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Mamta Awasthi and Rajiv Kumar Singh, 2011 INT J CURR SCI 2011, 1: 14-23 REVIEW ARTICLE Development of algae for the production of bioethanol, biomethane, biohydrogen and biodiesel Mamta Awasthi a* and Rajiv Kumar Singh b a Centre for Energy and Environment, National Institute of Technology, Hamirpur Himachal Pradesh-177 005, India b Department of Botany, Rajiv Gandhi University, Itanagar, Arunachal Pradesh-791 112, India *Corresponding author: E-mail: [email protected] Abstract Microalgal biofuels are a viable alternative for clean, economical and sustainable sources of energy. The research and development of micro-algae needs a massive boost to ease the technical difficulties to overcome the large cost advantage of other biofuel feed stocks. It is a large source of biomass on non-arable lands and capture of CO 2 . Lipids produced from algae contain saturated and polar lipids, which are suitable for use as a fuel feedstock and it exceeds the best producing oil crops. It has been found that representatives of green and diatom microalgae are the most promising producers of TAGs, the highest content of which (4060%) has been found in diatom microalgae. This paper discusses current knowledge on different techniques for microalgal biomass production, harvesting and lipid extraction methods. The paper also discusses biodiesel production via transesterification of the lipids and other biofuels like biomethane, biodiesel, bioethanol and biohydrogen depending on the species as well as the biorefinery approach. Besides lipid extraction, the byproducts of processed algae can be utilized for many other purposes. Key words: biofuel, bioethanol, biodiesel, bioenergy, microalgae cultivation, harvesting, lipids Received: 02 nd September; Revised: 25 th September; Accepted: 19 th October; © IJCS New Liberty Group 2011 Introduction The concept of using micro algae for energy production is not new. Algae require much less water than the traditional cereals, produce more biomass (Table 1) as well as it can be grown in salt water or in sewage water. Microalgae do not belong to the category of traditional raw food materials. One of the possible ways in which the cost of biofuel obtained from microalgae can be reduced is by adopting biorefinery approach and using wastes from other production processes for cultivating them. With the latest technologies it has become possible to cultivate the biomass of algae on a large scale all year round, not only under the conditions of tropical and subtropical climate, but also in zones with moderate climate, even at negative temperatures of outdoor air in winter. There is potential to effectively reduce the amount of carbon dioxide and nitrogen oxides released into the atmosphere from many stationary emitters by feeding the carbon-rich flue gas to the algae (Ackman et al., 1968; Adey and Loveland, 2007). Algae are able to fix approximately 1.8 kg of CO 2 for every 1 kg of algae biomass produced (Antoni et al., 2007). Approximately 40 ha of algae ponds are required to fix the carbon emitted from one MW of power generated from a coal plant (Becker, 1994). Treated wastewater rich in nitrogen and phosphorus can be utilized by algae, thereby providing the co-benefit of producing biofuels and removing nitrogen and phosphorus (Bilanovic et al., 1988; Benemann and Oswald, 1996; Bigogno et al., 2002). Algae cultivation The necessary technology for developing profitable algae-based fuel is still in various states of development and the final configuration is yet to be determined and demonstrated at the industrial scale. The high capital cost associated with

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  • Mamta Awasthi and Rajiv Kumar Singh, 2011

    INT J CURR SCI 2011, 1: 14-23

    REVIEW ARTICLE

    Development of algae for the production of bioethanol, biomethane, biohydrogen and biodiesel

    Mamta Awasthia* and Rajiv Kumar Singhb

    aCentre for Energy and Environment, National Institute of Technology, Hamirpur

    Himachal Pradesh-177 005, India

    bDepartment of Botany, Rajiv Gandhi University, Itanagar, Arunachal Pradesh-791 112, India

    *Corresponding author: E-mail: [email protected]

