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Analog CANbus Profibus-DP SSI R-Series Catalogue m SENSORS 1 μm Temposonics ® Magnetostrictive Position Sensors - Absolute - High-Precision - Diagnostics LEDs - Contactless

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AnalogCANbusProfibus-DPSSI

R-Series Catalogue

mSENSORS

11 µµmm

Temposonics®

Magnetostrictive Position Sensors

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R-Series Catalogue

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CONTENTS

Company 3

Principle 4

Applications 5-6

Quality 7

Glossary 8

Datasheets 9

General Data 10

R-Series Analog 11-15

R-Series CANbus 17-21

R-Series Profibus-DP 23-28

R-Series SSI 29-33

Mounting / Installation 34

Accessories 35-42

Sales Organisation 43

Service 44

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R-Series Catalogue

MAGNETOSTRICTIVE PRINCIPLE

Technology at its best

The best linear position sensors provide absolute position measurementresulting in higher productivity and greater safety for machine and automa-tion devices. MTS linear position sensors outperform the competition, deli-ver accuracy and reliability under the most difficult conditions there by pro-viding the best value. Our success is due to 30 years of technology lea-dership, vertically integrated manufacturing processes and unsurpassedlevels of support.

MTS Sensors was the first to embo-dy the promising advantages for thelinear position measurement contai-ned in the magnetostrictive measu-ring principle developed by J. Teller-mann. His original design, in fact,allowed the company to start manu-facturing of Temposonics brandsensors: the first magnetostrictiveposition sensors with the revolutio-nary linear measuring system,which guarentees precision and reli-ability without equal.

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Magnetostriction - how it works

The heart of the MTS sensors is the ferromagnetic measuring element, thewaveguide. The movable position magnet generates a direct-axis magneticfield in the waveguide.When a current or interrogation pulse passes through the waveguide, asecond magnetic field is created radially around the waveguide. The inter-action between the two magnetic fields produces a torsion or strain pulsewhich travels at a constant ultrasonic speed from its point of generation,the measurement point, to the end of the waveguide where it is transfor-med into an electric pulse in the sensor element. This pulse is processedby the head electronics of the Temposonics sensor.With our extensive know-how of ferromagnetic materials, magnetic effectsand ultrasonic processes, we at MTS set often copied but still unrivalledstandards for non-contacting position measurement o the highest preci-sion.

Magnetic field of position magnet

Strain (torsion) pulse converter

Currentinterrogationpulse

Magnetostrictive sensing element(waveguide)

Movable position magnet

Mechanical strain pulse

Magnetic fieldof current pulse

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R-Series Catalogue

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The World of MTS

Following the founding of MTS Systems Corporation in 1951, the companyrapidly developed into a leading supplier of intelligent hardware and soft-ware products in the fields of test and simulation systems and in measu-ring and automation technology. Today MTS Systems Corporation has over1.600 employees worldwide – 250 of whom within MTS Sensors at threesites in the USA (Cary, N.C.), Germany (Lüdenscheid) and Japan (Tokyo).At MTS, intensive basic research is efficiently merged with a consistentfocus on practical requirements. The results are innovative solutions for awide range of potential industrial and non-industrial applications.

THE COMPANY

HeadquartersMTS Systems Corporation, Minneapolis, USA

MTS Sensors DivisionCary (North Carolina), USA

MTS Sensors Technology Corp.Tokyo, Japan

MTS Sensor TechnologieLüdenscheid, Germany

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R-Series Catalogue

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APPLICATIONS

Magnetostriction: The best choice for your application

You are under constant pressure to improve your products, reduce yourcosts and maintain a competitive edge. The choice you make must provideaccuracy and repeatability. You need modular solutions that can adapt toyour specific application and you need a price/performance ratio that deli-vers value.By choosing MTS Temposonics sensors, you’re choosing the leader inmagnetostrictive sensors. And that means you have a huge competitive advantage.

Increased productivity through innovation

But MTS sensors can do more than just measure positions. Their intelligentelectronics relieve the machine controller and hence make a valuable con-tribution to increased productivity. Just like the application-specific soft-ware which we at MTS tailor specifically to your needs.

Small sensor - great effect

The MTS Temposonics position sensors are used in countless industrialand non-industrial applications, from packaging machines through drinksbottling and canning plants right up to plastics molding machines or steelrolling mills.Temposonics Sensors offer huge benefits which can be directly convertedinto high-quality products and efficient processes.

Amazing, where Temposonics® can be found....

Even if industrial and individual applications outside automation are themain fields, where Temposonics sensors are mostly used, they can befound wherever positions have to be measured precisely. Our engineerslove the challenges of unusual applications. In the truest sense of the word,they paved the way for the planning of the bridge over the Great Belt in theBaltic Sea and the Soccer Stadium "ArenaAufSchalke" in Gelsenkirchen(Germany). Temposonics sensors helped to salve the capsized Russiansubmarine "Kursk".

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R-Series Catalogue

APPLICATIONS

Temposonics rod-in-cylinder: Thinking ahead

In order to enable user-friendly use of superior Temposonics sensor tech-nology in cylinders, MTS has further enhaced the rod-style version. Theinnovative modular design eliminates the need to break the high-pressurehydraulic seal of the fluid circuit when installing or replacing the sensorcartridge. The sensor’s pressure housing can stay permanently mounted inthe cylinder and the basic sensor can be easily removed. This capabilitysignificantly reduces costs and potential downtime.

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A Liquid Level Sensor....

With installation of position magnet into a float, the application range of R-series sensors extends substantially. These highly precise float measuringsystems supply exact level values or - provided with suitable floats - inter-face heights e.g. in the process industry or laboratory technology etc.

Temposonics-RP

Temposonics-RP

Temposonics-EHTemposonics-EH

Level

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R-Series Catalogue

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QUALITY

Precision is our strength

Maximum precision and uncompromising quality in the service of the customer - those are the characteristic ele-ments of the MTS philosophy. Focused on these targets, we from MTS Sensors have been setting standards inmeasuring and automation technology worldwide for three decades. The ultramodern, fully automated productionof the key technology guarentees the consistently high quality and precision of the Temposonics position sensorsso that they can reliably pass our stringent testing procedures. Their shock and vibration resistance and EMC tests,for example, are monitored on external test facilities and during the final inspection, each sensor passes automatichigh profile laser interferometer measuring tables which examine and protocol its linearity up to 1µm steps.Our engineers enthusiastically take up every challenge and develop convincing position measuring solutions ofexemplary precision based on magnetostriction, even for the most unusual applications. Over the decades, we have

built up a wealth of experiencewhich we put into practice in theform of intelligent sensors and soft-ware for our customers in widevariety of industrial sectors. Andthat naturally also includes ourcomprehensive after-sales service.

Laser controlled quality:Up to 1000 measuring points per mm!

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R-Series Catalogue

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GLOSSARY

AAbsolute positionThe sensor’s output indicates theposition relative to an absolute(fixed) reference point. Immediatelyafter power is applied, there is noneed to ‘rehome’ the sensor as youwould with one that provides anincremental position output.

Asynchronous ModeAsynchronous data communicationoccurs when data is sent from onedevice with its own clock to anotherdevice with a separate clock. Whenthe Temposonics R Series SSI posi-tion sensor is used in the asynchro-nous mode, the sensor takes mea-surements at its fastest internalinterrogation rate (length depen-dent) and provides the informationupon request.

DDriftsee also Warm-up and TemperatureCoefficient.The drift discribs the output signalor output value under enviromentalimpact e.g. time or temperature.

FFull Scale(see range)

GGradientThe gradient is the inverse of therate at which a strain pulse propa-gates through the magnetostrictivewaveguide, (gradient ≈ 2780mm/s). The gradient values willvary slightly from sensor to sensor.The actual measured gradientvalues for some sensors are indica-ted on the label attached to the sen-sor.

HHysteresisThe difference in indicated positionfor the same point along a strokelength when reached from oppo-sing directions.

Note: The hysteresis specificationfor Temposonics position sensors

is minimal and can, in most appli-cations, be ignored.

LLoad ImpendanceThe impendance presented to theoutput terminals of a Transducer bythe associated external circuitry

MMultiple position measurementMultiple magnets located at severalpositions along the stroke can beused to measure multiple positionssimultaneously. MTS TemposonicsR Series products can measure fif-teen positions on a single sensor.

NNon-contactMTS Temposonics sensors utilize anon-contact sensing technologythat results in longer-lasting sen-sors with greater reliability and nomechanical wear.

