8 padeye_spreadsheet check1
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7/17/2019 8 Padeye_spreadsheet Check1
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1.0 Inputs
1.1 Padeye characteristics
R_eye = 27.5 mm eye radius
R_main = 95 mm main plate radius
R_cheek = 0 mm cheek plates radius
th_main = 50 mm main plate thickness
th_cheek = 0 mm cheek plate thicknessa_weld = 0 mm welding dimension between main & cheek plates
H_stiff1 = 0 mm stiffner 1 height
H_stiff2 = 0 mm stiffner 2 height
th_stiff1 = 0 mm stiffner 1 thickness
th_stff2 = 0 mm stiffner 2 thickness
H_eye = 48 mm height of eye
V = 0 mm distance between center of stiffners
V_s1 = 0 mm distance eye-center to stiffner 1
Lenth = 200 mm total length of padeye (stiffners included)
Width1 = 0 mm width of stiffner 1 at feet
Width2 = 0 mm width of stiffner 2 at feet
1.2 Applied loads
F = 118 kN Nominal applied load
a = 60 deg. angle between applied load & Y-Z plane
b = 31 deg. additional sling deviation
S = 2.00 safety coefficient applied to get design load
1.3a Shackle ch aracteristics
d_pin = 50 mm pin diameter
in_length = 146 mm Inside length
shackle_safe_load = 17 MT Safe working load
Ash = 60.5 mm Shackle inside width
. ee or centra zer p ates ur ng t ng : THIS CHECK IS NOT PART OF STRENGTH CHECK CALCULATIONS
Tt = 50.00 mm Total padeye thickness (both main & cheek plates)
Ash - Tt = 10.50 mm No Centralizer plates reqd
1.4 Material characteristics
Fy = 345.00 Mpa yield strength
E = 20000.00 Kn/sqc Young elastic modulus
2.0 Design load
together with an inclination angle of 60 deg. to Y-Z plane, and 31 deg. additional sling deviation
Applying a safely factor of 2 gives a design load of:
FD = F*S = 236.00 kN
This results in the following padeye loading
Design load applied in the plane of padeye
FDy = FD*cosa*cosb = 101.15 kN
FDx = FD*sina = 204.38 kN
Design load applied perpendicular to padeye plane
FDz = FD*cosa*sinb+0.05*FD = 72.57 kN as per API-RP-2A recommendations
The lifting eye is checked for a maximum static sling load of 118 kN
x
a
Cheek
Main
Hole
y
1
1
F
Stiffner 1
Stiffner 2
H
H_
e y e
h
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3.0 Check st resses at eye location
3.1 Check shear stress: fy = FD/As
As = 2*(th_main*(R_main -
R_eye)+(2*th_cheek)*(R_cheek - R_eye)) = 6750.00 mm^2
fv = FD*10^3/As = 34.96 Mpa
fallowable_v = 0.4*Fy = 138.00 Mpa
Stress ratio:
Rv = fv / fallowable_v = 0.25 < 1 ok
3.2 Check bearing shear stress or radial pressure: fp = FD/Ax
r_axe = d_pin/2 25.00 mm
Ax = 2*r_axe*(th_main + 2*th_cheek) = 2500.00 mm^2
fx = FD*10^3/Ax = 94.40 MPa
fallowabe_x = 0.9*Fy = 310.50 MPa
Stress ratio:
Rx = fx / fallowable_x = 0.30 < 1 ok
3.3 Check Hertz pressure: fm
Checking in line with the Hertz Formula (Roark -Table 33-2c)
Kb=2*R_eye*d_pin/(2*R_eye-d_pin) = 550.00 mm
fm=0.591*sqrt(F*E/(2*th_cheek+th_main)) = 774.27 Mpa
fallowable_m = 2.5*Fy = 862.50 Mpa
Stress ratio:Rm = fm / fallowable_m = 0.90 < 1 ok
=
1 - 1
th_cheek
th main
zz
.