    Abstract

    Microalgal biofuels are a viable alternative for clean, economical and sustainable sources of energy. The research and development of

    micro-algae needs a massive boost to ease the technical difficulties to overcome the large cost advantage of other biofuel feed stocks. It is a

    large source of biomass on non-arable lands and capture of CO2. Lipids produced from algae contain saturated and polar lipids, which are

    suitable for use as a fuel feedstock and it exceeds the best producing oil crops. It has been found that representatives of green and diatom

    microalgae are the most promising producers of TAGs, the highest content of which (4060%) has been found in diatom microalgae. This

    paper discusses current knowledge on different techniques for microalgal biomass production, harvesting and lipid extraction methods. The

    paper also discusses biodiesel production via transesterification of the lipids and other biofuels like biomethane, biodiesel, bioethanol and

    biohydrogen depending on the species as well as the biorefinery approach. Besides lipid extraction, the byproducts of processed algae can

    be utilized for many other purposes.

    Key words: biofuel, bioethanol, biodiesel, bioenergy, microalgae cultivation, harvesting, lipids

    Received: 02nd September; Revised: 25th September; Accepted: 19th October; IJCS New Liberty Group 2011

    Introduction

    The concept of using micro algae for energy production is not

    new. Algae require much less water than the traditional cereals,

    produce more biomass (Table 1) as well as it can be grown in

    salt water or in sewage water. Microalgae do not belong to the

    category of traditional raw food materials. One of the possible

    ways in which the cost of biofuel obtained from microalgae can

    be reduced is by adopting biorefinery approach and using wastes

    from other production processes for cultivating them. With the

    latest technologies it has become possible to cultivate the

    biomass of algae on a large scale all year round, not only under

    the conditions of tropical and subtropical climate, but also in

    zones with moderate climate, even at negative temperatures of

    outdoor air in winter. There is potential to effectively reduce the

    amount of carbon dioxide and nitrogen oxides released into the

    atmosphere from many stationary emitters by feeding the

    carbon-rich flue gas to the algae (Ackman et al., 1968; Adey and

    Loveland, 2007). Algae are able to fix approximately 1.8 kg of

    CO2 for every 1 kg of algae biomass produced (Antoni et al.,

    2007). Approximately 40 ha of algae ponds are required to fix

    the carbon emitted from one MW of power generated from a

    coal plant (Becker, 1994). Treated wastewater rich in nitrogen

    and phosphorus can be utilized by algae, thereby providing the

    co-benefit of producing biofuels and removing nitrogen and

    phosphorus (Bilanovic et al., 1988; Benemann and Oswald,

    1996; Bigogno et al., 2002).

    Algae cultivation

    The necessary technology for developing profitable algae-based

    fuel is still in various states of development and the final

    configuration is yet to be determined and demonstrated at the

    industrial scale. The high capital cost associated with

  • Mamta Awasthi and Rajiv Kumar Singh, 2011

    producing microalgae in closed culture systems is the main

    challenge for commercialization of such systems.

    Table 1. Biomass yields of microalgae versus conventional

    crops. Source: Richmond (1986)

    Two methods of cultivation are used for realizing the

    biosynthesis abilities of natural and modified strains of

    autotrophic microalgae: in photobioreactors (PBRs) and in open

    cultivators. Cultivation can be conducted in batch, semi-batch,

    and continuous systems. In a continuous system, two types can

    be used: turbidostat and chemostat culture. Algae can be

    produced in closely-controlled laboratory methods to less

    predictable methods in outdoor tanks.

    Open pond systems

    Open pond systems are shallow ponds in which algae

    are cultivated. Nutrients can be provided through runoff water

    from nearby land areas or by channelling the water from

    sewage/water treatment plants. The water is typically kept in

    motion by paddle wheels or rotating structures, and some mixing

    can be accomplished by appropriately designed guides. Algal

    cultures can be defined (one or more selected strains), or are

    made up of an undefined mixture of strains (Borowitzka, 1988;

    Chaumont, 1993; Boichenko and Hoffmann, 1994).

