the use of a kidney loop or off-linefiltration as one of the major filtration components.The filter for the off-linefiltration scheme should be a B 3 75 filter for maximum effectiveness.

Upon system startup,and prior to mounting the servovalve,the entirehydraulic system should be purged of built-in contaminating particles by anadequate flushing.The servovalve should be replaced by a flushing manifold andthe hydraulic circuit powered up under conditions of fluid temperature and fluidvelocity reasonably simulating normal operating conditions.New system filtersare installed during the flushing process whenever the pressure drop across thefilter element becomes excessive.The flushing processes should turn over thefluid in the reservoir between fifty to one hundred times.

To maintain a clean hydraulic system,the filters must be replaced on aperiodic basis. It is best to monitor the pressure drop across the filter assemblyand replace the filter element when the pressure drop becomes excessive. Inaddition to other filters that are installed in the hydraulic circuit, it isrecommended that a large capacity,low pressure

3 75 filter be installed in the

return line. This filter will increase the interval between filter elementreplacement and greatly reduce the system contamination level.

4.INSTALLATION

The Moog 760 Series Industrial Servovalve may be mounted in anyposition,provided the servovalve pressure,piston,and return ports matchrespective manifold ports.

The mounting pattern and port location of the servovalve is shown onfigure 4.The servo-valve should be mounted with 5/16-18 x 1.75 inch long,socket head cap screws.Apply a light film of oil to the screw threads and torqueto 96 inch pounds.

Wire mating connector for desired coil configuration and polarity.Threadconnector to valve.

5.MECHANICAL NULL ADJUSTMENT

It is often desirable to adjust the flow null of a servovalve independent of other system parameters.The mechanical null adjustment on the Moog 760Series servovalve allows at least 20%adjustment of flow null.

The mechanical null adjustor is an eccentric bushing retainer pin,locatedabove the return port designation on the valve body (see Figure 2) which,when rotated,provides control of the bushing position.Mechanical feedbackelements position the spool relative to the valve body for a given input signal.Therefore,a movement of the bushing relative to the body changes the flow null.

Adjustment Procedurea. Using a 3/32 inch Allen wrench,rotate mechanical null adjustor pin to obtaindesired flow null. If excessive torque (more than 12 in.-lb.) is required to rotatenull adjustor pin,perform Step b.

Note:

Clockwise rotation of null adjustor pin produces open loop flow from port B to port A.

b. Using a 3/8 inch offset box wrench,loosen self-locking fitting.DO NOTremove self-locking fitting.Insert a 3/32 inch Allen wrench in null adjustor pin.Using the 3/8 inch offset box wrench to tighten self-locking fitting until a torqueof 10 to 12 in.-lb. is required to rotate null adjustor pin with the Allen wrench.Perform Step a to establish desired flow null.

Tools and Equipmenta. Blade screwdriverb. Allen wrench set ( 3/32, 5/32 inch)c. No.2-56 NC by 1- 1/2 inch screwd. Torque wrenches (57 and 96 inch-pounds)e. 3/8 inch offset box wrenchf. Tweezers

6.GENERAL SERVICING RECOMMENDATIONS

a. Disconnect the electrical lead to the servovalve.b. Relieve the hydraulic system of residual pressure.c. Remove the servovalve.

Table 1.Replacement Parts

Part Description Qty. Part Number

760 Series Filter Replacement Kit 1 B52555RK4K1Inlet Orifice - Body O-Ring (1) 2 42082-59Filter Plug - Body O-Ring (1) 2 42082-60End Cap - body O-Ring (1) 2 42082-42End Cap - Body O-ring (1) 2 42082-1Filter Tube (1) 1 A01713-1Base O-Rings 4 42082-22

(1) Included in Filter Replacement Kit

Figure 2Mechanical Null Adjustment

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Potential Trouble

Servovalve does not follow input commandsignal. (Actuator or components are

stationary or creeping slowly).High threshold.(Jerky,possible oscillatoryor "hunting" motion in closed loop system).

Poor response. (Servovalve output lagselectrical command signal).

High Null Bias,(High input current requiredto maintain hydraulic cylinder or motorstationary).

Probable Cause

1.Plugged inlet filter element.

1.Plugged filter element.

1.Partially plugged filter element.

1.Incorrect null adjustment.2.Partially plugged filter element.

Remedy

1.Replace filter element.

1.Replace filter element.

1.Replace filter element.Check for dirty hydraulic fluid in system.

1.Readjust null.2.Replace filter element and check for dirtyhydraulic fluid in system.

7.TROUBLESHOOTING CHART The following troubleshooting chart list potential troubles encountered,probable causes,and remedies.

8.FILTER ASSEMBLY REPLACEMENT

a. Remove eight socket head cap screws and lockwashers using a 5/32 inchAllen wrench. Remove end caps.

b. Remove O-Rings from end caps.c. Remove filter plug and inlet orifice assembly from both sides of body.

