966h operatorstraining - edited

8/13/2019 966H OperatorsTraining - Edited

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DRIVERS/OPERATORS PRE-EMPLOYMENT

ORIENTATION

TAGANITO MINING CORP.


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CAUSES OFACCIDENTS:

Natural Causes

Unsafe Conditions

Unsafe Acts

2 %

8 %

90 %

98%Man-madeKnowHow + Right Mindset + Proper Action =

World lass Operator

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CONTROLS

GAUGES & INDICATORS

RATED LOAD CAPACITY

SPEED RANGE

BRAKING & STEERING CHARACTERISTICS

TURNING RADIUS

OPERATING CLEARANCES

KNOW YOUR EQUIPMENT

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KNOW THE RULES

Capacity and Operating Characteristics

Never modify or remove any Machine

parts

Never allow Riders

Keep others away from your Operation

Know ALLSafety Signs

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B BatteryL LightsO OilW WaterA AirF Fuel

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B L O W A F

966H WL Safety


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PPEsIam Here Today, because Iwas Safe Yesterday.

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966H WL Safety


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THREE POINT CONTACT

2 Hands, 1 Foot : 1 Hand, 2 Feet

Better Safe than Sorry.

Never Jump Off of the Machine.

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SEAT BELT

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WARNING SIGNS: Universal

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UNDERSTANDING YOUR MACHINE

EMSElectronicMonitoring

SystemDesigned to alert the operator to an

impending or immediate problem in one

or more of the machine systems covered.

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SYMBOLS

Engine Oil Coolant Transmission

Hydraulic Temperature Level Pressure


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Flow

Hazardilter Air Parking Brakerake

Alternator Steering Hour Meteruel

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Engine Oil Pressure Transmission OilTemperature

Hydraulic OilTemperature

Engine CoolantTemperature Transmission OilFilter Engine Coolant Flow

ALERT INDICATORS

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W RNINGOPER TION3 WARNING INDICATIONS

WARNING

CATEGORY

ALERT

INDICATOR

ACTION

LAMP

ACTION

ALARM

OPERATOR ACTION

REQUIRED

POSIBLE RESULT

2

3

No immediate action

is required. The

system needs

attention soon.

Change machine

operation or perform

maintenance to the

system.

Immediately perform

a safe engine

shutdown.

No harmful effects

or no damaging

effects.

Severe damage to

components can

occur.

Injury to the operator

or severe damage to

components can

occur.

X

X

X

X

X X


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Questions so Far?


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4-STROKE CYCLE

966H WL Start Up & Shut Down


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Warm Up Helps

allow Oil Circulation/Lubrication

the machine reach Normal

Operating Temperature / Pressure

with Internal component expansion



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While Cool down

Slowly brings down temperature Extends turbo useful life

Extends cylinder head life



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TurboCharger

(1) Compressor (2) Turbine



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Before Operation

Read the Owning an Operating Manual and perform daily maintenance

inspections

Set the transmission controls, Variable Shift Control, transmissionneutralizer, and ride control to the desired setting for your application



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StartUp Procedure

NOTE:

Do not crank the engine for more than 30 seconds. Allow the starter to cool for two

minutes before cranking again. Turbocharger damage can result if the engine rpm is not

kept low until the oil gauge display verifies that the oil pressure is sufficient.



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Shut Down Procedure



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QUESTIONS?


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966H WL Walk Around Inspection

WALK AROUND INSPECTION

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COMPREHENSIVE CHECKLIST



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SIGHT GAUGES

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Too Much/Little of Anything is Bad Fluid Gauges: KEEP CLEAN VISIBLEIndicator: RESET AFTER CLEANING



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OPERATOR COMPARTMENT

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Check for seat adjustment

and pedal travel

Check seat belt damage,

wear, adjustment, age of last

installation

Functioning horn, lights and

back up alarm

Missing or broken knobs or

switches

Overall cleanliness within

cab

rgonomi



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QUESTIONS?BRE KTIME

966H WL C t i ti C t l


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CONTAMINATION CONTROL

966H WL Contamination Control

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What are Contaminants?

Anything foreign to the system

Particulates (examples: dirt,

wear metals, water)

Heat & Air

How do particulates get in?

From Assembly

Damaged rods and wiper seals

Unfiltered New Oil / Fuel

Poor Maintenance and Service

Practices

Improperly Cleaned Hoses

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Accelerated component wear

Cylinder drift

Jerky steering

Increased fuel usage Possibly component failure

Slower performance(Fact: Hydraulic system efficiencycan erode 20% before the operator

detects theres a problem)

Effects of Contamination

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WHY ADAPT CONTAMINATION CONTROL ?