    Indoor culture / Closed culture

    Vessels such as tubes, flasks, carboys, bags, etc. or

    ponds covered with green house or usually a photobioreactor

    which allows control over illumination, temperature, nutrient

    level, contamination with predators and other competing algae

    can be used. Researchers also took the path of creating

    heterotrophic strains of algae from obligate photoautotrophs due

    to inadequate illuminance. Heterotrophic cultivation of micro

    algae for lipids production does not involve CO2 mitigation and

    wastewater treatment programme along with production of algal

    biofuel.

    A photo bioreactor is equipment that is used to harvest

    algae. Photo bioreactors can be set up to be continually

    harvested (the majority of the larger cultivation systems), or by

    harvesting a batch at a time (like polyethylene bag cultivation).

    Some photo bioreactors types include: tubular photo bioreactors,

    flat-plated photo bioreactors, an inclined triangular tubular photo

    bioreactor, rectangular tanks, continuous stirred tank reactors

    (CSTR), helical coils made of plastic tubing placed across a

    column-like structure, square tubular reactors consist of plastic

    tubing arranged in a series of squares.

    Algal Turf Scrubber (ATS)

    In addition to the open ponds or photo bioreactors, an

    attached algal culture system such as an algal turf scrubber

    (ATS) can be used in which benthic algae grow on the surface of

    solid support for removing nutrients from animal wastewater

    (Bridgwater et al., 1999; Bosma et al., 2003).

    Harvesting Algae

    Conventional processes used to harvest micro-algae

    include concentration through centrifugation (Briens et al.,

    2008), foam fractionation (Brown et al., 1997), flocculation

    (Chaumont 1993; Canakci and Van Gerpen, 2001), membrane

    filtration (Chisti, 2007) and ultrasonic separation (Chynoweth

    et al., 1993). However, most harvesting methods still involve

    economic or technical drawbacks, such as a high energy cost,

    flocculant toxicity, or non-feasibility of scaling-up. The

    harvesting of algal cells by flocculation is more convenient than

    centrifugation or gravity filtration, because it allows large

    quantities of culture to be treated. A variety of chemicals have

    been tested as flocculants and the most effective was found to be

    aluminum sulfate followed by certain cationic polyelectrolyte

    (Conover, 1975). The flocculating reactions of an algal biomass

    are particularly sensitive to the pH, properties of the cellular

    surface, concentrations of the flocculants and divalent cations,

    ionic strength of the culture solution and other factors (Craggs

    et al., 1996; Csordas and Wang, 2004). High-density algal

    cultures can be concentrated by either chemical flocculation or

    centrifugation.

    Crops Annual yield (tons/ha)

    Sugar cane 54-125

    Sweet sorghum 35-70

    Soybean 1.1-4.0

    Sweet potato 10-40

    Trees 20-50

    Microalgae 800-1600

  • Mamta Awasthi and Rajiv Kumar Singh, 2011

    Froth flotation is a method of separating algae from

    the medium by adjusting pH and bubbling air through a column

    to create a froth of algae that accumulates above liquid level.

    Ultrasound based methods of algae harvesting are currently

    under development, and other, additional methods are currently

    being developed. Dissolved Air Flotation (DAF) separates algae

    from its culture using features of both froth flotation and

    flocculation. It uses alum to flocculate an algae/air mixture, with

    fine bubbles supplied by an air compressor. Alum is a common

    name for several trivalent sulfates of metal such as aluminum,

    chromium, or iron and a univalent metal such as potassium or

    sodium, for example AlK(SO4)2.

    Algal drying

    Dewatering/drying process reduces the water content

    of the algae prior to oil extraction process. The algae paste

    obtained from filtration/centrifugation contains as much as ca.

    90% water content. Drying algae to ca. 50% water content is

    necessary to produce a solid material that can be easily handled.

