a bout i ndia s teel w orks who are we? about stainless steel our companies and location india steel...

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  • Slide 1
  • Slide 2
  • A BOUT I NDIA S TEEL W ORKS WHO ARE WE?
  • Slide 3
  • ABOUT STAINLESS STEEL OUR COMPANIES AND LOCATION INDIA STEEL WORKS LIMITED Khopoli, Maharashtra, India ISINOX STEEL LIMITED Savroli, Maharashtra, India (Location around 80 kms from Mumbai International Airport) Integrated Manufacturers of Stainless Steel and Special Steel Long Products Production & Quality Assurance facilities managed by industry experts at each Department Certified with ISO 9001:2008 by IRQS, ADW0/W2/W10 & PED 97/23/EC by TV NORD & SIRIM International Malaysia
  • Slide 4
  • ABOUT STAINLESS STEEL BACKGROUND /MILESTONES 1959: Founded by Mr. Harbanslal Gupta as ISIbars (India Steel Industries) at Central Mumbai for bright bars and several other products with annual capacity of 4000 tons. The Company is one of the pioneers in Exports of S.S. Bright Bars from India. 1990: ISIbars Pvt Ltd (ISI standing for India Steel Industries) is floated and sets up in Turbhe, Navi Mumbai for the manufacture of stainless steel bright bars. 1994: ISIbars integrates backwards into steel melting and hot-rolling (Round Bars) by setting-up a steel-plant in Khopoli, near Mumbai. 1997: A wire division is started under the name Isinox Steels Ltd at Savroli near Mumbai 1998: A state-of-the-art bar and rod rolling mill is bought from Pomini S.p.a. (now Siemens VA) of Italy & commissioned successfully. 2012-13: Bright Bar capacity in Navi Mumbai shifted and merged into the Khopoli facilities.
  • Slide 5
  • PRODUCT RANGE STAINLESS STEEL GRADES WE OFFER 1. General Quality / Purpose: 201, 202, 204Cu 301, 302, 303, 304, 304L, 316, 316L, 316Ti, 321 409, 409Cb 410, 420, 430, 430L 2. Fastener Quality : 304L, 316L, 410, 430L 3 Free Machining Quality : 303, 304LHS, 316LHS, 416, 430F, 1.4104 4 Heat Resistance Quality : 310, 310S 5 Spring Quality : 301, 302, 302B 6 Welding Electrode Grades: ER307, ER307Si, ER308L, ER308LSi, ER308LW, ER308H, ER309L, ER316L,ER316LSi, ER410NiMo 7 Ball Making Purpose : 420B, 420C, S2
  • Slide 6
  • CAPACITY : CURRENT PRODUCTION CAPACITIES FOR STAINLESS STEEL ProductQty. (MT. p.a.) Billets80,000 Hot rolled bars/ Sections 60,000 Wire Rods120,000 Bright Bars18,000 Wires7,000 Sales Turnover Year 2013 2014 (excluding ISINOX) Rs. 686 Crore No. of Employees1000 +
  • Slide 7
  • ABOUT INDIA STEEL WORKS : FACILITY DETAILS PROCESS FLOW CHART Scrap + Ferro Alloys Scrap + Ferro Alloys Melting + Secondary Refining + AOD Converter + Ladle Refining Furnace Melting + Secondary Refining + AOD Converter + Ladle Refining Furnace Casting Inspection Heat Treatment + Pickling Heat Treatment + Pickling Rolling Pomini Wire Rod Mill Bar Mill : 1.Round Bars 2.Angle 3.Flat Bars Rolling Pomini Wire Rod Mill Bar Mill : 1.Round Bars 2.Angle 3.Flat Bars DIPATCH : HR or HRA or HRAP WIRE RODS DIPATCH : HR or HRA or HRAP WIRE RODS Bright Bars : Wires : Bright Bars : Wires :
  • Slide 8
  • ABOUT INDIA STEEL WORKS : FACILITY DETAILS MAIN RAW MATERIAL SCRAP Incoming Inspection 100% Lots are checked for the grade and radioactivity
  • Slide 9