Fluid Contamination: Hydraulic Systems #1Enemy

- Hydraulic System Experts say that 75 to 85% of all

component failures is due to Particle Contamination

and not a weakness in the system components.




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AS A RESULT

CONTAMINATED FLUID SYSTEMS

- Shorten component and fluid life

- Reduce Productivity

- Can lead to Catastrophic Failure,

Costly Repairs and Downtime

TODAYS FLUID SYSTEMS ARE MORE

SENSITIVE TO CONTAMINATION:

- Hydraulics

- Transmission / Final drives- Fuel System

- Engines




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CAT Hydraulic

System Clearances

5

30

SmallestParticle Visibleto Human Eye

40

Diameter of

Human Hair

80

MICRONS

Even particles you Cant see can beHarmful

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Ways to Help Prevent Contamination

Use Cat filters and fluids and follow recommended

change intervals

3 filter options address different cleanliness levels

Cat HYDOTM Advanced 10 Hydraulic Oil permits 6,000-

hour drain intervals with use of S.O.SSMServices

Protect stored fluids, hoses, and other parts

Filter new oil from bulk containers

Monitor hydraulic system temperatures

Use care when changing work tools

Listen to your operators

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966H WL Preventive Maintenance


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PREVENTIVE MAINTENANCE




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PM SCHEDULE




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How should a Cylinder Rod Look like966H WL Preventive Maintenance



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MATERIAL FLOW




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G.E.T. Correct Penetration



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966H WL Machine Operation


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MACHINE OPERATION




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Design ed for com fort and ease of operat ion

OPERATOR STATION




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Front Dash Panel




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Implement Control




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Transmission Neutralizer Override

Help to reduce service brake temperature to increase.

Avoid service brake early failure.

Increase machine productivity.

Improve fuel consumption.




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When To Use T.N.O.?

App l icable in :

Moving machine in steep slopeapplication

Repetitive steering when doingwork.

Doing repetitive stop or at lowspeed application.

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Initial Penetration

Have a good initial penetration.

Maintain the weight on front tires.

Lift the bucket slightly.Avoid tire spinning.

Always shift the transmission to first gear.

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Consider : Blast Techniques

Loader System Selection

Pass Match

Job set-up

Loading Face

Loader operator spots truck. Angle should be 45. Position for

fastest cycle times. Loader cycle time should not exceed 35 seconds

(dump, travel empty, dig, travel loaded)

Note:

Enter pile straight-on, with bottom of bucket

parallel to floor

Operate in first gear, full throttle

Limit travel to 1 1/2 tire revolutions

Keep spillage to a minimum

Keep floor clean and smooth Keep time in face below 12 seconds

Maintain proper bucket and lift kickout adjustment

Keep tight V loading pattern

Maintain Good Eye to Eye Contact

Work 1 1/2 bucket width dig pattern

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D8R TTT| PRODUCT | OPERATOR STATION

Loading

position the loader to dump the load in the center ofthe hauler body, if the hauler body is two bucket widths

or more in length, dump from the front to the rear

Operator controls dumping impact into bed (dump

easy)

Place material vs. dumping material in truck bodies

Different loading tools have different effects on truckbodies

Pad body floors with smaller material before placing in

oversize material

For good operator vision and loader stability, carry the

loaded bucket low, approximately 40cm (15in) above the

ground DO NOT contact truck side rails

DO NOT push material in bodies

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Cleaning the Work Area

After dumping, clean up any spillage along the haul road as you return to the load

area.A clean floor is very important for tire life

Unnecessary cleaning is just as costly as no cleaning.

Find the balance.

DOZING

-do not doze with the bucket in the tilt

forward position or bucket damage can

result

-keep the bucket bottom parallel to the

ground when dozing

-Utilize wait time to clean and level the work area

-Maintain traction by avoiding excessive down pressure on the

bucket

-Be certain that the bucket used is appropriate for the work

performed. Exceeding the machine limits will reduce the service

life of the machine.

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D8R TTT| PRODUCT | OPERATOR STATION

Enter pile straight-on, with bottom of bucket parallel to

floor

Operate in first gear, full throttle

Smooth steady speed

Keep floor clean and smooth with minimal bucket

contact

Maintain proper bucket kickout adjustment

Tips do not touch the floor more than 150 400 mm

(6 16)

before the toe

Clean floor while approaching face when

necessary with minimum

floor contact

Rear of the bucket kept clear of the floor

Minimize floor contact (GET will overheat

and melt)

Minimize speed

Never operate with blunt GET or bare

bucket ed

G.E.T. Care


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THANK YOU

966h operatorstraining - edited

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