    Solar drying, a popular and inexpensive method, is used

    commercially in grains and timber drying. However, it requires

    a considerable area of land. A more efficient method would

    make use of the low grade waste heat from the power plant to

    dry the algae contained in a vessel. The biomass harvested from

    the attached culture system is paste-like pulpy slurry having a

    water content to that of the cell pellet centrifuged from the

    suspension culture system. This implies a great advantage of the

    attached algal culture system in terms of ease of biomass

    harvesting (Das and Veziroglu, 2001).

    Fig. 1. Energy production pathway

    Energy production from algae

    Algal lipids (so-called pseudo vegetable oil or PVO)

    are much more heterogeneous than the seed-oil lipid. Therefore

    makes it difficult to characterize algae-derived fuel products and

    treated analogous to vegetable oil. Energy production pathway

    can be expressed diagrammatically as shown in figure 1.

    Microalgae as biological sources of lipids and hydrocarbons

    Algae are far more oil-rich and offer a higher yield of

    oil per unit of land in a year compared to terrestrial crops (Table

    2). Lipids are one of the main components of micro algae (2-

    60% of total cell dry matter) depending on the species and

    growth conditions (Dote et al., 1994). Microalgae contain lipids

    and fatty acids as membrane components, storage products,

    metabolites and sources of energy. Microalgal strains with high

    oil or lipid content are of great interest in the search for a

    sustainable feedstock for biodiesel. A few micro algal species,

    including some Chlorella species (FAO, 1997; Fukuda et al.,

    2001) Dunaliella species (Gaffron and Rubin, 1942; Gerpen,

    2005) Nannochloris sp. (Gordillo et al., 1998; Ghirardi et al.,

    2000), Parietochloris incisa (Haesman et al., 2000) and

    Botryococcus braunii (Harris, 1989; Johnson and Wen, 2010),

    have been reported to have the capacity of accumulating large

    quantities of lipids in cells under favorable conditions. Lipid

    content also varies with season as tested in Chlorella vulgaris,

    Euglena gracilis and Chlamydomonas sp. (figure 2 Unpublished

    data).

    Table 2. Oil output of different biofuel feed stocks Source:

    Khan et al. (2009)

    Crop Oil yield (gal/acre-yr)

    Corn 18

    Cotton 35

    Soybean 48

    Canola 127

    Jatropha 202

    Oil palm 635

    Microalgae (15%

    oil)

    1,200

    Microalgae (50%

    oil)

    10,000

    Lipids can be used as a liquid fuel in adapted engines

    as Straight Vegetable Oil (SVO). In comparison with SVO, algal

    oil is unsaturated to a larger degree making it less appropriate

    for direct combustion in sensitive engines (Table 3), however,

  • Mamta Awasthi and Rajiv Kumar Singh, 2011

    some members of these algal group like Chlorella is known for

    containing shorter-chain fatty acids (16 to 18 carbon length)

    which are ideally suited for biodiesel production (Kadam, 2002;

    Khan et al., 2009). Neochloris oleoabundans is a freshwater

    species that produces up to 80% triglycerides of its total lipids,

    and most of its fatty acids are saturated fatty acid in the range of

    16-20 carbons (Gordillo et al., 1998), ideal for biodiesel

    production. However the triglycerides produced by P.incisa is

    rich of polyunsaturated fatty acid (Haesman et al., 2000),

    making them less desirable for biodiesel production.

