8665SOSS 208 Hinge Jig

Owners ManualPlease Read Carefully!

ASSEMBLY Insertthetwo1/4-20x3/4"flatheadscrews(MF010)thruthelargercountersunkholesintheSOSSHingeJig(8665B).Starta1/4-20ovalnut(5760B - flat side first) ontheendofeachscrew.Slidethe12"DoubleTrack(4012)ontotheovalnutsandinthegrooveintheundersideoftheHingeJiguntilcenteredend-to-end,thentightenthescrews. Insertthetwo10-24x5/16"flatheadscrews(MF001)thrutheremainingtwocountersunkholesintheHingeJigandstarta10-24ovalnut(5750B - raised side first) ontheendofeachscrew.

Slidea2-7/8"OneTrack(8660T)ontoeachovalnutandintothegroovesintheundersideoftheHingeJiguntilcoveringtheovalnut,thentighteneachscrew.

BEFORE BEGINNING Identifyandverifythatyouhaveallthepartslisted.Readthrutheinstructionsatleastonce,familiarizingyourselfwiththepartsandtheirusebeforeproceeding.You'llneeda#2&#3Phillipsscrewdriverforassembly.

The8665 SOSS Hinge Jigisdesignedtoworkwitha3/4"bushing&locknut(our PN 5032K)anda1/2"upcutspiralbit(our PN 15410).Ifyouhaveyourown3/4"bushing,makesurethenoseisn'tover3/8"long.You'llneedaplungeroutertocutthehingemortises.Thequalityoftheplungemechanismcaneffectthesizeofthemortise,resultinginapoorfitiftheplungemechanismhasexcessiveslop.

MF010 x2

5760B x2

5750B x2

MF001 x2

8665 Hinge Jig

for

SOSS 208 Hinge

4012

8660T x2

Parts List:Please identify and verify that you have all of the parts

listed below prior to assembly.

Part Description . . . . . . . . . . . Quantity8665B HingeJigforSOSS208 . . . . . . . . . . . . . . . . . . . 14012 12”DoubleTrack . . . . . . . . . . . . . . . . . . . . . . . . 1MF010 1/4-20x3/4"flatheadscrew . . . . . . . . . . . . . 25760B 1/4-20ovalnut . . . . . . . . . . . . . . . . . . . . . . . . . 28660T 2-7/8"OneTrack . . . . . . . . . . . . . . . . . . . . . . . . 2MF001 10-24x5/16”flatheadscrew . . . . . . . . . . . . . 25750B 10-24ovalnut . . . . . . . . . . . . . . . . . . . . . . . . . . 2

USAGE TheSOSSHingeJighasthecorrectsetbackbuilt-intoitforyourSOSShinge.AlwaysindexthefaceoftheworkagainsttheDoubleTrackandanedgeoftheworkagainsttheundersideoftheHingeJig.ThecenteroftheHingeJigis3-7/8"fromeachend.Usethismeasurementtowherethehingemortisewillbecut.Clampthework/DoubleTracktogetherinavise, orclamptheworkinaviseandusebarclampstoclamptheDoubleTrack/SOSSHingeJigtothework.

Afterinstallingthebushingandbitinyourplungerouter,setthebushingintheopeningintheHingeJig.Plungethebitdownuntilitjusttouchestheedgeoftheworkandlockitinplace.

CUT THE LONG/SHALLOW MORTISE FIRST PlacethemountingflangeoftheSOSShingebetweentheturretandthestoprodtosettheplungedepthforthelong/shallowmortiseoftheSOSShingemountingflange.

SlidetheOneTracksoutuntiltheyarenolongervisibleintheHingeJigopening,tightenthescrewsandcutthelong/shallowmortiseusingaclockwisecuttingpath..

ThedebrisgeneratedduringcuttingwillinterferewiththebushingtravelintheHingeJig.Cleanoutthedebrisbetweenpasses,makingasmanypassesasneeded,untilthecutiscomplete.

3-7/8" edge to center

3-7/8" edge to center

Clockwise

Router

Travel Path

Mounting Flange of

SOSS Hinge

Turret

Stop Rod

Long Shallow M

ortise

CUT THE SHORT/DEEP MORTISE LAST

PlacethemainbodyoftheSOSShingebetweentheturretandthestoprod,thenadjustthestoprodsoit'sapproximately1/32"abovethemainbodytosettheplungedepthfortheshort/deepmortise.

LoosenthetwoOneTracksandpushthemintotheHingeJigopeninguntiltheybottomoutandarevisible.Tightenthescrewsandcuttheshort/deepmortisein1/4"deepincrementalclockwisepassesuntilyoureachthefulldepthofcut.

ThedebrisgeneratedduringcuttingwillinterferewiththebushingtravelintheHingeJig.Cleanoutthedebrisbetweenpasses,makingasmanypassesasneeded,untilthecutiscomplete.

Clockwise

Router

Travel Path

Turret

Stop Rod

Main Body of SOSS Hinge

Short Deep M

ortise

ACCESSORIES Anoptional4512 Flip StopmountsonanoptionallongerDouble Track forpositioningthehingemortiseapre-setdistancefromtheendofthework.Aspacersrequiredfordistanceslessthan4-1/4".

WerecommendedtwoFlipStops,oneforeachsideofthejig/endofthework.OptionallongerDouble Tracks(up to 96")canalsobeusedtomountmultiplejigs&stops.

OptionalSelf-Centeringdrill(6509 - 9/64", 6511 - 11/64" or 6513 - 13/64")centersitselfinthehingescrewmountingholeforaperfectlycenteredpilothole.

©Copyright WOODHAVEN INC. 7/30/15(800) 344-6657 or www.woodhaven.com

4512:

Flip Stop

4016: 16"

Double Track

8665 Hinge Jig

for

SOSS 208 Hinge