  • ABOUT INDIA STEEL WORKS : FACILITY DETAILS MELTING FACILITIES Name of MachineCapacity Electric Arc Furnace20 MT / Heat Electric Induction Furnace20 MT / Heat X 2 Nos. (one electric panel)
  • Slide 10
  • ABOUT INDIA STEEL WORKS : FACILITY DETAILS SECONDARY REFINING FACILITIES Name of MachineCapacity AOD Converter (with Automatic Gas Mixing Station) 25 MT Ladle Refining Furnace25 MT
  • Slide 11
  • ABOUT INDIA STEEL WORKS : FACILITY DETAILS CASTING FACILITIES Name of MachineCapacity Billet Continuous Casting Machine 2 Strand 6 Mtr. Radius
  • Slide 12
  • ABOUT INDIA STEEL WORKS : FACILITY DETAILS CASTING FACILITIES
  • Slide 13
  • ABOUT INDIA STEEL WORKS : PRODUCT WRM ROLLING FACILITIES Name of MachineCapacity Pomini Continuous Wire Rod Mill ( Italy ) 5.50 to 31.5 mm Wire Rod, 1 MT coil weight 16 Stands Continuous Mill Garret Coiler Block with 8 stands
  • Slide 14
  • ABOUT INDIA STEEL WORKS : FACILITY DETAILS ROLLING MILL FACILITIES
  • Slide 15
  • ABOUT INDIA STEEL WORKS : PRODUCT ROUND BAR MILL FACILITIES Name of MachineCapacity Rolling Mill (18 4 Stands Cross Country Mill) Round (mm) 26.5 to 135.0 RCS (mm) 50 to 100 Angle (mm) 50*50*5 65*65*5 Expanding further Flats (For Utensils Purpose, in rectangle shape) Up to 150 x 25 mm
  • Slide 16
  • ABOUT INDIA STEEL WORKS : FACILITY DETAILS HEAT TREATMENT CAPACITY Name of MachineCapacity Solution Annealing2000 MT per month Quenched & Tempered500 MT per month Spherodized Annealing500 MT per month
  • Slide 17
  • ABOUT INDIA STEEL WORKS : FACILITY DETAILS BRIGHT BAR FACILITES World Class Equipments like Combined Drawing Machine, Schumag Machine, Kieserling Machine, Peeling Machine, Lid Koping Machine, Centreless Grinding Machine, Chamfering Machine, Belt Polishing, Buffing Machine
  • Slide 18
  • ABOUT INDIA STEEL WORKS : PRODUCTS PRODUCTS : BRIGHT BARS COMBINED SIZE RANGE: DIA 3 MM 130 MM COLD DRAWN & POLISHED BARS Size Range: 3 mm 30 mm SMOOTH-TURNED & POLISHED BARS Size Range: 25 mm 130 mm Length: 3 6 meters ; as per customer specific requirement. (Tol. 50 mm on request). Size Tolerance h8, h9, h10, h11, k-12, k-13, Din Standards
  • Slide 19
  • ABOUT INDIA STEEL WORKS : FACILITY DETAILS WIRE DRAWING FACILITIES State of the Art facilities for Wire Drawing and Annealing
  • Slide 20
  • ABOUT INDIA STEEL WORKS : PRODUCTS PRODUCTS : WIRES COMBINED SIZE RANGE: DIA 0.80 MM 8.0 MM BRIGHT FINISH MATT FINISH Soft Annealed 1/4 HARD 1/2 HARD Spring Hard COIL ID : 300 & 500 mm COIL WT : 50 500 KGs (without weld) STANDARD TENSILE / AS Per CUSTOMER REQUIREMENT TENSILE STRENGTH
  • Slide 21
  • ABOUT INDIA STEEL WORKS : FACILITY DETAILS INSPECTION & TESTING FACILITIES NAME OF EQUIPMENTS Micro-R Survey Meter (Rad Check Meter) ARL Spectrometer Mobile Spectrometer Fully Equipped Chemical Lab for Weight Analysis Tensile Testing Machine (UTM 40) Electronic Extensometer Rockwell Hardness Testing Machine Brinell Hardness Testing Machine Carl Zeiss Metallurgical Microscope Ultrasonic Testing Machine MPI Testing Machine
  • Slide 22
  • A BOUT I NDIA S TEEL W ORKS : MAJOR CUSTOMERS MAJOR CUSTOMERS
  • Slide 23
  • ABOUT INDIA STEEL WORKS : QUALITY CERTIFICATIONS ISO 9001:2008 AD 2000 Markblett W0PED CERTIFICATE SIRIM INTERNATIONAL, MALAYSIA
  • Slide 24
  • THANK YOU