    Table 3. Fatty acid composition of microalgal oil [Source: Meng

    et al. (2009)]

    Fatty acid

    Chain

    length:no.

    of double

    bonds

    Oil

    composition

    (w/total lipid)

    Palmitic acid 16:0 121

    Palmitoleic acid 16:1 557

    Stearic acid 18:0 12

    Oleic acid 18:1 5860

    Linoleic acid 18:2 420

    Linolenic acid 18:3 1430

    Factors affecting oil production in algae

    Taxonomic groupings, stage of growth, and

    environmental factors (e.g., seasonal changes such as

    temperature and light intensity, and media composition) affect

    the quantity and types of lipids as well as fatty acids

    compositions (Klass, 1998; Lee et al., 1998; Knuckey et al.,

    2006) as shown in figure 2. The effects of growth conditions,

    growth stage of algal cultures and the taxonomic position of

    algae, on both lipid content and lipid type, are discussed

    (Piorreck and Pohl, 1984; Li et al., 2008). Lipid accumulation in

    algae typically occurs during periods of environmental stress,

    including growth under nutrient-deficient conditions. The

    average lipid content of algal cells varies between 1% and 70 %

    but can reach 90% of dry weight under certain conditions

    (Livansky, 2005; Liu et al., 2008). Under unfavorable conditions

    of growth, Botryococcus enters a stage in which its

    unsaponifiable lipid content increases to a level of 90%.

    Fig. 2. Changes in lipid content in different algae

    Time Period

    April May June July August September

    Lip

    id C

    ont

    en

    t (%

    of

    DW

    )

    8

    10

    12

    14

    16

    18

    20Chlorella vulgaris

    Chlamydomonas sp

    Euglena gracilis

    The total amount and relative proportion of fatty acids

    can be affected by nutritional and environmental factors e.g.

    nitrogen limitation as in case of Neochloris oleoabundans

    (Maeda et al., 1995). The effect of nitrogen on the lipid fraction

    and on cell growth of the strain Nannochloris cultured under

    saline conditions is summarized in Table 4. At the lower

    temperature ranges, an increase in fatty acid unsaturation has

    been observed. Light enhances the formation of polyunsaturated

    C16 and C18 fatty acids as well as mono- and di-galactosyl-

    diglycerides, sphingolipids and phosphoglycerides in Euglena

    gracilis and Chlorella vulgaris (Melis et al., 2000).

    Figure 3. Energy conversion processes from microalgae

    Extraction of algal oil

    While more efficient processes are emerging as shown in figure

    3, a simple process is to use a press to extract a large percentage

    (70-75%) of the oils out of algae. The remaining pulp can be

    mixed with cyclo-hexane to extract the remaining oil content.

    Chemical methods: Algal oil can also be extracted using

    chemicals. Benzene and ether have been used, oil can also be

  • Mamta Awasthi and Rajiv Kumar Singh, 2011

    separated by hexane extraction, which is widely used in the food

    industry and is relatively inexpensive.

    Three chemical methods are hexane solvent method, soxhlet

    extraction and supercritical fluid extraction method.

    Hexane solvent method: Hexane solvent extraction can be used

    in isolation or it can be used along with the oil press/expeller

    method. After the oil has been extracted using an expeller, the

    remaining pulp can be mixed with cyclo-hexane to extract the

    remaining oil content. The oil dissolves in the cyclohexane, and

    the pulp is filtered out from the solution. The oil and

    cyclohexane are separated by distillation. These two stages (cold

    press and hexane solvent) together may derive more than 95% of

    the total oil present in the algae.

    Table 4. Effect of nitrogen concentration (as KNO3) on lipid

    production [Source: FAO (1997)]

    Soxhlet extraction: Soxhlet extraction is an extraction method

    that uses chemical solvents. Oils from the algae are extracted

    through repeated washing, or percolation, with an organic

    solvent such as hexane or petroleum ether, under reflux in

    special glassware.

    Supercritical fluid extraction: In supercritical fluid / CO2

    extraction, CO2 is liquefied under pressure and heated to the

    point that it has the properties of both a liquid and a gas, this

    liquified fluid then acts as the solvent in extracting the oil.

    Other lesser-known extraction methods

    Enzymatic extraction - Enzymatic extraction uses enzymes to

    degrade the cell walls with water acting as the solvent, this

    makes fractionation of the oil much easier. However, the cost of

    this extraction process is estimated to be much greater than

    hexane extraction.

