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A Brief Introduction to KCI’s Project Capabilities

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A Brief Introductionto KCI’s Project Capabilities

Who we are

• History - Founded in 1987 - Originally Oil and Gas engineering - services - Renewables engineering services - since 2006

• At a glance - Successful engineering company - (approx. 160 pax) - Innovative solution provider - Operates as a partner with the client •

NL

UK

D

01OUR POSITION

Our mission

• Our mission is to create and deliver the highest value by providing innovative solutions with passion for the success of our clients.

• Our strength is early involvement from first concept to execution and commissioning for all engineering disciplines. In addition we give full support in small and large maintenance or upgrade projects

• Our proofs of the high standard of work that KCI provides, are the long term client relations based on repeated business with them.

Our experience

• Oil & Gas - Our origin; complete offshore field - developments - Platforms & Pipelines

• Complex structures - Civil Steel Structures - Specialized Equipment design for - Lifting - Pipe and cable lay - Transport & Installation Engineering - Transport and Lay analyses - Procedures

• Renewables - Offshore designs - Field development - Sub stations and foundations

Our Reputation

Well known for:

• New platform design - From first concept to detail - Execution management

• Sub sea engineering - Pipeline routing - Flow assurance

• Platform modifications - Small plant changes - Major upgrades

• Decommissioning - Planning and procedures

Less known for:

• Plant optimizations - Debottle-necking studies and solutions - Best Available Technology (BAT) - Application

• Safety & Environment (through Orbital) - Explosion studies - Risk and mitigation studies

• Plant life time support - Life time extension - Maintenenace and reliability analyses

• Complete field development - Field Development selection program

How we differentiate

• By approach; integrated - All required engineering disciplines in house - Integration with Clients Decision Processes

• By solution; main driver - Innovative and cost effective solutions - By design or - By integration of project phases

PROJECTS

Engineering Disciplines

StructuralMechanical Structures

Mechanical Rotating & Static EquipmentHydrodynamics

PipingSubsea

Electrical, Instrumentation & ControlsProcess

Supporting Disciplines

HSER&DProject ManagementProject ControlQA & QCProcurement

• By team (members); The Engineers! - Experienced - Pro-active - Think along attitude - Team = Client + KCI

02OUR SERVICES

Concept Selection

• Development of field lay-out options;

• In-house developed program for marginal field lay-outs; - Oil and / or Gas

• Pipeline - Export routes - Sizing and flow regime

• Facilities - Fixed or modular land sites - Fixed or Self installable offshore Structures - Integrated Drilling (modular)

• Cost and risk profiling - Cost estimates for all lay-out options - Indicators for DA (DPI, etc.)

FEED (Front End Engineering Design) Studies

• Front End Design of platforms and plants;

• Complete Systems design - Process, Piping, E&I and Controls etc.

• Facility Design - Structure Basic Design - Cost driven - Innovative, low risk solutions - Self floating / self installing

• HSE - HAZOP / HAZID - Risk Studies (FERA, QRA, etc) - Explosion analyses (AutoReaGas)

• Project - Construction and installation ITT and - planning

Detail Design• Solution driven in support of

Fabrication and Installation phase

• Client interaction - Integrated project team - Site representatives

• Systems and structure design - Innovative, low cost - Fit for purpose - Stick build vs Modular

• Health, Safety and Envrionmental - Reviews and Risk Analyses

• Installation design - Sequence of installation /erection - Procedures and contractor support

• Vendor / Contractor interfaces - Pro-active

Pipeline & Subsea Design and Installation

• Flow assurance - Steady state - Transient

• Pipeline routing + design

• (Subsea) tie-in design - Spools and jumpers - PLEM and PLET

• Riser design

• Installation engineering and management

Upgrade and Maintenance

• Life time support for Assets;

• Production enhancement - De-bottlenecking - Addition of equipment - Change-out of equipment