Note:2-56 screw threads into the filter plug and inlet orifice assembly.Remove filter.The inlet orifice assemblies are matched to each other andare therefore interchangeable.Note: These assemblies seat in body and cannot go through bore duringremoval.

d. Remove O-Rings from filter plugs and O-Rings from inlet orificeassemblies.e. Visually inspect filter orifice assemblies for damage or foreign matter.f. Discard O-Rings and filters.g. Install O-Rings on filter plugs,and O-Rings on inlet orifices.h. Install filter,inlet orifice assembly,and a filter plug in body.Inlet

orifice assembly pilots into filter. Install the other inlet orifice assembly andfilter plug into other end of filter.Inlet orifice assemblies areinterchangeable.

i. Install O-Rings on end caps. j. Install end caps on body and install eight socket head cap screws and

lockwashers.Torque the screws to 57 inch-pounds.

9.FUNCTIONAL CHECKOUT AND CENTERING

a. Install servovalve on hydraulic system or test fixture,but do not connectelectrical lead.

b. Apply required system pressure to servovalve and visually examine for evi-dence of external leakage.If leakage is present and cannot be rectified byreplacing O-Rings,remove the discrepant component and return forrepair or replacement.Note: If the system components are drifting or hardover,adjustthe mechanical null of the servovalve.

c. Connect electrical lead to servovalve and check phasing in accordance

with system requirements.

10.AUTHORIZED REPAIR FACILITIES

Moog does not authorize any facilities other than Moog or Moog subsidiaries torepair its servovalves.It is recommended you contact Moog at (716)655-3000to locate your closest Moog repair facility.Repair by an independent(unauthorized) repair house will result in voiding the Moog warranty and couldlead to performance degradation or safety problems.

Figure 3Inlet Orifice Assemblies(one each end of body)

End Plate

Filter Tube

Orifice Assembly

End Cap-BodyO-Rings

Filter PlugFilter PlugO-Ring Inlet Orifice O-Ring

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P

PIN B

PIN D

PIN C

PIN A

1.125[28.58]

.09[2.3]

.09[2.3]

[44.45]1.750

[22.23]

.875

[65.07]2.562

[32.54]1.281

1.89[48.0]

3.78 MAX[96.0]

1.72 MAX[43.7]

3.44 MAX[87.4]

3.83 MAX[97.3]

ELECTRICAL

LOCATING PIN

2.11

[53.6]

2.17[55.1]

2.85 MAX[72.4]

EXTERNALNULL

ADJUST

4X .328 [8.33] THRU

TO DEPTH SHOWN (1.125 REF).008 M

.531 [13.49]

CONNECTOR

3/32 IN.HEX

SOCKET M

M

760 SERIES INSTALLATION AND OPERATION INSTRUCTION

CDS6541 Rev C 500 -315 1198

Industrial Controls Division

Moog Inc.,East Aurora,NY 14052-0018 Telephone:716/655-3000Fax:716/655-1803

Toll Free:1-800-272-MOOG

NOTES

TYPICAL WIRING SCHEMATIC

The products described herein are subject to change at any time without notice, including, but not limited to, product features, specifications, and designs.

1 Valve Weight:1.1 lbs (0.5 kg)

2 Polarity:A&C (+),B&D (-) produces flow out

port B

3 Manifold O-Rings0.070 (1.78) sect x 0.426 (10.82) I.D.(Universal dash No.13)

4 Surface:Surface to which valve ismounted requires 32 ( ) finish,flatwithin .001 [0.025] TIR

5 Electrical Connector:Mates with MS3106-14S-2S or equivalent

6 Null Adjust:Flow out of port B will increase withclockwise rotations of null adjust pin

7 Compressed Oil Volumefor one control port: 0.229 in3(3.75 cm 3)

8 Suggested Mounting Screws:0.312-18 x 1.750 lg (M8 x 45)socket head screw (4 req'd)

Dimensions in parenthesis are in millimeters.

M

RETURN PORT T

PRESSURE PORT P

CONT ROL PORT B

3.88

1.94

1.750

.875

.670.875

.437

CONTROL PORT A

1.500

.5003.000

1.750 .390

3.500VALVE MOUNTS ON THISMANIFOLD SURFACE

.437.875

.670

1.281

2.562

1

PORT PER SAE J19261.0625-12 UN-2B DASH 12

STR THD O-RING BOSS(.75 TUBE OD REF)

4 PLACES

1.004 PL

1.25

63

2.00

2.11

4.22

R E T A U X P R E S S

7 6 0

PORT PER SAE J1926.4375-20 UNF-2B DASH 4STR THD O-RING BOSS

(.25 TUBE OD REF)

.001

.156 AUXILIARYPILOT PRESSURE PORT

.008 M4X .312

.014 M

4X .3125-18 UNC-2B THD.007 M

.015.136 .20

.014 M.50 .63

4X .344 THRU

2

A B C D

Figure 4