    Osmotic shock - Osmotic Shock is a sudden reduction in

    osmotic pressure, causing pressure in a solution to rupture.

    Osmotic shock is sometimes used to release cellular

    components, such as oil.

    Ultrasonic-assisted extraction - Ultrasonic extraction can greatly

    accelerate extraction processes. Using an ultrasonic reactor,

    ultrasonic waves are used to create bubbles in a solvent material,

    when these bubbles collapse near the cell walls, it creates shock

    waves and liquid jets that cause those cells walls to break and

    release their contents into the solvent. The need to subject

    biomass to filtration and chemical extraction of oil from it can

    be avoided using the method which consists of treating algal

    suspension in an alternating electromagnetic field with varying

    the pH value by adding CO2 resulting in the cell wall destruction

    of algae thereby causing the floating up of oil. The method

    developed on the basis of acid catalysis allows the processes of

    extracting lipids from microalgae and obtaining biodiesel fuel to

    be combined in a single stage (Meng et al., 2009). The culture

    can be kept alive during the extraction of lipids from it by using

    mesoporous nanoparticles that extract oils from live cells of

    algae.

    Biodiesel from algal oil

    Raw microalgal oil is high in viscosity, thus requiring

    conversion to lower molecular weight constituents in the form of

    fatty acid alkyl esters. Transesterfication is the process of

    converting raw microalgal lipid (triacyleglycerols / free fatty

    acids) to give renewable, non-toxic and biodegradable biodiesel.

    Transesterification is a reaction of the parent oil with a short

    chain alcohol, usually methanol, in the presence of a catalyst.

    Products of the reaction are fatty acid methyl esters (FAME) and

    glycerol. The use of acid catalyst has found to be useful but the

    reaction rates for converting triglycerides to methyl esters are

    too slow (Meng et al., 2009). Acid catalysis is suitable for

    transesterification of oils containing high levels of free fatty

    acids (Metzger and Largeau, 2005). Alkali-catalyzed

    transesterification is about 4000 times faster than the acid

    catalyzed reaction and hence most frequently used commercially

    (Miao and Wu, 2006).

    Biochemical conversion

    Biomethane production: The production of biogas from biomass

    is gaining increasing importance worldwide. An anaerobic

    digester contains synergistic microbial populations to convert a

    variety of organic substrates to methane and carbon dioxide.

    Thus algal organic compounds (lipid, protein, or carbohydrate)

    KNO3 con.

    (mM)

    Cell growth

    (g/L)

    Internal lipid

    content (g/L)

    0.9 0.39 42.4

    9.9 2.5 32.9

    9.9 + feeding 2.6 33.6

    http://www.oilgae.com/ref/glos/osmotic_shock.htmlhttp://www.oilgae.com/ref/glos/ultrasonic_assisted_extraction.html
  • Mamta Awasthi and Rajiv Kumar Singh, 2011

    can be converted to methane. Methane is widely used as both a

    fuel and a chemical feedstock however under normal conditions

    it is a gas and therefore, bulky to handle, its use as a

    transportation fuel is limited. Chynoweth et al. (1993) compared

    the technical potential of different biomass sources (marine

    algae, wood and grass species, municipal solid waste) to be used

    in energy farms, and concluded that marine biomass offered the

    highest potential for biomethanation. The growth rates of marine

    macroalgae exceed those of land plants; however, growth is

    often limited by the availability of nutrients. Conversion of

    methane to methanol through photochemical conversion is

    possible.

    Table 5. Carbohydrate and Lipid content of some commonly

    found algae

    Organism

    Carbo

    hydrat

    e (%

    of

    DW)

    Lipid (% of DW)

    Min. Mean

    SD

    Ma

    x.

    Mi

    n.

    Mean

    SD

    M

    ax.

    S.

    quadricauda 20.2

    27.76

    5.79

    34.

    5

    4.2

    5

    6.85

    2.12

    9.6

    9

    Pleurotonium

    sp. 25.1

    28.02

    2.09

    30.