Non-linearityThe degree that the indicated posi-tion of the magnet at points alongthe stroke length of the sensorvaries from the actual physicalposition. In magnetostrictive sen-sors, this variability is caused byminute differences in the propaga-tion rate of the return signalsthrough the waveguide medium.Non-linearity is expressed in abso-lute error or as a percentage of theactive stroke length.

OOutputs1.Digitally-derived analog output:The Temposonics R Series productline offers a digitally-derived analogoutput. A digital position count of16 bits is converted to an analogsignal (voltage or current) via adigital/analog converter. 2. Digital output: The TemposonicsR Series product line provides digi

tal output in either a SSI, CANbus,DeviceNet® or Profibus. An internalcounter is used to precisely measu-re the time interval between the launching of an interrogation pulseand the receipt of a return signal.The time interval, detected in counts, is then supplied to thecustomer’s interface via the abovechosen format or protocol.

RRangeThe measurand values, over whicha sensor is intended to measure,specified by their upper and lowerlimits.

RepeatabilityThe deviation in indicated positionwhen a point along a stroke lengthis approached repeatedly from thesame direction. For an example, seethe illustration below.

If you leave point “A” and thenreturn to it from the same directionas before, the change in indicatedposition between the two readingsis described by the repeatabilityspecification. For magnetostrictivesensors, repeatability is usuallyequal to resolution.

ResolutionThe term resolution describes thesmallest incremental change inposition along the stroke length thatcan be detected and indicated in anoutput. For digital systems, such asthe R Series, resolution is a discre-te value corresponding to one bina-ry bit out of the total number of bitsused in the output.

Room ConditionsEnvironmental conditions, underwhich transducers must commonlyoperate, wich have been establishedas follows:a) temperature: 25°C (± 10)b) relative humidity: 90% or less.Tolerance closer than shown arefrequently specified for transducercalibration and test environments.

TTemperature Coefficient (TC)Temperature Coefficient (TC) isexpressed as ppm/°C (ppm = partper million). TC is the degree towhich the indicated position isaffected by ambient temperaturechanges.

Example (Sensor with analog output):- Output: 0 to 10 Vdc - Stroke length: 200 mm - Temperature change: 5°C - TC= 25ppm/°C

If the indicated output at 20 mm is 10Vdc, the potential change in indicatedoutput per degree in Celsius. Temperatu-re change is 1,25 mV or 0,025 mm for a5° C rise.

WWarm-up PeriodThe period of the zero-measurandoutput over a specified period oftime and at room conditions. Thiserror is characterized by a paralleldisplacement of the entire calibra-tion curve.

Temperature drift is:(TC x Full Scale Output x ∆ temperature)

106

or(25 ppm x 10 VdcC x 5°C) = 1,25 mV

106

Approach #1

Approach #1 Approach #2

Approach #2

StrokeLenght

Point A

Stroke Lenght

Point A

Output Range ofnon-linearity Ideal ouput

Real ouput

Stroke

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R-Series Catalogue

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Profibus

SSI

CANbus

Analog

Temposonics®

DDAA

TTAA

SSHH

EEEE

TTSS

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R-Series Catalogue

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GENERAL DATA

RP+RH Analog

Function

The contactless priciple - an external movable magnet marks the position –of the absolute Temposonics linear sensors eliminates the wear, noise anderroneous signal problems and guarantees the best durability without anyrecalibration.

Form factor

The extremely robust sensors are modular in mechanics and electronicsdesign.• A profile or rod-shaped sensor housing protects the sensing element inwhich gives rise to the measurement signal.• The sensor head accommodates the complete modular electronic interfa-ce with active signal conditioning. Double encapsulation ensures high ope-rating safety and optimum EMC protection. • The position transmitter, a permanent magnet - fixed at the mobile machi-ne part - drives over the sensor's stroke contactlessly and starts measuringthrough the housing wall.

Temposonics® Profile: The sturdy answer

Temposonics-RP perform reliability in even the most rugged industrialenvironment. The profile model has proved to be the ideal choice whereextreme dirt and dust are encountered. The complete encapsulation in aprofiled aluminium housing effectively protects the sensor element againstdamage. The sensor offers flexible mounting configurations and easyinstallation. Position measurement is wearless by means of magnet headswhich require no power supply. Here you have a choice of two versions:• A sliding magnet running in profile housing rails. Connection with themobile machine part is via a ball jointed arm to taking up axial forces.• A floating magnet, mounted directly on the moving machine part, travelsover the profile at a low distance. Its air-gap allows the correction of smallmisalignment at installation.

Temposonics® Rod: High pressure design

Just like the sturdy profile model, the rod design is also suitable for eventhe toughest industrial environments. Temposonics-RH with a pressure-resistant stainless steel flange and sensing rod is suitable for use inhydraulic cylinders and externally in all applications where space is a pro-blem. High-precision position measurement is via Ring or U-magnets tra-velling along the sensing rod without any mechanical contact.

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R-Series Catalogue

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New...a sensor diagnostic display

Integrated LEDs (green/red) are intended to provide basic visual feed-back for normal sensor operation and troubleshooting.

RP+RH Analog

ANAL

OG

LEDGreen Red DescriptionON OFF Normal functionON Flashing Magnet out of setup rangeON ON Magnet no detectedFlashing ON Programming mode

Output

Smart analog sensors provide direct analog outputs including voltage andcurrent. All outputs allow 100 % adjustments of zero and span setpoints.Since the outputs are direct, no signal conditioning electronics are neededwhen interfacing with controllers or meters.

Availability

• Single Magnet Sensor provides one displacement output over the entireactive stroke length and one velocity output with 1 magnet.• Dual Magnets Sensor provides two identical displacement outputs; aseparate output is provided for each of two magnets positioned alongsensor length.

Example: Output 0 - 10 V• M1 = Magnet 1 / Start point: 0 V • M1a = Magnet 1 / End point• M2 = Magnet 2 / Start point • M2a = Magnet 2 / End point: 10 V

Sensor field programming

Temposonics R-Series sensors are preconfigured at the factory by modelcode designation. If needed, MTS offers different external service tools formodifying sensor parameters inside the active electrical stroke (minimum25 mm between setpoints) via the standard connection cable. There is noneed to open the sensors electronics. Following tools are available:

1. Hand-Programmer R-Analog for 1 Magnet Sensorfor easy teach-in setups of measuring length and direction by moving themagnet on desired Null/Span positions and pushing the O/100 % buttons.

Hand-Programmer R-Analog, Part No. 253 124

Programming Kit, Part No. 253 134(PC-Programmer, Power supply, cable, software)

2. PC-Programmer R-Analog for 1 or 2 Magnets SensorsThis hardware converter is required to communicate via serial port of Window PC to the sensor. Customized settings are possible by using aMTS programming software (CD-ROM) for:- Zero/Span Magnet 1- Zero/Span Magnet 2- Velocity range- Output numbering to measurements position 1, 2 or speed- Error output value (e.g. magnet out of stroke)

Windows sensor programming

Sensor 24 V

Sensor PC

Power supply

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R-Series Catalogue

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RP+RH Analog

Technical Data

InputMeasured variables Position, Speed / Dual magnets position measurementsMeasuring range Profile: 50 - 5000 mm, Rod: 50 - 7600 mmOutputVoltage 0...10 / 10...0 / -10...+10 / +10...-10 VDC (min. load controller: > 5 kOhms)Current 4(0)...20 mA / 20...4(0) mA (min/max. load: 0/500 Ohms)Overvoltage protection up to 36 VDCAccuracyPosition measurement:- Null/Span adjustment 100 % of electrical stroke (Min. range 25 mm)- Resolution 16 bit; 0,0015 % (Minimum 10 µm)- Linearity < ± 0,01 % F.S. (Minimum ± 50 µm)- Repeatability < ± 0,001 % F.S. (Minimum ± 2,5 µm)- Hysteresis < 4 µm - Update time 0,5 ms up to 1200 mm / 1,0 ms up to 2400 mm / 2,0 ms up to 4800 mm / 5,0 ms up to 7600 mm stroke length- Ripple < 0,01 % F.S.Speed measurement:- Range 0,025 - 10 m/s- Deviation < 0,5 %- Resolution 0,1 mm/s- Update time (ms) see position measurementTemperature coefficient < 30 ppm/°COperating conditionsMagnet speed anyOperating temperature -40 °C ... +75 °C Dew point, humidity 90% rel. humidity, no condensationProtection Profile: IP 65, Rod: IP 67, IP 68 for cable outletShock test 100 g single hit, IEC-Standard 68-2-27Vibration test 15g / 10 - 2000 Hz, IEC-Standard 68-2-6Standards, EMC test Electromagnetic emission EN 50081-1