Welding characteristics
d_weld = a_weld/sqrt(2) = 0.00 mm
Avs = 2*pi*r_cheek*d_weld = 0.00 mm^2
Load applied per cheek plate
Fj = FD*th_cheek/(2*th_cheek+th_main) = 0.00 kN
fvs = Fj*10^3/Avs = #DIV/0! Mpa
fallowable_vs = 0.4*Fy = 138.00 MPa
Stress ratio:
Rm = fm/fallowable_m = #DIV/0! #####
tw = Fj/sqrt(2) 0.00 kN
Nw = Fj/sqrt(2) 0.00 kN
Stresses:
fwa = Nw/Avs #DIV/0! MPa
fwv = Tw/(Avs*2/3) #DIV/0! MPa
fwVM = sqrt(fwa^2+3fwv^2) #DIV/0! MPa
Stress ratio:
Rwa = fwa/(0.6*Fy) = #DIV/0! #####
Rwv = fwv/(0.4*Fy) = #DIV/0! #####
RwVM = fwVM/(0.66*Fy) = #DIV/0! #####
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4.0 Check Shear between Main Plate and Flanges:
F1 = Mz/H - Fx/2 = 77.91602 kN Shear force b/w stiffner 1 and Main plate
F2 = Mz/H + Fx/2 = 126.46598 kN Shear force b/w stiffner 2 and Main plate
fva=Max(F1,F2)/(h*th_main)<=0.4*FY = #DIV/0! N/mm2Shear stress in Main plate
fvb=Max(F1,F2)/(h*th_main)<=0.4*FY #DIV/0! N/mm2
Stress ratio:Rva = fva/(0.4*Fy) = #DIV/0! #####
Rvb = f vb/(0.4*Fy) = #DIV/0! #####
5.0 Check Shear in the Chord at Chord / Main Plate Connection
T = Fdy = 101.15 kN
t (Chord thickness) = 31.75 mm
Tv = T/(2*H*t)<=0.4*FY = 7.9642316
Stress ratio:RTV = Tv/(0.4*FY) = 0.06 < 1 ok
6.0 Checking o f I-shaped section based on AISC formulae
6.1. Applied load parameters toward the checked section:
I = 48.00 mm Length between the applied load
section and the section checked
along x-axis
d = 0.00 mm Length between the applied load
point and the section checked
COG along y-axis
6.2. Checked section geometrical parameters :
H = 200.00 mm length of the section along y-axis
= . -
B = 50.00 mm length of the section along z-axisef = 0.00 mm thickness of the section parallel to z-axis
dg = 0.00 mm distance between z-axis and gusset plate axis
6.3. Miscellaneous points definiti on :
Vy (cm) Vz (cm)
point1 2.50 10.00
point2 2.50 0.00
point3 2.50 0.00
point4 2.50 0.00
CoA 0.00 0.00
6.4. Checked section geometrical parameters :
Areas Ay = 10000.00 mm^2
Az = 0.00 mm^2
Ax = 10000.00 mm^2
Inertias Iy = 208.33 cm^4
Iz = 3333.33 cm^4
Inertia modulus Ny1 = Iy/Vy1 = 83.33 cm^3
Ny2= Iy/Vy2 = 83.33 cm^3
Ny3= Iy/Vy3 = 83.33 cm^3
Ny4= Iy/Vy4 = 83.33 cm^3
Nz1 = Iz/Vz1 = 333.33 cm^3
Nz2= Iz/Vz2 = 0.00 cm^3
Nz3= Iz/Vz3 = 0.00 cm^3
Nz4= Iz/Vz4 = 0.00 cm^3
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Static moment MsyCoA = 250.00 cm^3
Msy3 = 250.00 cm^3
Msy4 = 250.00 cm^3
Msz3 = 0.00 cm^3
Msz4 = 0.00 cm^3
6.5. Loading :
N = FD = 236.00 kN
My = -FDz*I = 3483.58 kN.mm
Mz = -FDy*I - FDx*d = 4855.00 kN.mm
Ty = FDy = 101.15 kN
Tz = FDz = 72.57 kN
6.6. Resulting stresses :
Normal stress f a: = 23.60 N/mm^ Ra = 0.11 < 1 O.K.
Bending stresses f by1= = 41.80 N/mm^2
f by2= = 41.80 N/mm^2
f by3= = 41.80 N/mm^2
f by4= = 41.80 N/mm^ Rby = 0.18 < 1 O.K.
f bz1== 14.56 N/mm^2f bz2= = 0.00 N/mm^2
f bz3= = 0.00 N/mm^2
f bz4= = 0.00 N/mm^ Rbz = 0.06 < 1 O.K.
Shear stresses f vyCoA= = 15.17
f vy3= Ty*msy3/Iz*t = 15.17 N/mm^2
f vy4= Ty*msy4/Iz*t = 15.17 N/mm^2
f vz3=Tz*msz3/Iy*t = 0.00 N/mm^2
f vz4= Tz*msz4/Iy*t = 0.00 N/mm^2
f v3= = 15.17 N/mm^2
f v4= = 15.17 N/mm^ Rv = 0.11 < 1 O.K.
7. AISC streess interaction ratio & Von-Mises stress ratio :
R = f ai/0.6 x Fy + (f byi + f bzi)/0.66 x Fy
(AISC stress interaction ratio)
dVM = [(f ai + f byi + f bzi)^2 + 3 x f vi^2]^1/2
(Von - Mises stress ratio)
Point 1 Axial stress + bending y + bending z
R
= 0.36 R = 0.36 < 1 O.K.
Point 2 Axial stress + bending y + bending z
R= 0.30 R = 0.30 < 1 O.K.
Point 3 Axial stress + bending y + bending z
R
dVM = 0.30 R = 0.30 < 1 O.K.
= 70.48 N/mm^ Rvm = 0.31 < 1 O.K.
Point 4 Axial stress + bending y + bending z
R
dVM = 0.30 R = 0.30 < 1 O.K.
= 70.48 N/mm^ Rvm = 0.31 < 1 O.K.
CoA Axial stress + bending y + bending zR
dVM = 0.11 R = 0.11 < 1 O.K.
= 35.32 N/mm^ Rvm = 0.16 < 1 O.K.
Rvm = dVM/0.66 x Fy