    2

    4.9

    2

    8.29

    2.82

    11.

    23

    Anabaena sp. 22.9 25.56

    3.03

    30.

    1

    8.6

    8

    11.33

    2.46

    14.

    82

    Ethanol production: Algae are the optimal source for bioethanol

    due to high content of carbohydrates/polysaccharides (Table 5)

    and thin cellulose walls. Generally two methods are employed

    for the production of bioethanol from microalgal biomass,

    namely fermentation (biochemical process) and gasification

    (thermo-chemical process) (Minowa and Sawayama, 1999).

    Fermentation is used commercially on a large scale in various

    countries to produce ethanol from sugar crops and starch crops.

    The biomass is grounded, and the starch is converted by

    enzymes to sugar. The sugar is converted to ethanol by yeast.

    The purification process of ethanol by distillation is an energy

    intensive step (Minowa et al., 1995). The starch of microalgae is

    released from the cells with the aid of mechanical equipment or

    an enzyme and yeast, Saccharomycess cerevisiae is added when

    the biomass starts degrading to initiate fermentation. The

    product of fermentation i.e ethanol is drained from the tank and

    pumped to a holding tank to be fed to a distillation unit. Ethanol

    production by dark fermentation in the marine green alga

    Chlorococcum littorale was also investigated (Ueno et al.,

    1998). Under dark anaerobic conditions, 27% of the cellular

    starch was consumed within 24 h at 250C, the cellular starch

    decomposition being accelerated at higher temperature. Ethanol,

    acetate, hydrogen and carbon dioxide were obtained as

    fermentation products. Some prominent strains of algae that

    have a high carbohydrate content and hence, promising

    candidates for ethanol production are Sargassum, Gracilaria,

    Prymnesium parvum, Euglena gracilis (Piorreck and Pohl,

    1984).

    Thermochemical conversion

    Thermal decomposition of algal biomass can yield different

    types of energy fuels depending on temperature used for

    conversion. Pyrolysis is a phenomenon related to decomposition

    of biomass under the condition of oxygen deficiency and high

    temperature. Pyrolysis of biomass produces charcoal,

    condensable organic liquids, acetic acid, acetone, methanol and

    non-condensable gaseous products by a simple, effective,

    wasteless and pollution free process. This technology may be

    more suitable for microalgae because of the lower temperature

    required for pyrolysis and the higher-quality of oils obtained

    (Olson and Ingram, 1975). Compared to lignocellulose,

    microalgae contain high content of cellular lipids, resolvable

    polysaccharides and proteins, which are easier to be pyrolyzed

    to bio-oils and bio-gases.

    Gasification is a term that describes a chemical process by

    which carbonaceous materials (hydrocarbon) are converted to a

    synthesis gas (syngas) by means of partial oxidation with air,

    oxygen and/or steam at high temperatures, typically in the range

    800-9000C. Syngas can be burned directly or used as fuel for

    diesel or gas turbine engines. A novel energy production system

    using microalgae with nitrogen cycling combined with low

    temperature catalytic gasification of the microalgae has been

    proposed (Sebnem Aslan, 2006). Other conversions are also

    possible, most notably a thermochernical conversion to produce

    higher alcohols, which have octane-enhancing properties of

  • Mamta Awasthi and Rajiv Kumar Singh, 2011

    ethanol and methanol but pose fewer water solubility and phase

    separation problems.

    Thermochemical liquefaction

    High content of water often exists in micro algae after

    harvesting which requires a great deal of energy to remove

    moisture from algal cells during pretreatment. Liquefaction has

    been developed to produce bio-fuel directly without the need of

    drying micro algae (Singh and Gu, 2010). Moreover, wet

    microalgae can provide hydrogen for hydrogenolysis. It was

    reported that Dunaliella tortiolecta cells with 78.4% water

    content converts to oils directly. The yield of oils reached 37%

    of the total organic matters (Singh and Gu, 2010). Dote et al.