Electromagnetic immunity EN 50082-2EN 61000-4-2/3/4/6, Level 3/4, Criterium A, CE-qualified

Form factor, materialDiagnostic display LEDs beside connectorProfile model:Sensor head AluminumSensor stroke AluminumPosition magnet Magnet slider or removable U-magnetRod model:Sensor head AluminumRod with flange Stainless steel 1.4301 / AISI 304-Pressure rating 350 bar, 700 bar peakPosition magnet Ring magnets, U-magnets InstallationMounting position any orientationProfile Movable mounting clamps fixed with M5 x 20 screws or T-slot nuts M5 in base channelU-Magnet, removable Mounting plate and screws from antimagnetical materialRod Threaded flange M18 x 1,5 or 3/4" -16 UNF-3A, Hex nut M18Position magnet Mounting plate and screws from antimagnetical materialElectrical connectionConnection type 6 pin connector M16 or 2 m cableInput voltage 24 VDC (-15 / +20 %)- Polarity protection up to -30 VDC- Overvoltage protection up to 36 VDCCurrent drain 100 mA tyicalRipple < 1 % S-SElectric strength 500 V (DC ground to machine ground)

ANAL

OG

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R-Series Catalogue

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RP+RH Analog

Temposonics-RP

Connection types

1. Connector outlet D606 pin Male receptacle M16

2. Cable outlet R022 m PVC cable 3 x 2 x 0,14 mm2

Outer cable dia. 6 mm

3. Cable outlet H022 m PUR cable 3 x 2 x 0,25 mm2

Cable Ø 6,8 mm

Screened unshielded twisted pair50 mm bending radius at fixed installation

ANAL

OG

All measurements in mm

Selection of position magnet (upon delivery)

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R-Series Catalogue

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RP+RH Analog

Temposonics-RH

ANAL

OG

All measurements in mm

Selection of position magnet (recommended, not on delivery)

Cable connector (recommended, not on delivery)

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R-Series Catalogue

RP+RH Analog

Temposonics

Sensor modelRP - ProfileRH - Hydraulic rod

Form factorProfile Temposonics-RP:

S - Magnet slider, joint at topV - Magnet slider, joint at frontM - U-magnet, OD33

Rod Temposonics-RH:M - Flange M18 x 1,5 (Standard)V - Flange M18 x 1,5 (Viton housing-seal)S - Flage 3/4" - 16 UNF - 3A

Measuring length Profile - 0050...5000 mm Rod - 0050...7600 mmStandard: up to 1000 in 50 mm, greater 1000 in 250 mm stepsOther length upon request

Connection typeD60 - 6 pin male receptacle M16R02 - 2 m PVC cable w/o connector, Option: R01-R10 (1-10 m) H02 - 2 m PUR cable w/o connector, Option: H01-H10 (1-10 m)

Input voltage1 - +24 VDC

Output1-Magnet Sensor 2-Magnets Sensor

Position Position 1 + 2V01 = 0...10 V A01 = 4...20 mA V02 = 0...10 VV11 = 10...0 V A11 = 20...4 mA V12 = 10...0 VV21 = -10...+10 V A21 = 10...20 mA V22 = -10...+10 VV31 = +10...-10 V A31 = 20...0 mA V32 = +10...-10 V

A02 = 4...20 mAA12 = 20...4 mA

Position SpeedMagnet direction >>>>> Head Null TipV01 xxx.x = 0...10 V +10.......0.......+10 VV11 xxx.x = 10...0 V +10.......0.......+10 VV61 xxx.x = 0...10 V -10........0.......+10 VV71 xxx.x = 10...0 V +10.......0.......-10 VA01 xxx.x = 4...20 mA 20.......4....... 20 mAA11 xxx.x = 20...4 mA 20.......4....... 20 mAA41 xxx.x = 4...20 mA 4.......12...... 20 mA

M 1

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Fill in blanks (xxx.x) with desired max. speed (see above):- Speed range 1: 0,1...10 m/s (0001 ... 0100)Sample: (5,5...0...5,5 m/s = 10...0...10 V) = V01 0055- Speed range 2: 25...90 mm/s (1025 ... 1090) Sample: (50...0...50 mm/s = 4...12...20 mA) = A41 1050

On delivery profile model: Sensor, Position magnet, 2 mounting clamps up to 1250 mm + 1 clamp for every additional 500 mm On delivery rod model: Sensor, hex nut, pls. order magnet sparately.

ANAL

OG

3 / 7 digits

Accessories page 35 and following.

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R-Series Catalogue

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R-Series Catalogue

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RP+RH CANbus

CAN Bus Interface

Temposonics position sensors fulfill - as slaves - all requirements of theCAN-Bus (ISO 11898). The sensors electronics convert the displacementmeasurements into bus oriented outputs and transfer these data directly tothe control unit. The bus interface is appropriate for serial data transfer of 1 Mbit/s maximum. Sensor integrated software supports the Bus profilesCANopen, CANbasic and DeviceNet for a comprehensive customized confi-guration of the sensor-bus system.

Operation modesCAN sensors provide following measurings with one or multiple magnets: 1. Standard measurement: - CANbasic: Displacement + speed with 1 magnet - CANopen: Displacement + speed with 1 - 4 magnets 2. Multi-Magnets measurement: - CANbasic: Positions for each of 2-15 magnets simultaneously

TEMPOSONICS CANbus Variations

1. CANopen

is corresponding to encoder profile DS-406 V3.1 (CiA Standard DS-301V4.02). CANopen functionality describes communication objects (below),which are set via configuration tool.• Service Data Object (SDO) main usage is the sensor configuration.Selectable parameters: Resolution for position + speed, 4 set-points, Presetof operation range and null position for 4 magnets.• Process Data Object (PDO) is used for real-time data transfer of sensormeasurements in max. 8 bytes data blocks. The sensor uses PDOs for information about position, speed, limit status, cam-control and operationrange of 4 magnets. Data formats: Positions = 32-bit and speed = 16-bit integer value. Limit value = 8-bit. • PDO Transmission Type: Asynchronous (cycle time of 1 to 65'535 ms)or synchronous.• Synchronisation Object (SYNC)• Emergency Object • Nodeguard Object • CANopen Configuration Tool is a software (3.5 " disk) and is used as anElectronic Data Sheet (EDS) for sensor configuration. Each sensor will bedelivered with an operating manual and an EDS.

2. CANbasic (MTS)

permits a simple, flexible adaption to customized profiles with a short busaccess. Here, no configuration tool is needed because parameters are fac-tory set. CANbasic protocol complies with CAN 2.0A standard and alwaysincludes the following applications data for 1-Magnet measurement: Posi-tion, Speed, Sensor Status and 5 Setpoints.Additional parameters: Variance of max. 5 setpoints.

3. CANbasic Multi-Magnets Measurement

provides the position measurement with maximum 15 magnets on onesensor. Set-ups and operation are via the on-site control system accordingto MTS instruction manual.

Data protocols of above CAN options are factory set in the sensor proces-sor, so all versions can be connected directly to the fieldbus.

Conformance Test Certificate No. CiA199902-301V30/I-004 is given by theCANbus user organisation CiA (CAN in Automation) for MTS CANopen sensors.

Accessory: MTS Servicetool

CANopen Address Programmer is used for setup the Knot-Address to sen-sors with CANopen interface. This setup normally is done by the LMT/LSS-Service of the bus. Since some master systems do not supportthis standard, or customer controller system can not handle, this tool -connected to the sensor - can be used for direct setup.

How to order: see page 39

CANb

us

New...a sensor diagnostic display

Integrated LEDs (green/red) are intended to provide basic visual feed-back for normal sensor operation and troubleshooting.

