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A Single Source…A Total Solution

The topic for today is:

I/O Control Networks – Multi-Protocol Ethernet, Ethercat, ProfiBUS, DeviceNET, Modbus RTU and CANOpen.

Your presenters are:Brad Hart, PE Larry Ponziani, P.E.

October 20 and 22, 2015

www.turck.us

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There is a product to fit your application

In-Cabinet:

Why Use Turck Turck I/O Products?

<=Modular=>

FEN20, FDN20, FDP20

On-Machine:

BL20BL67

TBEN, BL COM, FGEN

<=Block=>

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It fits your IP20 Block Remote Panel Architecture

Why Use Turck Turck I/O Products?

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Turck BL20 Modular IO for in-panel use (IP20):

There is a product to fit your IP20 Expandable - Modular application

Why Use Turck Turck I/O Products?

Turck EXCOM: Intrinsically Safe, ProfiBUS-DP Only

Non-EX

Zone 2

Zone 1Zone 0

There is a product to fit your Hazardous location application

Why Use Turck Turck I/O Products?

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There is a product to fit your IP67 Block application

Why Use Turck Turck I/O Products?

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There is a product to fit your IP67 Block application

Why Use Turck Turck I/O Products?

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There is a product to fit your IP67 Expandable/Modular application

Why Use Turck Turck I/O Products?

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https://www.youtube.com/watch?v=QD0KBaKh0Fo

There is a product to fit your IP67 Expandable/Modular application

Why Use Turck Turck I/O Products?

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(Controller Development System) by 3S – Smart Software Solutions, GmbH

BL67-PG-xxx BL20-PG-xxx

There is a product to fit your Stand alone/remote logic expandable/modular application

Why Use Turck Turck I/O Products?

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There is a product to fit your Stand alone/ remote logic block application

Why Use Turck Turck I/O Products?

BLCEN

FEN20

TBEN-Lx

Web based programming environment in LAD or Flow

TMR/CNT

Build HMI’sMath

Toggle Bit

Communicate with PLC

DeviceNet: IO Product Families (A-B, Omron, FANUC, etc.)

DeviceNet™ AIM™ Stations

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Modbus RTU: Product Family (Modicon, Any Modbus RTU Master, i.e. A-B, Siemens, HMIs, etc.)

Addresses from 1 - 31 can be set. Address 0 is reserved for the address assignment via I/O-ASSISTANT (FDT/DTM). The software tool provides an address assignment within the range of 1 to 247

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PROFIBUS DP: Product Family (DPV0 and DPV1) (Siemens, A-B via PROSOFT Module, GE, ABB, etc.)

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EtherCAT: IO Product Family – BL20 (Beckhoff)

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RFID TechnologyRFID Overview: HF and UHF: Compare and contrast uses of HF and UHF RFID

Comparing HF to UHF RFIDHF RFID

= 13,56 MHzUHF RFID

= 860 – 960 MHz

Communication range Short range (inches) Long range (feet)

Communication mechanism between transceiver and data carrier (tag)

Inductive coupling via magnetic field

(near field communication)

Coupling via electromagnetic wave

(far field communication)

Field distribution within working range

Usually homogeneous

magnetic field

Usually inhomogeneouselectromagnetic (EM)

field

Air interface

Size and shape rather independent of

surrounding environment, fixed output power by the

transceiver

Size and shape highly influenced by

surrounding environment (reflection, absorption),

output power can be adjusted by the

transceiver20

Comparing HF to UHF RFID

HF RFID= 13,56 MHz

UHF RFID= 860 – 960 MHz

Influence of nearby material Metal decreases range!

Metal reflectsLiquids absorb

Multiple tag handling(inventory)

Typically single tag Up to 100 tags

Tag memory sizes From 64 Byte up to 8 KB Between 24 and 110 Byte

Worldwide use Same products can operate worldwide

Due to local RF regulations region specific products

21

• Selecting the right RFID technology

• Use HF (13.56Mhz) when possible• Single tag• Range in inches• Recirculating tag (tag goes thru process over and over)

• Use UHF (900Mhz) when needed• Single tag

‐ low cost label tags‐ extremely small tags‐ metal mount tags

• Range in feet• Tag ships with product (low cost label tags available)

• Use UHF (900Mhz) when required• Multiple tag inventory applications• Range in feet

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RFID Platforms: BL20 and BL67 (standard and programmable gateways), BLCompact (standalone using ARGEE),

RSL5000 Add‐On‐Instruction (AOI)1 – Insert Turck RFID AOI and create RFID_Data UDT

Define the data you want on the RFID tag

Remember the size

RSL5000 Add‐On‐Instruction (AOI)2 – Monitor AOI instance CH0 and set up operation

Turn on the transceiver

Enable automatic read

Size of RFID_Data UDT

Rising edge

triggers tag

write

What is IO-Link? IO-Link is based on a point-to-point connection between the sensor/actuator and an interface module. Up to now, the binary connection was only designed for transferring switching information, but IO-Link now allows two bytes to be transferred normally in a 2 ms cycle via a combined switching status and data channel. Other information can be exchanged in addition to the process values, such as parameters or diagnostics

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Setting up and Configuring the Turck Gateway Locally:

EDS and GSD files Available online

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Demonstration: IP Address toolDemonstration: Web Browser setup

Ethernet Setup: Rotary Switches for IP Address, press the SET button for at least 10 seconds for GW to learn the station, web server for setup of IP Address and I/O arrangement (mention PACTWARE as tool that can also determine I/O arrangement), Turck IP Address Tool.

IMPORTANT!!: Press the config/setup button/switch to write the configuration to NV memory!!

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PACTWARE: IO Assistant V4.0 as Turck calls it, is used to configure I/O Station on the design side, for updating firmware, for assigning IP Address, for configuring parameters, station reporting for BOM and outline and I/O arrangement

Demonstrate connecting to BL20 or BL67, and use the Bus Address Management feature to read in the configuration of the I/O Station into the PACTWARE project

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Pactware

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The FDN-DN1 “Spanner” module provides a means to route data between two PLC’s using DeviceNet. The spanner eliminates the need for a high level control network pyramid, by connecting the DeviceNet networks directly. This simple approach is extremely powerful and economical. It is simple because the spanner appears to each PLC as a standard rack of I/O; any DeviceNet scanner can send I/O data to the spanner without additional software or complex configuration procedures. It is powerful because it can transfer up to 128 bytes of data in one message. It is economical because it replaces the high level control network, eliminating two control cards, wiring, conduit and programming.

Spanner

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Accessories and connectivity

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Conclusions:

•Block and Modular•IP67 and IP20 … and others•Style to fit your application•IO to fit your application•Protocols to fit your application•Cabling to fit your application•Software, EDS, GSD•Support, Availability, Price