    (1994) reported that B. braunii produced liquid oils at 57-64%

    of dry weight under the conditions of a N2 pressure of 10 MPa at

    300C in warm water and catalyzed by NaCO3. Liquefaction of

    algae uses moderate temperature and pressure and, most

    interesting, wet material can be used in the process.

    Thermochemical liquefaction requires temperature around 350

    and 395C in order to have the optimal amount of extracted oil.

    Nevertheless, its composition depends on the working

    temperature. Among the technologies used, the thermochemical

    liquefaction seems to be more efficient than the extraction.

    Hydrogenation

    Hydrogenation is a reductive chemical reaction that

    results addition of hydrogen (H2), usually to saturate organic

    compounds. The process consists of the addition of hydrogen

    atoms to the double bonds of a molecule through the use of a

    catalyst (Gaffron and Rubin, 1942). Algal hydrogenation is

    performed by using an autoclave under high temperature and

    pressure conditions in the presence of a catalyst and a solvent.

    Algal hydrogenation is a three-phase operation in which contact

    must be established between the gaseous phase (hydrogen and

    hydrocarbon phase), liquid phase (mixture of solvent and liquid

    product), and solid particle phase (algal and catalyst) in order to

    achieve algal conversion and to promote the transfer of

    momentum, heat and mass.

    Algal biohydrogen production

    Over the years microalgae for photo-biological

    hydrogen production from water are being developed into a

    promising and a potentially emission-free fuel stream for the

    future, which could also be coupled to atmospheric CO2-

    sequestration. Bio-hydrogen production from micro algae has

    been known for more than 65 years and was first observed in the

    green alga Scenedesmus obliquus and in many other

    photosynthetic species (Boichenko and Hoffmann, 1994). Most

    studies on algal hydrogen production have been performed using

    the green alga Chlamydomonas reinhardtii, a model organism

    for photosynthesis research via an aerobic-anaerobic cycle

    developed by Melis and coworkers (2000). Earlier, algae biofuel

    projects were focused at obtaining biodiesel fuel, but at present,

    owing to innovative technologies, producers are becoming

    interested in the possibility of obtaining other kinds of fuel from

    algae that are close in composition to fuel products obtained by

    petroleum distillation e.g. aviation fuel, which is obtained by

    subjecting algae oil to hydroprocessing.

    Integrated biodiesel production from microalgae (IBPCS)

    IBPCS enables the overall system to be operated at a

    profit and the design requires the combination and optimization

    of several factors such as biomass culture, growth management,

    transport to conversion plants, drying, product separation,

    recycling, waste (liquid and solid) management, transport of

    saleable products and marketing. These factors can be simplified

    and reduced to three main groups; culturing of microalgae,

    harvesting and processing of biomass. In the idealized case, the

    conversion plants are located in or near the biomass growth

    areas to minimize the cost of transporting biomass to the plants,

    of which all the non-fuel effluents are recycled to the growth

    areas (Pushparaj et al., 1993). Integration approaches for

    sustainable micro algal biodiesel production use hydrothermal

    technology for direct liquefaction of algal biomass.

    Bio-refinery approach and other biofuels

    The economics of biodiesel production can be significantly

    improved by using the bio-refinery based production strategy

    where all the components of the biomass raw material are used

    to produce useful products (Antoni et al., 2007). Furthermore, it

    is recommended that a bio-refinery approach is the best solution

    to combine and integrate various processes to maximize

    economic and environmental benefits, while minimizing waste

    and pollution (Pushparaj et al., 1993).

  • Mamta Awasthi and Rajiv Kumar Singh, 2011

    Acknowledgement

    The first and second authors thank their respective organization

    viz. Centre of Energy and Environment, National Institute of

    Technology, Hamirpur, Himachal Pradesh, India and

    Department of Botany, Rajiv Gandhi University, Itanagar, India

    for support.

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