LED Green Red DescriptionON OFF Normal functionON ON Magnet not detected or

wrong magnet #OFF ON Initialization errorFlashing Flashing Power out of range

(high or low)

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R-Series Catalogue

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RP+RH CANbus

Technical Data

InputMeasured variables Displacement, speed / Option: Multi-Magnets measurement (max. 15 positions simultaneous)Measuring range Profile 25 - 5000 mm / Rod 25 - 7600 mmOutputInterface CAN-Fieldbus System ISO-DIS 11898Data protocol CANopen: Encoder Profile DS-406, CiA Standard DS-301 V4.02, CANbasic: CAN 2.0 ABaud rate, kBit/s 1000 800 500 250 125 50 20 Cable length, m < 25 < 50 < 100 < 250 < 500 < 1000 < 250

The sensor will be supplied with ordered baud rate, which is changable by customerOvervoltage protection up to 36 VDCAccuracyResolution CANopen CANbasic - Displacement 5 µm 2 µm 5 µm 2 µm - Speed 0,5 mm/s 0,2 mm/s 1,0 mm/s 0,1 mm/s Update time 1,0 ms up to 2400 / 2,0 ms up to 4800 / 4,0 ms up to 7600 mm stroke lengthLinearity < ± 0,01 % F.S. (Minimum ± 40 µm), independent of outside temperaturesRepeatability < ± 0,001 % F.S. (Minimum ± 2,5 µm)Temperature coefficient < 15 ppm/°CHysteresis < 4 µmOvervoltage protection up to 36 VDCOperating conditionsMagnet speed AnyOperating temperature -40 °C ... +75 °CDew point, humidity 90% rel. humidity, no condensationProtection Profile style: IP65 / Rod style: IP67, IP68 for cable outletShock test 100 g, single hit, IEC-Standard 68-2-27Vibration test 15g / 10 - 2000 Hz, IEC-Standard 68-2-6Standards, EMC test Electromagnetic emission EN 50081-1

Electromagnetic immunity EN 50082-2EN 61000-4-2/3/4/6, Level 3/4, Criterium A, CE-qualified

Form factor, materialDiagnostic display LEDs beside connectorProfile model:Sensor head AluminumSensor stroke AluminumPosition magnet Magnet slider or removable U-magnetRod model:Sensor head AluminumRod with flange Stainless steel 1.4301 / AISI 304-Pressure rating 350 bar, 700 bar peakPosition magnet Ring magnets, U-magnetsInstallationMounting position Any orientationProfile Movable mounting clamps or T-slot nuts M5 in base channelU-Magnet, removable Mounting plate and screws from antimagnetical materialRod Threaded flange M18 x 1,5 or 3/4" -16 UNF-3A, Hex nut M18Position magnet Mounting plate and screws from antimagnetical materialElectrical connectionConnection type Single or dual 6 pin connectors M16 or cable outletInput voltage 24 VDC (-15 / +20 %)- Polarity protection up to -30 VDC- Overvoltage protection up to 36 VDCCurrent drain 90 mA typicalRipple < 1 % S-SElectric strength 500 V (DC ground to machine ground)

CANb

us

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Selection of position magnet (upon delivery)

R-Series Catalogue

I 19 I

Connection types

1. Connector outlet D606 pin male receptacle M16

2. Connector outlet D622 x 6 pin male receptacle M16

3. Cable outlet P022 m PUR cable 7 x 0,14 mm2

Cable Ø 6,8 mmEMC shielded, 50 mm bending radius at fixed installation

RP+RH CANbus

Temposonics-RP

CANb

us

All measurements in mm

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R-Series Catalogue

I 20 I

RP+RH CANbus

Temposonics-RH

CANb

us

All measurements in mm

Selection of position magnet (recommended, not on delivery)

Cable connector (recommended, not on delivery)

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R-Series Catalogue

I 21 I

RP+RH CANbus

Temposonics

Sensor modelRP - ProfileRH - Rod

Form factorProfile Temposonics-RP:

S - Magnet slider, joint to topV - Magnet slider, joint at frontM - U-Magnet, OD33

Rod Temposonics-RH:M - Flange M18 x 1,5 (Standard)V - Flange M18 x 1,5 (Viton housing-seal)S - Flange 3/4" - 16 UNF - 3A

Measuring lengthProfile - 0025...5000 mm Rod - 0025...7600 mmStandard: up to 1000 in 50 mm, greater 1000 in 250 mm stepsOther length upon request

Connection typeD60 - 6 pin male receptacle M16D62 - 2 x 6 pin male receptacle M16P02 - 2 m PUR cable w/o connector, Option: P01-P10 (1-10 m)

Input voltage1 - +24 VDC

OutputC [1][2][3][4][5][6] = CAN-Bus

[1][2][3] Protocol: 101 = CANbasic (MTS) • 207 = Multi-Position measurment • 304 = CANopen [4] Baud rate: 1 = 1000 kBit/s • 2 = 500 kBit/s • 3 = 250 kBit/s • 4 = 125 kBit/s [5] Resolution: 1 = 5 µm (0,5 mm/s) • 2 = 2 µm (0,2 mm/s)*[6] Type: 1 = Standard

Magnet number for Multi-Position measurement**Z02 - Z15 = 2 - 15 pcs.

** Note: Pls. specify magnet numbers for your sensing application and order separately

M 1 C Z

On delivery Profile model: Sensor, Position magnet, 2 mounting clamps up to 1250 mm + 1 clamp for every additional 500 mm. On delivery Rod model: Sensor, hex nut, pls. order magnet (see below) separately.CANopen only: Installation guide + CD-ROM (Electronic Data Sheet)

*Displacement (speed)

CANb

us

Accessories page 35 and following.

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R-Series Catalogue

I 22 I

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R-Series Catalogue

I 23 I

RP+RH Profibus-DP

Temposonics-RP+RH

Operation modes

PROFIBUS sensors provide measurings with one or multiple magnets. Following different operation modes are available:- Standard measurement: Position measurement 1 magnet - Multi-Magnets measurement: Position measurement of max. 15 mag-nets simultaneously resp. position and speed of max. 5 magnets.

Data exchangeWith Multi-Magnet measurement, 1 status byte and 3 bytes of position datafor each position are transmitted. The status byte contains e.g. the error bitand the position number of the following measurement value. Dependent ofsensor parameters setting, the position data can be transfered to the con-trol unit in different formats (e.g. INTEL or MOTOROLA format).

Accessory: MTS Servicetool

Profibus Address-Programmer is used for setup sensor's Slave Address.Normally addressing is done by Profibus SetSlaveAddress. Since somemaster systems do not support this standard, or customers controller cannot handle, this tool - connected to the sensor - can be used for directaddressing.

How to order: see on page 39

Prof

ibus

-DP

New...a sensor diagnostic display

Integrated LEDs (green/red) are intended to provide basic visual feed-back for normal sensor operation and troubleshooting.

LED Green Red DescriptionON OFF Normal functionON ON Magnet out of adjust

range wrong magnet #Flashing ON Programming modeFlashing OFF Waiting for Master

parameters

Profibus Interface

Temposonics sensors fulfill all requirements of PROFIBUS-DP (EN 50170).The sensor realizes the absolute position measuring with direct transmis-sion of serial, bitsynchronous data in RS485 standard to control units in abaud rate of 12 Mbit/s maximum. PROFIBUS interface is built-up with Siemens buscontroller SPC3. In addition to applications data transmission,PROFIBUS provides powerful functions for diagnostics and configuration,loaded into the bus via the GSD (Electronic Device Data Sheet). Profibus sensors - corresponding DP-slave Class 2 - featuring

Sensor outputs:- Absolute position measurement- Speed measurement- Sensor status- Error detection (e.g. magnet status)

Selectable parameters:- Offset/Preset for each magnet- Measuring direction: Forward/reverse- Resolution- Different data formats

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R-Series Catalogue

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RP+RH Profibus-DP

Technical Data

InputMeasured variable Displacement / Option: Multi-Magnets measurement (max. 15 positions or 5 positions + 5 velocities)Measuring length Profile 25 - 5000 mm / Rod 25 - 7600 mmOutputOutput signal PROFIBUS-DP System according ISO 74498Data format PROFIBUS-DP (EN 50 170)Data transmission rate Max. 12 Mbit/sAccuracyResolution- Displacement 5 µm / other values selectable via GSD-File- Speed 5 mm/s µm displacement resolution : 0,64 mm/s up to 500 / 0,43 mm/s up to 2000 / 0,21 mm/s up to 4500 /