• Life time extension - Structural analyses

• Maintenance programs - Risk Based inspection

Project Services

Projects are supported with specialists in: - Procurement & expediting

- Project planning

- Vendor Document control

- Fabricator management & support

- Installation management & support

03PROJECTHIGHLIGHTS

SBM – FPSO Cidade de Ilhabela PETROBRAS BRASIL

Oranje-Nassau Energie (ONE) – Q16 Maas

TS071Main Compressor A Module

“We were looking for a company that could handle complex challenges. In KCI we found the partner with the right expertise and experience.”Frans de Klerk, SBM Offshore

“KCI specialists are inventors. They are not trapped in years of routine. Instead, they apply an open mind to this special project.’’ Peter Nieuwenhuijze, Oranje-Nassau Energie BV

TS072Main Compressor B Module

TS076Injection Compressor Module

Hertel – Valemon LQ Statoil NorwayMulti-disciplinary projects – Perenco UK - LAPS

“KCI employees are hardcore engineers. They produce thorough work and take ownership of our problems. They are a natural extension of our organization’’ Arie Berkman, Hertel Defence & Offshore

“KCI has a very dynamic and innovative approach. They don’t necessarily follow the conventional thought process. They are able to think outside the box and come up with unique solutions.’’Christian Weihser, Perenco UK

Foundation Design: Hochse, He Dreith II, Hohe See

Owners Engineering: GlobalTech 1

Scope:Owner’s Engineering support / interface support - Turbine foundation designer & fabricator - Project engineering support offshore

Other Owners Engineering Projects: - Thornton Bank (BE) - Nord See Ost (GE) - Gwynt-y-Mor (UK) - Luchterduinen (NL)

Hochse & He Dreith IIScope: Concept DesignWTG substructure & foundation design - 3 and 4 legged jacket - Water depth: 22 – 39 m - Weight reduction: 110 mT

Hohe SeeScope: Feed, Basic & Detailed DesignWTG substructure & foundation design - 3 legged jacket - Water depth: 39 – 40 m

Installation Engineering for Van Oord - Time-domain Installation Analysis

Transportation & Installation Engineering: Gwynt-y-Mor

Scope - Tender & Project support - Design Loads - Workability Optimization - Stabbing Procedure - Smart Rigging design - Range of supporting activities - relating to operations - Modeling of jack-up motions, crane - motions, lifting wires, spreader etc.

LogisticsFor the logistics KCI has advised the client based on our in house developed logistics tool TILT.

InstallationFor the installation KCI developed an innovative monopile guiding tool to position and place the monopoles.

Other Installation Engineering Projects: - BARD Ofsshore I – Complete WTG Installation - Global Tech1 – Foundation Installation & Analysis

Cable Lay Analysis: Northern North See Project

Scope - Deck Lay out Design - Cable Lay Analysis - all stages - Green water Analysis - (patented) Heave Compensated - Overboarding Chute Design - Hydraulic Specs - Structural Design - Capability Report - Workability Optimization

Deck layout Design: Cable One, Gjoa, Brittned...

Offshore Substations: Riffgat & Dan Tysk Projects

Metmasts: RWE - Tromp Binnen and Nord See Ost

ScopeOwner’s Engineering Support - Design Review - Prequalification / Bid Review - Fabrication - Installation - Commissioning

04OUR ENHANCEMENT TOOLS

Design; Working method FEED and Detailed design

Front End; KCI FDP Tool

Integrated design Approach

• SmartPlant Design software - SP Foundation; single database - SP PID; Intelligent P&ID’s - SP I ; Instrumentation - SP EL; Electrical - SM 3D; 3D design for - Piping (incl supports) - Structural - E&I (incl cable routing) - HVAC

• Automatic 2D drawing from central database - From lay-outs and lists to loops

Concept evaluations for complete field developments with;

• Cost effective

• Low risk profile

• Resulting in - Ranking of all possible lay-outs based - on costs vs production - Basis for detailed concept evaluation - Production curves

• Based on: - Well location options - Estimated oil / gas in place - Composition (GOR / Water / sand) - Export point

KCI the engineers BV | De Brauwweg 60 | 3125 AE Schiedam | The Netherlands | +31 (0)10 4270 399 | [email protected] | www.kci.nl