0,14 mm/s up to 7600 mm stroke lengthLinearity < ± 0,01 % F.S. (Minimum ± 50 µm)Repeatability < ± 0,001 % F.S. (Minimum ± 2,5 µm)Cycle time, standard (1 magnet) 0,5 ms at 500 mm / 1 ms at 2000 mm / 2 ms at 4500 mm / 3,1 ms at 7600 mm stroke length

each additional magnet + 0,05 ms; for speed measurement ca. + 0,03 msTemperature coefficient <15 ppm/° CHysteresis < 4 µmOperating conditions Magnet speed anyOperating temperature -40 °C ... +75 °C Dew point, humidity 90% rel. humidity, no condensationProtection Profile: IP65, Rod: IP67, if mating connector is correctly fittedShock test 100 g single hit, IEC-Standard 68-2-27Vibration test 15g / 10 - 2000 Hz, IEC-Standard 68-2-6Standards, EMC test Electromagnetic emission EN 50081-1

Electromagnetic immunity EN 50082-2EN 61000-4-2/3/4/6, Level 3/4, Criterium A, CE-qualified

Form factor, materialDiagnostic display LEDs beside connectorProfile model:Sensor head AluminumSensor stroke AluminumPosition magnet Magnet slider or removable U-magnetRod model:Sensor head AluminumRod with flange Stainless steel 1.4301 / AISI 304-Pressure rating 350 bar, 700 bar peakPosition magnet Ring magnets, U-magnets InstallationMounting position any orientationProfile Movable mounting clamps or T-slot nuts M5 in base channelU-Magnet, removable Mounting plate and screws from antimagnetical materialRod Threaded flange M18 x 1,5 or 3/4" -16 UNF-3A, Hex nut M18Position magnet Mounting plate and screws from antimagnetical materialElectrical connectionConnection type 2 x 6 pin connector M16 or 2 x 5 pin connector M12 + 4 pin. connector M8 Input voltage 24 VDC (-15 / +20 %)- Polarity protection up to -30 VDC- Overvoltage protection up to 36 VDCCurrent drain 90 mA typicalRipple < 1 % S-SElectric strength 500 V (DC ground to machine ground)

Prof

ibus

-DP

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R-Series Catalogue

I 25 I

RP+RH Profibus-DP

Temposonics-RP+RH

Connection types

1. Connector outlet D63- 6 pin male receptacle M16 - 6 pin female receptacle M16

2. Connector outlet D53- 5 pin female receptacle M12 - 5 pin male receptacle M12- 4 pin male receptacle M8

Prof

ibus

-DP

All measurements in mm

Selection of position magnet (upon delivery)

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R-Series Catalogue

I 26 I

RP+RH Profibus-DP

Temposonics-RP+RH

Prof

ibus

-DP

All measurements in mm

Selection of position magnet (recommended, not on delivery)

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R-Series Catalogue

I 27 I

Prof

ibus

-DP

Cable connector D63 (recommended, not on delivery)

Cable connector D53 (recommended, not on delivery)

RP+RH Profibus-DP

Temposonics-RP+RH

3 types of bus connection

1. Connector outlet D 63Schielded hybrid cable for bus and input voltage

2. Connector outlet D 53Separate cable for Bus and input voltage with Profibus connectors

3. Variation of connector outlet with T-connectorSeparate cables for Bus and input voltage with Profibus connectorsNo Bus breakdown at sensor disconnection

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R-Series Catalogue

I 28 I

RP+RH Profibus-DP

Temposonics

Sensor modelRP - ProfileRH - Rod

Form factorProfile Temposonics-RP:

S - Magnet slider, joint at topV - Magnet slider, joint at frontM - U-Magnet, OD33

Rod Temposonics-RH:M - Flange M18 x 1,5 (Standard)V - Flange M18 x 1,5 (Viton housing-seal)S - Flange 3/4" - 16 UNF - 3A

Measuring lengthProfile - 0025...5000 mm Rod - 0025...7600 mmStandard: up to 1000 in 50 mm, greater 1000 in 250 mm stepsOther length upon request

Connection typeD63 - 2 x 6 pin male/female receptacle M16R53 - 2 x 5 pin male/female receptacle M12, 4 pin male receptacle M8

Input voltage1 - +24 VDC

OutputP101 - Profibus-DP, Multi-Magnets measurement (max. 15 positions)P102 - Profibus-DP, 1-Magnet measurement (Standard)P103 - Profibus-DP, Position /speed measurement (max. 5 Positions/velocities)

Magnet number for Multi-Position measurement*Z02 - Z15 = 2 - 15 pcs

* Note: Pls. specify magnet numbers for your sensing application and order separately

M 1 P Z

On delivery Profile Model:Sensor, magnet slider or U-magnet, 2 mounting clamps up to 1250 mm stroke + 1 clamp for every additional 500 mm

On delivery Rod Model:Sensor, hex nut, magnets must be ordered separately

Installation guide + CD-ROM (Electronic Data Sheet with standardized Device Data Base File)

Prof

ibus

-DP

Note: Projecting and parameterizing a Profibus system will be done with servicetool of Profibus mastersystem supplyer.

Accessories page 35 and following.

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R-Series Catalogue

I 29 I

RP+RH SSI

SSI

New...a sensor diagnostic display

Integrated LEDs (green/red) are intended to provide basic visual feed-back for normal sensor operation and troubleshooting.

LEDGreen Red DescriptionON OFF Normal functionON ON Magnet not detected ON Flashing Sensor not synchronous*Flashing ON Programming mode

SSI (Synchronous Serial Interface)

The sensors fulfil all requirements of the SSI standard for absolute enco-ders. Its displacement value is encoded in a 25- or 24-bit Binary or Graycode format and transmitted at high speed in SSI standard format to thecontrol device. Main feature of SSI is the synchronized data transfer. Syn-chronization in a closed-loop control system is made simple. A clock pulsetrain from a controller is used to gate out sensor data: one bit of position data is transmitted to the controller per one clock pulse received by thesensor. The absolute, parallel position data is continually updated by thesensor and converted by the shift-register into serial information.

Sensor input

Timing diagramm

Logic diagramm

Sensor field programming

Temposonics R-Series sensors are preconfigured at the factory by modelcode designation. If needed, MTS offers different external service tools formodifying sensor parameters inside the active electrical stroke (minimum25 mm between setpoints) via the standard connection cable. There is noneed to open the sensors electronics.

PC-Programmer R-SSIThis hardware converter is required to communicate via serial port of Win-dow PC to the sensor. Customized settings are possible by using a MTSprogramming software (CD-ROM) for: - Data length - Data format - Resolution - Measuring direction - Synchronous / asynchronous measurement - Position value ' Start measurement- Alarm value (Magnet outsite) - Measurement filter - Differential measurement: Distance between two magnets- Speed measurement instead of position

Test sensor function permits a fast control of installed sensor. Its positionvalues are shown in a diagram.

Programming-Kit, Part No. 253 135(PC-Programmer, Power supply, cable, software)

Windows sensor programming

Sensor PC

Power supply

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R-Series Catalogue

I 30 I

RP+RH SSI

Technical Data

InputMeasured variable DisplacementMeasuring range Profile 25 - 5000 mm / Rod 25 - 7600 mmOutputInterface SSI (Synchronous Serial Interface) - Differential signal in SSI standardData format Binary or Gray codingData length 25 or 24 bit (on request)Update time Measuring length 300 750 1000 2000 500 mm

Measurements/sec. 3,7 3,0 2,3 1,2 0,5 kHzData speed 70 kBaud, depending on cable length:

Length <3 <50 <100 <200 <400 mBaud rate 1,5 MBd <400 kBd <300 kBd <200 kBd <100 kBd

Overvoltage protection up to 36 VDCAccuracyResolution 1 µm / 2 µm / 5 µm / 10 µm et al.Linearity < ± 0,01 % F.S. (minimum ± 40 µm)Repeatability < ± 0,001 % F.S. (minimum ± 2,5 µm)Temperature coefficient < 15 ppm/°CHysteresis < 4 µmOperating conditionsMagnet speed AnyOperating temperature -40° C ... +75° CDew point, humidity 90% rel. humidity, no condensationProtection Profile: IP65, Rod:IP67, IP68 for cable outletShock test 100 g, single hit, IEC-Standard 68-2-27Vibration test 15g / 10 - 2000 Hz, IEC-Standard 68-2-6Standards, EMC test Electromagnetic emission EN 50081-1

Electromagnetic immunity EN 50082-2EN 61000-4-2/3/4/6, Level 3/4, Criterium A, CE-qualified

Form factor, materialDiagnostic display LEDs beside connectorProfile model:Sensor head AluminumSensor stroke AluminumPosition magnet Magnet slider or removable U-magnetRod model:Sensor head AluminumRod with flange Stainless steel 1.4301 / AISI 304-Pressure rating 350 bar, 700 bar peakPosition magnet Ring magnets, U-magnetsInstallationMounting position Any orientationProfile Movable mounting clamps or T-slot nuts M5 in base channelU-Magnet, removable Mounting plate and screws from antimagnetical materialRod Threaded flange M18 x 1,5 or 3/4" -16 UNF-3A, Hex nut M18Position magnet Mounting plate and screws from antimagnetical materialElectrical connectionConnection type 7 pin connector M16 or cable outletInput voltage 24 VDC (-15 / +20 %)- Polarity protection up to -30 VDC- Overvoltage protection up to 36 VDCCurrent drain 70 mA typicalRipple < 1 % S-SElectric strength 500 V (DC ground to machine ground)

SSI

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R-Series Catalogue

I 31 I

RP+RH SSI

Temposonics-RP

SSI

All measurements in mm

Connection types

1. Connector outlet D707 pin male receptacle M16

2. Cable outlet P022 m PUR cable 7 x 0,14 mm2

Cable-Ø 7 mmEMC schielded, 50 mm bendingradius at fixed installation

Selection of position magnet (upon delivery)

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R-Series Catalogue

I 32 I

RP+RH SSI

Temposonics-RH

SSI

All measurements in mm

Selection of position magnet (recommended, not on delivery)

Cable connector (recommended, not on delivery)

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R-Series Catalogue

I 33 I

RP+RH SSI

Temposonics

Sensor modelRP - ProfileRH - Rod

Form factorProfile Temposonics-RP:

S - Magnet slider, join at topV - Magnet slider, join at frontM - U-Magnet, OD33

Rod Temposonics-RH:M - Flange M18 x 1,5 (Standard)V - Flange M18 x 1,5 (Viton housing-seal)S - Flange 3/4" - 16 UNF - 3A

Measuring lengthProfile - 0025...5000 mm Rod - 0025...7600 mmStandard: up to 1000 in 50 mm, greater 1000 in 250 mm stepsOhter length upon request

Connection typeD70 - 7 pin male receptacle M16P02 - 2 m PUR-cable w/o connector, option: P01-P10 (1-10 m)

Input voltage1 - +24 VDC

OutputS [1][2][3][4][5][6] = Synchronous Serial Interface

[1] Data length: 1 - 25 Bit • 2 - 24 Bit • 3 - 26 Bit[2] Output format: B - Binär • G - Gray[3] Resolution (mm): 1 - 0,005 • 2 - 0,01 • 3 - 0,05 • 4 - 0,1 • 5 - 0,02 • 6 - 0,002 mm • 8 - 0,001 mm[4] Performance: 1 - Standard[5][6] Options: 00 - Measuring direction forward • 01 - measuring direction reverse

02 - Measuring direction forward, synchronized measurement05 - Measuring direction forward, Bit 25 0 Alarm, Bit 26 = Parity even12 - Differential measurement synchronized13 - Velocity asynchron

M S1

On delivery profile model: Sensor, Position magnet, 2 mounting clamps up to 1250 mm + 1 clamp for ervery additional 500 mm.On delivery Rod model: Sensor, hex nut, pls. order magnet (see below) seperately.

SSI

Accesories page 35 and following.

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R-Series Catalogue

I 34 I

MOUNTING / INSTALLATION

Flexible installation in any position

Profile modelNormally, the sensor is firmly installed - fixed on a straight surface of themachine with movable mounting clamps or M5 screws in base channel -whilst the magnet is mounted at the mobile machine part.

Rod modelMount the sensor via flange thread or a hex nut. If possible, non-magneti-zable material should be used for mounting support (dimensions asshown). With horizontal mounting, longer sensors (from 1 meter) must beprovided with mechanical support.

Hydraulic sealingRecommended is sealing of the flange facing with O-Ring (e.g. 22,4 x 2,65)in a cylinder cover nut or an O-Ring 15,3 x 2,2 in undercut.

Output Part Number

R-Series Analog Part No. TBD

R-Series CANbus Part No. TBD

R-Series Profibus Part No. TBD

R-Series SSI Part No. TBD

Instruction manual

Cylinder installation

When used for direct stroke measurement in fluid cylinders, the sensor'shigh pressure, stainless steel rod installs into a bore in the piston head/rodassembly as illustrated. That guarantees a longlife and trouble-free opera-tion - independent of used hydraulic fluid.The sensor cartridge can be removed from the flange and rod housingwhile still installed in the cylinder. This procedure allows quick and easysensor cartridge replacement, without the loss of hydraulic pressure.

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R-Series Catalogue

I 35 I

ACCESSORIES

Position Magnets and Floats

Product Dimension Material Application

1. Ring magnet OD33Part No. 201 542-2

Composite PA-Ferrite-GF20Weigth ca. 14gOperating temperature: -40 ... +100°C

RH

2. U-magnet type OD33Part No. 251 416-2

Composite PA-Ferrite-GF20Weigth ca. 11gOperating temperature: -40 ... +100°C

RP

3. U-magnet OD63,5Part No. 201 533

PA 66-GF30Magnets compound-filledWeigth ca. 26gOperating temperature: -40 ... +75°C

RH

4. Ring magnet OD24,5Part No. 400 533

Composite: PA-FerriteWeigth ca. 10gOperating temperature: -40 ... +100°C

RH

5. Ring magnet OD30,5Part No. 402 316

Composite: PA-FerriteWeigth ca. 15gOperating temperature: -40 ... +100°C

RH

6. Ring magnet OD17,4Part No. 401 032

Surface PA coatedWeigth ca. 5gOperating temperature:-40 ... +100°C

RHNot for Multi-Position measurement

7. Ring magnet OD60Part No. MT 0162

Al CuMgPbMagnets compound-filledWeigth ca. 90gOperating temperature:-40 ... +75°C

RH

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R-Series Catalogue

I 36 I

ACCESSORIES

Position Magnets and Floats

Product Dimension Material Application

8. U-magnet 70Part No. 252 185

AIMg4.5Mn, black anodisedMagnets compound-filledWeight ca. 75 gOperating temperature:-40...+75°C

RPnot for Multi-Position measurementResolution min. 10 µm

9. Magnet slider type VPart No. 252 184

GFK, Magnet HardferriteWeigth ca. 30 gOperating temperature: -40 ... +75°C

RP

10. Magnet slider type S Part No. 252 182

GFK, Magnet HardferriteWeigth ca. 30 gOperating temperature: -40 ... +75°C

RP

11. Block magnet type LPart No. 252 887

CuSn6 zinc coated,Magnet HardferriteWeight: ca. 15 gOperating temperature:-40...+75°C

RPnot for Multi-Position measure-mentResolution min. 10 µm

12. Float 50 mmPart No. SW0107

316L Stainless steelDensity: 720 kg/m3

Max. Pressure: < 40 barWeigth: 42 ± 3 g

RH

13. Float 41 mmPart No. 200 938-2

316L Stainless steelDensity: 740 kg/m3

Max. Pressure: =< 8 barWeight: 20 ± 2 g

RH

Notice!More magnets availeble on request.

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R-Series Catalogue

I 37 I

ACCESSORIES

Connectors, Clamps and Cables

Product Dimension Material Application

1. 6 pin. ConnectorPart No. STC 09131D (female)Part No. STC 09131-6 (female)

Housing: Zinc nickel platedTermination: SolderContact insert: Silver platedCable clamp: PG7Max. Cable-Ø 6mmCable clamp: PG9, M16Max. Cable-Ø 8 mm (PG9, M16)

AnalogCAN

For cable Ø 6-8 mmPart No. STC 09131D06PG9

2. 7 pin. ConnectorPart No. STC 09131D07PG9 (female)Part No. STC 09131-7 (female)

Housing: Zinc nickel platedTermination: SolderContact insert: Silver platedCable clamp: PG9, M16Max. Cable-Ø 8 mm (PG9, M16)

SSI

3. 6 pin. ConnectorPart No. STC 09131D06PG9 (female)Part No. STC 09131H06PG9 (male)

Housing: Zinc nickel platedTermination: SolderContact insert: Silver platedCable clamp: PG9Max. Cable-Ø 8 mm (PG9)

Profibus (D63)

4. 5 pin. connector M12Part No. 560 884 (male)Part No. 560 885 (female)

Housing: Zinc nickel platedTermination: Screw clampContact insert: Silver platedCable clamp: M16Max. Cable-Ø 8 mm (M16)

Profibus (D53)

5. 4 pin. cable connector M8Part No. 560 886

Housing: Zinc nickel platedTermination: SolderContact insert: Silver platedMax. Cable-Ø 5 mm

Profibus (D53)

6. 6 pin. Bus endplug M16, malePart No. STA 0913H06

Housing: Zinc nickel platedTermination: SolderContact insert: Silver platedCable clamp: PG9, M16Max. Cable-Ø 8 mm (PG9, M16)

Profibus (D63)

7. 5 pin. Bus endplug M12Part No. 560 888

Housing: Zinc nickel platedTermination: SolderContact insert: Silver platedCable clamp: PG9, M16Max. Cable-Ø 8 mm (PG9, M16)

Profibus (D53)

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R-Series Catalogue

I 38 I

ACCESSORIES

Connectors, Clamps and Cables

Product Dimension Material Application

8. ClampPart No. 400 802

Stainless steel RP

9. Groove stonePart No. 401 602

M 5 Stainless steel RP

10. SpacerPart No. 400 633

Aluminum RH

11. Fixing clipPart No. MT 0200

BrassFlat section and fastening screws:non-magnetic material

RH

12. O-ringPart No. 401 133

Viton FPM 75 RH-M

13. CablePart No. K 27

3 x 2 x 0,14 mm2

Ø 6 mmPVC -5 ... +70°C

Standard

14. CablePart No. K 59

3 x 2 x 0,25 mm2

Ø 6,8 mmPelon PUR -40 ... +80°C

Halogen freeOil-resistantHigh flexible

15. CablePart No. K 611

Part No. K 342

1 4 x 2 x 0,25 mm2

2 4 x 2 x 0,25 mm2

1 PUR (-30 ... +90°C)

2 Teflon (-90 ... +180°C)

1 Water proof wires

2 Temperature

16. CablePart No. K 26

7 x 0,14 mm2

EMC protectedØ 7 mm

PUR -20 ...+80°C

SSI, CAN

17. CablePart No. K 53

BUS + feed-inØ 8 mm

PVC -30 ... +60°C

Profibus-DP

18. CablePart No. K 58

BUS conductorØ 8 mm

PVC -30 ... +60°C

Profibus-DP

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Product Description

1. Hand- and PC-Programmer R-AnalogPart No.253 124(1) Part No.253 134(2)

1. Hand-Programmer R-Analog for 1-Magnet Sensoris for easy teach-in-setups of measuring length and direction on desired Zero/Span positions.

2. PC-Programmer R-Analog for 1 or 2-Magnets Sensor (incl. power supply, cable and CD-ROM)for setting and reading of position and output values by using a PC for - Zero/Span Magnet 1- Zero/Span Magnet 2- Velocity range- Output numbering to measurements position 1, 2 or speed- Error output value (e.g. magnet out of stroke)

2. PC-Programmer R-SSIPart No.253 135

PC-Programmer R-SSI (incl. power supply, cable and CD-ROM) for setting and reading of- Data length- Data format- Resolution- Measuring direction- Synchronous / asynchronous measurement- Position value ' Start measurement '- Alarm value (Magnet outsite)- Measurement filter- Differential measurement- Speed measurement instead of position

4. CANopen Adress-Programmer D626 pin. female connector M 16Part No. 252 382-D62

6 pin female 90°-connector M16Part No. 252 382-D62A

CANopen Adress Programmer is used for set up the Knot-Adress to Temposonics sensors with CANopen Interface.The setup of Knot-Adress normally is done by the CAN Bus standard service LMT-Service. Since some mastersystems do not support this standard, or the customer controller system can not handle it, this MTS service toolcan be used for direct setup the sensor.All you need for using the programmer is a 24 V DC power supply to the sensor. The programming tool will besupplied from the Temposonics position sensor.

5. Profibus Adress-Programmer D52/D53Part No. 252 173-D52

6. Profibus Adress-Programmer D63Part No. 252 173-D63

PROFIBUS Adress Programmer is used for set up the Slave Adress to Temposonics sensors with Profibus-DPInterface. The setup of Slave Adress normally is done by the profibus standard service SetSlaveAdress. Sincesome master systems do not support this standard, or the customer controller system can not handle it, this MTSservice tool can be used for direct setup the sensor.All you need for using the programmer is a 24 V DC power supply to the sensor. The programming tool will besupplied from the Temposonics position sensor.

7. Profibus MastersimulatorPart No. 401 727

PROFIBUS Master SimulatorThe Master simulator can be used to check the sensors functions and to change the slave adress. The magnetspositions can be read out and the diagnostic data as well.

Cable D 53Part No. 252 383Cable D63Part No. 401 726

R-Series Catalogue

I 39 I

ACCESSORIES

Temposonics® programming tools

(1)

(2)

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R-Series Catalogue

I 40 I

ACCESSORIES

Temposonics® accessories

Product Dimension Description

1. IX 340 display and control unit with SSi input

Housing: 96 x 48 x 150 mmCutout: 91 x 43 mm

7-segment LEDDisplay for SSI

2. IX 540 display and control unit with SSi input

Housing: 96 x 48 150 mmCutout 91 x 91 mm

7-segment LEDDisplay for SSI

With decade switch for min and max value.

3. Profibus Filter boxPart No. 252 916

Housing: 80 x 75 x 58 mm The box is used for EMC-conformal feeding of24 VDC supply voltage into the Profibus-DPhybrid cable.

4. LinearisationPart No. 402 463

DIN A 4 printout with sensor data and graphicwith the linearity gradient

Printout with linearity gradient from the sensor.This gradient can be use to choose a speciallinear segment also for linearity correcture insections.

5. Linearity DataPart No. 402 464

CD-ROM with Binary-file which comprehendsthe linearity deviations in µm. For each measu-red value of the sensor (depending on resolu-tion) there is one correction value.

With the linarity data it is possible to calculatethe measured values of the sensor in a controlsystem.

Bus

24 VDC

Bus

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R-Series Catalogue

I 41 I

ACCESSORIES

Precision Position Measurement High Pressure Housing

This High Presure Housing is ATX EEx approved and UL and cUL approvedfor use in hazardous locations with Temposonics position sensors.

The ATEX, UL and cUL approvals cover flammable gases, vapors andliquids.

This housing is made to fit Twmposonics R-serie sensors with analog anddigital outputs. Both fixed cable and connector versions can be used. Whenusing a standard sensor in this housing you get a cost efficient solution foruse in hazardous locations which also allows easy sensor replacement.Several design combinations are available to fit your application:M18 or 3/4”UNF Mounting flange thread - M20 or 1/2” NPT Cable glandthread - long or short - top-mounted, side-mounted, or dual side-mountedcable glands. See Combination Chart.

All parts are made of 316L Stainless steel. The housing is also available innon-appoved versions ensuring an outstanding protection to the sensorwhen used in rugged applications with high humidity and aggressive gases.

Protection type:ATEX: 0539 II 2G

EEx d IIC T5/T6Demko 02 ATEX 132128XIn accordance with EN 50018, 2000EEN 50014, 1997E incl. A1 and A2

Class 1, Division 1, Groups A, B, C, and D hazardous locations, Temperature code T5As to fire, electircal shock and explosion hazards only UL certificate no. 2PD0In accordance with UL 1203 standard

Only with ATEX or UL approved cable glands

Material: Stainless Steel AISI 316L (1.4404)

Cable Gland Threads: M20 x 1,5 or 1/2” NPT

Ingress protection code: IP68 (only with IP68 approved cable gland)

Approved sensors: R-series analogR-series ProfibusR-series CANBUSR-series SSIR-series DeviceNet

Mounting Flange: M18 x 1,5 or 3/4” - 16UNF - 3A

Pressure rating: 350 Bar continuous

Peak pressure: 530 Bar

Magnet type: Ring magnets see page 35

Level Measurement: Float on request

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R-Series Catalogue

I 42 I

ACCESSORIES

Precision Position Measurement High Pressure Housing

Combination Chart:

The long top is needed for profibus sensors

Approval ATEX only ATEX only ATEX, UL and cUL ATEX only ATEX, UL and cUL

0100 0600

0900 1000 1300 1400

0300 0800

1700 1800 2100 2200

Type Standard Special order in quantities Standard Special order in quantities

Top

Bottom

Ordering Information:

Type number code HPH -XXXX-XXXX-X

Choose a design combination from the chart

Measuring length (see drawing)

Approved or Non-aprroved version

Example: Approved short housing with M18 mounting threads and one sidemounted cable gland with M20 theads and a measuring length of 650 mm:

HPH-0900-0650-A

Note!Accessories see data sheet ”High Pressure Housing”Order separately: Sensor R-Series RH-B...B = Basic version without hydraulic rod

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R-Series Catalogue

I 43 I

MTS SENSORS

GermanyMTS Sensor TechnologieGmbH & Co. KGAuf dem Schüffel 9D - 58513 LüdenscheidTel.: +49 23 51 95 87 0Fax: +49 23 51 56 49 1eMail: [email protected]://www.mtssensor.de

USAMTS Systems CorporationSensors Division3001 Sheldon Dr.Cary, N.C. 27513, USATel: +1 919 677 0100Fax: +1 919 677 0200eMail: [email protected]://www.mtssensors.com

JapanMTS Sensor Technology Corp.Ushikubo Bldg.737 Aihara-cho, Machida-shiTokio 194-0211, JapanTel.: +81 42 775 3838Fax: +81 42 775 5512eMail: [email protected]://www.mtssensor.co.jp

BRANCH OFFICES

FranceMTS Systems58, Rue Auguste Perret - EuroparcF - 94043 Creteil CedexTel.: +33 1 58 43 90 28Fax: +33 1 58 43 90 03eMail: [email protected]: Mr. Fernando Prates

ItalyMTS Systems Srl.Sensor DivisionVia Diaz,4I - 25050 Provaglio d' Iseo (Bs)Tel.: +39 030 988 38 19Fax: +39 030 982 33 59eMail: [email protected]: Mr. V. Celant, Mr. I. Bertazzi

DISTRIBUTORS

AustriaLeotecNeubauzeile 101A - 4030 LinzTel.: +43 732 77 48 48 0Fax: +43 732 77 48 48 9eMail: [email protected]

http://www.leotec.atContact: Ing.Horst Leopold

BelgiumMultiprox N.V.Lion d`Orweg 12BB - 9300 AalstTel.: +32 53 766 566Fax: +32 53 783 977eMail: [email protected]://www.multiprox.beContact: Mr. Freddy Verloove

Czech RepublicAlpha International spol.s.r.o.Fantova 342CZ - 38241 KapliceTel: +420 380 311 203Fax: +420 380 311 018http://www.alphaint.czContact: Mrs. MrzenovaeMail: [email protected]: Mrs. MachackovaeMail: [email protected]

DenmarkSummit Electronics ApSRoskildevej 8-10DK - 2620 AlbertslundTel.: +45 48 47 59 19Fax: +45 48 48 48 81eMail: [email protected]://www.summit.dkContact: Mr. Carsten Holme

FinlandSenserola OyVanha Porvonntie 229FIN - 01380 VantaaTel.: +358 9 838 64 60Fax: +358 9 857 22 05eMail: [email protected]://www.senserola.fiContact: Mr. Kimmo Ikonen

Great BritainR.D.P. Electronics Ltd.Grove Street, Heath TownGB - Wolverhampton W V10 OPYTel.: +44 1902 45 75 12Fax: +44 1902 45 20 00eMail: [email protected]://www.rdpe.comContact: Mr. Fred Thorneycroft

HungaryKvalix Automatika Kft.IV. Kiss Ernö u. 3.H-1046 BudapestPO-Box: Pf. 83., H-1327 BudapestTel.: +36 (1) 272 2242Fax: +36 (1) 272 2244eMail: [email protected]://www.kvalix.huContact: Mr. Péter Forró

IrelandR.D.P. Electronics Ltd.Grove Street, Heath TownGB - Wolverhampton W V10 OPYTel.: +44 1902 45 75 12Fax: +44 1902 45 20 00eMail: [email protected]://www.rdpe.comContact: Mr. Fred Thorneycroft

Netherlandstsb-bescom b.v.Het Ambacht 20NL - 6931 EZ WestervoortTel.: +31 26 311 40 00Fax: +31 26 311 10 24eMail: [email protected]://www.tsb-bescom.nlContact: Mr. H. E. Nienhuis

NorwaySemitronic ASStanseveien 25N - 0903 OsloTel.: +47 22 80 49 20Fax: +47 22 80 49 29eMail: [email protected]://www.semitronic.noContact: Mr. Erik Nordby

PortugalFonsecaEstrada de Taboeira 87 7 89EsgueiraApardo 3003 3801-997 AveiroTel.: +35 234 303 900Fax: +35 234 303 910eMail: [email protected]://www.ffonseca.comContact: Mr. Artur Martins

SlovakiaAlpha International spol.s.r.o.Fantova 342CZ - 38241 KapliceTel: +420 380 311 203Fax: +420 380 311 018http://www.alphaint.czContact: Mrs. MrzenovaeMail: [email protected]: Mrs. MachackovaeMail: [email protected]

SloveniaLeotecNeubauzeile 101A - 4030 LinzTel.: +43 732 77 48 48 0Fax: +43 732 77 48 48 9eMail: [email protected]://www.leotec.atContact: Mr. Horst Leopold

South AfricaATI Systems (Pty) Ltd.P.O. Box 1299RSA - Vanderbijlpark 1900Tel.: +27 16 986 22 67Fax: +27 16 986 22 78E-Mail: [email protected]://www.atisystems.co.zaContact: Mr. Wim Annandale

SpainIberfluid Instruments S.A.Cardenal Reig, 12E - 08028 BarcelonaTel.: +34 93 333 36 00Fax: +34 93 334 05 24eMail: [email protected]://www.iberfluid.comContact: Mr. Angel Jané

SwedenJ-O Myhrman & Co. ABDatavägen 15 BS - 43632 AskimTel.: +46 31 68 00 47Fax: +46 31 28 70 60eMail: [email protected]://www.myhrman.comContact: Mr. J-O Myhrman

SchwitzerlandSMT-Keller AGSensor u. Magnet-TechnikLandstr. 35CH - 8450 AndelfingenTel.: +41 52 317 33 60Fax: +41 52 317 35 51eMail: [email protected]://www.smt-keller.chContact: Mr. Hans Keller

TurkeyCeran Otomasyon LTD. STi.Perpa Tic. Merkezi A Blok Kat 2 No: 035TR - 34 384 Okmeydani-IstanbulTel.: +90 212 21 08 181Fax: +90 212 22 01 803eMail: [email protected]://www.ceran.com.trContact: Mr. Bayram Akkaya

Ukraine and BelarusMegaSensor OHGGottfried-Hagen-Str. 62 D - 51105 KoelnTel.: +49 221 989 45 95Fax: +49 221 989 45 96eMail: [email protected]://www.megasensor.comContact: Mr. Pavel Bazanov

SALES ORGANISATION

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There’s a limit to everything:

Also to highest quality - If the machine is stronger

To avoid downtime or in case of other emergency we will provide you withfast replacement or repair of your defect sensor at one of our locations.Our skilled technicians and engineers will support you also on-site if neces-sary. Additionally you may call our service hotline which is available in theevenings and on Saturdays.

mSENSORS

www.mtssensor.dewww.temposonics-shop.deService Hotline: 01805 - mtssensor

GermanyMTS Sensor TechnologieGmbH & Co. KGAuf dem Schüffel 9D-58513 LüdenscheidTel.: +49-2351-9587-0Fax: [email protected]

USAMTS Systems CorporationSensors Division3001 Sheldon DriveCary, N.C. 27513Tel.: +1-919-677-0100Fax: [email protected]

JapanMTS Sensor Technology Corp.Ushikubo Bldg.737 Aihara-cho, Machida-shiTokyo 194-0211Tel.: +81-42-775-3838Fax: [email protected]

© MTS Temposonics® R-Series Catalogue 30082004e - Alterations reserved

SERVICE

Challenge us!

Customer orientation is more than just a slogan for MTS Sensors. Ourengineers enjoy the challenge of meeting the wishes of all our customers,and to develop the ideal measuring solution for even the most unusualapplication. It is no coincidence that we are the first contact partner formany machine builders if trendsetting measuring solutions are required.

Our Application Service Group provides professional support.With its application competence and knowledge it gives you already in thestage of planning the ideal assistance. Please do not hesitate to contact theApplication Service Group also in case of modernization or update.

The goal of our trainings and seminars is to reduce possible applicationshort falls.With our courses we want to support your staff to become more familiarwith function and handling of our sensors. We offer our seminars at MTSor locally on-site.